A welding device for prefabricated walls of building construction

By designing the feeding system and feeding system for prefabricated wall welding devices in the building, the automated welding of the steel frame is realized, solving the problems of time-consuming and labor-intensive investment in the existing welding process, improving construction efficiency and saving materials.

CN119549620BActive Publication Date: 2025-04-08GUANGDONG HENDERSON CONSTR CO LTD
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Patent Information

Application Number
CN202510111898.8
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-04-08
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

The welding process of existing steel frames takes a long time and has a large labor investment, which affects the construction cycle of the housing construction project.

Method used

A prefabricated wall welding device for building a house is designed, including a feeding system and a feeding system, and the automatic welding of the steel bar frame is realized through automatic assembly and welding structure.

Benefits of technology

It improves the degree of welding automation, reduces the labor intensity of staff, shortens the welding cycle, avoids the investment in iron wire, and saves materials.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of building prefabricated wall welding, and more specifically, to a building prefabricated wall welding device, comprising a base, a top seat, an electric guide rail, an electric slide and a control console, wherein the electric guide rails are in a group and are symmetrically arranged on both sides of the base, each of the electric guide rails is movably provided with an electric slide, the top seat is movably provided on the base and connected to the electric slide, the control console is provided on the top seat, a power supply box is provided in the top seat, the welding device also comprises a feeding system and a lifting system, the feeding system is provided on the base, and the lifting system is provided on the top seat and is located on one side of the feeding system; the device gets rid of the traditional method of multiple people assisting in supporting steel bars in different directions or using iron wire to tie them in advance for welding, and the device reduces the labor intensity of the staff, shortens the welding cycle of the building wall steel frame, avoids the input of iron wire, and saves materials.
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Description

Technical Field

[0001] The invention relates to the technical field of building prefabricated wall welding, and more specifically to a building prefabricated wall welding device. Background Art

[0002] Prefabricated walls for building construction are made of concrete and prefabricated wall frames. The prefabricated wall frame welding device for building construction is a device used to weld the prefabricated wall frames for building construction. The processing method is mainly to use a welding gun to heat, high temperature or high pressure to join metal parts, so that the prefabricated wall frames for building construction can be welded into shape; and the main material constituting the frame of the prefabricated wall for building construction is steel bars.

[0003] During the existing steel frame welding work, workers are required to manually lay the longitudinal, transverse and vertical steel bars in advance and fix them by tying them with wire, and then use a welding gun to weld each connection node. This process is very time-consuming and requires a lot of manpower, which affects the construction period of the entire building project. Summary of the invention

[0004] The object of the present invention is to provide a prefabricated wall welding device for building construction to solve the problems raised in the above background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] A prefabricated wall welding device for building construction, comprising a base, a top seat, an electric guide rail, an electric slide and a control console, wherein the electric guide rails are in a group and are symmetrically arranged on both sides of the base, each of the electric guide rails is movably arranged with an electric slide, the top seat is movably arranged on the base and connected with the electric slide, the control console is arranged on the top seat, a power supply box is arranged in the top seat, the welding device also comprises a feeding system and a lifting system, the feeding system is arranged on the base, and is used to transport and assemble horizontal, longitudinal and vertical steel bars and weld the steel bars at the same time, the lifting system is arranged on the top seat and is located on one side of the feeding system, and is used to grab a steel bar frame structure;

[0007] The feeding system includes a first feeding structure, a second feeding structure, a third feeding structure, a material transport module and a welding structure. The first feeding structure is arranged on a base for installing transverse steel bars. The second feeding structure is arranged on the base and located on one side of the first feeding structure for installing and assembling longitudinal steel bars. The third feeding structure is arranged on the base for installing and assembling vertical steel bars. The welding structure is arranged on the third feeding structure for welding transverse, longitudinal and vertical steel bar connection nodes. The material transport module is arranged on the base for transporting transverse steel bars.

