Slurry separation and purification device for bridge pile foundation excavation

By designing a bridge pile foundation excavation mud separation and purification device including temporary storage box, sedimentation box, slag guide trough, circular tube and extraction and filtering device, the problem of difficult separation and dredging of mud and slag mixture is solved, and efficient mud separation and dredging effect is achieved.

CN119565240AActive Publication Date: 2025-03-07CHINA RAILWAY SEVENTH GRP CO LTD +2
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Patent Information

Application Number
CN202311214969.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-09-18
Publication Date
2025-03-07
Estimated Expiration
2043-09-18

AI Technical Summary

Technical Problem

During the construction of bridge pile foundation, it is difficult to separate the mud and sludge mixture, resulting in difficulty in circulating or discharge of mud, affecting the consistency and efficiency of separation operations.

Method used

A bridge pile foundation excavation mud separation and purification device is designed, including a temporary storage box, a sedimentation box, a slag guide groove, a circular tube and a extraction and filter device. Through the water pump periodically suction, the combination of the filter cartridge and the flow-guiding arc plate is used to separate and discharge the gravel and debris in the mud to reduce suction blockage.

Benefits of technology

The gravel and debris in the mud are effectively separated, which reduces the impact of blockage on mud and water suction, improves the consistency and efficiency of mud separation, and simplifies the laxation process.

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Abstract

The bridge pile foundation excavation slurry separation and purification device comprises a temporary storage box and a sediment box, one side of the temporary storage box is fixedly connected with a slag guide groove, the other side of the temporary storage box is rotationally connected with a round pipe, the temporary storage box is fixedly connected with a support, the support is fixedly connected with an inner pipe, the round pipe rotationally sleeves the inner pipe and is rotationally connected with the inner pipe, and the other end of the inner pipe is connected with a water pump. And the other end of the round pipe is fixedly connected with the extraction filtering device. The driving device drives the round pipe to rotate the filter cartridge located in the temporary storage box to the upper portion, under the action of gravity, broken stones are discharged from the discharging opening and guided to the slag guiding groove through the guiding inclined plate to be discharged, the broken stones and impurities in slurry are conveniently separated, and the suction blocking influence of the broken stones on muddy water is reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of drilling mud treatment, and in particular to a bridge pile foundation excavation mud separation and purification device. Background Art

[0002] A large amount of mud and slag mixture is generated during the construction of bridge pile foundations, which needs to be excavated and transported. The mud and slag generated during the pile foundation drilling process need to be separated many times. The mud is recycled for pile foundation drilling, and the slag is used for agricultural production after bright drying and maturation, reducing industrial water consumption and mud pollution to water bodies and the environment.

[0003] The mud contains hard mud blocks, gravel, etc., which can easily clog the suction pipe for sucking the mud, causing difficulty in mud circulation or discharge. It is necessary to frequently fish out the suction pipe manually or mechanically. At the same time, reverse flushing and other methods are required for unblocking, which affects the continuity of mud separation and makes unblocking inconvenient. Summary of the invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a bridge pile foundation excavation mud separation and purification device.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A bridge pile foundation excavation mud separation and purification device comprises a temporary storage box and a sedimentation box, one side of the temporary storage box is fixedly connected to a slag guide trough, the other side of the temporary storage box is rotatably connected to a round pipe, the temporary storage box is fixedly connected to a bracket, the bracket is fixedly connected to an inner pipe, the round pipe is rotatably sleeved outside the inner pipe and rotatably connected, the other end of the inner pipe is connected to a water pump, and the other end of the round pipe is fixedly connected to an extraction and filtering device;

[0007] The extraction and filtering device comprises a branch pipe, which is connected to the circular pipe, and a filter cartridge is provided at one end of the branch pipe away from the circular pipe, a suction pipe is provided at the bottom of the filter cartridge, the upper end of the suction pipe is hingedly connected to a baffle, and a torsion spring is provided on the hinge shaft of the baffle, and a discharge port is provided at the upper end of the filter cartridge;

[0008] The support is fixedly connected to a driving device, and the driving device drives the round tube to rotate alternately.

[0009] Preferably, the top of the filter cartridge is spherical, the discharge port is arranged on the spherical surface, the branch pipe slides through the spherical surface and is fixedly connected to the arc filter plate at this end, the inner wall of the filter cartridge is fixedly connected to two support rods, and the two support rods are jointly fixedly connected to the guide arc plate.

