A stamping device for brake disc production
By designing a brake disc production stamping device including a movable clamping mechanism and a transmission mechanism, the problem of manual labor waste of loading and unloading of brake discs in the prior art and high cost of mechanical arm is solved, and automatic loading and unloading of brake discs and high-efficiency stamping is realized.
Patent Information
- Application Number
- CN202510098380.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2045-01-22
AI Technical Summary
When the existing brake discs are stamped and loaded, they waste manpower through manual labor, affect the stamping quality, or lead to high construction and use costs through robotic arms.
A stamping device for the production of brake discs is designed, including a base, stamping end, upper die, lower die, movable clamping mechanism, transmission mechanism and upper and lower disc mechanism. Through the coordinated work of these components, the automatic loading and unloading of the brake discs and positioning and loosening during the stamping process are realized.
The automatic loading and unloading of brake discs is realized, manual operation is reduced, stamping quality and work efficiency is improved, and equipment construction and use costs are reduced.
Smart Images

Figure CN119549569B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of stamping devices, and particularly relates to a stamping device for producing brake discs. Background Art
[0002] A brake disc refers to a component that generates braking force when the vehicle brakes by clamping the brake disc with a brake caliper. Its main material is gray cast iron. To meet the production and usage requirements, during the production of brake discs, embossing is often required through stamping. The patent with the Chinese patent publication number CN112025962B discloses a stamping device for forming automotive brake discs, which includes a base displacement component, a die fixing mechanism, a blanking component, and a stamping machine body. The displacement component is fixedly installed on the top of the base, and a groove is provided on the upper surface of the displacement component. The die fixing mechanism includes a die fixing block, a die lifting component, a die component, a third slider, two anti - detachment plates, and several groups of fixing pins. The third slider is slidably connected in the first chute of the displacement component, which has the advantages of automatic unloading, reducing labor intensity. The present invention can batch - clean the surface of brake discs automatically and improve work efficiency.
[0003] In the above - mentioned prior art, during the stamping of brake discs, it is often carried out by a stamping machine. Its principle is to drive the upper die on the stamping end to approach the lower die by hydraulic or mechanical force to stamp and form the workpiece placed on the lower die. When applied to the stamping process of brake discs, the brake disc needs to be placed on the lower die before stamping and taken out after stamping. There are mainly two methods. One is manual loading and unloading, which wastes manpower and is limited by the experience of the staff, and there is a possibility that the brake disc is not aligned with the lower die, affecting the stamping quality. The other is to use a robotic arm to replace manual loading and unloading, which has high construction and usage costs. Therefore, a stamping device for producing brake discs is proposed. Summary of the Invention
[0004] To solve the problems that in the prior art, during the stamping loading and unloading of brake discs, manual operation wastes manpower and affects stamping quality, and using a robotic arm has high construction and usage costs, the present invention provides a stamping device for producing brake discs.
[0005] The present invention specifically adopts the following technical solutions to achieve the above - mentioned purpose:
[0006] A stamping device for manufacturing brake discs, comprising a base, on which a stamping end is installed, an upper die is installed on the stamping end, a lower die is installed on the base, the lower die is located on the bottom side of the upper die, an active clamping mechanism for clamping the brake disc during loading and unloading and positioning the brake disc during stamping is installed on the base, the active clamping mechanism is located on one side of the lower die, a mounting frame is installed on the base, a transmission mechanism for driving the active clamping mechanism to move when the stamping end moves is installed on the mounting frame, a disc loading and unloading mechanism for loading the brake disc is installed on the mounting frame, the disc loading and unloading mechanism is located on the top side of the active clamping mechanism, a rotating mechanism for loading and unloading the brake disc is installed on the disc loading and unloading mechanism. When stamping the brake disc, a plurality of brake discs are placed on the disc loading and unloading mechanism, the rotating mechanism is started, and the rotating mechanism pushes the brake disc onto the active clamping mechanism for fixation. As the stamping process progresses, when the stamping end drives the upper die to approach the lower die, it drives the transmission mechanism to move. The movement of the transmission mechanism drives the brake disc on the active clamping mechanism to slide to the top side of the lower die and stop, thereby realizing the positioning of the brake disc and the die, preventing stamping deformation. At this time, when the stamping end continues to slide, it contacts the top side of the active clamping mechanism, causing the active clamping mechanism to release the clamping of the brake disc, and stamping is performed through the upper die and the lower die. After stamping, the upper die returns away from the lower die with the stamping end. The lower die ejects the stamped brake disc. At this time, the active clamping mechanism automatically clamps the brake disc again, and with the return of the stamping end, the stamped brake disc is clamped to the bottom side of the disc loading and unloading mechanism, and the disc loading and unloading mechanism is triggered to move. The movement of the disc loading and unloading mechanism pushes the next brake disc to be stamped onto the active clamping mechanism and extrudes the stamped brake disc. The stamped brake disc is transported to the next process along the conveyor belt, eliminating the need for manual frequent loading and unloading. Compared with the traditional robotic arm, the structure is simple and the construction cost is low.
