Gate online state monitoring control method and monitoring system

CN119555148AInactive Publication Date: 2025-03-04GAOYOU HENGLI HYDRAULIC WHOLE SET EQUIP
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Patent Information

Application Number
CN202411704170.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-03-04
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, the internal circuit detection of various areas of the industrial park gate during operation is inaccurate, resulting in failure or damage, affecting the normal operation and safety of the gate. At the same time, the attention to the detection of motors and gears is insufficient, resulting in unstable opening and closing, which increases the difficulty of detection and the risk of shutdown and maintenance.

Method used

The gate online status monitoring and control method and monitoring system are used to monitor and analyze the inside and outside of the gate, including the detection of the circuit resistance value, power supply capacitance and thermal imaging value of the control boards in each area, as well as the detection of the shaft corrosion value, rotation speed and rotation times, gear vibration value and noise value of the motor and gear, the operation of the circuit and gear conforms to the index and issue an early warning.

Benefits of technology

Through precise detection and analysis, internal line failures and poor motor gear power transmission problems are reduced, the reliability and safety of the gates are improved, the risk of shutdown and maintenance is reduced, and the production efficiency of the industrial park is improved.

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Abstract

The invention discloses a gate on-line state monitoring control method and a monitoring system, and relates to the technical field of state monitoring, and the method comprises the following steps: 1, gate internal monitoring and analysis, 2, gate external monitoring and analysis, and 3, gate monitoring and early warning. In the step 1, in the internal monitoring and analysis of the gate, the line operation coincidence index of the gate in the industrial park in the operation process is analyzed, the occurrence situation of faults or damage of the internal line is reduced, the working efficiency of the gate is improved, the occurrence situation of safety accidents is avoided, and the reliability and safety of the gate in the operation process are improved. In the second step of external monitoring and analysis of the gate, the gear rotation coincidence index of the gate in the industrial park in the operation process is analyzed, power transmitted by a motor and a gear is improved, the occurrence rate of the problem that the gate is opened and closed unstably is reduced, then the monitoring difficulty of the gate is reduced, the problem of gate shutdown maintenance is reduced, and the safety of the gate is improved. And the production efficiency of the industrial park is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of state monitoring, and in particular to a gate online state monitoring control method and a monitoring system. Background Art

[0002] The gate online status monitoring is mainly due to the need to improve the traditional gate monitoring method and the development and application of modern technology. The emergence of this technology provides a new solution for the safety monitoring of gates. However, the traditional gate monitoring method mainly relies on manual inspection and regular testing. This method has many limitations. Therefore, it is extremely necessary to monitor and control the gate online status.

[0003] Prior art, such as the invention application patent with announcement number: CN116010052A, discloses a website monitoring method, monitoring device, and electronic device. The method is applied to a website monitoring server, and the website monitoring server is deployed with a task scheduling engine and multiple monitoring engines. The method includes: obtaining the task to be monitored based on the task scheduling engine; generating a task scheduling strategy for the task to be monitored based on the monitoring information of the monitoring engine; and sending the task to be monitored to other monitoring engines according to the task scheduling strategy. In the method of the present application, the task scheduling engine first obtains the task to be monitored; the monitoring engine obtains the monitoring information; the website monitoring server generates a task scheduling strategy for the task to be monitored based on the monitoring information of the monitoring engine, and sends the task to be monitored to other monitoring engines according to the task scheduling strategy; the task to be monitored is sent to other monitoring engines in a strategic manner, solving the technical problems of poor timeliness of website monitoring and poor load balancing effect of website monitoring in the prior art.

[0004] Based on the above solutions, it can be found that the online gate status monitoring and control in the existing technology can meet the basic requirements, but there are also some potential defects and challenges, which are specifically reflected in the following aspects:

[0005] 1. The existing technology does not conduct in-depth research on the internal circuits of various areas of the industrial park gate during operation. Due to inaccurate detection of circuit resistance values, power supply capacitance and thermal imaging values ​​of the control panels of various areas of the industrial park gate during operation, internal circuits fail or are damaged, resulting in the gate being unable to work normally, causing safety accidents, reducing the reliability and safety of the gate during operation, and posing a threat to personnel and equipment in the industrial park.

