An elliptical small roll multi-strip tape winding device and tape winding process
By designing movable clamps and magnetically connected oval small rolls and multiple winding belt devices, the problem of manual disassembly and reinstallation of webbing belt devices in the prior art is solved, and an automated winding and replacement process is realized, which improves work efficiency and webbing quality.
Patent Information
- Application Number
- CN202510098868.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-22
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-01-22
AI Technical Summary
After the winding of existing webbing equipment is completed, it is necessary to manually disassemble the finished product and reinstall the empty winding board, which is time-consuming and labor-intensive, increases labor intensity, reduces production efficiency and increases the risk of operating errors.
An oval small rolled multi-bar winding device is designed, using a movable first clamp and a second clamp. The flexible movement of the belt around the belt is achieved through the driving rod and the transmission system, and combined with the magnetic connection and vibration adjustment mechanism to realize the automated winding and replacement process.
It significantly improves work efficiency, reduces disassembly and assembly operation time, realizes automatic rotation and precise positioning of belt wraps, improves the stability and quality of webbing, and reduces production costs.
Smart Images

Figure CN119551488B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of webbing winding, and in particular to an elliptical small roll multi-strip winding device and a winding process thereof. Background Art
[0002] The webbing winding equipment is a mechanical device specially used for webbing winding. According to different functions and structures, this type of equipment can be divided into many types, such as fully automatic high-speed winding machine, hand-cranked winding machine, portable winding machine, etc. These equipments have their own characteristics and are suitable for different webbing production needs.
[0003] After searching, the Chinese patent with announcement number CN204355850U discloses a small fully automatic multifunctional webbing winding machine, wherein a first photoelectric detection is provided at the webbing entrance, and a meter wheel is provided at one side of the first guide wheel, a lower cutting knife is located below the webbing and an upper cutting knife is provided at the corresponding upper part, the upper knife is connected to a cutting motor, a safety guard is provided between the second guide wheel and the third guide wheel, a burr repairing electric heating rod is provided on the safety guard, and a belt guard is provided between the second photoelectric detection and the fourth guide wheel, a belt winding disk is provided at the tail end of the fourth guide wheel, the end of the belt winding disk is connected to the belt winding shaft, and the belt winding shaft is connected to the main motor. The small fully automatic multifunctional webbing winding machine proposed in the above scheme uses only one start-stop switch, and the operation is relatively simple. The meter meter and the main motor speed regulator are used to improve the accuracy of the side meter. At the same time, the winding speed is fast, the power consumption is small, the degree of automation is high, and the machine automatically stops in case of failure. The small size is convenient to move and the structure is simple, which is convenient for regular maintenance by the staff. However, the above scheme still has the following shortcomings in actual use:
[0004] When the above scheme is used to reel in the webbing, every time the reeling is completed, the staff needs to manually remove the reeled finished product from the device, and then reinstall the empty reeling plate to continue reeling in the new webbing. This process is not only time-consuming and labor-intensive, increasing the labor intensity of the staff, but may also lead to a decrease in production efficiency due to frequent manual operations, while increasing the risk of operational errors.
[0005] Therefore, it is necessary to design an elliptical small roll multiple tape winding device and its tape winding process to solve the above problems. Summary of the invention
[0006] The purpose of the present invention is to solve the shortcomings of the above-mentioned technology and to propose an elliptical small roll multi-strip winding device and its winding process.
[0007] In order to achieve the above object, the present invention adopts the following technical solutions:
[0008] An elliptical small roll multi-strip winding device, comprising:
[0009] Table;
[0010] Two side panels are respectively fixed at two ends of the top surface of the table;
[0011] A driving structure, arranged on the table;
[0012] A clamping structure is arranged above the table, the clamping structure is driven by a driving structure, and the clamping structure comprises two first clamping plates and two second clamping plates, the two first clamping plates are arranged opposite to the two second clamping plates respectively;
[0013] A sliding structure, arranged on the top surface of the table;
[0014] Two belt-winding structures are respectively arranged between the two first clamping plates and the two second clamping plates, and each of the belt-winding structures is composed of a plurality of belt-winding members.
[0015] As a preferred technical solution of the present invention, the driving structure includes:
[0016] A motor is mounted on the bottom surface of the table;
[0017] A transmission rod, rotatably mounted on the bottom surface of the table;
[0018] A first transmission member, wherein the output shaft of the motor is connected to the transmission rod via the first transmission member;
[0019] Two driving cylinders are rotatably mounted on the two side plates respectively;
[0020] Two driving rods are slidably disposed in the two driving cylinders, one end of each of the two driving rods extends to the outside of the corresponding driving cylinders, and one end of each of the two driving rods located outside the corresponding driving cylinders is fixedly connected to the two first clamping plates;
[0021] Two convex strips are respectively fixed on the two driving rods, and the inner surfaces of the two driving cylinders are provided with grooves matching the convex strips;
[0022] Two second transmission members, and the two driving cylinders are both connected to the transmission rod through the second transmission members.
[0023] As a preferred technical solution of the present invention, the clamping structure further includes:
[0024] Two first clamping slots are respectively provided on the sides of the two first clamping plates;
[0025] The two first clamping blocks are respectively fixed on the side surfaces of the two second clamping plates.
