Automatic cutting device for aluminum profile machining and using method

By designing an automated cutting device, the existing aluminum profile cutting technology is solved, and the efficient and automated cutting of aluminum profiles is achieved.

CN119549801AActive Publication Date: 2025-03-04XIANGHE ZHONGCHEN ALUMINUM IND CO LTD
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Patent Information

Application Number
CN202510091910.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-03-04
Estimated Expiration
2045-01-21

AI Technical Summary

Technical Problem

The existing aluminum profile cutting technology is inefficient and prone to operating accidents, and it is impossible to achieve automatic cutting.

Method used

An automated cutting device is designed, including a conveying mechanism, a cutting mechanism, a feeding mechanism and a feeding mechanism. The device realizes continuous cutting of the profile through a sliding connection structure, and realizes automatic loading function through plug-in assemblies and flap.

Benefits of technology

It improves the efficiency and quality of aluminum profile cutting, reduces the risk of manual operation, and realizes automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an automatic cutting device for aluminum profile machining and a using method, and relates to the technical field of profile cutting. A pushing part and a conveying part are respectively arranged on the frame body; the cutting mechanism is slidably mounted on the frame body and comprises a machine body; a saw blade is arranged at the top of the machine body, and clamping assemblies are arranged on the two sides. The feeding mechanism is installed on the frame body and comprises a shaping groove. The shaping groove extends in the first direction, the width of the shaping groove is matched with that of a profile, a turning plate is arranged at the bottom, and inserting assemblies are arranged at the two ends respectively. The material storage mechanism is installed on one side of the shaping groove in parallel and comprises a material storage box. The top of the storage box is of an open structure, a supporting plate is arranged at the bottom, and a push plate is arranged on the side away from the shaping groove. The feeding mechanism is arranged between the conveying mechanism and the storage mechanism, so that the sectional materials which are discharged by the storage mechanism in batches can be positioned and shaped, and the sectional materials can be discharged at a fixed point at a single time, and therefore, an automatic feeding function is realized.
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Description

Technical Field

[0001] The present invention relates to the technical field of profile cutting, and in particular to an automatic cutting device for aluminum profile processing and a use method thereof. Background Art

[0002] With the development of society and the advancement of science and technology, aluminum profiles are used more and more widely. During the processing of aluminum profiles, they often need to be cut, so cutting devices are needed.

[0003] In the prior art, when aluminum profiles are packaged, they need to be cut into different lengths according to customer requirements. Aluminum profiles are mostly cut by sawing, which requires manual loading and pushing of materials after cutting, which can easily cause operational accidents and has low efficiency. To this end, the present invention provides an automatic cutting device for aluminum profile processing. Summary of the invention

[0004] In view of the above-mentioned defects or deficiencies in the prior art, it is desirable to provide an automated cutting device and a method for use for aluminum profile processing.

[0005] In a first aspect, the present invention provides an automatic cutting device for aluminum profile processing, comprising: A conveying mechanism, the conveying mechanism extends along a first direction and includes a frame; The frame is provided with a pushing part and a conveying part arranged along the first direction, respectively, for driving the profile along the first direction; A cutting mechanism, which is slidably mounted on the frame and is located in the middle of the pushing portion, and includes a body; A saw blade that can be raised and lowered relatively is provided on the top of the machine body corresponding to the profile, and clamping assemblies that can be retracted relatively are provided on both sides corresponding to the profile; A feeding mechanism, which is mounted on the frame, located above the pushing portion, and includes a shaping groove; The shaping groove extends along the first direction, and its width matches the width of the profile. A flap for discharging materials is provided at the bottom, and plug-in components for controlling the amount of discharging materials are provided at both ends. A material storage mechanism, which is installed in parallel at one side of the shaping tank and includes a material storage box; The top of the material storage box is an open structure, the bottom is provided with a liftable support plate, and the side away from the shaping groove is provided with a retractable push plate.

[0006] Furthermore, The pusher portion includes side plates parallel to each other and a reciprocating screw rod installed on the side plates; The two side panels are respectively fixedly mounted on the frame, and the distance between them matches the width of the profile; A matching first sliding block is correspondingly mounted on the reciprocating screw rod and is located on a side of the two side plates that are away from each other; A push rod is hinged on the first sliding block and is used to drive the profile.

[0007] Furthermore, The side plate is provided with a matching strip hole corresponding to the push rod, for allowing the push rod to pass through and move; The push rod is connected to the first slider via a hinge seat; The hinge seat is fixedly mounted on the first sliding block, and comprises a bottom plate and a limit plate which are perpendicular to each other; The bottom plate is fitted on the first sliding block, and connecting plates are provided between the two sides and the limiting plates; The push rod is located between the two connecting plates and is connected to the two connecting plates via a hinge shaft; The hinge shaft is sleeved with a torsion spring for driving the push rod to reset itself.