[0006] Second, the existing technology does not pay enough attention to the detection of motors and gears of industrial park gates. Due to insufficient power transmitted by the motors and gears, the gates open and close unsteadily, posing a threat to personnel in the industrial park, increasing the difficulty of gate detection, and causing the gates to be shut down for maintenance, affecting the production efficiency of the industrial park. Summary of the invention

[0007] The purpose of the present invention is to provide a gate online state monitoring control method and monitoring system, which solves the problems existing in the background technology.

[0008] To solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a gate online status monitoring and control method and monitoring system, including: step one, gate internal monitoring and analysis, step two, gate external monitoring and analysis and step three, gate monitoring early warning.

[0009] Step 1: Internal monitoring and analysis of gates: Divide the industrial park gates into regions to obtain the upper area control panel, middle area control panel and lower area control panel of the industrial park gates, and detect the internal lines of each area during the operation of the industrial park gates, and then obtain the circuit resistance value, power supply capacitance and thermal imaging value of the control panel of each area during the operation of the industrial park gates, and analyze the line operation compliance index of the industrial park gates during operation.

[0010] Step 2: External monitoring and analysis of the gate: The motor and gear of the industrial park gate are tested to obtain the motor data and gear data. The motor data includes the rust value of the shaft, the rotation speed of the shaft, and the number of shaft rotations of the industrial park gate during operation. The gear data includes the gear vibration value and gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed.

[0011] Step 3: Gate monitoring and early warning: Based on the obtained line operation compliance index and gear rotation compliance index of the industrial park gate during operation, the staff is prompted and an early warning is issued.

[0012] Furthermore, the line operation compliance index of the industrial park gate during operation is specifically analyzed by the following method: based on the circuit resistance values, power supply capacitance and circuit thermal imaging values ​​of the control panels in the upper, middle and lower areas of the industrial park gate during operation, the power operation compliance index M and the environmental operation compliance index N of the industrial park gate during operation are analyzed, and then the line operation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is:

[0013] Furthermore, the power operation compliance index of the industrial park gate during operation is specifically analyzed by extracting the circuit resistance reference value and the power supply wave capacitance reference capacitance of the control board during operation of the industrial park gate from the database, and analyzing the power operation compliance index of the industrial park gate during operation based on the obtained circuit resistance value and power supply wave capacitance of the control board of each area of ​​the industrial park gate during operation, and the specific calculation formula is: where a i It represents the circuit resistance value of the control panel of the i-th area of ​​the industrial park gate during operation, a' represents the circuit resistance reference value of the control panel of the industrial park gate during operation, i = 1, 2, 3, where i represents the number of each area, l represents the number of each area, 1 represents the upper area number, 2 represents the middle area number, 3 represents the lower area number, s i It represents the power supply wave capacitance of the control board in the i-th area during the operation of the industrial park gate, and a' represents the power supply wave capacitance reference capacitance of the control board during the operation of the industrial park gate.

[0014] Furthermore, the environmental operation compliance index of the industrial park gate during operation is specifically analyzed by extracting the circuit thermal imaging reference value of the control panel of the industrial park gate during operation from the database, and analyzing the environmental operation compliance index of the industrial park gate during operation based on the obtained circuit thermal imaging value of the control panel of each area of ​​the industrial park gate during operation. The specific calculation formula is: where d i It is represented by the circuit thermal imaging value of the control panel in the i-th area of ​​the industrial park gate during operation, and d' is represented by the circuit thermal imaging reference value of the control panel in the industrial park gate during operation.

[0015] Furthermore, the gear rotation compliance index of the industrial park gate during operation is specifically analyzed by: based on the obtained gear vibration value and gear noise value of the industrial park gate during operation, the gear vibration reference value and gear noise reference value of the industrial park gate during operation are extracted from the database, and then the external gear rotation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: Among them, r represents the reference value of gear vibration during the operation of the industrial park gate, r' represents the gear vibration value during the operation of the industrial park gate, u represents the reference value of gear noise during the operation of the industrial park gate, and u' represents the gear noise value during the operation of the industrial park gate.

[0016] Based on the obtained motor data and gear data, the gear rotation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: β=E+Y, where E represents the external motor operation compliance index of the industrial park gate during operation.

[0017] Furthermore, the specific analysis method of the external motor operation compliance index of the industrial park gate during operation is as follows: based on the obtained card shaft rust value, card shaft rotation speed, and card shaft rotation times of the industrial park gate during operation, the external motor operation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: E=T+P, wherein T represents the card shaft appearance compliance index of the industrial park gate during operation, and P represents the card shaft operation compliance index of the industrial park gate during operation.