[0010] Preferably, protrusions are evenly arranged on the inner curved surface of the guide curved plate, and the protrusions correspond to the filter holes of the curved filter plate.

[0011] Preferably, an air pump or an automatic air supply device is provided on the side of the branch pipe.

[0012] Preferably, the automatic air supply device includes two inclined rods, which are fixedly connected to the two ends of the upper side of the temporary storage box respectively, and the upper ends of the two inclined rods are commonly fixedly connected to the cross bar. The side of the branch pipe is fixedly connected to the cylinder barrel, and an air inlet pipe is provided on one side of the cylinder barrel, and an air outlet pipe is fixedly connected between the other side of the cylinder barrel and the branch pipe, and a one-way air valve is respectively provided on the air inlet pipe and the air outlet pipe. A piston plate is slidably connected in the cylinder barrel, and a support spring is fixedly connected between the piston plate and the end wall of the cylinder barrel, and a piston rod is fixedly connected to one side of the piston plate. One end of the piston rod extends out of the cylinder barrel and is rotatably connected to a circular column, and the circular column can be squeezed and contacted to the bottom of the cross bar.

[0013] Preferably, arc-shaped grooves are arranged at intervals at the bottom of the cross bar.

[0014] Preferably, the branch pipe is fixedly connected to the guide inclined plate.

[0015] Preferably, the driving device includes a servo motor, which is fixedly connected to one side of the bracket, the main shaft of the servo motor is fixedly connected to the first pulley, the round tube is coaxially fixedly connected to the second pulley, and a transmission belt is provided between the first pulley and the second pulley.

[0016] The advantages of the present invention are as follows: a bridge pile foundation excavation mud separation and purification device provided by the present invention is periodically sucked by a water pump. During suction, sewage mixed with gravel flows, and the gravel enters the filter cylinder from the suction pipe and is filtered and blocked by the upper end of the filter cylinder. When the suction is stopped, the gravel falls into the annular groove between the suction pipe and the inner wall of the filter cylinder under the influence of gravity and remains. After multiple suction-pauses, a large amount of gravel remains in the filter cylinder. The filter cylinder located in the temporary storage box is rotated upward by driving the circular tube through the driving device. Under the action of gravity, the gravel is discharged from the discharge port and guided to the slag guide groove by the guide inclined plate for discharge, which is convenient for separating the gravel and debris in the mud and reducing the suction blocking effect of the gravel on the mud water.

[0017] The present invention, on the basis of the dredging effect, also needs to cooperate with the lifting or lowering effect of the filter cartridge relative to the branch pipe to enhance the effect of crushing mud blocks and dredging, and at the same time facilitate the vibration discharge of debris in the filter cartridge. This only requires the arrangement of arc-shaped grooves at intervals at the bottom of the cross bar. If the bottom of the cross bar is a plane, air will be continuously input through the circular column as it rotates. When the circular column falls into the arc-shaped groove and temporarily suspends the pulling of the piston rod, the filter cartridge descends under the action of gravity and blocks the upper end of the branch pipe through the guide arc plate. The circular column leaves the arc-shaped groove to form a further input airflow, and the filter cartridge will be pushed away, thereby achieving the above-mentioned effect, thereby facilitating the effect of crushing mud blocks and dredging, and at the same time facilitating the vibration discharge of debris in the filter cartridge. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a basic structural schematic diagram of the present invention;

[0019] Figure 2 yes Figure 1 A local enlarged view of point E in FIG.

[0020] Figure 3 It is a schematic diagram of the structure of the extraction and filtration device in the present invention;

[0021] Figure 4 yes Figure 3 A partial enlarged view of point F in FIG. DETAILED DESCRIPTION