[0007] Further, the active clamping mechanism includes a T-shaped sliding seat, which is slidably installed on the base. A T-shaped sliding groove is formed on the base, and the T-shaped sliding seat is slidably installed in the T-shaped sliding groove. A fixed ring is installed on the T-shaped sliding seat. A sliding rod is slidably installed on the fixed ring. An arc-shaped end clamping block is installed on the sliding rod. An arc-shaped end pressing block is installed on the arc-shaped end clamping block. The arc-shaped end pressing block is located on the bottom side of the stamping end. A clamping spring is movably sleeved on the sliding rod. One end of the clamping spring is installed on the fixed ring, and the other end of the clamping spring is installed on the arc-shaped end clamping block. When the T-shaped sliding seat slides on the T-shaped sliding groove, it drives the fixed ring to slide. When the brake disc falls between the two arc-shaped end clamping blocks, it is clamped by the restoring elastic force of the clamping spring. And when the stamping end presses the arc-shaped end pressing block, it drives the sliding rod to slide away from each other on the fixed ring, thereby releasing the clamping of the brake disc, and clamping the brake disc again after stamping. When the stamped brake disc moves to the bottom side of the disc loading and unloading mechanism, the movement of the disc loading and unloading mechanism extrudes the stamped brake disc and clamps the next brake disc to be stamped between the two arc-shaped end clamping blocks for continuous stamping process.
[0008] Further, the transmission mechanism includes a connecting plate which is mounted on the stamping end. A driven sliding rod is mounted on the connecting plate. A transmission plate is slidably mounted on the driven sliding rod. The transmission plate is mounted on the mounting frame. A through hole is formed in the transmission plate, and the driven sliding rod is slidably mounted in the through hole. A limiting sliding groove is formed in the transmission plate, and a limiting sliding block is slidably mounted in the limiting sliding groove. A wedge-shaped sliding block is slidably mounted on the limiting sliding block. A wedge-shaped sliding groove is formed in the transmission plate, and the wedge-shaped sliding groove communicates with the limiting sliding groove. The wedge-shaped sliding block is slidably mounted in the limiting sliding groove. A hollow rotating shaft is mounted on the limiting sliding block. A rotating plate is rotatably mounted on the hollow rotating shaft. A rotating shaft block is rotatably mounted on the rotating plate. The rotating shaft block is mounted on the T-shaped sliding seat. When the stamping end slides close to the lower die, it drives the connecting plate to slide. The sliding of the connecting plate drives the driven sliding rod to slide on the transmission plate. The sliding of the driven sliding rod drives the wedge-shaped sliding block to slide in the wedge-shaped sliding groove, and at the same time drives the limiting sliding block to slide in the limiting sliding groove, so that the rotating plate rotates on the hollow rotating shaft and the rotating shaft block, and further drives the T-shaped sliding seat and the brake disc to slide. When the wedge-shaped sliding block slides to the bottom side of the wedge-shaped sliding groove, when the driven sliding rod continues to slide, the wedge-shaped sliding block slides along the inner wall of the wedge-shaped sliding groove into the limiting sliding block. At this time, the clamped brake disc just slides to the top side of the lower die. When the driven sliding rod continues to slide in the through hole, the brake disc no longer moves, which facilitates the positioning of the brake disc and prevents stamping deformation.
