Spot welding equipment with visual identification device
By integrating visual identification devices and efficient clamping components on the welding robot arm, the defects of welding rod wear and cylinder clamping methods are solved, and efficient and precise welding operations are achieved.
Patent Information
- Application Number
- CN202510025301.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-03-04
AI Technical Summary
Existing welding robot arms are prone to wear and breakage of the surface of the welding rod when clamping the welding rod, and the cylinder clamping method has problems of line confusion and high temperature damage.
A spot welding equipment with visual recognition device is designed, using a robotic arm and a visual recognition device to assist in welding work. The clamping assembly quickly clamps the welding rod through the clamping part composed of the engagement body and the rod body, and the positioning and clamping of the welding workpiece is achieved through the holding assembly.
Through visual identification device assisting welding, the clamping assembly realizes fast and unmanned welding rod clamping, maintaining the assembly to ensure stable positioning of the welding workpiece, improving welding accuracy and efficiency, and reducing the risk of welding rod wear and cracking.
Smart Images

Figure CN119549943A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to welding technology, in particular to a spot welding device with a visual recognition device. Background Art
[0002] The robotic arm is the most widely used automated mechanical device in the field of robotic technology. It can be seen in industrial manufacturing, medical treatment, entertainment services, military, semiconductor manufacturing, and space exploration. At present, the robotic arms used in welding heat treatment clamp the welding rod by the rotation of the screw. However, the clamping block and the screw are fixedly connected. The rotating barrel of the screw will inevitably drive the clamping block to rotate, which will accelerate the wear on the surface of the welding rod. As the clamping time is longer, the surface of the welding rod is easily broken, reducing the clamping force.
[0003] At the same time, the welding workpiece needs to be positioned and clamped during the welding process. Although the currently used cylinder clamping can realize the clamping operation, it requires laying pipelines, resulting in line confusion. At the same time, high temperature will damage the wire pipe during the welding process. Summary of the invention
[0004] In order to solve the defects of the above-mentioned prior art, the present invention proposes a spot welding device with a visual recognition device.
[0005] The technical solution of the present invention is achieved in this way:
[0006] A spot welding device with a visual recognition device, comprising:
[0007] A box body, a welding platform is provided at the upper end of the box body, and the welding platform is composed of a base, a sliding seat and a support plate, the sliding seat is arranged in the middle of the base, the support plate is installed on the base and covers the sliding seat, a plurality of holding components are provided on the sliding seat, a through hole matching with the holding component is provided on the support plate, a driving member is provided at the lower end of the sliding seat, the driving member drives the sliding seat to slide in the middle of the base, and makes the holding component extend out of the through hole under force, a plurality of baffles are provided on the base, a sliding groove matching with the baffle is provided on the sliding seat, and the baffle matches with the holding component so that the holding component is subjected to force;
[0008] An outer cover is provided at the upper end of the welding platform, a mechanical arm and a visual recognition device are provided in the middle of the outer cover, a clamping assembly for installing a welding rod is provided on the mechanical arm, and a housing, a cover plate, a motor, a first rotating shaft, a second rotating shaft and symmetrically arranged clamping members are provided in the clamping assembly, the motor is arranged inside the housing, the first rotating shaft is installed on the motor, the second rotating shaft is arranged inside the housing, and the clamping members are arranged on the first rotating shaft and the second rotating shaft. When the motor is started, the symmetrically arranged clamping members are driven to rotate to clamp the welding rod;
[0009] The retaining assembly is provided with a retaining seat, a pressure piece, a first hinge, a second hinge, and symmetrically arranged sliding pieces and retaining pieces. One end of the first hinge and the second hinge is hinged to the pressure piece, and the other ends of the first hinge and the second hinge are respectively hinged to different sliding pieces. The retaining piece is hinged to the retaining seat, and the pressure piece is limited by a baffle to keep the first hinge and the second hinge to slide the symmetrically arranged sliding pieces on the retaining seat and drive the retaining piece to rotate.
[0010] In the present invention, the clamping member is composed of a meshing body and a rod body, the meshing body is provided with first teeth, and the meshing bodies are meshed and connected with each other through the first teeth.