[0008] Furthermore, The conveying part includes a roller shaft rotatably mounted on the frame; The number of the rollers includes multiple ones, the axis direction of which is perpendicular to the first direction, and the rollers are respectively located at two ends of the cutting mechanism along the first direction; The plurality of rollers are arranged along the first direction and are linked via a sprocket mechanism.

[0009] Furthermore, The frame is provided with mutually parallel guide rails for sliding connection with the body; The guide rail is fixedly mounted on the frame, and its extension direction is parallel to the first direction; A matching second sliding block is provided on the machine body corresponding to the guide rail; A tension spring is also provided between the machine body and the frame for automatic reset; The second sliding block is fixedly mounted on the machine body and is slidably connected to the guide rail.

[0010] Furthermore, A mounting seat is provided on the machine body corresponding to the saw blade; The mounting seat is installed in a liftable manner with the machine body via a first cylinder; The saw blade is rotatably mounted on the mounting seat and is driven by a first motor.

[0011] Furthermore, The clamping assembly includes a second cylinder and a chuck mounted on the second cylinder; The second cylinders form a group of two and are respectively installed on two side walls of the machine body along a direction perpendicular to the first direction, and are used to clamp the profile; The second cylinders are provided in two groups, which are respectively located at two sides of the saw blade along the first direction.

[0012] Furthermore, The plug-in assembly includes a fixing plate located at the end of the shaping slot and a plug-in plate mounted on the fixing plate; The fixing plate and the shaping groove are fixedly connected via an extension rod; The plug plate is provided with a matching plug rod corresponding to the profile, and is connected to the fixing plate in a lifting manner; The fixed plate is also provided with a movable plate corresponding to the plug plate; One side of the movable plate is telescopically connected to the fixed plate via a third cylinder, and one end is slidably connected to the plug plate via a slide rail; A matching third sliding block is provided on the plug plate corresponding to the sliding rail, and the sliding direction is parallel to the vertical direction.

[0013] Furthermore, The number of the flaps includes two, which are hinged at two sides of the bottom of the shaping groove respectively; A turning cylinder is provided on the side wall of the shaping groove corresponding to the flap; The flip cylinder is fixedly mounted on the outer wall of the shaping groove, and the piston rod is connected to the flap through a synchronous rod; The synchronization rod extends along the first direction and is connected to the flap via a plurality of linkage rods; The linkage rods are evenly arranged on the synchronization rod along the first direction, and the extension direction is perpendicular to the synchronization rod; A corresponding extension portion is provided on one side of the two flaps that is away from each other and corresponds to the linkage rod, and is used for hinged installation with the linkage rod.

[0014] In a second aspect, the present invention provides a method for using the above-mentioned automatic cutting device for aluminum profile processing, comprising: S100, material storage, placing the whole bundle of profiles into the storage box and removing the bundling device; S110, driving the push plate to push all the profiles on the top layer into the shaping groove; S200, driving the third cylinder in the positive direction to connect the insertion rod with the bottom second profile in the shaping groove; S210, reversely driving the flip cylinder to switch the flap to an open state, and discharge the first profile at the bottom of the shaping groove into the pushing part; S220, forward driving the flip cylinder, the upper flap is switched to the closed state; S230, positively drives the slide cylinder to drive the plunger to slide down, thereby placing the corresponding profile on the flap; S240, reverse driving the third cylinder to separate the insertion rod from the profile; S250, reverse drives the slide cylinder to complete the reset of the plunger; S300, starting the second motor to drive the two push rods to reciprocate; S310, starting the third motor to drive the roller shaft to rotate; S320, triggering the cutting mechanism, starting the first motor, and driving the saw blade to rotate; S321, start the second cylinder in the positive direction to clamp the profile through the chuck; S322, starting the first cylinder in the forward direction to drive the saw blade to cut the profile; S330, the cutting mechanism is reset, the first cylinder is started in reverse, the second cylinder is started in reverse, the first motor is turned off, and finally the body is driven back to the initial position by the tension spring; S340, repeating operations S320-S330; S400, the push rod reaches the maximum stroke, and the operation S200-S250 is repeated; S500, when the number of discharges of the shaping slot reaches the set value, the stepper motor is started to drive the support plate to rise to a specified height; S510, drives the push plate to push all the profiles on the top layer into the shaping groove.