[0026] As a preferred technical solution of the present invention, the sliding structure includes:
[0027] A slide rail is fixed on the top surface of the table, the top surface of the slide rail is provided with a slot, a slidable resistance-increasing plate is arranged in the slot, and the resistance-increasing plate is connected to the bottom surface of the slot via a plurality of springs;
[0028] A slide seat, slidably disposed on the slide rail, wherein the bottom surface of the slide seat contacts the top surface of the resistance-enhancing plate;
[0029] A movable plate fixed on the top surface of the slide seat;
[0030] A bearing seat, fixed on the top surface of the movable plate;
[0031] The rotating shaft is rotatably mounted on the bearing seat, and the two ends of the rotating shaft are rotatably connected to the two second clamping plates respectively.
[0032] As a preferred technical solution of the present invention, the tape winding member comprises:
[0033] Two third clamping plates, both arranged between the first clamping plate and the second clamping plate facing each other;
[0034] A winding plate, detachably arranged between the two third clamping plates;
[0035] Four clamping plates are respectively fixed at the four corners of the winding plate;
[0036] Four slots, the four slots are arranged in groups of two and are respectively opened on opposite sides of the two third clamping plates, and the four clamping plates are respectively inserted into the four slots;
[0037] Two fixing frames are respectively fixed on the opposite sides of the two third clamping plates;
[0038] A second card slot is provided on a side surface of one of the fixing frames;
[0039] The second clamping block is fixed on the side surface of another one of the fixing frames.
[0040] As a preferred technical solution of the present invention, the first card slot and the second card slot have the same shape, and the first card block and the second card block have the same shape.
[0041] As a preferred technical solution of the present invention, each of the third clamping plates is provided with a vibration structure and a driving member, and the top surface of the table is provided with an air supply structure;
[0042] The vibration structure comprises:
[0043] A vibration plate, arranged on one side of the third clamping plate;
[0044] A strip opening is provided on the vibration plate, wherein the length of the strip opening is greater than the length of the winding plate;
[0045] Two push rods, both passing through the third clamping plate and being slidably connected with the third clamping plate;
[0046] Two springs 1, one end of the two springs 1 is connected to the two push rods respectively, and the other end of the two springs 1 is connected to the third clamping plate.
[0047] As a preferred technical solution of the present invention, the driving member includes:
[0048] Two connecting rods, both fixed on the side surfaces of the third clamping plate;
[0049] A first sealing cylinder is fixed to one end of the two connecting rods away from the third clamping plate, and the first sealing cylinder is located inside the fixing frame;
[0050] A sliding plug, sealingly and slidingly connected in the first sealing cylinder;
[0051] Spring 2, one end of which is connected to the inner surface of the first sealing cylinder, and the other end of which is connected to the sliding plug;
[0052] A first sliding rod, fixed on the sliding plug, wherein one end of the first sliding rod away from the sliding plug extends to the outside of the first sealing cylinder;
[0053] The vibration block is fixed to one end of the first sliding rod located outside the first sealing cylinder. The vibration block is provided with an inclined surface, which is arranged opposite to the two push rods.
[0054] As a preferred technical solution of the present invention, the air supply structure comprises:
[0055] A mounting frame fixed to the side of the movable plate;
[0056] A second sealing cylinder is fixed on the mounting frame, and the second sealing cylinder is connected to the plurality of first sealing cylinders through a plurality of hoses;
[0057] A second sliding rod is sealingly and slidably connected in the second sealing cylinder, and a bottom end of the second sliding rod extends to the outside of the second sealing cylinder;
[0058] A spring three, one end of which is connected to the inner surface of the second sealing cylinder, and the other end of which is connected to the second sliding rod;
[0059] A bottom plate fixed to the top surface of the table;
[0060] A plurality of protrusions are fixed on the top surface of the bottom plate, and the plurality of protrusions are distributed in a linear array along the length direction of the bottom plate, and the cross section of each protrusion is a semicircular structure.
[0061] A tape winding process for an elliptical small roll multi-strip tape winding device comprises the following steps:
[0062] Step 1: Preparation and Startup
[0063] a. Install the webbing and start the equipment: The staff fix one end of several webbings on several winding plates respectively. These winding plates should be located directly below the material guide structure in the initial state and supported by a set of first and second clamping plates facing each other and several winding members between them;
[0064] b. Start the motor: Start the motor so that the motor drives the winding plate to start rotating through the transmission system, thereby synchronously winding the webbing;
[0065] Step 2: Ribbon Winding and Vibration Adjustment
[0066] a. Ribbon winding: Driven by the motor, the winding plate rotates continuously and the ribbon is evenly wound on the winding plate;
[0067] b. Vibration adjustment: During the movement of the moving plate, the vibrating block is guided by the convex block to vibrate in the vertical direction. These vibration actions are transmitted to the vibrating plate through the push rod. The vibrating plate continuously pushes the webbing wound on the winding plate to flatten its edge;
[0068] Step 3: Pause and cut the ribbon
[0069] a. Pause the motor: When the webbing on a set of winding plates reaches the predetermined winding length or completes one roll, the staff will pause the operation of the motor;
[0070] b. Cutting the webbing: Cutting off multiple webbings to prepare for replacing the winding plate;
[0071] Step 4: Replace the winding plate and continue winding
[0072] a. Move the movable plate: pull the movable plate to drive the two second clamping plates to move through the rotating shaft. Under the adsorption effect of the magnetic force, the two second clamping plates will drive the two first clamping plates to move through the plurality of belt winding members when the two second clamping plates move, thereby moving the plurality of winding plates that are not wound with the webbing to the bottom of the material guide structure;
[0073] b. Replacement of the winding plate: While the moving plate is moving, the staff can quickly remove the winding plate with the webbing wound on it, and install the new winding plate between the two third clamping plates, and then reconnect the several winding parts together by magnetic attraction;
[0074] c. Continue winding: Restart the motor and wind a new tissue belt.
