Device and method for quickly melting wax, cleaning and drying quartz product

Abstract

The invention discloses a device and method for rapid wax melting, cleaning and drying of a quartz product, the device comprises a seventh shaft assembly, a lifting device is arranged on the seventh shaft assembly, the lifting device is used for lifting the quartz product and a tool, a lifting platform for placing the quartz product and the tool is arranged on the lifting device, and the lifting platform is used for lifting the quartz product and the tool. And a hot water heating pool, an ultrasonic cleaning pool, a pure water cleaning pool and a drying box are sequentially arranged on one side of the seventh shaft assembly. The quartz product wax melting, cleaning and drying all-in-one machine realizes the integrated treatment of quartz products from wax melting, cleaning and drying, not only improves the treatment efficiency, but also reduces the time and labor intensity of manual operation, and obviously improves the processing quality.

Description

Technical Field

[0001] The invention relates to the technical field of cleaning and wax removal of quartz products, and in particular to a device and method for rapid wax removal, cleaning and drying of quartz products. Background Art

[0002] In the process of mechanical processing of quartz products, paraffin wax is usually used to bond the quartz parts to the tooling to ensure the fixation of the workpiece during processing. However, after the processing is completed, waxing and cleaning processes are required to remove the paraffin wax on the surface of the quartz products and finally obtain a clean product. The traditional method has the following problems:

[0003] High labor intensity: When melting wax, the tooling and the quartz parts on it need to be placed in a boiling heating pool above 90°C to separate the wax from the tooling. During the wax melting and residual wax removal process, the tooling is soaked in water. To take out the tooling, the operators need to wear thick rubber gloves and multi-layer cloth gloves to endure the high temperature. Manually carrying the tooling and quartz products is extremely labor-intensive.

[0004] Inefficiency: Manual handling and processing is not only time-consuming, but also easily leads to extended production cycles.

[0005] High safety risk: Splashing hot water can easily cause scalding accidents, increasing safety hazards in the workplace.

[0006] Incomplete cleaning: Manual cleaning cannot ensure that the paraffin is completely removed from the surface of quartz products, which may lead to unstable product quality.

[0007] As the manufacturing industry's requirements for efficiency, quality and safety continue to increase, it has become particularly urgent to develop a device that is highly automated, safe and reliable and can effectively remove paraffin from the surface of quartz products. Summary of the invention

[0008] In view of the deficiencies in the prior art, the present invention provides a device and method for quickly dewaxing, cleaning and drying quartz products, which solves the problems of high labor intensity, low efficiency and poor safety for workers when removing paraffin from the surface of quartz products.

[0009] To achieve the above objectives, the present invention is implemented through the following technical solutions: a device for rapid waxing, cleaning and drying of quartz products, comprising a seventh axis assembly, the seventh axis assembly is provided with a lifting device, the lifting device is used to realize the lifting and lowering of quartz products and tooling, the lifting device is provided with a lifting platform for placing quartz products and tooling, one side of the seventh axis assembly is provided with a hot water heating pool, an ultrasonic cleaning pool, a pure water cleaning pool and a drying box in sequence, a heater is provided at the bottom of the hot water heating pool, a spoiler assembly is provided at the bottom of the pure water cleaning pool, and an air inlet is provided on the side wall of the drying box, and the air inlet is connected to the air supply assembly.

[0010] Preferably, the seventh axis assembly includes a ground rail, a movable platform movable along the ground rail is provided above the ground rail, and the lifting device is installed on the movable platform.

[0011] Preferably, the spoiler assembly includes a paddle disposed at the bottom of the pure water cleaning tank, and a motor for driving the paddle to rotate is disposed below the pure water cleaning tank.

[0012] Preferably, the air supply assembly comprises an air source box, a heating rod is provided in the air source box, and the air source box is connected to the air inlet via a ventilation pipe.

[0013] Preferably, a temperature sensor is provided in the hot water heating pool.

[0014] Preferably, the hot water heating pool and the pure water cleaning pool are both made of 304 stainless steel.

[0015] Preferably, the bottom of the ground rail is provided with a foot for connecting to the ground.

[0016] Preferably, it also includes a PLC control system electrically connected to the seventh axis assembly, the lifting device, the heater, the ultrasonic cleaning tank, the motor and the air supply assembly through wires.