[0011] In the present invention, the rod body is provided with an arc surface and a plane surface, the angle of the arc surface is 180°, and a clamping area with a variable width is formed between the rod bodies.
[0012] In the present invention, a notch is provided on the arc surface of the rod body.
[0013] In the present invention, the retaining seat is provided with symmetrically arranged dovetail grooves, and the bottom of the sliding member is provided with a dovetail block that matches the dovetail grooves.
[0014] In the present invention, the sliding member is provided with a plurality of second teeth, and the retaining member is provided with third teeth cooperating with the second teeth.
[0015] In the present invention, the retaining member is composed of a hinged portion and a retaining plate, the retaining plate is arranged in the through hole, and the third teeth are arranged on the hinged portion.
[0016] In the present invention, an extension plate is provided on the retaining seat, a strip groove is provided on the extension plate, a positioning column is provided in the strip groove, and a spring is sleeved on the positioning column.
[0017] In the present invention, a hinge rod is provided at the upper end of the pressure member, one end of the first hinge member and the second hinge member is hinged on the hinge rod, and an extension rod and a positioning rod are provided at the lower end. The extension rod and the positioning rod are arranged in the strip groove, and the positioning rod contacts one end of the spring.
[0018] The spot welding device with a visual recognition device according to the present invention has the following beneficial effects: the spot welding device with a visual recognition device can assist the robot arm in welding work through the visual recognition device, and the clamping assembly can enable the robot arm to quickly clamp the welding rod without manual operation by the staff. The holding assembly used at the same time can clamp and position the welding workpiece to be welded when clamping is required, and when welding is not required, the support plate is kept in a flat state, which is convenient for placing other parts for welding operations, and has strong practical performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic structural diagram of a spot welding device with a visual recognition device according to the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the mechanical arm and the clamping assembly in the present invention;
[0021] Figure 3 for Figure 2 A schematic diagram of the structure of the clamping assembly;
[0022] Figure 4 for Figure 3 Exploded diagram of
[0023] Figure 5 for Figure 4 A schematic diagram of the structure of the motor, the first rotating shaft, the second rotating shaft and the clamping member;
[0024] Figure 6 for Figure 5 Another state structural diagram of;
[0025] Figure 7 for Figure 1 Exploded view of the welding platform structure;
[0026] Figure 8 for Figure 7 A local enlarged view of point A in FIG.
[0027] Fig. 9 for Figure 7 Schematic diagram of the sliding seat structure;
[0028] Fig.10 for Figure 8 Schematic diagram of the structure of the holding component in FIG.
[0029] Fig.11 for Fig.10 Exploded diagram of
[0030] Fig.12 for Fig.11 Schematic diagram of the pressure member and spring structure;
[0031] Fig.13 It is a schematic diagram of the welding workpiece structure in the present invention;
[0032] Fig.14 for Fig.13 Exploded diagram.
[0033] In the figure: box 1, welding platform 2, holding component 3, clamping component 4, mechanical arm 5, welding workpiece 6, support plate 7, horizontal plate 8, vertical plate 9, mounting groove 10, slot 11, base 12, sliding seat 13, driving member 14, baffle 15, pressure member 16, first hinge 17, second hinge 18, sliding member 19, holding seat 20, holding member 21, through hole 22, sliding groove 23, dovetail groove 24, dovetail block 25, second tooth 26, third tooth 27, hinge 28, holding Plate 29, hinge shaft 30, hinge block 31, extension plate 32, strip groove 33, positioning column 34, spring 35, hinge rod 36, extension rod 37, positioning rod 38, outer cover 39, shell 40, cover plate 41, motor 42, first rotating shaft 43, second rotating shaft 44, clamping member 45, meshing body 46, rod body 47, first tooth 48, arc surface 49, plane 50, clamping area 51, notch 52, visual recognition device 53, cover body 54, arc body 55, small hole 56, sliding block 57. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0035] like Figures 1 to 14 As shown, the spot welding device with a visual recognition device of the present invention comprises a box 1, a welding platform 2, a holding component 3 and a clamping component 4. A controller is arranged inside the box 1 to control the motion trajectory of the welding platform 2 and the robot 5. The holding component 3 is used to clamp the welding workpiece 6 so that the welding workpiece 6 can be limitedly placed on the support plate 7, thereby facilitating the welding work of the robot 5. The clamping component 4 is used to clamp the welding rod on the robot 5, thereby facilitating the welding work of the robot 5.