[0009] Further, a sliding cavity is formed in the limiting sliding block, and a sliding block is slidably mounted in the sliding cavity. The wedge-shaped sliding block is mounted on the sliding block. A sliding locking shaft is mounted on the sliding block. The sliding locking shaft is slidably mounted on the hollow rotating shaft. A compression spring is movably sleeved on the sliding locking shaft. One end of the compression spring is mounted on the limiting sliding block, and the other end of the compression spring is mounted on the sliding block. A locking hole block is mounted on the transmission plate, and the locking hole block is adapted to the sliding locking shaft. When the wedge-shaped sliding block slides along the inner wall of the wedge-shaped sliding groove, it drives the sliding block to slide in the sliding cavity, which facilitates the wedge-shaped sliding block to slide into the limiting sliding block. And in this process, the sliding of the sliding block drives the sliding locking shaft to slide out on the hollow rotating shaft and slide into the locking hole block, so as to complete the fixation of the structure, prevent the limiting sliding block from resetting to drive the brake disc to reset when the driven sliding rod slides, and improve the scientificity and practicality of the structure.
[0010] Further, a connecting sliding shaft is mounted in the T-shaped sliding groove. A sliding hole is formed in the T-shaped sliding seat, and the connecting sliding shaft is slidably mounted in the sliding hole. A return spring is slidably mounted on the connecting sliding shaft. One end of the return spring is mounted on the base, and the other end of the return spring is mounted on the T-shaped sliding seat. Through the arrangement of the return spring, after the stamping is completed, when the driven sliding rod resets, it drives the wedge-shaped sliding block to reset, and thus drives the T-shaped sliding seat to reset under the reset elastic force of the return spring, so as to move the stamped brake disc to the bottom side of the upper and lower disc mechanism.
[0011] Further, a spherical end is provided on the driven sliding rod. The spherical end is in contact with the wedge-shaped slider. Through the provision of the spherical end, the contact area between the driven sliding rod and the wedge-shaped slider is reduced, facilitating the sliding of the wedge-shaped slider and further improving the scientificity and practicality of the structure.
[0012] Further, the upper and lower disc mechanism includes a U-shaped frame. The U-shaped frame is installed on the mounting frame. The U-shaped frame is located on one side of the transmission plate and on the top side of the fixed ring. A limiting rotating rod is rotatably installed on the U-shaped frame. A rotating vane is installed on the limiting rotating rod. A friction block is installed on the rotating vane. The friction block is made of rubber material. When placing the brake disc, the brake disc is fixed by the spacing between adjacent rotating vanes. When the limiting rotating rod rotates, it drives the rotating vane to rotate, and the rotating vane rotates to push the brake disc to move on the U-shaped frame.
[0013] Further, the rotating mechanism includes a rotating base. The rotating base is installed on the U-shaped frame. A worm is rotatably installed on the rotating base. A rotating gear is rotatably installed on the U-shaped frame. A worm gear is installed on the rotating gear. The worm gear meshes with the worm. A driven gear is installed on the limiting rotating rod. The driven gear and the rotating gear are meshed with the same chain. When the worm rotates, it drives the worm gears on both sides to rotate in opposite directions. When the worm gears on both sides rotate, they drive the chain to move through the rotating gear, thereby driving the driven gears on both sides to rotate in opposite directions, thus facilitating the pushing of the brake disc.
[0014] Further, a stepping motor is installed on the rotating base. The main shaft of the stepping motor is installed on the worm. An infrared induction switch is installed on the base. The infrared induction switch is located on the bottom side of the T-shaped sliding seat. The infrared induction switch is electrically connected to the stepping motor. Through the provision of the stepping motor, it is convenient for the worm to rotate a certain angle, so that each time the worm gear rotates, it drives the driven gears on both sides to rotate 90 degrees, and then a brake disc is pushed out. It should be noted that the infrared induction switch just senses the T-shaped sliding seat when the fixed ring is located at the bottom side of the U-shaped frame to achieve a single trigger of the stepping motor.
[0015] Further, a conveyor belt is installed on the base. The conveyor belt is located on the bottom side of the U-shaped frame. Through the provision of the conveyor belt, it is convenient for the brake disc that has been stamped and separated from the movable clamping mechanism to fall on the conveyor belt and be transported to the next process, which is beneficial to the continuous stamping process and improves the convenience of use of the structure.
[0016] The beneficial effects of the present invention are as follows:
[0017] In the present invention, through the settings of a driven slide rod, a rotating plate, an arc-end clamping block, a rotating page plate, etc., when stamping a brake disc, the movement of the stamping end drives the movement of the rotating plate and the arc-end clamping block, realizing automatic clamping of the brake disc for loading and unloading before and after stamping, and automatically releasing the clamping during the stamping process, facilitating the positioning of the brake disc with the lower die, preventing stamping deformation, and realizing a continuous stamping process in cooperation with the rotation of the rotating page plate. This saves the need for frequent manual loading and unloading, and compared with a robotic arm, the structure is simple and the construction cost is low.