[0018] Furthermore, the appearance conformity index of the clamping shaft of the industrial park gate during operation is specifically analyzed by the following method: obtaining the reference value of the clamping shaft corrosion of the industrial park gate during operation from the database, and analyzing the appearance conformity index of the clamping shaft of the industrial park gate during operation based on the obtained reference value of the clamping shaft corrosion of the industrial park gate during operation, and the specific calculation formula is: Where f represents the reference value of the shaft corrosion of the industrial park gate during operation, and f' represents the shaft corrosion value of the industrial park gate during operation.

[0019] Furthermore, the above is the compliance index of the axle operation of the industrial park gate during operation, and the specific analysis method is: obtain the reference speed of the axle rotation and the reference number of the axle rotation of the industrial park gate during operation from the database, and analyze the compliance index of the axle operation of the industrial park gate during operation based on the obtained axle rotation speed and axle rotation number of the industrial park gate during operation, and the specific calculation formula is: Among them, k represents the reference speed of the card shaft rotation of the industrial park gate during operation, k' represents the speed of the card shaft rotation of the industrial park gate during operation, j represents the reference number of card shaft rotations during operation of the industrial park gate, and j' represents the number of card shaft rotations during operation of the industrial park gate.

[0020] Furthermore, the gates in operation are inspected, and the specific analysis method is as follows: based on the obtained line operation compliance index of the industrial park gates in operation, the line operation compliance index of the industrial park gates in operation is compared with the line operation compliance index safety range of the industrial park gates in operation stored in the database; if the line operation compliance index of the industrial park gates in operation is not within the line operation compliance index safety range, an early warning prompt is given to the gates in operation, an error report is issued to the staff, and the power supply is stopped.

[0021] Based on the obtained gear rotation compliance index of the industrial park gate during operation, the gear rotation compliance index of the industrial park gate during operation is compared with the gear rotation compliance index safety range of the industrial park gate during operation stored in the database. If the gear rotation compliance index of the industrial park gate during operation is not within the gear rotation compliance index safety range, an alarm is issued for the gate in operation, an error report is issued to the staff, and the gear operation is stopped.

[0022] The second aspect of the present invention provides an online gate status monitoring system, characterized in that it includes: a gate internal monitoring and analysis module: the industrial park gate is divided into areas to obtain the upper area control panel, the middle area control panel and the lower area control panel of the industrial park gate, and the internal lines of each area of ​​the industrial park gate during operation are detected, thereby obtaining the circuit resistance value, power supply capacitance and thermal imaging value of the control panel of each area of ​​the industrial park gate during operation, and analyzing the line operation compliance index of the industrial park gate during operation.

[0023] Gate external monitoring and analysis module: By testing the motor and gear of the industrial park gate, the motor data and gear data are obtained. The motor data includes the shaft corrosion value, shaft rotation speed, and shaft rotation times of the industrial park gate during operation. The gear data includes the gear vibration value and gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed.

[0024] Gate monitoring and early warning: Based on the line operation compliance index and gear rotation compliance index of the industrial park gate during operation, the staff will be prompted and early warnings will be issued.

[0025] The beneficial effects of the present invention are as follows: in step one, internal monitoring and analysis of the gate, the industrial park gate is divided into areas to obtain the upper area control panel, the middle area control panel and the lower area control panel of the industrial park gate, and the internal lines of each area of ​​the industrial park gate during operation are detected, so as to obtain the circuit resistance value, power supply capacitance and thermal imaging value of the control panel of each area of ​​the industrial park gate during operation, analyze the line operation compliance index of the industrial park gate during operation, reduce the occurrence of internal line failures or damage, improve the working efficiency of the gate, avoid safety accidents, and improve the reliability and safety of the gate during operation.

[0026] In step 2, external monitoring and analysis of the gate, the motor and gear of the industrial park gate are tested to obtain motor data and gear data, wherein the motor data includes the rust value of the card shaft, the rotation speed of the card shaft, and the number of rotations of the card shaft during the operation of the industrial park gate; the gear data includes the gear vibration value and the gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed, which improves the power transmitted by the motor and gears, reduces the occurrence rate of unstable opening and closing of the gate, avoids threats to personnel in the industrial park, and thus reduces the difficulty of monitoring the gate, reduces the problem of gate shutdown for maintenance, and improves the production efficiency of the industrial park. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0028] Figure 1 The present invention is a schematic flow chart of the steps for implementing the method.