[0017] A method for rapid waxing, cleaning and drying of quartz products, comprising the following steps:

[0018] S1. Place the quartz products and tooling on the lifting platform, and use the PLC control system to make the lifting device put the quartz products and tooling into the hot water heating pool, and adjust the heating time and temperature according to the size of the quartz products;

[0019] S2. After heating for a certain period of time, the lifting device is controlled by the PLC control system to lift the quartz product and the tooling, separate the quartz product and the tooling, and place the quartz product on the lifting platform;

[0020] S3, by controlling the seventh axis assembly, the platform moves the lifting device to the ultrasonic cleaning pool, and completely immerses the quartz product in the ultrasonic cleaning solution through the lifting platform. After a period of cleaning, when the surface of the quartz product is completely clean and free of paraffin, the lifting platform is raised;

[0021] S4, moving the lifting platform to the pure water cleaning position by controlling the seventh axis assembly, lowering the lifting platform, cleaning the surface of the quartz product by controlling the rotation speed of the blades, and raising the lifting platform after cleaning;

[0022] S5. Move the lifting platform to a dry place by controlling the seventh axis assembly. By controlling the switch of the air source, each ventilation pipe in the drying box blows hot air into the drying box, which can quickly evaporate the water droplets on the surface of the quartz product to complete the drying of the quartz product, and the lifting platform rises;

[0023] S6. Remove the dried quartz products, control the seventh axis assembly to return the lifting platform to its original position, and wait for the next work.

[0024] Beneficial Effects

[0025] The present invention provides a device and method for rapid waxing, cleaning and drying of quartz products, which has the following beneficial effects:

[0026] Through the design of the seventh axis assembly, lifting device, hot water heating pool, ultrasonic cleaning pool, pure water cleaning pool, drying box and other components, the integrated processing of quartz products from waxing to cleaning and drying is realized. This design not only improves the processing efficiency, but also reduces the time and labor intensity of manual operation, and significantly improves the processing quality;

[0027] The PLC control system is used to control each process, which can complete the adjustment of various parameters, improve the automation level and work efficiency. The lifting device puts the tooling into the water to reduce the intensity of manual labor and the risk of scalding. The wax melting process uses electric heating rods instead of gas heating, and the temperature can be automatically adjusted through the temperature sensor to avoid the danger of gas leakage.

[0028] The surface of quartz products is cleaned by ultrasonic cleaning. Adding metal cleaning agent to the cleaning water can effectively clean the quartz products without dead corners. Pure water cleaning can clean the residual cleaning agent in the surface cleaning, ensuring that the paraffin is completely removed from the surface of the quartz products and the quality of the products. The drying process uses heated air to dry the quartz products, which can quickly dry the quartz products.

[0029] The device uses common mechanical and electrical components, is easy to maintain, and has a high cost-effectiveness. At the same time, its versatility and adaptability enable it to play an important role in a variety of quartz product processing scenarios and has high practical value. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the structure of the present invention.

[0031] Figure 2 It is a schematic diagram of the top structure of the present invention.

[0032] In the figure: 1, seventh axis assembly; 101, ground rail; 102, mobile platform; 2, lifting device; 3, hot water heating tank; 4, ultrasonic cleaning tank; 5, pure water cleaning tank; 501, paddle; 6, drying box; 601, air inlet; 7, air source box; 701, heating rod. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0034] See also Figure 1-2 The present invention provides a technical solution: a device for rapid waxing, cleaning and drying of quartz products, comprising a seventh axis assembly 1, on which a lifting device 2 is provided, the lifting device 2 is used to lift and lower quartz products and tooling, the lifting device 2 is provided with a lifting platform for placing quartz products and tooling, a hot water heating pool 3, an ultrasonic cleaning pool 4, a pure water cleaning pool 5 and a drying box 6 are sequentially provided on one side of the seventh axis assembly 1, a heater is provided at the bottom of the hot water heating pool 3, a spoiler assembly is provided at the bottom of the pure water cleaning pool 5, and an air inlet 601 is provided on the side wall of the drying box 6, and the air inlet 601 is connected to the air supply assembly.