[0075] The present invention has the following beneficial effects:
[0076] 1. Through the movement of the two first clamping plates and the two second clamping plates, as well as the movable characteristics of the two driving rods, the flexible movement of several winding parts is realized. This design enables the staff to quickly replace the unused winding plates without tedious disassembly and assembly operations, thereby significantly improving the working efficiency of the entire device. The staff can dismantle and replace the other winding plate while winding the ribbon on one winding plate, realizing seamless connection of work;
[0077] 2. The winding plate is connected to two third clamping plates through four clamping plates and four slots. This design makes the removal and installation of the winding plate very simple and convenient. The staff can complete the operation by plugging and unplugging. In addition, the winding parts are connected by magnetic attraction, which further simplifies the installation and removal process;
[0078] 3. Through the slots on the slide rail and the built-in resistance plate design, the spring force is used to make the resistance plate always press the slide seat, and the resistance plate uses rubber material to increase the friction. This design ensures the stability of the slide seat on the slide rail. Even in the case of non-human operation, the slide seat will not move, thereby ensuring the stability and accuracy of the ribbon winding process. This stability is crucial for the uniform winding and high-quality output of the ribbon;
[0079] 4. The design of the slide rail and the slide seat not only provides a stable moving path for the moving plate, but also cleverly realizes the positioning of several tape winding members. When the slide seat is located at one end of the slide rail, a group of tape winding members between the first clamping plate and the second clamping plate is just located under the material guide structure, which is convenient for the input and winding of the webbing; and when the slide seat moves to the other end of the slide rail, another group of tape winding members is automatically positioned under the material guide structure, ready for the next round of webbing winding. This design realizes the automatic rotation and precise positioning of the tape winding members without manual intervention, further improving the work efficiency and the fluency of operation;
[0080] 5. Continuous vibration and adjustment not only smoothes the uneven edges of the webbing, but also makes the edges of the webbing more neat through continuous vibration, and the overall quality is significantly improved. High-quality webbing is more in line with market demand, can enhance product competitiveness, and bring higher profits to manufacturers. In addition, this vibration adjustment mechanism also reduces the need for manual intervention, improves production efficiency and automation, and further reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0081] Figure 1 This is a schematic diagram of the structure of an elliptical small roll multi-strip winding device proposed by the present invention;
[0082] Figure 2 This is a structural schematic diagram of another perspective of an elliptical small roll multi-strip winding device proposed by the present invention;
[0083] Figure 3 This is a structural schematic diagram of another perspective of an elliptical small roll multi-strip winding device proposed by the present invention;
[0084] Figure 4 It is a schematic diagram of the structure of the first clamping plate, the second clamping plate and a plurality of tape winding members;
[0085] Figure 5 It is a schematic cross-sectional structural diagram of a first clamping plate, a second clamping plate and a plurality of tape winding members;
[0086] Figure 6 It is a schematic diagram of the explosion structure of the tape-wound component;
[0087] Figure 7 for Figure 1 A magnified view of the structure at A;
[0088] Figure 8 for Figure 1 A magnified view of the structure at B;
[0089] Fig. 9 It is a schematic diagram of the structure of the vibration structure and the driving part;
[0090] Fig.10 for Fig. 9 A magnified view of the structure at C;
[0091] Fig.11 for Figure 5 A magnified view of the structure at D;
[0092] Fig.12 for Figure 5 A magnified view of the structure at E;
[0093] Fig.13 It is a structural schematic diagram of the sliding structure and the air supply structure;
[0094] Fig.14 is a schematic diagram of the cross-sectional structure of the slide rail;
[0095] Fig.15 It is a structural schematic diagram of the air supply structure.