[0022] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0023] Example 1

[0024] like Figure 1-4 As shown, a bridge pile foundation excavation mud separation and purification device provided by the present invention comprises a temporary storage box 1 and a sedimentation box. The sedimentation box is a common structure for sewage purification, and mud and water stratification is achieved by sedimentation, which is not shown in the accompanying drawings. One side of the temporary storage box 1 is fixedly connected to a slag guide trough 11, and a slag receiving box is placed on the side of the temporary storage box 1 to receive the broken slag discharged from the slag guide trough 11. The other side of the temporary storage box 1 is rotatably connected to a circular pipe 12, and the temporary storage box 1 is fixedly connected to a bracket 13, and the bracket 13 is fixedly connected to an inner pipe 14. The circular pipe 12 is rotatably sleeved on the outside of the inner pipe 14 and rotatably connected, and one end of the circular pipe 12 extending into the temporary storage box 1 is a closed structure, and the other end of the inner pipe 14 is connected to a water pump, and the water pump sucks the filtered mud and water into the sedimentation box for sedimentation and stratification treatment, and the other end of the circular pipe 12 is fixedly connected to an extraction and filtering device 2;

[0025] The extraction and filtering device 2 includes a branch pipe 21, which is fixedly connected to a guide inclined plate 211, and guides the hard mud, gravel and debris entering through the guide inclined plate 211 to the slag guide groove 11 for discharge. The branch pipe 21 is connected to the circular tube 12, and a filter cartridge 22 is provided at one end of the branch pipe 21 away from the circular tube 12. A suction pipe 23 is provided at the bottom of the filter cartridge 22. The upper end of the suction pipe 23 is hingedly connected to a baffle 24, and a torsion spring is provided on the hinge shaft of the baffle 24. When the branch pipe 21 is sucked, the water flow pushes the baffle 24 open. When the branch pipe 21 loses suction, the torsion spring causes the baffle 24 to rotate and close the suction pipe 23, and the gravel remains in the filter cartridge 22. A discharge port 25 is provided at the upper end of the filter cartridge 22. After the filter cartridge 22 is turned over, the gravel is discharged from the discharge port 25.

[0026] The bracket 13 is fixedly connected to the driving device 3, and the driving device 3 drives the round tube 12 to rotate alternately forward and reverse on the inner tube 14. The driving device 3 includes a servo motor 31, and the servo motor 31 is fixedly connected to one side of the bracket 13. The main shaft of the servo motor 31 is fixedly connected to the first pulley 32, and the round tube 12 is coaxially fixedly connected to the second pulley 33. A transmission belt 34 is provided between the first pulley 32 and the second pulley 33; the servo motor 31 is convenient for controlling the rotation angle, so that the two extraction and filtering devices 2 can be alternately rotated to the upper side for slag discharge operation.

[0027] The present invention uses a water pump in conjunction with a controller of the prior art to produce a periodic suction action. During suction, sewage mixed with gravel flows, and the gravel enters the filter cartridge 22 from the suction pipe 23 and is filtered and blocked by the upper end of the filter cartridge 22. When the suction is stopped, the gravel falls into the annular groove between the suction pipe 23 and the inner wall of the filter cartridge 22 under the influence of gravity and remains. After multiple suction-pauses, a large amount of gravel remains in the filter cartridge 22. The filter cartridge 22 located in the temporary storage box 1 is rotated upward by the circular tube 12 driven by the driving device 3. Under the action of gravity, the gravel is discharged from the discharge port 25 and guided to the slag guide groove 11 by the guide inclined plate 211 for discharge, which is convenient for separating the gravel and debris in the mud and reducing the suction blocking effect of the gravel on the mud water.

[0028] Example 2

[0029] like Figure 1-4 As shown, the top of the filter cartridge 22 is spherical, the discharge port 25 is arranged on the spherical surface, the branch pipe 21 slides through the spherical surface and is fixedly connected to the arc filter plate 4 at this end, the arc filter plate 4 is larger than the through hole of the branch pipe 21 sliding through the spherical surface, so that the branch pipe 21 can slide relative to the filter cartridge 22 without falling off, the inner wall of the filter cartridge 22 is fixedly connected to two support rods 41, and the two support rods 41 are jointly fixedly connected to the guide arc plate 42; the branch pipe 21 performs suction, and the lower part of the branch pipe 21 is blocked by the guide arc plate 42, the water flow can only reach the branch pipe 21 laterally, and the gravel is easy to gather on the side, when the branch pipe 21 stops suction, the gravel is easy to fall into the annular groove between the suction pipe 23 and the inner wall of the filter cartridge 22 by gravity, and the gravel will not return to the temporary storage box 1, and the gravel is separated in time, thereby maintaining the smooth suction of mud and water.