[0008] A further technical solution of the present application is as follows: the material transport modules are divided into several groups and are equidistantly arranged on the base, the material transport modules include a mounting seat, a slider, a spring, an output shaft and several material transport rollers, the mounting seats are in one group and are symmetrically arranged on the base, a slider is movably arranged in each mounting seat, both sides of the slider are connected to the mounting seat through a spring, the output shaft is movably arranged between the sliders, several material transport rollers are equidistantly sleeved on the output shaft, a power output box is arranged on the base, and the power output box is connected to the output shaft.

[0009] A further technical solution of the present application: the first loading structure includes a transverse support frame and a first mounting groove, the transverse support frames are in multiple number and are equidistantly arranged on the base, the transverse support frames are provided with multiple first mounting grooves equidistantly arranged, and each group of the material transport modules is arranged between two adjacent transverse support frames.

[0010] A further technical solution of the present application: the second loading structure includes a lifting seat, a longitudinal support frame, a second mounting slot and a first electric telescopic rod, the number of the longitudinal support frames is several and they are equidistantly movably arranged on the base, the lifting seat is movably arranged on the base and connected to the longitudinal support frame, each of the longitudinal support frames is provided with a second mounting slot, the second mounting slot and the first mounting slot are vertical in space, the first electric telescopic rod is arranged on the base and its output end is connected to the lifting seat.

[0011] The present application has a further technical solution: the third feeding structure includes a movable frame, a movable plate, a threaded rod, a stepper motor, a vertical support frame and an electromagnetic strip, the movable frame is movably arranged in the base, the threaded rod is movably arranged on the base and slides through the movable frame, the threaded rod and the movable frame are threadedly matched, the stepper motor is arranged on the base and its output end is connected to the threaded rod, the number of the vertical support frames is several and they are equidistantly movably arranged on the movable frame, the movable plate is arranged on the movable frame, the vertical support frame is provided with a third installation groove for installing vertical steel bars, the movable plate is arrayed with a plurality of through holes matching the third installation groove, and electromagnetic strips that repel each other when energized are provided on the opposite surfaces of the movable plate and the base.

[0012] The present application has a further technical solution: the welding structure includes a welding seat, a plurality of bidirectional welding heads, a second electric telescopic rod, a push block and a push arm; the welding seat is movably arranged on a movable plate; a plurality of bidirectional welding heads are arranged in an array on the welding seat and match the positions of the through holes; the push block is movably arranged on the movable plate; the push block is movably connected to the welding seat via a push arm; the second electric telescopic rod is arranged on the movable plate and its movable end is connected to the push block.

[0013] The present application has a further technical solution: the material lifting system includes a lifting plate, a lifting mounting plate, a lifting module, a third electric telescopic rod, a driving arm and a monitoring unit; the lifting plate and the lifting mounting plate are respectively movably arranged on both sides of the top seat, the lifting plate and the lifting mounting plate are connected, the third electric telescopic rod is arranged on the top seat through a fixed seat, the output end of the third electric telescopic rod is movably connected to the lifting plate through the driving arm, the lifting module is arranged on the lifting mounting plate, and is used to control the lifting action of the steel frame; the monitoring unit is arranged between the lifting mounting plate and the top seat, and is used to monitor the position of the lifting mounting plate and control the opening and closing of the second electric telescopic rod and the bidirectional welding head.

[0014] A further technical solution of the present application is as follows: the lifting module includes a rotating shaft, a limiting rod and a steering structure. The number of the rotating shafts is several and they are symmetrically and movably arranged on the lifting mounting plate. A limiting rod is arranged at one end of the rotating shaft away from the lifting mounting plate. The steering structure is arranged on the lifting mounting plate and connected to the rotating shaft, and is used to adjust the direction of the limiting rod.

[0015] A further technical solution of the present application is as follows: the steering structure includes a gear, a rack plate, a fourth electric telescopic rod, a moving block and a power arm, the gear being movably arranged on the lifting mounting plate and being coaxially connected to the rotating shaft, the rack plate being movably arranged on the lifting mounting plate and meshing with the gear, the moving block being movably arranged on the lifting mounting plate and being movably connected to the rack plate through the power arm, the fourth electric telescopic rod being arranged on the lifting mounting plate and its movable end being connected to the moving block, and the fourth electric telescopic rod being electrically connected to the monitoring unit.