[0035] By adopting the above technical scheme, a lifting device 2 is provided on the seventh axis assembly 1, and the lifting device 2 is used to realize the lifting and lowering of quartz products and tooling. A lifting platform for placing quartz products and tooling is provided on the lifting device 2. This design allows quartz products to automatically flow between different processes, reducing the need for manual handling. A heater is provided at the bottom of the hot water heating pool 3 for melting paraffin; a spoiler assembly is provided at the bottom of the pure water cleaning pool 5 for thoroughly cleaning the quartz products; an air inlet 601 is provided on the side wall of the drying box 6, and the air inlet 601 is connected to the air supply assembly for drying the quartz products, thereby realizing the automated processing of waxing, cleaning and drying of quartz products, significantly improving work efficiency, and the smooth flow between the processes reduces the need for manual handling, and reduces labor intensity and the risk of scalding.

[0036] This embodiment is further configured such that the seventh axis assembly 1 includes a ground rail 101 , a movable platform 102 movable along the ground rail 101 is provided above the ground rail 101 , and the lifting device 2 is installed on the movable platform 102 .

[0037] By adopting the above technical solution, a reliable moving method is provided, ensuring the precise movement of the lifting device 2 between different processes.

[0038] The present embodiment is further configured such that the spoiler assembly includes a paddle 501 disposed at the bottom of the pure water cleaning tank 5 , and a motor for driving the paddle 501 to rotate is disposed below the pure water cleaning tank 5 .

[0039] By adopting the above technical solution, the motor drives the blade 501 to rotate, thereby generating turbulence in the pure water cleaning pool 5, thereby enhancing the cleaning effect.

[0040] The present embodiment is further configured such that the air supply assembly comprises an air source box 7 , a heating rod 701 is provided inside the air source box 7 , and the air source box 7 is connected to the air inlet 601 via a ventilation pipe.

[0041] By adopting the above technical solution, the heating rod 701 can heat the gas and send the hot gas into the drying box 6 through the ventilation pipe, so as to quickly dry the quartz products and shorten the drying time.

[0042] This embodiment is further configured such that a temperature sensor is provided in the hot water heating pool 3 .

[0043] By adopting the above technical solution, the water temperature can be monitored in real time to ensure the safety and effectiveness of the wax melting process.

[0044] The present embodiment is further configured such that the hot water heating pool 3 and the pure water cleaning pool 5 are both made of 304 stainless steel.

[0045] By adopting the above technical solution, 304 stainless steel is used, which is suitable for high temperature and chemical environment, provides excellent corrosion resistance and sealing, ensures the long-term stable operation of the equipment, reduces maintenance costs, and extends the service life of the equipment.

[0046] This embodiment is further configured such that the bottom of the ground rail 101 is provided with a foot for connecting to the ground.

[0047] By adopting the above technical solution, additional supporting force is provided to ensure the stability of the entire device.

[0048] The present embodiment is further configured to further include a PLC control system electrically connected to the seventh axis assembly 1, the lifting device 2, the heater, the ultrasonic cleaning tank 4, the motor and the air supply assembly through wires.

[0049] By adopting the above technical solution, the PLC control system can automatically control the operation of each process according to preset parameters, improve work efficiency and operation accuracy, reduce manual intervention, and ensure the consistency and reliability of operation.

[0050] A method for rapid waxing, cleaning and drying of quartz products, comprising the following steps:

[0051] S1, placing the quartz product and the tooling on the lifting platform, using the PLC control system to make the lifting device 2 place the quartz product and the tooling into the hot water heating pool 3, and adjusting the heating time and temperature according to the size of the quartz product;

[0052] S2, after heating for a certain period of time, the lifting device 2 is controlled by the PLC control system to lift the quartz product and the tooling, separate the quartz product and the tooling, and place the quartz product on the lifting platform;

[0053] S3, by controlling the seventh axis assembly 1, the platform moves the lifting device 2 to the ultrasonic cleaning pool 4, and completely immerses the quartz product in the ultrasonic cleaning solution through the lifting platform. After a period of cleaning, when the surface of the quartz product is completely clean and free of paraffin, the lifting platform is raised;

[0054] S4, moving the lifting platform to the pure water cleaning position by controlling the seventh axis assembly 1, lowering the lifting platform, cleaning the surface of the quartz product by controlling the rotation speed of the blade 501, and raising the lifting platform after cleaning;

[0055] S5, by controlling the seventh axis assembly 1 to move the lifting platform to a dry place, by controlling the switch of the air source, each ventilation pipe in the drying box 6 blows hot air into the drying box 6, which can quickly evaporate the water droplets on the surface of the quartz product to complete the drying of the quartz product, and the lifting platform rises;

[0056] S6. Remove the dried quartz product, control the seventh axis assembly 1 to return the lifting platform to its original position, and wait for the next work.