[0096] In the figure: 1, table; 2, side plate; 31, motor; 32, transmission rod; 33, first transmission member; 34, driving cylinder; 35, driving rod; 36, convex strip; 37, second transmission member; 41, first clamping plate; 42, second clamping plate; 43, first clamping slot; 44, first clamping block; 51, slide rail; 52, slide seat; 53, moving plate; 54, bearing seat; 55, rotating shaft; 61, third clamping plate; 62, winding plate; 63, clamping plate; 64, slot; 65 , fixing frame; 66, second card slot; 67, second card block; 71, vibration plate; 72, strip mouth; 73, push rod; 74, spring one; 81, connecting rod; 82, first sealing cylinder; 83, sliding plug; 84, spring two; 85, first slide bar; 86, vibration block; 91, mounting frame; 92, second sealing cylinder; 93, second slide bar; 94, spring three; 95, bottom plate; 96, protrusion; 101, slot; 102, resistance increasing plate; 103, spring four. DETAILED DESCRIPTION
[0097] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0098] Reference Figure 1-15 , an elliptical small roll multiple strip winding device, comprising a table 1; two side panels 2, respectively fixed at two ends of the top surface of the table 1;
[0099] The elliptical small roll multi-strip winding device also includes a driving structure, which is arranged on the table 1, and the driving structure includes: a motor 31, which is installed on the bottom surface of the table 1; a transmission rod 32, which is rotatably installed on the bottom surface of the table 1; a first transmission member 33, and the output shaft of the motor 31 and the transmission rod 32 are connected to each other through the first transmission member 33; two driving cylinders 34, which are respectively rotatably installed on the two side plates 2; two driving rods 35, which are respectively slidably arranged in the two driving cylinders 34, and one end of the two driving rods 35 extends to the outside of the corresponding driving cylinder 34 two convex strips 36, respectively fixed on the two driving rods 35, the inner surfaces of the two driving cylinders 34 are provided with grooves adapted to the convex strips 36; two second transmission members 37, the two driving cylinders 34 are connected to the driving rod 32 through the second transmission member 37, when the motor 31 is running, the driving rod 32 can be driven to rotate through the first transmission member 33, when the driving rod 32 rotates, the two driving cylinders 34 can be driven to rotate through the two second transmission members 37, when the two driving cylinders 34 rotate, the two driving rods 35 can be driven to rotate;
[0100] The elliptical small roll multi-strip winding device also includes a clamping structure, which is arranged above the table 1. The clamping structure is driven by a driving structure. The clamping structure includes two first clamping plates 41 and two second clamping plates 42. The two first clamping plates 41 are respectively arranged opposite to the two second clamping plates 42. The two driving rods 35 are located at one end outside the corresponding driving cylinder 34 and are respectively fixedly connected to the two first clamping plates 41. The clamping structure also includes: two first card slots 43, which are respectively opened on the sides of the two first clamping plates 41; two first card blocks 44, which are respectively fixed on the sides of the two second clamping plates 42. When the two first clamping plates 41 and the two second clamping plates 42 move When the two first clamping plates 41 are in motion, the two driving rods 35 are able to move, so that one of the driving rods 35 extends out from the corresponding driving cylinder 34, and the other driving rod 35 is retracted into the corresponding driving cylinder 34. The movable characteristics of the two driving rods 35 enable the plurality of belt winding members to move on the basis that the motor 31 can drive the plurality of belt winding members. This is the key point in the technical solution proposed by the present invention. The movable characteristics of the plurality of belt winding members enable the staff to quickly replace the unused winding plate 62 without spending too much time on the disassembly and assembly operation of the winding plate 62, which is conducive to improving the overall working efficiency of the device.
[0101] The oval small roll multiple strip winding device also includes a sliding structure, such as Figure 7 and Fig.14As shown, the sliding structure is arranged on the top surface of the table 1, and includes: a slide rail 51, which is fixed on the top surface of the table 1, and a slot 101 is provided on the top surface of the slide rail 51, and a slidable resistance-increasing plate 102 is arranged in the slot 101, and the resistance-increasing plate 102 is connected to the bottom surface of the slot 101 through a plurality of springs 103; a slide seat 52, which is slidably arranged on the slide rail 51, and the bottom surface of the slide seat 52 is in contact with the top surface of the resistance-increasing plate 102; a moving plate 53, which is fixed on the slide seat 52 The top surface of the movable plate 53; the bearing seat 54 is fixed on the top surface of the movable plate 53; the rotating shaft 55 is rotatably mounted on the bearing seat 54, and the two ends of the rotating shaft 55 are respectively connected to the two second clamping plates 42 for rotation. During the movement of the movable plate 53, the slide rail 51 and the slide seat 52 limit the movement of the movable plate 53. The slide rail 51 is provided with a slot 101, and a resistance increasing plate 102 is provided in the slot 101, and the resistance increasing plate 102 is connected to the slot 1 by a plurality of springs 103. The bottom of the groove 101 of the spring 103 is connected to the bottom of the groove 102. Under the elastic force of the spring 103, the resistance increasing plate 102 always has a tendency to move upward, which makes the resistance increasing plate 102 always able to press the slide seat 52, and the resistance increasing plate 102 is made of rubber material, which makes a large friction force between the resistance increasing plate 102 and the slide seat 52. This design can ensure the stability of the slide seat 52 on the slide rail 51, that is, the slide seat 52 cannot move without human intervention, thereby ensuring the stability of the webbing winding process. In addition, the design of the slide rail 51 and the slide seat 52 also provides positioning for the positions of the plurality of belt winding members. When the slide seat 52 is located at one end of the slide rail 51, one group of the plurality of belt winding members between the first clamping plate 41 and the second clamping plate 42 is just located below the material guide structure. When the slide seat 52 moves to the other end of the slide rail 51, another group of the plurality of belt winding members between the first clamping plate 41 and the second clamping plate 42 is just located below the material guide structure.