[0036] The welding workpiece 6 is composed of a transverse plate 8 and a symmetrically arranged vertical plate 9. A symmetrically arranged mounting groove 10 is arranged on the transverse plate 8. The mounting groove 10 is arranged through, and slots 11 are arranged on both sides of the middle of the vertical plate 9. The portion of the slot 11 is not through, so that the transverse plate 8 can be installed therein. The width of the slot 11 matches the thickness of the transverse plate 8, and the width of the mounting groove 10 matches the distance between the slots 11 and the slots 11, so that the installation of the vertical plate 9 and the transverse plate 8 is realized, thereby limiting the position of the transverse plate 8 by the vertical plate 9. By limiting the position of the welding workpiece 6 by holding the assembly 3, the robot arm 5 will not have the welding workpiece 6 offset during welding, thereby ensuring the accuracy of the welding workpiece 6.
[0037] A welding platform 2 is provided at the upper end of the box body 1, and a welding workpiece 6 is placed on the welding platform 2 for welding. The welding platform 2 is composed of a base 12, a sliding seat 13 and a support plate 7. The welding workpiece 6 is specifically placed on the support plate 7. The sliding seat 13 is arranged in the middle of the base 12. The support plate 7 is installed on the base 12 and covers the sliding seat 13. The upper end surface of the sliding seat 13 contacts the lower end surface of the support plate 7, so that the position of the support plate 7 remains stationary, and the sliding seat 13 is driven to move by the driving member 14, so that the holding component 3 on the sliding seat 13 moves with the sliding seat 13. The holding component 3 is blocked by the baffle 15, so that the pressure member 16 pushes the first hinge 17 and the second hinge 18, and the sliding member 19 is pushed to slide on the holding seat 20 through the first hinge 17 and the second hinge 18, thereby driving the holding member 21 to rotate, so that the holding member 21 originally in a horizontal state rotates to a vertical state. The vertical plate 9 to be welded can be installed and placed between the two retaining members 21 to limit the position of the retaining members 21 so that it will not fall over.
[0038] In this application, Fig.13 and 14 It is one of the welding workpiece 6 structures that need to be welded. When the vertical plate 9 is placed, it needs to be kept stable by the holding assembly 3 so that it will not fall over, thereby facilitating the welding of other parts.
[0039] The sliding seat 13 is provided with a plurality of retaining components 3, and the middle of the sliding seat 13 is recessed inwards to facilitate the installation of the retaining components 3. The support plate 7 is provided with a through hole 22 that cooperates with the retaining component 3, and the retaining member 21 is arranged in the through hole 22. A driving member 14 is provided at the lower end of the sliding seat 13, and the driving member 14 is a cylinder. The driving member 14 drives the sliding seat 13 to slide in the middle of the base 12, and makes the retaining component 3 extend out of the through hole 22 under force. The base 12 is provided with a plurality of baffles 15, and the sliding seat 13 is provided with a sliding groove 23 that cooperates with the baffle 15, so that during the movement of the sliding seat 13, the baffle 15 will not restrict the sliding seat 13, so that the baffle 15 makes relative movement in the sliding groove 23. The baffle 15 cooperates with the retaining component 3, so that the retaining component 3 is subjected to force.
[0040] The sliding seat 13 is provided with a sliding block 57, which can slide in the middle of the base 12.
[0041] The retaining assembly 3 is provided with a retaining seat 20, a pressure member 16, a first hinge member 17, a second hinge member 18, and symmetrically arranged sliding members 19 and retaining members 21. One end of the first hinge member 17 and the second hinge member 18 are hinged to the pressure member 16, and the other ends of the first hinge member 17 and the second hinge member 18 are hinged to different sliding members 19 respectively.