[0016] A further technical solution of the present application is as follows: the monitoring unit includes a guide seat, a resistor bar and a conductive block, the guide seat is arranged on a lifting mounting plate, a resistor bar is arranged in the guide seat, the conductive block is arranged on a top seat, and the conductive block and the resistor bar are slidably matched.

[0017] Compared with the prior art, the technical solution provided by the embodiment of the present invention has the following beneficial effects:

[0018] The embodiment of the present invention sets a feeding system and a lifting system, and utilizes the first feeding structure, the second feeding structure and the third feeding structure to automatically assemble according to the structure of the building wall steel frame, and then cooperates with the welding structure to weld the connection nodes of the steel frame, and utilizes the lifting system to lift the steel frame with the upper connection nodes welded, and utilizes the second feeding structure and the second laying of the first feeding structure to complete the welding of the entire steel frame. The entire device has a high degree of automation and gets rid of the traditional method of multiple people assisting in supporting steel bars in different directions or using wire to tie in advance for welding. The device reduces the labor intensity of the staff, shortens the welding cycle of the building wall steel frame, avoids the input of wire, and saves materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a structural schematic diagram of a prefabricated wall welding device for building construction according to an embodiment of the present invention;

[0020] Figure 2 It is a structural schematic diagram of a feeding system in a prefabricated wall welding device for building construction according to an embodiment of the present invention;

[0021] Figure 3 It is a structural schematic diagram of a material transport module in a prefabricated wall welding device for building construction according to an embodiment of the present invention;

[0022] Figure 4 It is a structural schematic diagram of the second feeding structure in the building prefabricated wall welding device according to an embodiment of the present invention;

[0023] Figure 5 It is a structural schematic diagram of the third feeding structure in the building prefabricated wall welding device according to an embodiment of the present invention;

[0024] Figure 6 It is a structural schematic diagram of a welding structure in a prefabricated wall welding device for building construction according to an embodiment of the present invention;

[0025] Figure 7 It is a structural schematic diagram of a material lifting system in a prefabricated wall welding device for building construction according to an embodiment of the present invention;

[0026] Figure 8 It is a structural schematic diagram of the steering structure in the prefabricated wall welding device for building construction in an embodiment of the present invention.

[0027] Explanation of the symbols in the schematic diagram:

[0028] 1-base, 2-power output box, 3-top seat, 4-control console, 5-lateral support frame, 6-first mounting slot, 7-mounting seat, 8-slider, 9-output shaft, 10-transport roller, 11-spring, 12-longitudinal support frame, 13-lifting seat, 14-second mounting slot, 15-first electric telescopic rod, 16-stepping motor, 17-threaded rod, 18-moving frame, 19-moving plate, 20-vertical support frame, 21-electromagnetic strip, 22-welding seat, 2 3-bidirectional welding head, 24-second electric telescopic rod, 25-push arm, 26-push block, 27-fixed seat, 28-third electric telescopic rod, 29-lifting plate, 30-power supply box, 31-lifting mounting plate, 32-electric slide, 33-electric guide rail, 34-rotating shaft, 35-limiting rod, 36-gear, 37-rack plate, 38-fourth electric telescopic rod, 39-moving block, 40-power arm, 41-guide seat, 42-resistance bar, 43-conductive block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention. The present invention is further described below in combination with the embodiments.

[0030] See also Figure 1-Figure 8 In one embodiment of the present application, a prefabricated wall welding device for building construction includes a base 1, a top seat 3, an electric guide rail 33, an electric slide 32 and a control console 4. The electric guide rails 33 are in a group and are symmetrically arranged on both sides of the base 1. An electric slide 32 is movably arranged in each of the electric guide rails 33. The top seat 3 is movably arranged on the base 1 and connected to the electric slide 32. The control console 4 is arranged on the top seat 3. A power supply box 30 is arranged in the top seat 3. The welding device also includes a feeding system and a lifting system. The feeding system is arranged on the base 1, and is used to transport and assemble horizontal, longitudinal and vertical steel bars and weld the steel bars at the same time. The lifting system is arranged on the top seat 3 and is located on one side of the feeding system, and is used to grab the steel bar frame structure.