[0029] Figure 2 It is a schematic diagram of the system structure connection of the present invention. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0031] Reference Figure 1As shown, the present invention provides a gate online status monitoring and control method and monitoring system, including: step one, gate internal monitoring and analysis, step two, gate external monitoring and analysis and step three, gate monitoring and early warning.

[0032] Step 1: Internal monitoring and analysis of gates: Divide the industrial park gates into regions to obtain the upper area control panel, middle area control panel and lower area control panel of the industrial park gates, and detect the internal lines of each area during the operation of the industrial park gates, and then obtain the circuit resistance value, power supply capacitance and thermal imaging value of the control panel of each area during the operation of the industrial park gates, and analyze the line operation compliance index of the industrial park gates during operation.

[0033] It should be noted that by obtaining the gate circuit diagram, the layout and direction of the internal circuit are obtained, and then the internal circuits of each area of ​​the industrial park gate during operation are tested by insulation resistance testers, capacitance testers and thermal imaging instruments, the circuit resistance value, power supply capacitance and thermal imaging value of the control board in each area of ​​the industrial park gate during operation are obtained.

[0034] In a specific embodiment of the present invention, the line operation compliance index of the industrial park gate during operation is specifically analyzed by the following method: based on the circuit resistance values, power supply capacitance and circuit thermal imaging values ​​of the control panels in the upper, middle and lower areas of the industrial park gate during operation, the power operation compliance index M and the environmental operation compliance index N of the industrial park gate during operation are analyzed, and then the line operation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is:

[0035] In a specific embodiment of the present invention, the power operation compliance index of the industrial park gate during operation is specifically analyzed by: extracting the circuit resistance reference value and the power supply wave capacitance reference capacitance of the control board of the industrial park gate during operation from the database, and based on the obtained circuit resistance value and power supply wave capacitance of the control board of each area of ​​the industrial park gate during operation, the power operation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: where a i It represents the circuit resistance value of the control panel of the i-th area of ​​the industrial park gate during operation, a' represents the circuit resistance reference value of the control panel of the industrial park gate during operation, i = 1, 2, 3, where i represents the number of each area, l represents the number of each area, 1 represents the upper area number, 2 represents the middle area number, 3 represents the lower area number, s iIt represents the power supply wave capacitance of the control board in the i-th area during the operation of the industrial park gate, and a' represents the power supply wave capacitance reference capacitance of the control board during the operation of the industrial park gate.

[0036] It should be noted that the circuit resistance reference value of the control board of the industrial park gate during operation can ensure that the circuit operates within the normal working range by setting an appropriate resistance reference value to prevent components from overheating or burning. The resistance can limit the current and thus protect other components in the circuit from damage by excessive current.

[0037] It should also be noted that the power supply capacitance reference capacitance of the control board of the industrial park gate during operation is determined according to the circuit design requirements. The appropriate capacitance reference value can improve the reliability of the power supply circuit and reduce circuit failures caused by capacitor failure.

[0038] In a specific embodiment of the present invention, the environmental operation compliance index of the industrial park gate during operation is specifically analyzed by extracting the circuit thermal imaging reference value of the control panel of the industrial park gate during operation from the database, and analyzing the environmental operation compliance index of the industrial park gate during operation based on the obtained circuit thermal imaging value of the control panel of each area of ​​the industrial park gate during operation. The specific calculation formula is: where d i It is represented by the circuit thermal imaging value of the control panel in the i-th area of ​​the industrial park gate during operation, and d' is represented by the circuit thermal imaging reference value of the control panel in the industrial park gate during operation.

[0039] It should be noted that the circuit thermal imaging reference value of the control board of the industrial park gate during operation can be ensured to be accurate and reliable by analyzing the circuit board and setting the thermal imaging instrument parameters, calibrating and verifying, and continuously monitoring and optimizing. By comparing the reference value of the circuit thermal imaging with the actual measurement value, hot spots or abnormal temperature areas on the circuit board can be discovered in time.