[0042] The retaining seat 20 is provided with symmetrical dovetail grooves 24, and the bottom of the sliding member 19 is provided with a dovetail block 25 that cooperates with the dovetail grooves 24. Through the cooperation of the dovetail grooves 24 and the dovetail block 25, the sliding member 19 can slide smoothly on the retaining seat 20.
[0043] The retaining member 21 is hinged on the retaining seat 20 , and the pressure member 16 is limited by the baffle 15 , so that the first hinge member 17 and the second hinge member 18 are kept to slide the symmetrically arranged sliding members 19 on the retaining seat 20 and drive the retaining member 21 to rotate.
[0044] The sliding member 19 is provided with a plurality of second teeth 26 , and the retaining member 21 is provided with third teeth 27 cooperating with the second teeth 26 . The cooperation between the second teeth 26 and the third teeth 27 enables the sliding member 19 to drive the retaining member 21 to rotate during the sliding process.
[0045] The retaining member 21 is composed of a hinge portion 28 and a retaining plate 29, the retaining plate 29 is arranged in the through hole 22, and the third tooth 27 is arranged on the hinge portion 28. A hinge shaft 30 is arranged in the middle of the hinge portion 28, and the retaining member 21 is hinged to the base 12 through the hinge shaft 30. The retaining seat 20 is provided with a hinge block 31, and the hinge shaft 30 is arranged on the hinge block 31.
[0046] An extension plate 32 is provided on the retaining seat 20, and a strip groove 33 is provided on the extension plate 32. A positioning column 34 is provided in the strip groove 33, and a spring 35 is sleeved on the positioning column 34. A hinge rod 36 is provided at the upper end of the pressure member 16, and one end of the first hinge member 17 and the second hinge member 18 are hinged on the hinge rod 36, and an extension rod 37 and a positioning rod 38 are provided at the lower end. The extension rod 37 and the positioning rod 38 are arranged in the strip groove 33, and the positioning rod 38 contacts one end of the spring 35. After the pressure member 16 is blocked by the baffle 15, the spring 35 can be compressed by the positioning rod 38.
[0047] An outer cover 39 is provided at the upper end of the welding platform 2, and a mechanical arm 5 and a visual recognition device 53 are provided in the middle of the outer cover 39. The visual recognition device 53 is used to monitor the state of the mechanical arm 5 during welding. A clamping assembly 4 for mounting welding rods is provided on the mechanical arm 5. The clamping assembly 4 is provided with a housing 40, a cover plate 41, a motor 42, a first rotating shaft 43, a second rotating shaft 44 and symmetrically arranged clamping members 45. The motor 42 is arranged inside the housing 40, the first rotating shaft 43 is installed on the motor 42, and the second rotating shaft 44 is arranged inside the housing 40. The clamping member 45 is arranged on the first rotating shaft 43 and the second rotating shaft 44. When the motor 42 is started, it drives the symmetrically arranged clamping members 45 to rotate to clamp the welding rod.
[0048] The cover plate 41 is composed of a cover body 54 and an arc-shaped body 55. The cover plate 54 is provided with two small holes 56 for the rod body 47 to extend and rotate therein. The arc-shaped body 55 can block the welding rod, thereby facilitating the clamping of the clamping member 45.
[0049] The clamping member 45 is composed of a meshing body 46 and a rod body 47 . The meshing body 46 is provided with first teeth 48 , and the meshing bodies 46 are meshed and connected with each other through the first teeth 48 .
[0050] The rod body 47 is provided with an arc surface 49 and a plane surface 50, the angle of the arc surface 49 is 180°, and a clamping area 51 with a variable width is formed between the rod bodies 47. When the arc surfaces 49 are arranged opposite to each other, the width of the clamping area 51 is the smallest, and of course the width is greater than the diameter of the welding rod, and when the plane surface 50 is arranged opposite to each other, the width is kept at the maximum, and the width is greater than the width of the welding rod, and the welding rod can be placed in the clamping area 51 at this time. Then the motor 42 is started to drive the two clamping members 45 to rotate, so that the arc surfaces 49 clamp the welding rod.