[0018] In the present invention, through the setting of the spherical end, the contact area between the driven slide rod and the wedge-shaped slider is reduced, facilitating the sliding of the wedge-shaped slider, and further improving the scientificity and practicality of the structure.
[0019] In the present invention, through the settings of a lock hole block, a sliding block, a sliding lock shaft, etc., it is convenient for the wedge-shaped slider to slide into the limit slider, and at the same time, it can prevent the limit slider from resetting and driving the brake disc to reset when the driven slide rod slides, improving the scientificity and practicality of the structure. Description of the Drawings
[0020] Figure 1 is a three-dimensional structural schematic diagram of the present invention;
[0021] Figure 2 is a structural schematic diagram of the connecting slide shaft of the present invention;
[0022] Figure 3 is a structural schematic diagram of the fixed ring of the present invention;
[0023] Figure 4 is a structural schematic diagram of the mounting bracket of the present invention;
[0024] Figure 5 is a partial sectional structural schematic diagram of the transmission plate of the present invention;
[0025] Figure 6 is the present invention Figure 5 an enlarged structural schematic diagram of part A therein;
[0026] Figure 7 is a structural schematic diagram of the present invention with one side worm gear hidden;
[0027] Figure 8 is a structural schematic diagram of the rotating page plate of the present invention.
[0028] Reference numerals: 1, base; 2, stamping end; 3, upper die; 4, lower die; 5, mounting bracket; 6, movable clamping mechanism; 601, T-shaped sliding seat; 602, T-shaped sliding groove; 603, fixed ring; 604, sliding rod; 605, arc-shaped end clamp; 606, arc-shaped end pressing block; 607, clamping spring; 7, transmission mechanism; 701, connecting plate; 702, driven sliding rod; 703, transmission plate; 704, limiting sliding groove; 705, limiting sliding block; 706, wedge-shaped sliding block; 707, wedge-shaped sliding groove; 708, through hole; 709, hollow rotating shaft; 710, rotating plate; 711, rotating shaft block; 712, sliding cavity; 713, sliding block; 714, compression spring; 715, sliding locking shaft; 716, locking hole block; 717, connecting sliding shaft; 718, sliding hole; 719, return spring; 720, spherical end; 8, upper and lower disc mechanism; 801, U-shaped frame; 802, limiting rotating rod; 803, rotating page plate; 804, friction block; 9, rotating mechanism; 901, rotating seat; 902, worm; 903, rotating gear; 904, worm gear; 905, driven gear; 906, chain; 907, stepper motor; 908, infrared induction switch; 10, conveyor belt. Detailed implementation manners
[0029] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. The components of the embodiments of the present invention described and illustrated herein generally can be arranged and designed in a variety of different configurations.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed present invention, but merely represents selected embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
[0031] It should be noted that: similar reference numerals and letters denote similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings. In addition, the terms "first", "second", etc. are only used for descriptive distinction and cannot be understood as indicating or implying relative importance.
[0032] The electrical components appearing in this text are all electrically connected to an external main controller and 220V mains power, and the main controller can be a conventional known device such as a computer for control.
[0033] In the description of the embodiments of the present invention, it should be noted that the orientation or positional relationship indicated by terms such as "inner", "outer", "upper", etc. is based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invention product is usually placed during use. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention.