[0040] Step 2: External monitoring and analysis of the gate: The motor and gear of the industrial park gate are tested to obtain the motor data and gear data. The motor data includes the rust value of the shaft, the rotation speed of the shaft, and the number of shaft rotations of the industrial park gate during operation. The gear data includes the gear vibration value and gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed.

[0041] It should be noted that the internal structure of the motor and gears is obtained through the design drawings of the gate, and the motor and gears of the industrial park gate are tested by ultrasound, tachometer, vibration detector and noise analyzer, so as to obtain the shaft rust value, shaft rotation speed, shaft rotation number, gear vibration value and gear noise value of the industrial park gate during operation.

[0042] In a specific embodiment of the present invention, the gear rotation compliance index of the industrial park gate during operation is specifically analyzed by: based on the obtained gear vibration value and gear noise value of the industrial park gate during operation, the gear vibration reference value and gear noise reference value of the industrial park gate during operation are extracted from the database, and then the external gear rotation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: Among them, r represents the reference value of gear vibration during the operation of the industrial park gate, r' represents the gear vibration value during the operation of the industrial park gate, u represents the reference value of gear noise during the operation of the industrial park gate, and u' represents the gear noise value during the operation of the industrial park gate.

[0043] Based on the obtained motor data and gear data, the gear rotation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: β=E+Y, where E represents the external motor operation compliance index of the industrial park gate during operation.

[0044] In a specific embodiment of the present invention, the external motor operation compliance index of the industrial park gate during operation is specifically analyzed by the following method: based on the obtained card shaft rust value, card shaft rotation speed, and card shaft rotation times of the industrial park gate during operation, the external motor operation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: E=T+P, wherein T represents the card shaft appearance compliance index of the industrial park gate during operation, and P represents the card shaft operation compliance index of the industrial park gate during operation.

[0045] In a specific embodiment of the present invention, the appearance of the industrial park gate shaft conforms to the index during operation, and the specific analysis method is: obtain the reference value of the industrial park gate shaft corrosion during operation from the database, and analyze the industrial park gate shaft appearance conformity index during operation based on the obtained industrial park gate shaft corrosion value during operation, and the specific calculation formula is: Where f represents the reference value of the shaft corrosion of the industrial park gate during operation, and f' represents the shaft corrosion value of the industrial park gate during operation.

[0046] In a specific embodiment of the present invention, the above-mentioned is the compliance index of the axle operation of the industrial park gate during operation, and the specific analysis method is: obtain the reference speed of the axle rotation and the reference number of the axle rotation of the industrial park gate during operation from the database, and analyze the compliance index of the axle operation of the industrial park gate during operation based on the obtained axle rotation speed and axle rotation number of the industrial park gate during operation, and the specific calculation formula is: Among them, k represents the reference speed of the card shaft rotation of the industrial park gate during operation, k' represents the speed of the card shaft rotation of the industrial park gate during operation, j represents the reference number of card shaft rotations during operation of the industrial park gate, and j' represents the number of card shaft rotations during operation of the industrial park gate.

[0047] Step 3: Gate monitoring and early warning: Based on the obtained line operation compliance index and gear rotation compliance index of the industrial park gate during operation, the staff is prompted and an early warning is issued.

[0048] In a specific embodiment of the present invention, the gates in operation are detected, and the specific analysis method is as follows: based on the obtained line operation compliance index of the industrial park gates in operation, the line operation compliance index of the industrial park gates in operation is compared with the line operation compliance index safety range of the industrial park gates in operation stored in the database; if the line operation compliance index of the industrial park gates in operation is not within the line operation compliance index safety range, an early warning prompt is given to the gates in operation, an error report is issued to the staff, and the power supply is stopped.

[0049] Based on the obtained gear rotation compliance index of the industrial park gate during operation, the gear rotation compliance index of the industrial park gate during operation is compared with the gear rotation compliance index safety range of the industrial park gate during operation stored in the database. If the gear rotation compliance index of the industrial park gate during operation is not within the gear rotation compliance index safety range, an alarm is issued for the gate in operation, an error report is issued to the staff, and the gear operation is stopped.

[0050] Reference Figure 2As shown, the second aspect of the present invention provides a gate online status monitoring system, characterized in that it includes: a gate internal monitoring and analysis module: the industrial park gate is divided into areas to obtain the upper area control panel, the middle area control panel and the lower area control panel of the industrial park gate, and the internal lines of each area of ​​the industrial park gate during operation are detected, so as to obtain the circuit resistance value, power supply capacitance and thermal imaging value of the control panel of each area of ​​the industrial park gate during operation, and analyze the line operation compliance index of the industrial park gate during operation.