[0031] The feeding system includes a first feeding structure, a second feeding structure, a third feeding structure, a material transport module and a welding structure. The first feeding structure is arranged on the base 1, and is used to install transverse steel bars. The second feeding structure is arranged on the base 1 and is located on one side of the first feeding structure, and is used to install and assemble longitudinal steel bars. The third feeding structure is arranged on the base 1, and is used to install and assemble vertical steel bars. The welding structure is arranged on the third feeding structure, and is used to weld transverse, longitudinal and vertical steel bar connection nodes. The material transport module is arranged on the base 1, and is used to transport transverse steel bars.

[0032] In a specific case of this embodiment, the material transport modules are divided into several groups and are equidistantly arranged on the base 1. The material transport modules include a mounting seat 7, a slider 8, a spring 11, an output shaft 9 and several material transport rollers 10. The mounting seats 7 are in one group and are symmetrically arranged on the base 1. A slider 8 is movably arranged in each mounting seat 7. Both sides of the slider 8 are connected to the mounting seat 7 through a spring 11. The output shaft 9 is movably arranged between the sliders 8. Several material transport rollers 10 are equidistantly sleeved on the output shaft 9. A power output box 2 is arranged on the base 1, and the power output box 2 is connected to the output shaft 9.

[0033] Non-restrictive, the present embodiment is not limited to the above-mentioned spring 11 to realize the elastic connection between the slider 8 and the mounting seat 7, and a spring sheet or elastic steel plate structure can also be used instead, as long as the elastic reset function can be realized, and they are not listed one by one here.

[0034] In another specific case of this embodiment, the first loading structure includes a transverse support frame 5 and a first mounting groove 6. The transverse support frames 5 are in multiple number and are equidistantly arranged on the base 1. The transverse support frames 5 are provided with multiple first mounting grooves 6 equidistantly arranged. Each group of the material transport modules is arranged between two adjacent transverse support frames 5.

[0035] In actual application, the staff lays the transverse steel bars in the first installation groove 6 according to the laying density of the building wall steel bars. According to the thickness of the steel bars, the mounting seat 7 and the slider 8 are set to adapt to steel bars of different sizes. At this time, the power output box 2 is controlled to drive the output shaft 9 to rotate, thereby driving the material transport roller 10 to rotate to transport and lay the transverse steel bars. The longitudinal steel bars and the vertical steel bars are respectively installed through the second feeding structure and the third feeding structure, and the steel bars are assembled and the prototype of the steel bar frame is formed through the second feeding structure and the third feeding structure. The upper connection nodes of the steel bar frame are welded by controlling the welding structure, and then the lifting system is controlled by the control console 4 to drive the steel bar frame to lift up, and then the laying of the transverse and longitudinal steel bars of the lower layer is controlled, and the lower connection nodes are welded through the welding structure, thereby completing the welding processing of the steel bar frame of the building wall.

[0036] See also Figure 1-Figure 8 As another preferred embodiment of the present application, the second loading structure includes a lifting seat 13, a longitudinal support frame 12, a second mounting groove 14 and a first electric telescopic rod 15. The number of the longitudinal support frames 12 is several and they are equidistantly movably arranged on the base 1. The lifting seat 13 is movably arranged on the base 1 and connected to the longitudinal support frame 12. Each of the longitudinal support frames 12 is provided with a second mounting groove 14. The second mounting groove 14 and the first mounting groove 6 are vertical in space. The first electric telescopic rod 15 is arranged on the base 1 and its output end is connected to the lifting seat 13.