[0034] Referring to Figures 1-8 , a stamping device for brake disc production, comprising a base 1, a stamping end 2 is installed on the base 1, an upper die 3 is installed on the stamping end 2, a lower die 4 is installed on the base 1, the lower die 4 is located on the bottom side of the upper die 3, a movable clamping mechanism 6 for clamping the brake disc during loading and unloading and positioning the brake disc during stamping is installed on the base 1, the movable clamping mechanism 6 is located on one side of the lower die 4, a mounting frame 5 is installed on the base 1, a transmission mechanism 7 for driving the movable clamping mechanism 6 to move when the stamping end 2 moves is installed on the mounting frame 5, an upper and lower disc mechanism 8 for loading the brake disc is installed on the mounting frame 5, the upper and lower disc mechanism 8 is located on the top side of the movable clamping mechanism 6, a rotating mechanism 9 for loading and unloading the brake disc is installed on the upper and lower disc mechanism 8. When stamping the brake disc, a plurality of brake discs are placed on the upper and lower disc mechanism 8, the rotating mechanism 9 is started, and the rotating mechanism 9 pushes the brake disc onto the movable clamping mechanism 6 and fixes it. As the stamping process progresses, when the stamping end 2 drives the upper die 3 to approach the lower die 4, it drives the transmission mechanism 7 to move. The movement of the transmission mechanism 7 drives the brake disc on the movable clamping mechanism 6 to slide to the top side of the lower die 4 and stop, so as to realize the positioning of the brake disc and the mold and prevent stamping deformation. At this time, when the stamping end 2 continues to slide, it contacts the top side of the movable clamping mechanism 6, causing the movable clamping mechanism 6 to release the clamping of the brake disc. The brake disc is stamped by the upper die 3 and the lower die 4. After stamping, the upper die 3 returns away from the lower die 4 with the stamping end 2, and the lower die 4 ejects the stamped brake disc. At this time, the movable clamping mechanism 6 automatically clamps the brake disc again, and clamps the stamped brake disc to the bottom side of the upper and lower disc mechanism 8 with the reset of the stamping end 2, and triggers the movement of the upper and lower disc mechanism 8. The movement of the upper and lower disc mechanism 8 pushes the next brake disc to be stamped onto the movable clamping mechanism 6 and extrudes the stamped brake disc. The stamped brake disc is transported to the next process along the conveyor belt 10, eliminating the need for manual frequent loading and unloading. Compared with the traditional robotic arm, the structure is simple and the construction cost is low.
[0035] Referring to Figures 1-3, in the embodiment of the present invention, the movable clamping mechanism 6 includes a T-shaped sliding seat 601, which is slidably mounted on the base 1. A T-shaped sliding groove 602 is formed on the base 1, and the T-shaped sliding seat 601 is slidably mounted in the T-shaped sliding groove 602. A fixed ring 603 is mounted on the T-shaped sliding seat 601. A sliding rod 604 is slidably mounted on the fixed ring 603. An arc-end clamping block 605 is mounted on the sliding rod 604. An arc-end pressing block 606 is mounted on the arc-end clamping block 605. The arc-end pressing block 606 is located at the bottom side of the stamping end 2. A clamping spring 607 is movably sleeved on the sliding rod 604. One end of the clamping spring 607 is mounted on the fixed ring 603, and the other end of the clamping spring 607 is mounted on the arc-end clamping block 605. When the T-shaped sliding seat 601 slides on the T-shaped sliding groove 602, it drives the fixed ring 603 to slide. When the brake disc falls between the two arc-end clamping blocks 605, the brake disc is clamped under the reset elastic force of the clamping spring 607. And when the stamping end 2 presses the arc-end pressing block 606, it drives the sliding rod 604 to slide away from each other on the fixed ring 603, thereby releasing the clamping of the brake disc, and resetting to clamp the brake disc again after the stamping is completed. When the brake disc after stamping moves to the bottom side of the upper and lower disc mechanism 8, the upper and lower disc mechanism 8 moves to squeeze out the stamped brake disc and clamp the next brake disc to be stamped between the two arc-end clamping blocks 605 for continuous stamping process.
[0036] Refer to Figures 1-6, in the embodiment of the present invention, the transmission mechanism 7 includes a connecting plate 701 which is installed on the stamping end 2. A driven sliding rod 702 is installed on the connecting plate 701. A transmission plate 703 is slidably installed on the driven sliding rod 702. The transmission plate 703 is installed on the mounting bracket 5. A through hole 708 is formed in the transmission plate 703, and the driven sliding rod 702 is slidably installed in the through hole 708. A limiting sliding groove 704 is formed in the transmission plate 703, and a limiting sliding block 705 is slidably installed in the limiting sliding groove 704. A wedge-shaped sliding block 706 is slidably installed on the limiting sliding block 705. A wedge-shaped sliding groove 707 is formed in the transmission plate 703, and the wedge-shaped sliding groove 707 communicates with the limiting sliding groove 704. The wedge-shaped sliding block 706 is slidably installed in the limiting sliding groove 704. A hollow rotating shaft 709 is installed on the limiting sliding block 705. A rotating plate 710 is rotatably installed on the hollow rotating shaft 709. A rotating shaft block 711 is rotatably installed on the rotating plate 710. The rotating shaft block 711 is installed on the T-shaped sliding seat 601. When the stamping end 2 slides close to the lower die 4, it drives the connecting plate 701 to slide. The sliding of the connecting plate 701 drives the driven sliding rod 702 to slide on the transmission plate 703. The sliding of the driven sliding rod 702 drives the wedge-shaped sliding block 706 to slide in the wedge-shaped sliding groove 707, and at the same time drives the limiting sliding block 705 to slide in the limiting sliding groove 704, so that the rotating plate 710 rotates on the hollow rotating shaft 709 and the rotating shaft block 711, and further drives the T-shaped sliding seat 601 and the brake disc to slide. When the wedge-shaped sliding block 706 slides to the bottom side of the wedge-shaped sliding groove 707, when the driven sliding rod 702 continues to slide, the wedge-shaped sliding block 706 slides along the inner wall of the wedge-shaped sliding groove 707 into the limiting sliding block 705. At this time, the clamped brake disc just slides to the top side of the lower die 4. When the driven sliding rod 702 continues to slide in the through hole 708, the brake disc no longer moves, which facilitates the positioning of the brake disc and prevents stamping deformation.