[0051] Gate external monitoring and analysis module: By testing the motor and gear of the industrial park gate, the motor data and gear data are obtained. The motor data includes the shaft corrosion value, shaft rotation speed, and shaft rotation times of the industrial park gate during operation. The gear data includes the gear vibration value and gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed.

[0052] Gate monitoring and early warning: Based on the line operation compliance index and gear rotation compliance index of the industrial park gate during operation, the staff will be prompted and early warnings will be issued.

[0053] The above contents are merely examples and explanations of the concept of the present invention. Those skilled in the art may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the concept of the invention or exceed the scope defined by the present invention, they shall all fall within the protection scope of the present invention.

Claims

1. A gate online state monitoring and control method, characterized in that: include: Step 1: Internal monitoring and analysis of the gate: Divide the industrial park gate into regions to obtain the upper area control panel, middle area control panel and lower area control panel of the industrial park gate, and detect the internal lines of each area of ​​the industrial park gate during operation, so as to obtain the circuit resistance value, power supply wave capacitance and thermal imaging value of the control panel of each area of ​​the industrial park gate during operation, and analyze the line operation compliance index of the industrial park gate during operation; Step 2: External monitoring and analysis of the gate: The motor and gear of the industrial park gate are tested to obtain motor data and gear data. The motor data includes the rust value of the card shaft, the rotation speed of the card shaft, and the number of card shaft rotations of the industrial park gate during operation. The gear data includes the gear vibration value and gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed; Step 3: Gate monitoring and early warning: Based on the obtained line operation compliance index and gear rotation compliance index of the industrial park gate during operation, the staff is prompted and an early warning is issued.

2. A gate online state monitoring and control method according to claim 1, characterized in that: The line operation compliance index of the industrial park gate during operation is analyzed in the following specific methods: Based on the circuit resistance values, power supply capacitance and circuit thermal imaging values ​​of the control panels in the upper, middle and lower areas of the industrial park gate during operation, the power operation compliance index M and the environmental operation compliance index N of the industrial park gate during operation are analyzed, and then the line operation compliance index of the industrial park gate during operation is analyzed. The specific calculation formula is:

3. A gate online state monitoring and control method according to claim 2, characterized in that: The power operation compliance index of the industrial park gate during operation is analyzed in the following specific methods: The circuit resistance reference value and power supply wave capacitance reference value of the control board of the industrial park gate during operation are extracted from the database, and based on the obtained circuit resistance value and power supply wave capacitance of the control board of each area of ​​the industrial park gate during operation, the power operation compliance index of the industrial park gate during operation is analyzed. The specific calculation formula is: where a i It represents the circuit resistance value of the control panel of the i-th area of ​​the industrial park gate during operation, a' represents the circuit resistance reference value of the control panel of the industrial park gate during operation, i = 1, 2, 3, where i represents the number of each area, l represents the number of each area, 1 represents the upper area number, 2 represents the middle area number, 3 represents the lower area number, s i It represents the power supply wave capacitance of the control board in the i-th area during the operation of the industrial park gate, and a' represents the power supply wave capacitance reference capacitance of the control board during the operation of the industrial park gate.

4. A gate online state monitoring and control method according to claim 2, characterized in that: The environmental operation compliance index of the industrial park gate during operation is analyzed in the following specific methods: The circuit thermal imaging reference values ​​of the control panel of the industrial park gate during operation are extracted from the database, and based on the obtained circuit thermal imaging values ​​of the control panel of each area of ​​the industrial park gate during operation, the environmental operation compliance index of the industrial park gate during operation is analyzed. The specific calculation formula is: where d i It is represented by the circuit thermal imaging value of the control panel in the i-th area of ​​the industrial park gate during operation, and d' is represented by the circuit thermal imaging reference value of the control panel in the industrial park gate during operation.