[0030] Furthermore, protrusions 43 are evenly arranged on the inner curved surface of the guide curved plate 42, and the protrusions 43 correspond to the filter holes of the curved filter plate 4. When the filter cartridge 22 rotates upward and forms a state facing the discharge port 25, the filter cartridge 22 slides down relative to the branch pipe 21 under the action of gravity, and the protrusions 43 on the inner curved surface of the guide curved plate 42 press against the filter holes of the curved filter plate 4 to dredge and crush hard mud blocks, thereby dredging the filter holes blocked by the curved filter plate 4.

[0031] Furthermore, an air pump or an automatic air supply device 5 is provided on the side of the branch pipe 21. After the branch pipe 21 stops suctioning, the air pump or the automatic air supply device 5 inflates air into the branch pipe 21. The end of the branch pipe 21 is covered by the guide arc plate 42, and the inflated gas needs to be discharged, so an upward push is formed on the guide arc plate 42 and the filter cartridge 22, and the intermittent input of gas is controlled, so that the guide arc plate 42 and the filter cartridge 22 are repeatedly raised and lowered relative to the branch pipe 21, and the arc filter plate 4 at the end of the branch pipe 21 is repeatedly unblocked and the mud is crushed, and at the same time, the vibration and falling of the filter cartridge 22 are facilitated, so that the debris is discharged in time while maintaining smooth suction of the branch pipe 21.

[0032] Example 3

[0033] like Figure 1-4 As shown, the automatic air supply device 5 includes two inclined rods 51, and the two inclined rods 51 are fixedly connected to the two ends of the upper side of the temporary storage box 1 respectively. The upper ends of the two inclined rods 51 are commonly fixedly connected to the cross bar 52. The side of the branch pipe 21 is fixedly connected to the cylinder barrel 53, and an air inlet pipe 54 is provided on one side of the cylinder barrel 53. An air outlet pipe 55 is fixedly connected between the other side of the cylinder barrel 53 and the branch pipe 21. The air inlet pipe 54 and the air outlet pipe 55 are respectively provided with a one-way air valve. The one-way air valve is the existing technology, and the gas can only flow in one direction. A piston plate 56 is slidably connected in the cylinder barrel 53, and a support spring 57 is fixedly connected between the piston plate 56 and the end wall of the cylinder barrel 53. A piston rod 58 is fixedly connected to one side of the piston plate 56. One end of the piston rod 58 extending out of the cylinder barrel 53 is rotatably connected to a circular column 59, and the circular column 59 can be squeezed and contacted to the bottom of the cross bar 52.

[0034] Furthermore, arc-shaped grooves 521 are arranged at intervals at the bottom of the crossbar 52 .

[0035] Simply using an air pump is not convenient for finding the right time for the air pump to work. In this embodiment, one of the extraction and filtering devices 2 is swung upward through the circular tube 12. During the rotation of the extraction and filtering device 2, the circular column 59 on the side of the piston rod 58 on the cylinder barrel 53 of the automatic air supply device 5 is a circular moving path. When the circular column 59 encounters the obstruction of the cross bar 52, the circular column 59 and the piston rod 58 passively pull the piston plate 56 and compress the support spring 57, so that the gas in the cylinder barrel 53 is pressed into the branch pipe 21.

[0036] One end of the inner tube 14 is a flange, and the other end of the inner tube 14 is a closed structure with a through hole 141 at the bottom. The lower end of the branch pipe 21 rotated to the upper side is blocked by the upper side of the inner tube 14, and the gas poured into the branch pipe 21 can only overflow from the upper end of the branch pipe 21, thereby forming a dredging effect on the upper end of the branch pipe 21;