[0037] Refer to Figures 1-6, in the embodiment of the present invention, a sliding cavity 712 is formed in the limit slider 705. A sliding block 713 is slidably installed in the sliding cavity 712. A wedge-shaped slider 706 is installed on the sliding block 713. A sliding lock shaft 715 is installed on the sliding block 713. The sliding lock shaft 715 is slidably installed on the hollow rotating shaft 709. A compression spring 714 is movably sleeved on the sliding lock shaft 715. One end of the compression spring 714 is installed on the limit slider 705, and the other end of the compression spring 714 is installed on the sliding block 713. A lock hole block 716 is installed on the transmission plate 703. The lock hole block 716 is adapted to the sliding lock shaft 715. When the wedge-shaped slider 706 slides along the inner wall of the wedge-shaped chute 707, it drives the sliding block 713 to slide in the sliding cavity 712, so as to facilitate the wedge-shaped slider 706 to slide into the limit slider 705. During this process, the sliding of the sliding block 713 drives the sliding lock shaft 715 to slide out on the hollow rotating shaft 709 and slide into the lock hole block 716, thereby completing the fixation of the structure and preventing the limit slider 705 from resetting to drive the brake disc to reset when the driven sliding rod 702 slides, improving the scientificity and practicality of the structure.
[0038] Refer to Figures 1-6 , in the embodiment of the present invention, a connecting sliding shaft 717 is installed in the T-shaped chute 602. A sliding hole 718 is formed in the T-shaped sliding seat 601. The connecting sliding shaft 717 is slidably installed in the sliding hole 718. A return spring 719 is slidably installed on the connecting sliding shaft 717. One end of the return spring 719 is installed on the base 1, and the other end of the return spring 719 is installed on the T-shaped sliding seat 601. Through the arrangement of the return spring 719, it is realized that during the reset process of the driven sliding rod 702 after stamping, the wedge-shaped slider 706 is driven to reset, and thus the T-shaped sliding seat 601 is driven to reset under the reset elastic force of the return spring 719, so as to move the stamped brake disc to the bottom side of the upper and lower disc mechanism 8.
[0039] Refer to Figures 1-6 , in the embodiment of the present invention, a spherical end 720 is formed on the driven sliding rod 702. The spherical end 720 is in contact with the wedge-shaped slider 706. Through the arrangement of the spherical end 720, the contact area between the driven sliding rod 702 and the wedge-shaped slider 706 is reduced, facilitating the sliding of the wedge-shaped slider 706 and further improving the scientificity and practicality of the structure.
[0040] Refer to Figures 1-8, in the embodiment of the present invention, the upper and lower disc mechanism 8 includes a U-shaped frame 801. The U-shaped frame 801 is installed on the mounting frame 5. The U-shaped frame 801 is located on one side of the transmission plate 703, on the top side of the fixed ring 603. A limiting rotating rod 802 is rotatably installed on the U-shaped frame 801. A rotating vane 803 is installed on the limiting rotating rod 802. A friction block 804 is installed on the rotating vane 803. The friction block 804 is made of rubber material. When placing the brake disc, the brake disc is fixed by the distance between adjacent rotating vanes 803. When the limiting rotating rod 802 rotates, it drives the rotating vane 803 to rotate. The rotating vane 803 rotates to push the brake disc to move on the U-shaped frame 801.