5. A gate online state monitoring and control method according to claim 1, characterized in that: The gear rotation compliance index of the industrial park gate during operation is analyzed in the following specific way: Based on the obtained gear vibration value and gear noise value of the industrial park gate during operation, the gear vibration reference value and gear noise reference value of the industrial park gate during operation are extracted from the database, and then the external gear rotation compliance index of the industrial park gate during operation is analyzed. The specific calculation formula is: Where r represents the gear vibration reference value of the industrial park gate during operation, r' represents the gear vibration value of the industrial park gate during operation, u represents the gear noise reference value of the industrial park gate during operation, and u' represents the gear noise value of the industrial park gate during operation; Based on the obtained motor data and gear data, the gear rotation compliance index of the industrial park gate during operation is analyzed, and the specific calculation formula is: β=E+Y, where E represents the external motor operation compliance index of the industrial park gate during operation.

6. A gate online state monitoring and control method according to claim 5, characterized in that: The external motor operation compliance index of the industrial park gate during operation is analyzed in the following specific methods: Based on the obtained shaft rust value, shaft rotation speed and shaft rotation times of the industrial park gate during operation, the external motor operation compliance index of the industrial park gate during operation is analyzed. The specific calculation formula is: E=T+P, wherein T represents the shaft appearance compliance index of the industrial park gate during operation, and P represents the shaft operation compliance index of the industrial park gate during operation.

7. A gate online state monitoring and control method according to claim 6, characterized in that: The specific analysis method of the shaft appearance compliance index of the industrial park gate during operation is as follows: The reference value of the shaft corrosion of the industrial park gate during operation is obtained from the database, and based on the obtained shaft corrosion value of the industrial park gate during operation, the shaft appearance compliance index of the industrial park gate during operation is analyzed. The specific calculation formula is: Where f represents the reference value of the shaft corrosion of the industrial park gate during operation, and f' represents the shaft corrosion value of the industrial park gate during operation.

8. A gate online state monitoring and control method according to claim 6, characterized in that: The above is the compliance index of the industrial park gate during operation, and the specific analysis method is as follows: The reference speed and number of rotations of the axle of the industrial park gate during operation are obtained from the database, and based on the obtained speed and number of rotations of the axle of the industrial park gate during operation, the compliance index of the axle of the industrial park gate during operation is analyzed. The specific calculation formula is: Among them, k represents the reference speed of the card shaft rotation of the industrial park gate during operation, k' represents the speed of the card shaft rotation of the industrial park gate during operation, j represents the reference number of card shaft rotations during operation of the industrial park gate, and j' represents the number of card shaft rotations during operation of the industrial park gate.

9. A gate online state monitoring and control method according to claim 1, characterized in that: The specific analysis method for detecting the gate during operation is as follows: Based on the obtained line operation compliance index of the industrial park gate during operation, the line operation compliance index of the industrial park gate during operation is compared with the line operation compliance index safety interval of the industrial park gate during operation stored in the database. If the line operation compliance index of the industrial park gate during operation is not within the line operation compliance index safety interval, an early warning prompt is given to the gate in operation, an error report is issued to the staff, and power supply is stopped; Based on the obtained gear rotation compliance index of the industrial park gate during operation, the gear rotation compliance index of the industrial park gate during operation is compared with the gear rotation compliance index safety range of the industrial park gate during operation stored in the database. If the gear rotation compliance index of the industrial park gate during operation is not within the gear rotation compliance index safety range, an alarm is issued for the gate in operation, an error report is issued to the staff, and the gear operation is stopped.

10. A gate online status monitoring system for executing any one of claims 1 to 9, characterized in that: include: Gate internal monitoring and analysis module: divide the industrial park gate into regions, obtain the upper area control panel, middle area control panel and lower area control panel of the industrial park gate, and detect the internal lines of each area of ​​the industrial park gate during operation, and then obtain the circuit resistance value, power supply wave capacitance and thermal imaging value of the control panel of each area of ​​the industrial park gate during operation, and analyze the line operation compliance index of the industrial park gate during operation; Gate external monitoring and analysis module: by testing the motor and gear of the industrial park gate, the motor data and gear data are obtained. The motor data includes the rust value of the card shaft, the card shaft rotation speed, and the number of card shaft rotations of the industrial park gate during operation. The gear data includes the gear vibration value and gear noise value of the industrial park gate, and then the gear rotation compliance index of the industrial park gate during operation is analyzed; Gate monitoring and early warning: Based on the line operation compliance index and gear rotation compliance index of the industrial park gate during operation, the staff will be prompted and early warnings will be issued.

Citation Information

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