[0102] The elliptical small roll multiple strip winding device also includes two winding structures, which are respectively arranged between the two first clamping plates 41 and the two second clamping plates 42, each of which is composed of a number of winding parts, and the winding parts include: two third clamping plates 61, both of which are arranged between the first clamping plates 41 and the second clamping plates 42 that are opposite to each other; a winding plate 62, which is detachably arranged between the two third clamping plates 61; four clamping plates 63, which are respectively fixed at the four corners of the winding plate 62; four slots 64, which are grouped in pairs and are respectively opened on the opposite sides of the two third clamping plates 61, and the four clamping plates 63 are respectively inserted into the four slots 64; two fixing frames 65, which are respectively fixed on the opposite sides of the two third clamping plates 61; a second clamping slot 66, which is opened on the side of one of the fixing frames 65; a second clamping block 67, which is fixed on the side of the other fixing frame 65, and the first clamping slot 43 and the second clamping slot 66 have the same shape, and the first clamping block 44 and the second clamping block 67 have the same shape;
[0103] Each third clamping plate 61 is provided with a vibration structure and a driving member, and the top surface of the table 1 is provided with an air supply structure; the vibration structure includes: a vibration plate 71, which is provided on one side of the third clamping plate 61; a strip opening 72, which is opened on the vibration plate 71, and the length of the strip opening 72 is greater than the length of the winding plate 62; two push rods 73, which both pass through the third clamping plate 61 and are slidably connected to the third clamping plate 61; two springs 74, one end of the two springs 74 is connected to the two push rods 73 respectively, and the other end of the two springs 74 is connected to the third clamping plate 61, and the driving member includes: two connecting rods 81, which are fixed to the third clamping plate 61 The first sealing cylinder 82 is fixed to one end of the two connecting rods 81 away from the third clamping plate 61, and the first sealing cylinder 82 is located inside the fixing frame 65; the sliding plug 83 is sealingly and slidably connected in the first sealing cylinder 82; the second spring 84 is connected to the inner surface of the first sealing cylinder 82 at one end and connected to the sliding plug 83 at the other end; the first sliding rod 85 is fixed to the sliding plug 83, and the end of the first sliding rod 85 away from the sliding plug 83 extends to the outside of the first sealing cylinder 82; the vibration block 86 is fixed to one end of the first sliding rod 85 located outside the first sealing cylinder 82, and an inclined surface is provided on the vibration block 86, and the inclined surface is arranged opposite to the two push rods 73;
[0104] The air supply structure includes: a mounting frame 91, fixed to the side of the movable plate 53; a second sealing cylinder 92, fixed on the mounting frame 91, the second sealing cylinder 92 and the plurality of first sealing cylinders 82 being connected via a plurality of hoses; a second slide bar 93, sealingly and slidingly connected in the second sealing cylinder 92, the bottom end of the second slide bar 93 extending to the outside of the second sealing cylinder 92; a spring three 94, one end of which is connected to the inner surface of the second sealing cylinder 92, and the other end is connected to the second slide bar 93; a bottom plate 95, fixed to the top surface of the table 1; a plurality of protrusions 96, all of which are fixed to the top surface of the bottom plate 95, and the plurality of protrusions 96 are distributed in a linear array along the length direction of the bottom plate 95, and the cross-section of each protrusion 96 is a semicircular structure. Under the guiding action of the plurality of protrusions 96, during the movement of the movable plate 53, the plurality of vibration blocks 86 can synchronously perform vertical vibration movements. The vibration block 86 is provided with an inclined surface. When the vibration block 86 moves downward, the inclined surface will squeeze the two push rods 73, so that the two push rods 73 drive the vibration plate 71 to move. When the vibration block 86 moves upward, the vibration block 86 no longer squeezes the two push rods 73. At this time, the two push rods 73 will be reset under the elastic force of the spring 1 74, and the vibration plate 71 will be reset accordingly. Therefore, the vibration action of the vibration block 86 will be transmitted to the vibration plate 71 through the two push rods 73. For the two opposing third clamping plates 61, the two vibration plates 71 thereon can continuously push the webbing wound on the winding plate 62, and can effectively push the winding webbing with uneven edges to be flat. Through such continuous vibration and adjustment, the edge of the webbing becomes more neat, and the overall quality is improved. High-quality webbing is more in line with market demand and can enhance the competitiveness of the product.
[0105] The specific working principle of the present invention is as follows:
[0106] When the elliptical small-roll multiple-strip winding device proposed by the present invention is in use, a material guide structure is provided between the two side plates 2, and the webbing to be wound bypasses the material guide structure. The material guide structure provides a limit for the winding process of the webbing, so that the webbing can be evenly wound on the winding plate 62. The specific structure and working principle of the material guide structure are proposed as the prior art and will not be elaborated on here. In the initial state, the slide 52 is located at one end of the slide rail 51. At this time, one set of the first clamping plate 41 and the second clamping plate 42 facing each other are located directly below the material guide structure, and the several winding members between the first clamping plate 41 and the second clamping plate 42 are arranged opposite to the material guide structure. At this time, the staff fixes one end of several webbings on several winding plates 62 respectively, and starts the motor 31 to rotate the several winding plates 62, thereby synchronously winding up several webbings. When the motor 31 is running, it can drive the transmission rod 32 to rotate through the first transmission member 33. When the transmission rod 32 rotates, it can drive the two driving cylinders 34 to rotate through the two second transmission members 37. When the two driving cylinders 34 rotate, they can drive the two driving rods 35 to rotate. This depends on the convex strips 36 set on the driving rods 35 and the grooves set on the driving cylinders 34. When the two driving rods 35 rotate, they will drive the two first clamping plates 41 to rotate. The rotational power will be transmitted to the two second clamping plates 42 through a plurality of belt winding members. The two second clamping plates 42 are connected by a rotating shaft 55. Therefore, when the motor 31 is running, the two first clamping plates 41, the two second clamping plates 42 and the plurality of belt winding members can all rotate synchronously. For the belt winding member located below the material guiding structure, it can complete the winding work of the webbing when it rotates.