[0041] Refer to Figures 1-8 , in the embodiment of the present invention, the rotating mechanism 9 includes a rotating seat 901. The rotating seat 901 is installed on the U-shaped frame 801. A worm 902 is rotatably installed on the rotating seat 901. A rotating gear 903 is rotatably installed on the U-shaped frame 801. A worm gear 904 is installed on the rotating gear 903. The worm gear 904 meshes with the worm 902. A driven gear 905 is installed on the limiting rotating rod 802. The driven gear 905 and the rotating gear 903 are meshed with the same chain 906. When the worm 902 rotates, it drives the worm gears 904 on both sides to rotate in opposite directions. When the worm gears 904 on both sides rotate, they drive the chain 906 to move through the rotating gear 903, thereby driving the driven gears 905 on both sides to rotate in opposite directions, thus facilitating the pushing of the brake disc.
[0042] Refer to Figures 1-8 , in the embodiment of the present invention, a stepping motor 907 is installed on the rotating seat 901. The main shaft of the stepping motor 907 is installed on the worm 902. An infrared induction switch 908 is installed on the base 1. The infrared induction switch 908 is located on the bottom side of the T-shaped sliding seat 601. The infrared induction switch 908 is electrically connected to the stepping motor 907. Through the setting of the stepping motor 907, it is convenient for the worm 902 to rotate a certain angle, so that each time the worm gear 904 rotates, it drives the driven gears 905 on both sides to rotate 90 degrees, and then realizes the ejection of a brake disc. It should be noted that the infrared induction switch 908 just senses the T-shaped sliding seat 601 when the fixed ring 603 is located at the bottom side of the U-shaped frame 801 to realize a single trigger of the stepping motor 907.
[0043] Refer to Figures 1-2 , in the embodiment of the present invention, a conveyor belt 10 is installed on the base 1. The conveyor belt 10 is located at the bottom side of the U-shaped frame 801. Through the setting of the conveyor belt 10, it is convenient for the brake disc that is separated from the movable clamping mechanism 6 after stamping to fall on the conveyor belt 10 and be transported to the next process, which is beneficial to the continuous stamping process and improves the convenience of use of the structure.
[0044] The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only the principle of the present invention. Without departing from the spirit and scope of the present invention, various changes and improvements will occur to the present invention, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection required by the present invention is defined by the appended claims and their equivalents.
Claims
1. A stamping device for producing brake discs, comprising a base (1), a stamping end (2) mounted on the base (1), an upper die (3) mounted on the stamping end (2), a lower die (4) mounted on the base (1), the lower die (4) being located at the bottom side of the upper die (3), characterized in that: The base (1) is provided with a movable clamping mechanism (6) for clamping the brake disc during loading and unloading and for positioning the brake disc during stamping. The movable clamping mechanism (6) is located on one side of the lower die (4). The base (1) is provided with a mounting frame (5). The mounting frame (5) is provided with a transmission mechanism (7) for driving the movable clamping mechanism (6) to move when the stamping end (2) moves. The mounting frame (5) is provided with an upper and lower disc mechanism (8) for loading the brake disc. The upper and lower disc mechanism (8) is located on the top side of the movable clamping mechanism (6). The upper and lower disc mechanism (8) is provided with a rotating mechanism (9) for loading and unloading the brake disc. The movable clamping mechanism (6) includes a plurality of movable clamping mechanisms (6) and a plurality of movable clamping mechanisms (6). The invention comprises a T-shaped slide seat (601), the T-shaped slide seat (601) is slidably mounted on the base (1), a T-shaped slide groove (602) is provided on the base (1), the T-shaped slide seat (601) is slidably mounted in the T-shaped slide groove (602), a fixed ring (603) is installed on the T-shaped slide seat (601), a sliding rod (604) is slidably mounted on the fixed ring (603), an arc end clamping block (605) is installed on the sliding rod (604), an arc end pressure block (606) is installed on the arc end clamping block (605), the arc end pressure block (606) is located at the bottom side of the punching end (2), a clamping spring (607) is movably sleeved on the sliding rod (604), and the clamping spring One end of the spring (607) is mounted on the fixed ring (603), and the other end of the clamping spring (607) is mounted on the arc end clamping block (605). The transmission mechanism (7) includes a connecting plate (701), the connecting plate (701) is mounted on the punching end (2), a driven slide rod (702) is mounted on the connecting plate (701), a transmission plate (703) is slidably mounted on the driven slide rod (702), the transmission plate (703) is mounted on the mounting frame (5), a through hole (708) is opened on the transmission plate (703), the driven slide rod (702) is slidably mounted in the through hole (708), and a limited position slide groove (708) is opened on the transmission plate (703). 704), a limiting slider (705) is slidably installed in the limiting slide groove (704), a wedge-shaped slider (706) is slidably installed on the limiting slide groove (705), a wedge-shaped slide groove (707) is opened on the transmission plate (703), the wedge-shaped slide groove (707) is connected with the limiting slide groove (704), the wedge-shaped slider (706) is slidably installed in the limiting slide groove (704), a hollow rotating shaft (709) is installed on the limiting slide groove (705), a rotating plate (710) is rotatably installed on the hollow rotating shaft (709), a rotating shaft block (711) is rotatably installed on the rotating plate (710), and the rotating shaft block (711) is installed on the T-shaped slide seat (601).