[0037] In a specific case of the present embodiment, the third feeding structure includes a movable frame 18, a movable plate 19, a threaded rod 17, a stepper motor 16, a vertical support frame 20 and an electromagnetic strip 21, the movable frame 18 is movably arranged in the base 1, the threaded rod 17 is movably arranged on the base 1 and slides through the movable frame 18, the threaded rod 17 and the movable frame 18 are threadedly matched, the stepper motor 16 is arranged on the base 1 and its output end is connected to the threaded rod 17, the number of the vertical support frames 20 is several and they are equidistantly movably arranged on the movable frame 18, the movable plate 19 is arranged on the movable frame 18, the vertical support frame 20 is provided with a third mounting groove for installing vertical steel bars, the movable plate 19 is arrayed with a plurality of through holes matching the third mounting groove, and the movable plate 19 and the relative surfaces of the base 1 are provided with electromagnetic strips 21 that repel each other when energized.

[0038] In another specific case of the present embodiment, the welding structure includes a welding seat 22, a plurality of bidirectional welding heads 23, a second electric telescopic rod 24, a push block 26 and a push arm 25. The welding seat 22 is movably arranged on the movable plate 19. A plurality of bidirectional welding heads 23 are arranged in an array on the welding seat 22 and match the positions of the through holes. The push block 26 is movably arranged on the movable plate 19. The push block 26 is movably connected to the welding seat 22 through the push arm 25. The second electric telescopic rod 24 is arranged on the movable plate 19 and its movable end is connected to the push block 26.

[0039] After the laying of the upper transverse steel bars is completed, the longitudinal steel bars are placed in the second installation groove 14 manually in advance. At this time, the first electric telescopic rod 15 is controlled to extend through the control console 4 to drive the lifting seat 13 and the longitudinal support frame 12 to move upward, thereby driving the longitudinal steel bars to move upward until the longitudinal steel bars and the transverse steel bars are in contact. At the same time, the stepper motor 16 is controlled to be powered on in advance to drive the threaded rod 17 to rotate, so that the mobile frame 18 and the mobile plate 19 are pulled out from the base 1. Several vertical steel bars are manually laid in the third installation groove, and then the mobile frame 18 and the mobile plate 19 are controlled to reset. After the longitudinal steel bars are laid, the electromagnetic strip 21 is controlled to be powered on through the control console 4. The two ends of the steel bar 24 are repelled from each other, thereby causing the vertical support frame 20 to move upward and push the vertical steel bars upward, thereby realizing the laying and connection of the vertical steel bars. Finally, the control console 4 controls the extension of the second electric telescopic rod 24 to drive the push block 26 to move. Under the action of the push arm 25, the welding seat 22 is driven to move upward, thereby driving the bidirectional welding head 23 to move upward and perform laser welding on the steel bar connection nodes to complete the upper layer welding of the steel bar frame. Then, the control console 4 controls the lifting system to lift the steel bar frame, and the horizontal and longitudinal steel bars of the lower layer are laid. The welding head works here to weld the connection nodes of the lower layer to complete the welding of the steel bar frame required for the entire building wall.

[0040] See also Figure 1-Figure 8 As another preferred embodiment of the present application, the material lifting system includes a lifting plate 29, a lifting mounting plate 31, a lifting module, a third electric telescopic rod 28, a driving arm and a monitoring unit. The lifting plate 29 and the lifting mounting plate 31 are respectively movably arranged on both sides of the top seat 3, the lifting plate 29 and the lifting mounting plate 31 are connected, the third electric telescopic rod 28 is arranged on the top seat 3, and the output end of the third electric telescopic rod 28 is movably connected to the lifting plate 29 through the driving arm. The lifting module is arranged on the lifting mounting plate 31 to control the lifting action of the steel frame. The monitoring unit is arranged between the lifting mounting plate 31 and the top seat 3 to monitor the position of the lifting mounting plate 31 and control the opening and closing of the second electric telescopic rod 24 and the bidirectional welding head 23.

[0041] In a specific case of this embodiment, the lifting module includes a rotating shaft 34, a limiting rod 35 and a steering structure. The rotating shafts 34 are multiple in number and are symmetrically and movably arranged on the lifting mounting plate 31. A limiting rod 35 is arranged at one end of the rotating shaft 34 away from the lifting mounting plate 31. The steering structure is arranged on the lifting mounting plate 31 and connected to the rotating shaft 34, and is used to adjust the direction of the limiting rod 35.