[0057] By those skilled in the art, the components in this case are connected in sequence. The specific connection and operation sequence should refer to the following working principle. The detailed connection means are well-known technologies in the field. The following mainly introduces the working principle and process.

[0058] Embodiment: through the development of wax dissolving, quartz product surface cleaning, pure water cleaning, drying process can complete the separation of quartz products and tooling, quartz products cleaning and drying.

[0059] Each process of this method is composed of a special device: the device consists of mechanical and electrical systems.

[0060] The mechanical system consists of a seventh axis assembly 1, a lifting device 2, a hot water heating tank 3, an ultrasonic cleaning tank 4, a pure water cleaning tank 5, and a drying box 6.

[0061] The seventh axis assembly 1 is composed of a ground rail 101 and a mobile platform 102 , on which a lifting device 2 can be installed, and the ground rail 101 is provided with feet to be fixed to the ground.

[0062] Lifting device 2: It can complete the lifting of quartz products and tooling, so that people do not need to take tooling and quartz products out of hot water.

[0063] Hot water heating pool 3: The hot water pool is welded with 304 stainless steel, and an electric heater is installed at the bottom for heating. There is a temperature sensor in the hot water pool to ensure the water temperature in the heating pool. The electric heater can effectively interact with the temperature sensor, replacing the gas heating that repeatedly heats and requires people to watch the fire.

[0064] Ultrasonic cleaning tank 4: A customized ultrasonic cleaning tank 4 is used according to the actual process. The internal cleaning liquid is a solution with metal cleaning agent added, which can effectively clean quartz products. Ultrasonic waves can effectively remove paraffin from the corners of gaps.

[0065] Pure water cleaning pool 5: Pure water cleaning pool 5 is welded with 304 stainless steel, and has a paddle 501 at the bottom for disturbing the water in the pool to clean the cleaning agent in the quartz product, and the rotation speed of the paddle 501 can be adjusted by the control system.

[0066] Drying box 6: Drying box 6 is composed of a box body with an air blowing port and an air source that can provide heated air supply. There is an electric heating rod 701 inside the air source for heating the air supply to the air blowing port in the box body. The air source can control the ventilation on and off through the control system.

[0067] Electrical system: The device is controlled by PLC, which can complete the movement of the seventh axis, the lifting of the elevator, the control of water temperature, the start of the ultrasonic cleaning agent, the speed adjustment of the blade 501 in the water storage tank, and the switching of the hot air in the drying box 6.

[0068] Working principle:

[0069] 1. People manually place the quartz products and tooling on the lifting device 2. The lifting device can be used to place the quartz products and tooling into the hot water heating pool 3 through the PLC control system. The heating time and temperature can be adjusted according to the size of the quartz product workpiece.

[0070] 2. After heating for a certain period of time, the lifting device 2 is controlled by the PLC control system to lift the quartz product and the tooling, separate the quartz product and the tooling, and place the quartz product on the lifting platform.

[0071] 3. By controlling the seventh axis assembly 1, the seventh axis assembly 1 moves the lifting platform to the ultrasonic cleaning pool 4, and completely immerses the quartz product in the ultrasonic cleaning solution through the lifting platform. After a period of cleaning, when the surface of the quartz product is completely clean and free of paraffin, the lifting platform is raised.

[0072] 4. Move the lifting platform to the pure water cleaning location by controlling the seventh axis assembly 1, lower the lifting platform, clean the surface of the quartz product by controlling the rotation speed of the blade 501, and raise the lifting platform after cleaning.

[0073] 5. Move the lifting platform to a dry place by controlling the seventh axis assembly 1. By controlling the switch of the air source, each ventilation pipe in the drying box 6 blows hot air into the drying box 6, which can quickly evaporate the water droplets on the surface of the quartz product to complete the drying of the quartz product, and the lifting platform rises.