[0107] First of all, it needs to be explained that, for the first clamping plate 41, the second clamping plate 42 and the plurality of winding parts arranged therebetween, the first clamping plate 41, the second clamping plate 42 and the plurality of fixing frames 65 are all made of magnetic materials, the first clamping block 44 arranged on the second clamping plate 42 and the plurality of second clamping blocks 67 arranged on the plurality of winding parts are all made of magnets, for two adjacent winding parts, the fixing frame 65 on one side of one winding part fits the fixing frame 65 on the other side of the other winding part, for the two fixing frames 65, the second clamping block 67 on one fixing frame 65 is inserted into the second clamping groove 66 on the other fixing frame 65, so that the two fixing frames 65 can be adsorbed together by magnetic force, that is, the two adjacent winding parts are attracted to each other by magnetic force, for the first clamping plate 41 and the winding part close to the first clamping plate 41, the second clamping block 67 on the winding part is inserted into the first clamping groove 43 on the first clamping plate 41, and for the second clamping plate 42 and the winding part close to the first clamping plate As for the tape winding member of the second clamping plate 42, the first clamping block 44 on the second clamping plate 42 is clamped into the second clamping groove 66 on the tape winding member, that is, the first clamping plate 41 and the tape winding member close to the first clamping plate 41 are attracted to each other by magnetic force, and the second clamping plate 42 and the tape winding member close to the second clamping plate 42 are also attracted to each other by magnetic force. In summary, after completing the connection between the first clamping plate 41, the second clamping plate 42 and the plurality of tape winding members, the first clamping plate 41, the second clamping plate 42 and the plurality of tape winding members can form a whole under the action of magnetic force. Therefore, when the tape winding member located below the material guiding structure completes the tape winding work, the staff suspends the operation of the motor 31, cuts off a plurality of webbings, and then pulls the movable plate 53. When the movable plate 53 moves, it can drive the two second clamping plates 42 to move through the rotating shaft 55. Under the adsorption action of the magnetic force, when the two second clamping plates 42 move, they can drive the two first clamping plates 41 to move through the plurality of tape winding members until the plurality of winding plates 62 without the webbing wound around them move to the bottom of the material guiding structure.
[0108] When the two first clamping plates 41 and the two second clamping plates 42 move, the two first clamping plates 41 can drive the two driving rods 35 to move, so that one of the driving rods 35 extends out from the corresponding driving cylinder 34, and the other driving rod 35 retracts into the corresponding driving cylinder 34. The movable characteristics of the two driving rods 35 enable the motor 31 to drive the plurality of belt winding members, and the plurality of belt winding members can also move. This is the key point in the technical solution proposed by the present invention. The movable characteristics of the plurality of belt winding members enable the staff to quickly replace the unused winding plates 62 without spending too much time on the disassembly and assembly operations of the winding plates 62, which is conducive to improving the overall working efficiency of the device.
[0109] In addition, the first clamping plate 41, the second clamping plate 42 and the plurality of belt winding members are connected by magnetic attraction, which makes it easy for the staff to quickly disassemble the first clamping plate 41, the second clamping plate 42 and the plurality of belt winding members. Specifically, when the movable plate 53 moves, the plurality of winding plates 62 with the belt wound around them will be moved away from the bottom of the material guide structure, and the plurality of winding plates 62 without the belt wound around them will move to the bottom of the material guide structure. At this time, one staff member can connect the plurality of belts to the plurality of winding plates 62, and another staff member can remove the plurality of winding plates 62 with the belt wound around them from between the first clamping plate 41 and the second clamping plate 42. These two steps can be performed simultaneously, shortening the time required for replacing the winding plates 62. When disassembling the plurality of winding plates 62, the staff member can pull the first clamping plate 41 to separate the first clamping plate 41 from the corresponding belt winding member, and then directly remove the belt winding member connected to the second clamping plate 42 from the second clamping plate 42, which is convenient to operate.
[0110] Furthermore, when the unused winding plate 62 is used to reel in the webbing, the staff can use this time period to disassemble the winding plate 62 with the webbing wound on it. The winding plate 62 is connected to the two third clamping plates 61 through four clamping plates 63 and four slots 64. The staff can directly disassemble the winding plate 62 by plugging and unplugging, which is convenient to operate. After disassembling several winding plates 62, the staff can install the new winding plate 62 between the two third clamping plates 61, and finally connect several winding members together by magnetic attraction. After a new round of winding work is completed, the staff can re-clamp the winding member with the new winding plate 62 between the first clamping plate 41 and the second clamping plate 42. In summary, the staff can use the winding members between the two groups of first clamping plates 41 and the second clamping plates 42 to take turns to reel in the webbing, which significantly improves the working efficiency of the device compared to the traditional winding method.
[0111] When the movable plate 53 is moving, the slide rail 51 and the slide seat 52 limit the movement of the movable plate 53. The slide rail 51 is provided with a slot 101, and a resistance-increasing plate 102 is arranged in the slot 101. The resistance-increasing plate 102 is connected to the bottom of the slot 101 through a plurality of springs 103. Under the elastic force of the plurality of springs 103, the resistance-increasing plate 102 always has a tendency to move upward, so that the resistance-increasing plate 102 can always press the slide seat 52. The resistance-increasing plate 102 is made of rubber material, so that a large friction force is generated between the resistance-increasing plate 102 and the slide seat 52. The design can ensure the stability of the slide 52 on the slide rail 51, that is, the slide 52 cannot move without human intervention, thereby ensuring the stability of the webbing during winding. In addition, the design of the slide rail 51 and the slide 52 also provides positioning for the positions of several belt winding members. When the slide 52 is located at one end of the slide rail 51, one group of several belt winding members between the first clamping plate 41 and the second clamping plate 42 is exactly located below the material guide structure. When the slide 52 moves to the other end of the slide rail 51, another group of several belt winding members between the first clamping plate 41 and the second clamping plate 42 is exactly located below the material guide structure.