[0051] A notch 52 is provided on the arc surface 49 on the rod body 47. The notch 52 can limit the welding rod. If the arc surface 49 and the arc surface 49 are used to clamp the welding rod, when rotating from the plane 50, it is not necessary to rotate 180°, but the rotation angle is determined according to the diameter of the welding rod placed at that time.
[0052] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A spot welding device with a visual recognition device, characterized in that: include: A box body, a welding platform is provided at the upper end of the box body, and the welding platform is composed of a base, a sliding seat and a support plate, the sliding seat is arranged in the middle of the base, the support plate is installed on the base and covers the sliding seat, a plurality of holding components are provided on the sliding seat, a through hole matching with the holding component is provided on the support plate, a driving member is provided at the lower end of the sliding seat, the driving member drives the sliding seat to slide in the middle of the base, and makes the holding component extend out of the through hole under force, a plurality of baffles are provided on the base, a sliding groove matching with the baffle is provided on the sliding seat, and the baffle matches with the holding component so that the holding component is subjected to force; An outer cover is provided at the upper end of the welding platform, a mechanical arm and a visual recognition device are provided in the middle of the outer cover, a clamping assembly for installing a welding rod is provided on the mechanical arm, and a housing, a cover plate, a motor, a first rotating shaft, a second rotating shaft and symmetrically arranged clamping members are provided in the clamping assembly, the motor is arranged inside the housing, the first rotating shaft is installed on the motor, the second rotating shaft is arranged inside the housing, and the clamping members are arranged on the first rotating shaft and the second rotating shaft. When the motor is started, the symmetrically arranged clamping members are driven to rotate to clamp the welding rod; The retaining assembly is provided with a retaining seat, a pressure piece, a first hinge, a second hinge, and symmetrically arranged sliding pieces and retaining pieces. One end of the first hinge and the second hinge is hinged to the pressure piece, and the other ends of the first hinge and the second hinge are respectively hinged to different sliding pieces. The retaining piece is hinged to the retaining seat, and the pressure piece is limited by a baffle to keep the first hinge and the second hinge to slide the symmetrically arranged sliding pieces on the retaining seat and drive the retaining piece to rotate.
2. The spot welding equipment with a visual recognition device according to claim 1, characterized in that: The clamping member is composed of a meshing body and a rod body. The meshing body is provided with first teeth, and the meshing bodies are meshed and connected with each other through the first teeth.
3. The spot welding equipment with a visual recognition device according to claim 2, characterized in that: The rod body is provided with an arc surface and a plane surface, the angle of the arc surface is 180 degrees, and a clamping area with a variable width is formed between the rod bodies.
4. The spot welding equipment with a visual recognition device according to claim 3, characterized in that: A notch is arranged on the arc surface of the rod body.
5. The spot welding equipment with a visual recognition device according to claim 1, characterized in that: The retaining seat is provided with symmetrically arranged dovetail grooves, and the bottom of the sliding member is provided with a dovetail block matched with the dovetail grooves.
6. The spot welding equipment with a visual recognition device according to claim 1, characterized in that: The sliding member is provided with a plurality of second teeth, and the retaining member is provided with third teeth matching with the second teeth.
7. The spot welding equipment with a visual recognition device according to claim 6, characterized in that: The retaining member is composed of a hinge portion and a retaining plate, the retaining plate is arranged in the through hole, and the third tooth is arranged on the hinge portion.
8. The spot welding equipment with a visual recognition device according to claim 1, characterized in that: The retaining seat is provided with an extension plate, the extension plate is provided with a strip groove, a positioning column is provided in the strip groove, and a spring is sleeved on the positioning column.
9. The spot welding equipment with a visual recognition device according to claim 8, characterized in that: The upper end of the pressure member is provided with a hinge rod, one end of the first hinge member and the second hinge member is hinged on the hinge rod, and the lower end is provided with an extension rod and a positioning rod, the extension rod and the positioning rod are arranged in the strip groove, and the positioning rod contacts one end of the spring.
Citation Information
Patent Citations
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