2. A stamping device for producing brake discs according to claim 1, characterized in that: The limit slider (705) is provided with a sliding cavity (712), a sliding block (713) is slidably installed in the sliding cavity (712), a wedge-shaped slider (706) is installed on the sliding block (713), a sliding lock shaft (715) is installed on the sliding block (713), the sliding lock shaft (715) is slidably installed on the hollow rotating shaft (709), a compression spring (714) is movably sleeved on the sliding lock shaft (715), one end of the compression spring (714) is installed on the limit slider (705), and the other end of the compression spring (714) is installed on the sliding block (713), and a locking hole block (716) is installed on the transmission plate (703), and the locking hole block (716) is adapted to the sliding lock shaft (715).
3. A stamping device for producing brake discs according to claim 2, characterized in that: A connecting slide shaft (717) is installed in the T-shaped slide groove (602), a sliding hole (718) is opened on the T-shaped slide seat (601), the connecting slide shaft (717) is slidably installed in the sliding hole (718), a return spring (719) is slidably installed on the connecting slide shaft (717), one end of the return spring (719) is installed on the base (1), and the other end of the return spring (719) is installed on the T-shaped slide seat (601).
4. A stamping device for producing brake discs according to claim 3, characterized in that: The driven sliding rod (702) is provided with a spherical end (720), and the spherical end (720) is in contact with the wedge-shaped sliding block (706).
5. A stamping device for producing brake discs according to claim 4, characterized in that: The upper and lower disk mechanism (8) comprises a U-shaped frame (801), the U-shaped frame (801) being mounted on the mounting frame (5), the U-shaped frame (801) being located on one side of the transmission plate (703), the U-shaped frame (801) being located on the top side of the fixed ring (603), a limit rotating rod (802) being rotatably mounted on the U-shaped frame (801), a page turning plate (803) being mounted on the limit rotating rod (802), a friction block (804) being mounted on the page turning plate (803), and the friction block (804) being made of a rubber material.
6. A stamping device for producing brake discs according to claim 5, characterized in that: The rotating mechanism (9) comprises a rotating seat (901), the rotating seat (901) being mounted on a U-shaped frame (801), a worm (902) being rotatably mounted on the rotating seat (901), a rotating gear (903) being rotatably mounted on the U-shaped frame (801), a worm wheel (904) being mounted on the rotating gear (903), the worm wheel (904) being meshed with the worm (902), a driven gear (905) being mounted on the limit rotating rod (802), and the driven gear (905) and the rotating gear (903) being meshed with the same chain (906).
7. A stamping device for producing brake discs according to claim 6, characterized in that: A stepper motor (907) is mounted on the rotating seat (901), the main shaft of the stepper motor (907) is mounted on the worm (902), an infrared sensor switch (908) is mounted on the base (1), the infrared sensor switch (908) is located on the bottom side of the T-shaped slide seat (601), and the infrared sensor switch (908) is electrically connected to the stepper motor (907).
8. A stamping device for producing brake discs according to claim 7, characterized in that: A conveyor belt (10) is installed on the base (1), and the conveyor belt (10) is located on the bottom side of the U-shaped frame (801).
Citation Information
Patent Citations
A stamping device for forming automotive brake discs
CN112025962B
Brake disc stamping equipment capable of automatically and emergently stopping
CN112620449A
Punch forming device for automobile part machining
CN118403966A