[0015] The advantages and positive effects of the present invention are: The technical solution realizes the automatic loading function by arranging a loading mechanism between the conveying mechanism and the storage mechanism, which can not only position and shape the profiles discharged in batches on the storage mechanism, but also discharge the profiles at a single fixed point by using the plug-in assembly and the flap; and the sliding connection structure between the cutting mechanism and the conveying mechanism can cut the profiles during the continuous feeding process, thereby effectively improving the cutting efficiency; at the same time, the corresponding profile on the cutting mechanism is also provided with a clamping assembly, which can ensure that the profile and the machine body are relatively fixed during the cutting process, thereby effectively improving the cutting quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of an automatic cutting device for aluminum profile processing provided by an embodiment of the present invention; Figure 2 A schematic diagram of the structure of a material pushing portion of an automatic cutting device for aluminum profile processing provided by an embodiment of the present invention; Figure 3A schematic diagram of the structure of a cutting mechanism of an automatic cutting device for aluminum profile processing provided by an embodiment of the present invention; Figure 4 A schematic diagram of the structure of a feeding mechanism of an automatic cutting device for aluminum profile processing provided by an embodiment of the present invention; Figure 5 A schematic diagram of the structure of a plug-in assembly of an automated cutting device for aluminum profile processing provided by an embodiment of the present invention; Figure 6 A schematic structural diagram of a material storage mechanism of an automated cutting device for aluminum profile processing provided in an embodiment of the present invention.

[0017] The text labels in the figure are as follows: 100-frame; 110-side plate; 111-strip hole; 120-reciprocating screw rod; 121-first slider; 130-push rod; 140-hinged seat; 150-roller shaft; 160-guide rail; 200-body; 210-saw blade; 211-first motor; 220-second slider; 230-mounting seat; 231-first cylinder; 240-second Second cylinder; 241-chuck; 300-shaping groove; 310-flip plate; 320-fixed plate; 321-extension rod; 330-insert plate; 331-insert rod; 340-movable plate; 350-third cylinder; 360-slide rail; 361-third slider; 370-flip cylinder; 371-synchronizing rod; 372-linking rod; 400-storage box; 410-support plate; 420-push plate. DETAILED DESCRIPTION

[0018] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings. The description in this part is only exemplary and explanatory and should not have any limiting effect on the protection scope of the present invention.

[0019] First, please refer to Figure 1-6The present embodiment provides an automated cutting device for aluminum profile processing, including a conveying mechanism, the conveying mechanism extending along a first direction, including a frame 100; the frame 100 is provided with a pushing portion and a conveying portion arranged along the first direction, respectively, for driving the profile along the first direction; a cutting mechanism, the cutting mechanism can be slidably mounted on the frame 100, located in the middle of the pushing portion, including a body 200; the top of the body 200 is provided with a relatively liftable saw blade 210 corresponding to the profile, and both sides are provided with relatively retractable clamping components corresponding to the profile; a feeding mechanism The feeding mechanism is installed on the frame 100, located above the pushing part, and includes a shaping groove 300; the shaping groove 300 extends along the first direction, and its width matches the width of the profile, and a flap 310 for discharging is provided at the bottom, and plug-in components for controlling the amount of discharging are provided at both ends; a storage mechanism, which is installed parallel to one side of the shaping groove 300, and includes a storage box 400; the top of the storage box 400 is an open structure, and a liftable support plate 410 is provided at the bottom, and a retractable push plate 420 is provided on the side away from the shaping groove 300.

[0020] In this embodiment, a pushing part and a conveying part are respectively provided on the frame 100 along the first direction, wherein the pushing part drives the profile by applying a thrust at the tail, which can ensure the continuous feeding of the profile during the cutting process and ensure the feeding accuracy, thereby improving the cutting accuracy; the conveying part drives the profile by supporting rolling conveying, which is mainly used for conveying the cut profile and the part at the tail end that does not need to be cut.

[0021] In this embodiment, the cutting mechanism is slidably installed on the frame 100, and the sliding direction is the same as the feeding direction of the profile; when the profile is fed to a specified length through the conveying mechanism, the cutting mechanism first clamps the profile through the clamping assembly, and then cooperates with the sliding between the frame 100 to form a relative fixation with the profile, so that the saw blade 210 can stably cut the profile without stopping the driving of the profile, thereby ensuring the cutting quality of the profile and improving the cutting efficiency.

[0022] In this embodiment, the length and width of the shaping groove 300 are matched with the profile, and the depth is relatively larger than the thickness of the profile, so that multiple profiles can be stored and shaped at the same time; plug-in components are also provided at both ends of the shaping groove 300; the plug-in components are effectively connected to the second profile at the bottom of the shaping groove 300 to form a relative fixation, so that after the flap 310 at the bottom of the shaping groove 300 is opened, it is ensured that only the first profile can be discharged.

[0023] In this embodiment, a large number of profiles can be stored inside the storage box 400 at the same time. The support plate 410 is used to stack multiple layers of profiles, each layer includes multiple profiles, and the length direction of each profile is parallel to the first direction. The push plate 420 on one side can push all the profiles of a specified height into the shaping groove 300. During the pushing process, the profiles on the top layer fall into the shaping groove 300 one by one and form a stacked arrangement in the shaping groove 300. When the top layer of profiles is completely pushed into the shaping groove 300, the support plate 410 can be used to raise the height of the stacked profiles one profile at a time, thereby ensuring that the profiles on the top layer are always at the driving height of the push plate 420.