[0042] In another specific case of this embodiment, the steering structure includes a gear 36, a rack plate 37, a fourth electric telescopic rod 38, a moving block 39 and a power arm 40. The gear 36 is movably set on the lifting mounting plate 31 and is coaxially connected to the rotating shaft 34. The rack plate 37 is movably set on the lifting mounting plate 31 and meshes with the gear 36. The moving block 39 is movably set on the lifting mounting plate 31 and is movably connected to the rack plate 37 through the power arm 40. The fourth electric telescopic rod 38 is set on the lifting mounting plate 31 through a fixed seat 27 and its movable end is connected to the moving block 39. The fourth electric telescopic rod 38 is electrically connected to the monitoring unit.

[0043] It should be noted that the monitoring unit includes a guide seat 41, a resistor bar 42 and a conductive block 43. The guide seat 41 is arranged on the lifting mounting plate 31. The resistor bar 42 is arranged in the guide seat 41. The conductive block 43 is arranged on the top seat 3. The conductive block 43 and the resistor bar 42 are slidably matched.

[0044] It should be noted that the present embodiment is not limited to the above-mentioned monitoring unit to monitor the position of the lifting mounting plate 31, and an infrared ranging sensor or a laser ranging sensor may be used instead, which are not listed here one by one.

[0045] After completing the welding work on the upper connection node of the steel frame, the third electric telescopic rod 28 is controlled to contract, so that under the action of the driving arm, the lifting plate 29 and the lifting installation plate 31 are driven to move downward, and the position of the lifting plate 29 can be monitored in real time by contacting different positions on the conductive block 43 and the resistor bar 42. When the position of the lifting plate 29 moves down to the set position (that is, when the limit rod 35 just passes through the transverse steel bar), the fourth electric telescopic rod 38 can be automatically controlled by the console 4 to be energized and extended, so as to drive the moving block 39 to move downward. Under the action of the power arm 40, the rack plate 37 can be driven to move along the lifting installation plate 31. Under the meshing action between the rack plate 37 and the gear 36, the gear 36, the rotating shaft 34 and the limit rod 35 can be rotated 90°. At this time, the third electric telescopic rod 28 is controlled to extend to drive the lifting plate 29 and the lifting installation plate 31 to move upward. At this time, the limit rod 35 can be used to limit the transverse steel bars to pull up half of the steel frame, so as to prepare for the subsequent laying of the transverse and longitudinal steel bars of the lower layer.

[0046] How this application works:

[0047] The staff lays the transverse steel bars in the first installation groove 6 according to the laying density of the building wall steel bars. According to the thickness of the steel bars, the installation seat 7 and the slider 8 can adapt to steel bars of different sizes. At this time, the power output box 2 is controlled to drive the output shaft 9 to rotate, thereby driving the material conveying roller 10 to rotate to transport and lay the transverse steel bars. After the laying of the upper transverse steel bars is completed, the longitudinal steel bars are placed in the second installation groove 14 manually in advance. At this time, the console 4 controls the first electric telescopic rod 15 to extend to drive the lifting seat 13 and the longitudinal support frame 12 to move up, thereby driving the longitudinal steel bars to move up, until The longitudinal steel bars are in contact with the transverse steel bars, and the stepper motor 16 is controlled to be powered on in advance to drive the threaded rod 17 to rotate, so that the movable frame 18 and the movable plate 19 are pulled out from the base 1, and a plurality of vertical steel bars are manually laid in the third installation groove, and then the movable frame 18 and the movable plate 19 are controlled to reset. After the longitudinal steel bars are laid, the control console 4 controls the electromagnetic strips 21 to be powered on to repel each other, so that the vertical support frame 20 moves up and pushes the vertical steel bars to move up, thereby realizing the laying and connection of the vertical steel bars. Finally, the control console 4 controls the second electric telescopic rod 24 to extend to drive the push block 26 to move, and the push arm 25 is pushed up. Under the action, the welding seat 22 is driven to move up, thereby driving the bidirectional welding head 23 to move up and perform laser welding on the steel bar connection node to complete the upper layer welding work of the steel bar frame. By controlling the third electric telescopic rod 28 to contract, the lifting plate 29 and the lifting installation plate 31 are driven to move down under the action of the driving arm. Through the contact between the conductive block 43 and the different positions on the resistor bar 42, the position of the lifting plate 29 can be monitored in real time. When the position of the lifting plate 29 moves down to the set position (that is, the limit rod 35 just passes through the horizontal steel bar), the fourth electric telescopic rod 38 can be automatically controlled by the console 4 to be energized and extended, driving the moving block 3 9 moves downward, and under the action of the power arm 40, the rack plate 37 can be driven to move along the lifting installation plate 31. Under the meshing action between the rack plate 37 and the gear 36, the gear 36, the rotating shaft 34 and the limiting rod 35 can be rotated 90°. At this time, the third electric telescopic rod 28 is controlled to extend to drive the lifting plate 29 and the lifting installation plate 31 to move upward. At this time, the limiting rod 35 can be used to limit the horizontal steel bars, and half of the steel frame can be pulled up. By laying the horizontal and vertical steel bars of the lower layer, the welding work of the lower connection nodes is carried out by the welding head, and the welding work of the steel frame required for the entire building wall is completed.

[0048] The present invention and its embodiments are described schematically above, and the description is not restrictive. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. Therefore, if a person skilled in the art is inspired by it and designs a structural method and an embodiment similar to the technical solution without creativity without departing from the purpose of the invention, they shall all fall within the protection scope of the present invention.

[0049] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A prefabricated wall welding device for building construction, comprising a base, a top base, an electric guide rail, an electric slide and a control console, wherein the electric guide rails are in a group and are symmetrically arranged on both sides of the base, each of the electric guide rails is movably provided with an electric slide, the top base is movably provided on the base and connected to the electric slide, the control console is provided on the top base, and a power supply box is provided in the top base, characterized in that: The welding device also includes a feeding system and a lifting system. The feeding system is arranged on the base, and is used to transport and assemble the transverse, longitudinal and vertical steel bars and weld the steel bars at the same time. The lifting system is arranged on the top seat and is located on one side of the feeding system, and is used to grab the steel bar frame structure. The feeding system includes a first feeding structure, a second feeding structure, a third feeding structure, a material transport module and a welding structure. The first feeding structure is arranged on a base for installing transverse steel bars. The second feeding structure is arranged on the base and located on one side of the first feeding structure for installing and assembling longitudinal steel bars. The third feeding structure is arranged on the base for installing and assembling vertical steel bars. The welding structure is arranged on the third feeding structure for welding transverse, longitudinal and vertical steel bar connection nodes. The material transport module is arranged on the base for transporting transverse steel bars.

2. The prefabricated wall welding device for building construction according to claim 1 is characterized in that: The material transport modules are divided into several groups and are equidistantly arranged on the base. The material transport modules include a mounting seat, a slider, a spring, an output shaft and several material transport rollers. The mounting seats are divided into one group and are symmetrically arranged on the base. A slider is movably arranged in each mounting seat. Both sides of the slider are connected to the mounting seat through a spring. The output shaft is movably arranged between the sliders. Several material transport rollers are equidistantly sleeved on the output shaft. A power output box is arranged on the base, and the power output box is connected to the output shaft.

3. The prefabricated wall welding device for building construction according to claim 2 is characterized in that: The first loading structure includes a transverse support frame and a first mounting groove. The transverse support frames are in a plurality and are equidistantly arranged on the base. The transverse support frames are provided with a plurality of first mounting grooves equidistantly arranged. Each group of the material transport modules is arranged between two adjacent transverse support frames.