[0037] Furthermore, on the basis of the dredging effect, it is also necessary to cooperate with the lifting or lowering effect of the filter cartridge 22 relative to the branch pipe 21 to enhance the effect of crushing mud blocks and dredging, and at the same time facilitate the vibration discharge of debris in the filter cartridge 22. This only requires the arc-shaped grooves 521 to be arranged at intervals at the bottom of the cross bar 52. If the bottom of the cross bar 52 is a plane, air will be continuously input through the circular column 59 as it rotates. When the circular column 59 falls into the arc-shaped groove 521 and temporarily suspends the pulling of the piston rod 58, under the action of gravity, the filter cartridge 22 descends and blocks the upper end of the branch pipe 21 through the guide arc plate 42. The circular column 59 leaves the arc-shaped groove 521, and further input airflow is formed. The filter cartridge 22 will be pushed away, thereby achieving the above-mentioned effect, thereby facilitating the effect of crushing mud blocks and dredging, and at the same time facilitating the vibration discharge of debris in the filter cartridge 22.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A bridge pile foundation excavation mud separation and purification device, comprising a temporary storage box (1) and a sedimentation box, one side of the temporary storage box (1) is fixedly connected to a slag guide trough (11), the other side of the temporary storage box (1) is rotatably connected to a round pipe (12), the temporary storage box (1) is fixedly connected to a bracket (13), the bracket (13) is fixedly connected to an inner pipe (14), the round pipe (12) is rotatably sleeved outside the inner pipe (14) and rotatably connected, and the other end of the inner pipe (14) is connected to a water pump, characterized in that: The other end of the circular tube (12) is fixedly connected to the extraction and filtering device (2); The extraction and filtering device (2) comprises a branch pipe (21), the branch pipe (21) being connected to the circular pipe (12), a filter cartridge (22) being provided at one end of the branch pipe (21) away from the circular pipe (12), a suction pipe (23) being provided at the bottom of the filter cartridge (22), the upper end of the suction pipe (23) being hingedly connected to a baffle (24), a torsion spring being provided on the hinge shaft of the baffle (24), and a discharge port (25) being provided at the upper end of the filter cartridge (22); The support (13) is fixedly connected to the driving device (3), and the driving device (3) drives the round tube (12) to rotate alternately forward and reverse.

2. The device for separating and purifying mud from bridge pile foundation excavation according to claim 1, characterized in that: The top of the filter cartridge (22) is in the form of a spherical surface, the discharge port (25) is arranged on the spherical surface, the branch pipe (21) slides through the spherical surface and is fixedly connected to the arc filter plate (4) at the end, the inner wall of the filter cartridge (22) is fixedly connected to two support rods (41), and the two support rods (41) are jointly fixedly connected to the guide arc plate (42).

3. The device for separating and purifying mud from bridge pile foundation excavation according to claim 2, characterized in that: The inner arc surface of the guide arc plate (42) is evenly provided with protrusions (43), and the protrusions (43) correspond to the filter holes of the arc filter plate (4).

4. The device for separating and purifying mud from bridge pile foundation excavation according to claim 2, characterized in that: An air pump or an automatic air supply device (5) is provided on the side of the branch pipe (21).

5. The device for separating and purifying mud from bridge pile foundation excavation according to claim 4, characterized in that: The automatic air supply device (5) comprises two inclined rods (51), the two inclined rods (51) are fixedly connected to the two ends of the upper side of the temporary storage box (1) respectively, the upper ends of the two inclined rods (51) are fixedly connected to the cross rod (52), the side of the branch pipe (21) is fixedly connected to the cylinder barrel (53), one side of the cylinder barrel (53) is provided with an air inlet pipe (54), the other side of the cylinder barrel (53) and the branch pipe (21) are fixedly connected to the air outlet pipe (55), the air inlet pipe (54) and the air outlet pipe (55) are respectively provided with a one-way air valve, a piston plate (56) is slidably connected in the cylinder barrel (53), a support spring (57) is fixedly connected between the piston plate (56) and the end wall of the cylinder barrel (53), one side of the piston plate (56) is fixedly connected to the piston rod (58), one end of the piston rod (58) extending out of the cylinder barrel (53) is rotatably connected to the circular column (59), and the circular column (59) can be pressed to contact the bottom of the cross rod (52).

6. The device for separating and purifying mud from bridge pile foundation excavation according to claim 5, characterized in that: Arc-shaped grooves (521) are arranged at intervals at the bottom of the crossbar (52).

7. The device for separating and purifying mud from bridge pile foundation excavation according to claim 5, characterized in that: The branch pipe (21) is fixedly connected to the guide inclined plate (211).

8. The device for separating and purifying mud from bridge pile foundation excavation according to claim 1, characterized in that: The driving device (3) comprises a servo motor (31), the servo motor (31) is fixedly connected to one side of the bracket (13), the main shaft of the servo motor (31) is fixedly connected to a first belt pulley (32), the round tube (12) is coaxially fixedly connected to a second belt pulley (33), and a transmission belt (34) is provided between the first belt pulley (32) and the second belt pulley (33).

Citation Information

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