[0024] In a preferred embodiment, the pushing portion includes side plates 110 parallel to each other and a reciprocating screw 120 installed on the side plates 110; the two side plates 110 are respectively fixedly installed on the frame 100, and the distance between them matches the width of the profile; a matching first slider 121 is correspondingly installed on the reciprocating screw 120, located on the side away from the two side plates 110; a pushing rod 130 is hinged on the first slider 121 for driving the profile.

[0025] In this embodiment, the two side plates 110 are parallel to each other and are respectively fixedly connected to the frame body 100, thereby forming a U-shaped structure between the frame body 100; at the same time, a reciprocating screw 120 is also provided on the side away from each other of the two side plates 110; the extension direction of the reciprocating screw 120 is parallel to the first direction, and can drive the first slider 121 to reciprocate along the first direction.

[0026] In a preferred embodiment, a matching strip hole 111 is provided on the side panel 110 corresponding to the push rod 130, for allowing the push rod 130 to pass through and move; the push rod 130 is connected to the first slider 121 via a hinge seat 140; the hinge seat 140 is fixedly installed on the first slider 121, and includes a base plate and a limit plate that are perpendicular to each other; the base plate is fitted on the first slider 121, and connecting plates are further provided between the two sides and the limit plates; the push rod 130 is located between the two connecting plates, and is connected to the two connecting plates via a hinge shaft; a torsion spring is sleeved on the hinge shaft to drive the push rod 130 to self-reset.

[0027] In this embodiment, one end of the push rod 130 is hingedly mounted on the first slider 121, and the other end extends to the space between the two side plates 110 through the strip hole 111; when the first slider 121 is driven to slide relatively by the reciprocating screw 120, the profile can be driven by the push rod 130.

[0028] In this embodiment, the hinge seat 140 includes a limit plate fixedly installed on the bottom plate and perpendicular to the bottom plate; at the same time, a connecting plate for improving strength is also provided between the limit plate and the bottom plate; the connecting plate is a right triangle, and the two right-angled sides are respectively connected to the bottom plate and the limit plate.

[0029] In this embodiment, a hinge shaft is further provided between the two connecting plates; the hinge shaft and the connecting plates are perpendicular to each other and are fixedly connected to the connecting plates; a matching through hole is provided on the push rod 130 corresponding to the hinge shaft, thereby forming a hinge with the connecting plates; at the same time, a torsion spring is also sleeved on the hinge shaft, so that the push rod 130 is in a perpendicular state to the base plate without being subjected to external force; when the first slider 121 moves toward one end close to the cutting mechanism, the push rod 130 can effectively drive the profile due to the abutment against the limit plate; conversely, when the first slider 121 moves toward one end away from the cutting mechanism, the push rod 130 will rotate when it contacts the profile, thereby not affecting the feeding of the profile.

[0030] In this embodiment, the two reciprocating screw rods 120 are synchronously driven by the same second motor, and the initial positions of the two first sliders 121 are respectively at the two ends of the pushing portion, so that the next profile can be driven to feed immediately after the previous profile is fed.

[0031] In this embodiment, the second motor is fixedly mounted on the frame 100, and the output end is connected to the reducer; the ends of the two reciprocating screws 120 are respectively connected to the output end of the reducer through the same gear set, thereby ensuring that the rotation direction and rotation speed of the two reciprocating screws 120 are the same.

[0032] by Figure 2 As shown in the example, with the operation of the second motor, the push rod 130 at the bottom will move to the left and push the profile from the right side driven by the corresponding first slider 121, and the push rod 130 at the top will move to the right driven by the corresponding first slider 121. When the front of the profile contacts the push rod 130 at the top, due to the hinged connection of the push rod 130, it will push the push rod 130 to rotate. When the push rod 130 at the top is no longer in contact with the current profile, it returns to a position perpendicular to the reciprocating screw 120 under the action of the torsion spring, and gradually moves to the right side of the reciprocating screw 120 driven by the first slider 121. When pushing the lower profile, the push rod 130 at the top pushes it from the right side of the profile.

[0033] In a preferred embodiment, the conveying portion includes a roller 150 rotatably mounted on the frame 100; the number of the rollers 150 includes multiple, the axial direction of which is perpendicular to the first direction, and are respectively located at both ends of the cutting mechanism along the first direction; the multiple rollers 150 are arranged along the first direction and are linked by a sprocket mechanism.

[0034] In this embodiment, a vacuum area for the cutting mechanism to slide is provided in the middle of the conveying part, and rollers 150 are provided at both ends of the vacuum area respectively; the rollers 150 are parallel to each other and arranged along the first direction, and are used to support the profile and drive the profile by rolling.