[0074] 6. Just remove the quartz products manually and control the seventh axis to return the lifting platform to its original position.

[0075] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions. The sentence "includes an element defined by ... does not exclude the existence of other identical elements in the process, method, article or device including the element".

[0076] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for rapid waxing, cleaning and drying of quartz products, characterized in that: The invention comprises a seventh axis assembly (1), wherein the seventh axis assembly (1) is provided with a lifting device (2), wherein the lifting device (2) is used to lift and lower quartz products and tooling, wherein the lifting device (2) is provided with a lifting platform for placing quartz products and tooling, wherein one side of the seventh axis assembly (1) is provided with a hot water heating pool (3), an ultrasonic cleaning pool (4), a pure water cleaning pool (5) and a drying box (6) in sequence, wherein a heater is provided at the bottom of the hot water heating pool (3), a spoiler assembly is provided at the bottom of the pure water cleaning pool (5), and an air inlet (601) is provided on the side wall of the drying box (6), wherein the air inlet (601) is connected to an air supply assembly.

2. A device for rapid waxing, cleaning and drying of quartz products according to claim 1, characterized in that: The seventh axis assembly (1) comprises a ground rail (101), a movable platform (102) movable along the ground rail (101) is provided above the ground rail (101), and the lifting device (2) is installed on the movable platform (102).

3. The device for rapid waxing, cleaning and drying of quartz products according to claim 2, characterized in that: The spoiler assembly comprises a paddle (501) arranged at the bottom of the pure water cleaning tank (5), and a motor for driving the paddle (501) to rotate is arranged below the pure water cleaning tank (5).

4. The device for rapid waxing, cleaning and drying of quartz products according to claim 3, characterized in that: The air supply assembly comprises an air source box (7), a heating rod (701) is provided inside the air source box (7), and the air source box (7) is connected to the air inlet (601) via a ventilation pipe.

5. The device for rapid waxing, cleaning and drying of quartz products according to claim 4, characterized in that: A temperature sensor is provided in the hot water heating pool (3).

6. The device for rapid waxing, cleaning and drying of quartz products according to claim 1, characterized in that: The hot water heating pool (3) and the pure water cleaning pool (5) are both made of 304 stainless steel.

7. The device for rapid waxing, cleaning and drying of quartz products according to claim 2, characterized in that: The bottom of the ground rail (101) is provided with a foot for connecting to the ground.

8. The device for rapid waxing, cleaning and drying of quartz products according to claim 1, characterized in that: It also includes a PLC control system electrically connected to the seventh axis assembly (1), the lifting device (2), the heater, the ultrasonic cleaning tank (4), the motor and the air supply assembly via wires.

9. A method for rapid waxing, cleaning and drying of quartz products, based on the device for rapid waxing, cleaning and drying of quartz products according to any one of claims 1 to 8, characterized in that: The following steps are involved: S1, placing the quartz product and the tooling on the lifting platform, using the PLC control system to control the lifting device (2) to place the quartz product and the tooling into the hot water heating pool (3), and adjusting the heating time and temperature according to the size of the quartz product; S2, after heating for a certain period of time, the lifting device (2) is controlled by the PLC control system to lift the quartz product and the tooling, separate the quartz product and the tooling, and place the quartz product on the lifting platform; S3, by controlling the seventh axis assembly (1), the platform moves the lifting device (2) to the ultrasonic cleaning pool (4), and completely immerses the quartz product in the ultrasonic cleaning solution through the lifting platform. After a period of cleaning, when the surface of the quartz product is completely clean and free of paraffin, the lifting platform is raised; S4, moving the lifting platform to the pure water cleaning position by controlling the seventh axis assembly (1), lowering the lifting platform, cleaning the surface of the quartz product by controlling the rotation speed of the blade (501), and raising the lifting platform after cleaning; S5, by controlling the seventh axis assembly (1) to move the lifting platform to a dry place, by controlling the switch of the air source, each ventilation pipe in the drying box (6) blows hot air into the drying box (6), which can quickly evaporate the water droplets on the surface of the quartz product to complete the drying of the quartz product, and the lifting platform rises; S6. Remove the dried quartz product, control the seventh axis assembly (1) to return the lifting platform to its original position, and wait for the next work.

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