[0112] When the staff pulls the movable plate 53 to move the two first clamping plates 41 and the two second clamping plates 42, the movable plate 53 can also drive the second sealing cylinder 92 to move through the mounting frame 91. When the second sealing cylinder 92 moves, the second slide bar 93 thereon will move accordingly. In this process, the second slide bar 93 can move along the outer surface of the plurality of protrusions 96. The plurality of protrusions 96 together form a wavy structure. Under the guidance of the plurality of protrusions 96, the second slide bar 93 can also perform a lifting action during the horizontal movement. When the second slide bar 93 moves to When moving upward, the second slide bar 93 can press the air in the second sealing tube 92 into the first sealing tubes 82 through the hoses. When the air enters the first sealing tubes 82, the slide plug 83 is pushed by the gas to move downward, and drives the first slide bar 85 to move downward. When the first slide bar 85 moves downward, it drives the vibration block 86 to move downward. When the second slide bar 93 moves downward, the second slide bar 93 can extract the air in the first sealing tubes 82. At this time, the slide plug 83 moves upward and resets under the action of the spring 2 84, and the vibration block 86 also moves upward and resets.
[0113] Based on the above process, under the guiding action of several protrusions 96, during the movement of the movable plate 53, several vibration blocks 86 can synchronously perform vertical vibration actions. The vibration block 86 is provided with an inclined surface. When the vibration block 86 moves down, the inclined surface will squeeze the two push rods 73, so that the two push rods 73 drive the vibration plate 71 to move. When the vibration block 86 moves up, the vibration block 86 no longer squeezes the two push rods 73. At this time, the two push rods 73 will be reset under the elastic force of the spring 1 74, and the vibration plate 71 will be reset accordingly. Therefore, the vibration action of the vibration block 86 will be transmitted to the vibration plate 71 through the two push rods 73. For the two facing third clamping plates 61, the two vibration plates 71 thereon can continuously push the webbing wound on the winding plate 62, and can effectively push the winding webbing with uneven edges to be flat. Through such continuous vibration and adjustment, the edge of the webbing becomes more neat, the overall quality is improved, and high-quality webbing is more in line with market demand and can enhance the competitiveness of the product.
[0114] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An elliptical small roll multiple strip winding device, characterized in that: include: Table (1); Two side panels (2) are respectively fixed at two ends of the top surface of the table (1); A driving structure, arranged on the table (1); A clamping structure is arranged above the table (1), the clamping structure is driven by a driving structure, the clamping structure comprises two first clamping plates (41) and two second clamping plates (42), the two first clamping plates (41) are arranged opposite to the two second clamping plates (42) respectively; A sliding structure, arranged on the top surface of the table (1); Two belt winding structures, respectively arranged between the two first clamping plates (41) and the two second clamping plates (42), each of the belt winding structures being composed of a plurality of belt winding parts; The sliding structure comprises: A slide rail (51) is fixed on the top surface of the table (1); a slide seat (52) is slidably arranged on the slide rail (51); and a bottom surface of the slide seat (52) is in contact with a top surface of the resistance increasing plate (102); A movable plate (53) fixed on the top surface of the slide seat (52); A bearing seat (54) fixed on the top surface of the movable plate (53); A rotating shaft (55) is rotatably mounted on the bearing seat (54), and two ends of the rotating shaft (55) are rotatably connected to the two second clamping plates (42) respectively; The tape winding member comprises: Two third clamping plates (61) are both arranged between the first clamping plate (41) and the second clamping plate (42) which are opposite to each other; A winding plate (62) detachably arranged between the two third clamping plates (61); Each of the third clamping plates (61) is provided with a vibration structure and a driving member, and the top surface of the table (1) is provided with an air supply structure; The vibration structure comprises: A vibration plate (71) disposed on one side of the third clamping plate (61); A strip-shaped opening (72) is formed on the vibration plate (71), and the length of the strip-shaped opening (72) is greater than the length of the winding plate (62); Two push rods (73) both pass through the third clamping plate (61) and are slidably connected to the third clamping plate (61); Two springs (74), one end of each of the two springs (74) being connected to two push rods (73) respectively, and the other end of each of the two springs (74) being connected to a third clamping plate (61); The driving member comprises: Two connecting rods (81) are both fixed on the side surfaces of the third clamping plate (61); A first sealing cylinder (82) is fixed to one end of the two connecting rods (81) away from the third clamping plate (61), and the first sealing cylinder (82) is located inside the fixing frame (65); A sliding plug (83) sealingly and slidably connected in the first sealing cylinder (82); A second spring (84), one end of which is connected to the inner surface of the first sealing cylinder (82) and the other end of which is connected to the sliding plug (83); A first sliding rod (85) is fixed on the sliding plug (83), and one end of the first sliding rod (85) away from the sliding plug (83) extends to the outside of the first sealing cylinder (82); a vibration block (86) fixed to one end of the first sliding rod (85) located outside the first sealing cylinder (82), the vibration block (86) being provided with an inclined surface, the inclined surface being arranged opposite to the two push rods (73); The air supply structure comprises: A mounting frame (91) fixed to a side surface of the movable plate (53); A second sealing cylinder (92) is fixed on the mounting frame (91), and the second sealing cylinder (92) is connected to the plurality of first sealing cylinders (82) via a plurality of hoses; A second sliding rod (93) is sealingly and slidably connected in the second sealing cylinder (92), and the bottom end of the second sliding rod (93) extends to the outside of the second sealing cylinder (92); A spring three (94), one end of which is connected to the inner surface of the second sealing cylinder (92), and the other end of which is connected to the second sliding rod (93); A bottom plate (95) fixed to the top surface of the table (1); A plurality of protrusions (96) are fixed on the top surface of the bottom plate (95), and the plurality of protrusions (96) are distributed in a linear array along the length direction of the bottom plate (95), and the cross section of each protrusion (96) is a semicircular structure.