[0035] In this embodiment, sprockets are installed at both ends of the roller 150, which are then connected to adjacent rollers 150 through chains to form a linkage; at the same time, a third motor is also provided on the frame 100; the third motor is connected to any roller 150 to drive all rollers 150 to rotate.

[0036] In a preferred embodiment, the frame 100 is provided with mutually parallel guide rails 160 for sliding connection with the body 200; the guide rails 160 are fixedly installed on the frame 100, and the extension direction is parallel to the first direction; the body 200 is provided with a matching second slider 220 corresponding to the guide rail 160; a tension spring is also provided between the body 200 and the frame 100 for automatic resetting; the second slider 220 is fixedly installed on the body 200 and is slidingly connected to the guide rail 160.

[0037] In this embodiment, the body 200 is connected to the frame 100 through a sliding structure formed by a second slider 220 and a guide rail 160, and the sliding direction is parallel to the first direction; at the same time, a tension spring is also provided between the body 200 and the frame 100. When the cutting mechanism cuts the profile, the body 200 will slide relative to the frame 100, thereby stretching the tension spring, that is, follow-up cutting is achieved. After the cutting is completed and the clamping assembly is separated from the profile, the body 200 will be reset by the tension spring, thereby ensuring the accuracy of the next cutting.

[0038] In a preferred embodiment, a mounting seat 230 is provided on the machine body 200 corresponding to the saw blade 210 ; the mounting seat 230 can be raised and lowered with the machine body 200 via a first cylinder 231 ; the saw blade 210 can be rotatably mounted on the mounting seat 230 and driven by a first motor 211 .

[0039] In this embodiment, the cylinder body of the first cylinder 231 is fixedly installed on the top of the body 200, and the piston rod extends to the inside of the body 200, thereby connecting with the mounting seat 230; at the same time, sliding rods are respectively installed on both sides of the piston rod on the mounting seat 230; one end of the sliding rod is fixedly installed on the mounting seat 230, and the other end passes through the top of the body 200, which is used to limit the mounting seat 230 to only be raised and lowered relative to the body 200, and cannot be rotated relative to the body 200.

[0040] In this embodiment, the saw blade 210 is rotatably mounted on the mounting base 230 and driven by the first motor 211; the first motor 211 is fixedly mounted on the mounting base 230, and the output end is connected to the saw blade 210 via a reducer.

[0041] In a preferred embodiment, the clamping assembly includes a second cylinder 240 and a chuck 241 installed on the second cylinder 240; the second cylinders 240 are grouped in two and are respectively installed on the two side walls of the body 200 along the first direction perpendicular to the first direction, for clamping the profile; the second cylinders 240 are provided with two groups, which are respectively located on both sides of the saw blade 210 along the first direction.

[0042] In this embodiment, the number of second cylinders 240 is four and they are arranged in a rectangular shape, respectively located on both sides of the saw blade 210 and on both sides of the profile; the second cylinders 240 located on both sides of the profile are correspondingly arranged to clamp the profile; the second cylinders 240 are respectively arranged on both sides of the saw blade 210 to ensure that both ends of the profile will not be affected by external forces during cutting, thereby ensuring the quality of cutting.

[0043] In this embodiment, the cylinder body of the second cylinder 240 is fixedly mounted on the machine body 200, and a chuck 241 is mounted on the piston rod; a rubber pad is provided on the side of the chuck 241 away from the second cylinder 240 corresponding to the profile, which is used to increase the friction between the chuck and the profile, thereby clamping the profile.

[0044] In a preferred embodiment, the plug-in assembly includes a fixed plate 320 located at the end of the shaping groove 300 and an inserting plate 330 installed on the fixed plate 320; the fixed plate 320 is fixedly connected to the shaping groove 300 by an extension rod 321; a matching inserting rod 331 is provided on the inserting plate 330 corresponding to the profile, and can be raised and lowered to the fixed plate 320; a movable plate 340 is also provided on the fixed plate 320 corresponding to the inserting plate 330; one side of the movable plate 340 is telescopically connected to the fixed plate 320 by a third cylinder 350, and one end is slidably connected to the inserting plate 330 by a slide rail 360; a matching third slider 361 is provided on the inserting plate 330 corresponding to the slide rail 360, and the sliding direction is parallel to the vertical direction.

[0045] In this embodiment, the fixed plate 320 is fixedly installed at the end of the shaping groove 300 through an extension rod 321, and there is a certain distance between the fixed plate 320 and the end of the shaping groove 300; the plug-in plate 330 is located on the side of the fixed plate 320 close to the shaping groove 300, and is connected to the fixed plate 320 through the movable plate 340.