4. The prefabricated wall welding device for building construction according to claim 3 is characterized in that: The second loading structure includes a lifting seat, a longitudinal support frame, a second mounting slot and a first electric telescopic rod. The longitudinal support frames are in multiple numbers and are equidistantly movably arranged on the base. The lifting seat is movably arranged on the base and connected to the longitudinal support frame. Each of the longitudinal support frames is provided with a second mounting slot, and the second mounting slot and the first mounting slot are vertical in space. The first electric telescopic rod is arranged on the base and its output end is connected to the lifting seat.

5. The prefabricated wall welding device for building construction according to claim 1 is characterized in that: The third feeding structure includes a moving frame, a moving plate, a threaded rod, a stepper motor, a vertical support frame and an electromagnetic strip. The moving frame is movably arranged in the base, the threaded rod is movably arranged on the base and slides through the moving frame, the threaded rod and the moving frame are threadedly matched, the stepper motor is arranged on the base and its output end is connected to the threaded rod, the number of the vertical support frames is several and they are equidistantly movably arranged on the moving frame, the moving plate is arranged on the moving frame, the vertical support frame is provided with a third installation groove for installing vertical steel bars, the moving plate is arrayed with a plurality of through holes matching the third installation groove, and the moving plate and the base are provided with electromagnetic strips that repel each other when energized.

6. The prefabricated wall welding device for building construction according to claim 5, characterized in that: The welding structure includes a welding seat, a plurality of bidirectional welding heads, a second electric telescopic rod, a push block and a push arm. The welding seat is movably arranged on a movable plate. A plurality of bidirectional welding heads are arranged in an array on the welding seat and match the positions of the through holes. The push block is movably arranged on the movable plate. The push block is movably connected to the welding seat through a push arm. The second electric telescopic rod is arranged on the movable plate and its movable end is connected to the push block.

7. The prefabricated wall welding device for building construction according to claim 6, characterized in that: The lifting system includes a lifting plate, a lifting mounting plate, a lifting module, a third electric telescopic rod, a driving arm and a monitoring unit. The lifting plate and the lifting mounting plate are respectively movably arranged on both sides of the top seat, the lifting plate and the lifting mounting plate are connected, the third electric telescopic rod is arranged on the top seat through a fixed seat, the output end of the third electric telescopic rod is movably connected to the lifting plate through the driving arm, the lifting module is arranged on the lifting mounting plate, and is used to control the lifting action of the steel frame, and the monitoring unit is arranged between the lifting mounting plate and the top seat, and is used to monitor the position of the lifting mounting plate and control the opening and closing of the second electric telescopic rod and the bidirectional welding head.

8. The prefabricated wall welding device for building construction according to claim 7, characterized in that: The lifting module includes a rotating shaft, a limiting rod and a steering structure. There are several rotating shafts which are symmetrically and movably arranged on the lifting mounting plate. A limiting rod is arranged at one end of the rotating shaft away from the lifting mounting plate. The steering structure is arranged on the lifting mounting plate and connected to the rotating shaft for adjusting the direction of the limiting rod.

9. The prefabricated wall welding device for building construction according to claim 8, characterized in that: The steering structure includes a gear, a rack plate, a fourth electric telescopic rod, a moving block and a power arm. The gear is movably arranged on the lifting mounting plate and is coaxially connected to the rotating shaft. The rack plate is movably arranged on the lifting mounting plate and meshes with the gear. The moving block is movably arranged on the lifting mounting plate and is movably connected to the rack plate through the power arm. The fourth electric telescopic rod is arranged on the lifting mounting plate and its movable end is connected to the moving block. The fourth electric telescopic rod is electrically connected to the monitoring unit.

10. The prefabricated wall welding device for building construction according to claim 9, characterized in that: The monitoring unit comprises a guide seat, a resistor bar and a conductive block. The guide seat is arranged on the lifting mounting plate. The resistor bar is arranged in the guide seat. The conductive block is arranged on the top seat. The conductive block and the resistor bar are slidably matched.

Citation Information

Patent Citations

  • Multi-layer steel bar welded mesh production equipment for ballastless track

    CN115780698A

  • Reinforcing steel bar jacking and welding device

    CN118720381A