2. The elliptical small roll multi-strip winding device according to claim 1, characterized in that: The driving structure comprises: A motor (31) mounted on the bottom surface of the table (1); A transmission rod (32) rotatably mounted on the bottom surface of the table (1); A first transmission member (33), wherein the output shaft of the motor (31) and the transmission rod (32) are transmission-connected via the first transmission member (33); Two driving cylinders (34) are rotatably mounted on the two side plates (2) respectively; Two driving rods (35) are respectively slidably disposed in the two driving cylinders (34), one end of each of the two driving rods (35) extends to the outside of the corresponding driving cylinder (34), and one end of each of the two driving rods (35) located outside the corresponding driving cylinder (34) is respectively fixedly connected to two first clamping plates (41); Two convex strips (36) are respectively fixed on the two driving rods (35), and the inner surfaces of the two driving cylinders (34) are provided with grooves matching the convex strips (36); Two second transmission members (37), and the two driving cylinders (34) are both connected to the transmission rod (32) through the second transmission members (37).
3. The elliptical small roll multi-strip winding device according to claim 1, characterized in that: The clamping structure also includes: Two first clamping grooves (43) are respectively provided on the sides of the two first clamping plates (41); The two first clamping blocks (44) are respectively fixed on the side surfaces of the two second clamping plates (42).
4. The elliptical small roll multi-strip winding device according to claim 3, characterized in that: The top surface of the slide rail (51) is provided with a slot (101), a slidable resistance-enhancing plate (102) is arranged in the slot (101), and the resistance-enhancing plate (102) is connected to the bottom surface of the slot (101) via a plurality of springs (103).
5. The elliptical small roll multi-strip winding device according to claim 4, characterized in that: Four clamping plates (63) are respectively fixed at four corners of the winding plate (62); Four slots (64), the four slots (64) are arranged in groups of two and are respectively opened on opposite sides of the two third clamping plates (61), and the four clamping plates (63) are respectively inserted into the four slots (64); Two fixing frames (65) are respectively fixed on opposite sides of the two third clamping plates (61); A second slot (66) is provided on a side surface of one of the fixing frames (65); The second clamping block (67) is fixed on the side surface of another of the fixing frames (65).
6. The elliptical small roll multi-strip winding device according to claim 5, characterized in that: The first card slot (43) and the second card slot (66) have the same shape, and the first card block (44) and the second card block (67) have the same shape.
7. A tape winding process for an elliptical small roll multi-strip tape winding device, based on the elliptical small roll multi-strip tape winding device as described in any one of claims 1 to 6, characterized in that: The following steps are involved: Step 1: Preparation and Startup a. Installing the webbing and starting the device: The staff fixes one end of a plurality of webbings on a plurality of winding plates (62) respectively. In the initial state, the winding plates (62) should be located directly below the material guide structure and supported by a set of first clamping plates (41) and second clamping plates (42) facing each other and a plurality of webbing winding members therebetween; b. Starting the motor (31): starting the motor (31) so that the motor (31) drives the winding plate (62) to start rotating through the transmission system, thereby synchronously winding the webbing; Step 2: Ribbon Winding and Vibration Adjustment a. Webbing winding: driven by the motor (31), the winding plate (62) continuously rotates to evenly wind the webbing on the winding plate (62); b. Vibration adjustment: During the movement of the moving plate (53), the vibrating block (86) is guided by the protrusion (96) to vibrate in the vertical direction. The vibration motion is transmitted to the vibrating plate (71) through the push rod (73). The vibrating plate (71) continuously pushes the webbing wound on the winding plate (62) to flatten its edge; Step 3: Pause and cut the ribbon a. Pausing the motor (31): When the webbing on a set of winding plates (62) reaches a predetermined winding length or completes one winding, the staff member pauses the operation of the motor (31); b. Cutting the webbing: cutting off a plurality of webbings to prepare for replacing the winding plate (62); Step 4: Replace the winding plate (62) and continue winding a. Moving the movable plate (53): Pulling the movable plate (53) causes the two second clamping plates (42) to move via the rotating shaft (55); under the adsorption effect of magnetic force, the two second clamping plates (42) move via the plurality of belt winding members, thereby moving the plurality of winding plates (62) that are not wound with the webbing to the bottom of the material guide structure; b. Replacement of the winding plate (62): while the moving plate (53) is moving, the staff can quickly remove the winding plate (62) wound with the webbing, and install a new winding plate (62) between the two third clamping plates (61), and then reconnect the plurality of webbing winding members together by magnetic attraction; c. Continue winding: Restart the motor (31) to wind a new tissue band.
Citation Information
Patent Citations
Small full automatic multifunctional weaving ribbon reeling machine
CN204355850U
Roll changing device for environment-friendly chemical fiber braid production
CN219341121U
Modular cable reel
EP1310450A1