[0046] In this embodiment, a third cylinder 350 is fixedly installed on one side of the fixed plate 320 away from the movable plate 340 ; the cylinder body of the third cylinder 350 is fixedly installed on the fixed plate 320 , and the piston rod penetrates the fixed plate 320 and is further connected to the movable plate 340 .

[0047] In this embodiment, there are two third cylinders 350 , which are double-rod cylinders; the two third cylinders 350 are arranged up and down, which can effectively improve the stability of the extension and retraction of the movable plate 340 .

[0048] In this embodiment, the insert plate 330 and the movable plate 340 are connected by a sliding structure formed by a third slider 361 and a slide rail 360, and are driven by a slide cylinder, so that the insert plate 330 and the fixed plate 320 can be relatively lifted and lowered, and can also be relatively extended and retracted; when the shaping trough 300 needs to discharge material, the insert plate 330 is first plugged into the second profile at the bottom through the third cylinder 350, and then the first profile at the bottom is discharged by opening the flap 310, and then the flap 310 is closed. At this time, the slide cylinder can drive the insert plate 330 to place the plugged profile on the flap, and finally the third cylinder 350 and the slide cylinder are reset in sequence to complete the entire discharge process of the shaping trough 300.

[0049] In this embodiment, only one insertion rod 331 may be provided on the insertion plate 330 , or a plurality of insertion rods 331 evenly arranged may be provided according to the height of the profile.

[0050] In a preferred embodiment, the number of the flaps 310 includes two, which are hinged at both sides of the bottom of the shaping groove 300 respectively; a flip cylinder 370 is provided on the side wall of the shaping groove 300 corresponding to the flap 310; the flip cylinder 370 is fixedly installed on the outer wall of the shaping groove 300, and the piston rod is connected to the flap 310 through a synchronization rod 371; the synchronization rod 371 extends along the first direction and is connected to the flap 310 through a plurality of linkage rods 372; the linkage rods 372 are evenly arranged on the synchronization rod 371 along the first direction, and the extension direction is perpendicular to the synchronization rod 371; a corresponding extension part is provided on the side of the two flaps 310 away from each other corresponding to the linkage rod 372, which is used for hinged installation with the linkage rod 372.

[0051] In this embodiment, the width of the flap 310 is half the width of the shaping groove 300. Therefore, the two sides of the bottom of the shaping groove 300 can effectively limit the passage of the profile by installing flaps 310 respectively; the flap 310 is hingedly installed on the shaping groove 300 and driven by the flip cylinder 370.

[0052] In this embodiment, the cylinder body of the flip cylinder 370 is fixedly mounted on the outer wall of the shaping groove 300 and is connected to the synchronization rod 371 through a piston rod; the synchronization rod 371 extends along the first direction, and its length matches the length of the flap 310, and is spaced apart and connected to the flap 310 through a linkage rod 372, thereby ensuring the stability of the rotation of the flap 310.

[0053] In this embodiment, a limiting sleeve is provided on the shaping groove 300 corresponding to the linkage rod 372 ; the limiting sleeve is fixedly installed on the outer wall of the shaping groove 300 and is sleeved and connected with the linkage rod 372 .

[0054] In this embodiment, the ends of the two flaps 310 that are away from each other are provided with corresponding extension portions corresponding to the linkage rod 372 , so as to be hingedly connected to the linkage rod 372 .

[0055] In a preferred embodiment, the storage box 400 and the support plate 410 are driven by a screw rod; the support plate 410 is provided with extended outer edges at the four corners at both ends along the length direction of the profile corresponding to the screw rod; at the same time, the outer edges are also provided with matching threaded holes corresponding to the screw rod; the storage box 400 is provided with avoidance grooves corresponding to the outer edges, and mounting plates are provided at both ends of the corresponding screw rods.

[0056] In this embodiment, the screw rod is connected to the mounting plate via a bearing; a matching stepper motor is provided on the storage box 400 corresponding to the screw rod, which is used to drive the screw rod to rotate relative to each other, thereby driving the support plate 410 to move up and down.

[0057] In a second aspect, the present invention provides a method for using an automated cutting device for aluminum profile processing, comprising: S100, material storage, placing the whole bundle of profiles into the material storage box 400 and removing the bundling device; S110, driving the push plate 420 to push all the profiles on the top layer into the shaping groove 300; S200, driving the third cylinder 350 in a positive direction to insert the insertion rod 331 into the bottom second profile in the shaping groove 300; S210, reversely driving the flip cylinder 370 to switch the flap 310 to an open state, and discharging the bottom first profile in the shaping tank 300 into the pushing portion; wherein the bottom first profile is the first profile close to the bottom of the shaping tank 300, and the bottom second profile is the second profile close to the bottom of the shaping tank 300; S220, driving the flip cylinder 370 in the forward direction, and the upper flap 310 is switched to the closed state; S230, driving the slide cylinder forward to drive the insert rod 331 to slide downward, thereby placing the corresponding profile on the flap 310; S240, driving the third cylinder 350 in reverse direction to separate the insertion rod 331 from the profile; S250, driving the slide cylinder in reverse direction to complete the reset of the insertion rod 331; S300, starting the second motor to drive the two push rods 130 to reciprocate; S310, starting the third motor to drive the roller shaft 150 to rotate; S320, triggering the cutting mechanism, starting the first motor 211, and driving the saw blade 210 to rotate; S321, start the second cylinder 240 in the forward direction to clamp the profile through the clamp 241; S322, starting the first cylinder 231 in the forward direction to drive the saw blade 210 to cut the profile; S330, the cutting mechanism is reset, first the first cylinder 231 is reversely started, then the second cylinder 240 is reversely started, then the first motor 211 is turned off, and finally the tension spring is used to drive the body 200 back to the initial position; S340, repeating operations S320-S330; S400, the push rod 130 reaches the maximum stroke, and the operations S200-S250 are repeated; S500, when the number of discharges of the shaping tank 300 reaches the set value, the stepper motor is started to drive the support plate 410 to rise to a specified height; S510 , driving the push plate 420 to push all the profiles on the top layer into the shaping groove 300 .

[0058] This article uses specific examples to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core ideas. The above is only a preferred implementation method of the present invention. It should be pointed out that due to the limitations of textual expression, there are objectively infinite specific structures. For ordinary technicians in this technical field, without departing from the principles of the present invention, several improvements, modifications or changes can be made, and the above technical features can be combined in an appropriate manner; these improvements, modifications, changes or combinations, or the direct application of the inventive concept and technical solution to other occasions without improvement, should be regarded as the protection scope of the present invention.

Claims

1. An automatic cutting device for aluminum profile processing, characterized in that: include: A conveying mechanism, the conveying mechanism extending along a first direction, comprising a frame (100); The frame (100) is provided with a pushing portion and a conveying portion arranged along the first direction, respectively, for driving the profile along the first direction; A cutting mechanism, the cutting mechanism being slidably mounted on the frame (100), being located in the middle of the material pushing portion, and comprising a machine body (200); A saw blade (210) that can be raised and lowered relatively is provided on the top of the machine body (200) corresponding to the profile, and clamping assemblies that can be retracted and extended relatively are provided on both sides corresponding to the profile; A feeding mechanism, the feeding mechanism is mounted on the frame (100), is located above the pushing portion, and comprises a shaping groove (300); The shaping groove (300) extends along the first direction, has a width matching the width of the profile, is provided with a flap (310) for discharging materials at the bottom, and has plug-in components for controlling the amount of material to be discharged at both ends; A material storage mechanism, the material storage mechanism being installed in parallel at one side of the shaping tank (300) and comprising a material storage box (400); The top of the material storage box (400) is an open structure, a liftable support plate (410) is provided at the bottom, and a retractable push plate (420) is provided on the side away from the shaping groove (300).

2. The automatic cutting device for aluminum profile processing according to claim 1, characterized in that: The material pushing portion comprises side plates (110) parallel to each other and a reciprocating screw rod (120) mounted on the side plates (110); The two side panels (110) are respectively fixedly mounted on the frame (100), and the distance between them matches the width of the profile; A matching first sliding block (121) is correspondingly mounted on the reciprocating screw rod (120) and is located on a side of the two side plates (110) that is away from each other; A push rod (130) is hingedly connected to the first sliding block (121) and is used to drive the profile.

3. The automatic cutting device for aluminum profile processing according to claim 2, characterized in that: The side plate (110) is provided with a matching strip hole (111) corresponding to the push rod (130) for allowing the push rod (130) to pass through and move; The push rod (130) and the first sliding block (121) are connected via a hinge seat (140); The hinge seat (140) is fixedly mounted on the first sliding block (121), and comprises a bottom plate and a limit plate which are perpendicular to each other; The bottom plate is fitted on the first sliding block (121), and connecting plates are provided between the two sides and the limiting plates; The push rod (130) is located between the two connecting plates and is connected to the two connecting plates via a hinge shaft; A torsion spring is sleeved on the hinge shaft and is used to drive the push rod (130) to self-reset.

4. The automatic cutting device for aluminum profile processing according to claim 3, characterized in that: The conveying unit comprises a roller shaft (150) rotatably mounted on the frame (100); The number of the rollers (150) includes a plurality, the axis direction of which is perpendicular to the first direction, and the rollers (150) are respectively located at two ends of the cutting mechanism along the first direction; The plurality of rollers (150) are arranged along the first direction and are linked via a sprocket mechanism.

5. The automatic cutting device for aluminum profile processing according to claim 4, characterized in that: The frame (100) is provided with mutually parallel guide rails (160) for being slidably connected to the machine body (200); The guide rail (160) is fixedly mounted on the frame (100), and its extension direction is parallel to the first direction; A matching second sliding block (220) is provided on the machine body (200) corresponding to the guide rail (160); A tension spring is also provided between the machine body (200) and the frame body (100) for automatic resetting; The second sliding block (220) is fixedly mounted on the machine body (200) and is slidably connected to the guide rail (160).

6. The automatic cutting device for aluminum profile processing according to claim 5, characterized in that: A mounting seat (230) is provided on the machine body (200) corresponding to the saw blade (210); The mounting seat (230) is mounted on the machine body (200) in a liftable manner via a first cylinder (231); The saw blade (210) is rotatably mounted on the mounting seat (230) and is driven by a first motor (211).

7. The automatic cutting device for aluminum profile processing according to claim 6, characterized in that: The clamping assembly comprises a second cylinder (240) and a clamping head (241) mounted on the second cylinder (240); The second cylinders (240) are grouped in two and are respectively mounted on two side walls of the machine body (200) perpendicular to the first direction, and are used to clamp the profile; The second cylinder (240) is provided in two groups, respectively located at two sides of the saw blade (210) along the first direction.

8. The automatic cutting device for aluminum profile processing according to claim 7, characterized in that: The plug-in assembly comprises a fixing plate (320) located at the end of the shaping slot (300) and a plug-in plate (330) mounted on the fixing plate (320); The fixing plate (320) and the shaping groove (300) are fixedly connected via an extension rod (321); The plug plate (330) is provided with a matching plug rod (331) corresponding to the profile, and is connected to the fixing plate (320) in a liftable manner; A movable plate (340) is further provided on the fixed plate (320) corresponding to the plug plate (330); One side of the movable plate (340) is telescopically connected to the fixed plate (320) via a third cylinder (350), and one end is slidably connected to the plug plate (330) via a slide rail (360); A matching third sliding block (361) is provided on the plug plate (330) corresponding to the sliding rail (360), and the sliding direction is parallel to the vertical direction.

9. The automatic cutting device for aluminum profile processing according to claim 8, characterized in that: The flaps (310) include two flaps, which are respectively hinged to two sides of the bottom of the shaping groove (300); A turning cylinder (370) is provided on the side wall of the shaping groove (300) corresponding to the turning plate (310); The flip cylinder (370) is fixedly mounted on the outer wall of the shaping groove (300), and the piston rod is connected to the flap (310) via a synchronization rod (371); The synchronization rod (371) extends along the first direction and is connected to the flap (310) via a plurality of linkage rods (372); The linkage rods (372) are evenly arranged on the synchronization rod (371) along the first direction, and their extension direction is perpendicular to the synchronization rod (371); A corresponding extension portion is provided on one side of the two flaps (310) that is away from each other and corresponds to the linkage rod (372), and is used for being hingedly mounted with the linkage rod (372).

10. A method for using the automatic cutting device for aluminum profile processing according to claim 9, characterized in that: include: S100, storing materials, placing the entire bundle of profiles into a storage box (400), and removing the bundling device; S110, driving the push plate (420) to push all the profiles located on the top layer into the shaping groove (300); S200, driving the third cylinder (350) in a positive direction to insert the insertion rod (331) into the bottom second profile in the shaping groove (300); S210, driving the flip cylinder (370) in reverse direction to switch the flap (310) to an open state, thereby discharging the first profile at the bottom of the shaping groove (300) into the pushing portion; S220, driving the flip cylinder (370) in the forward direction, and switching the upper flip plate (310) to a closed state; S230, driving the slide cylinder in the forward direction to drive the insert rod (331) to slide downward, thereby placing the corresponding profile on the flap (310); S240, driving the third cylinder (350) in reverse direction to cause the insertion rod (331) to separate from the profile; S250, reverse driving of the slide cylinder to complete the resetting of the plunger (331); S300, starting the second motor to drive the two push rods (130) to reciprocate; S310, starting the third motor to drive the roller shaft (150) to rotate; S320, triggering the cutting mechanism, starting the first motor (211), and driving the saw blade (210) to rotate; S321, starting the second cylinder (240) in the forward direction to clamp the profile through the clamp (241); S322, starting the first cylinder (231) in a forward direction to drive the saw blade (210) to cut the profile; S330, the cutting mechanism is reset, the first cylinder (231) is started in reverse, the second cylinder (240) is started in reverse, the first motor (211) is turned off, and finally the machine body (200) is driven back to the initial position by using the tension spring; S340, repeating operations S320-S330; S400, the push rod (130) reaches the maximum stroke, and the operations S200-S250 are repeated; S500, when the number of discharges of the shaping tank (300) reaches a set value, the stepper motor is started to drive the support plate (410) to rise to a specified height; S510, driving the push plate (420) to push all the profiles located on the top layer into the shaping groove (300).

Citation Information

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