Automatic mounting device for flexible support

By designing the automatic installation device of flexible brackets and using the cooperation of mechanical grippers and positioning devices, the problems of slow installation speed and large errors of flexible photovoltaic brackets in the prior art are solved, and rapid automatic installation is achieved, and installation efficiency and accuracy are improved.

CN119566757AInactive Publication Date: 2025-03-07SHARE POWER
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Patent Information

Application Number
CN202411733458.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-03-07
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing flexible photovoltaic bracket installation devices are difficult to achieve rapid and automated installation, resulting in slow installation speed and large errors, which cannot meet the needs of rapid deployment.

Method used

An automatic installation device for flexible brackets is designed, including a mounting base, track block, motor, a threaded rod, threaded sleeve, mounting plate and mechanical gripper. Through the cooperation of mechanical grippers and positioning devices, the rapid and automatic installation of flexible photovoltaic support is achieved.

Benefits of technology

The rapid and automatic installation of flexible photovoltaic brackets is realized, which reduces the time and error of manual installation, improves installation efficiency and accuracy, and can meet the needs of rapid deployment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an automatic mounting device for a flexible support, and relates to the technical field of automatic mounting. The device comprises a mounting base, the top of the mounting base is fixedly connected with a rail block, the side face of the rail block is fixedly connected with a first motor, an output shaft of the first motor is fixedly connected with a threaded rod, the outer wall of the threaded rod is in threaded connection with a threaded sleeve, and the top of the threaded sleeve is fixedly connected with a mounting plate; a mechanical gripper is arranged at the top of the mounting plate, and the bottom of the threaded sleeve makes contact with the bottom of the inner wall of the rail block. Through the arrangement of the mounting base, the track block, the motor I, the threaded rod, the threaded sleeve, the mounting plate and the mechanical gripper, the mounting plate moves to drive the mechanical gripper to move, and the flexible photovoltaic bracket can be mounted on different positions through the movement of the mechanical gripper, so that the purpose that the track block which is quickly and automatically mounted is pre-laid and combined with the mechanical gripper is achieved; the effect of automatically installing the flexible support is achieved.
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Description

Technical Field

[0001] The invention relates to the technical field of installation devices, and in particular to an automatic installation device for a flexible bracket. Background Art

[0002] The flexible bracket manual installation device is an auxiliary tool designed to simplify the manual installation process of flexible brackets. The device is usually designed to be easy to operate, can provide stable support, and help workers accurately align and fix the bracket. The device is also equipped with a safety protection design to reduce the risk of workers being injured during the installation process. It is an indispensable auxiliary equipment in modern production lines.

[0003] However, the current installation device has the following problems: after the flexible photovoltaic bracket is applied on a large scale, it is difficult to achieve rapid and automated installation. The manual installation is slow, which leads to delays in the overall project progress and cannot meet the needs of rapid deployment. In addition, manual installation is prone to errors, which may cause inaccurate docking of photovoltaic modules. Therefore, we propose an automatic installation device for flexible brackets. Summary of the invention

[0004] In view of the deficiencies in the prior art, the present invention provides an automatic installation device for a flexible bracket, which solves the problems raised in the above-mentioned background technology.

[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: an automatic installation device for a flexible bracket, comprising a mounting seat, a track block is fixedly connected to the top of the mounting seat, a motor is fixedly connected to the side of the track block, a threaded rod is fixedly connected to the output shaft of the motor, a threaded sleeve is threadedly connected to the outer wall of the threaded rod, a mounting plate is fixedly connected to the top of the threaded sleeve, a mechanical gripper is provided on the top of the mounting plate, the bottom of the threaded sleeve contacts the bottom of the inner wall of the track block, and the bottom of the mounting plate contacts the top of the track block, the track block is first installed to a predetermined position through the mounting seat, and then the flexible photovoltaic bracket is mechanically grasped by the mechanical gripper, and the motor is started according to the position where the flexible photovoltaic bracket needs to be installed, the output shaft of the motor will cause the threaded rod to rotate, the rotation of the threaded rod will cause the threaded sleeve to move, the movement of the threaded sleeve will drive the mounting plate to move, and the movement of the mounting plate will drive the mechanical gripper to move, and the movement of the mechanical gripper can install the flexible photovoltaic bracket at different positions.

[0006] The handle is connected to the bottom of the handle to move the screw rod in the direction of the U-shaped block, and the movement of the screw rod drives the push block to move.

[0007] According to the above technical scheme, the positioning device also includes a connecting plate, the upper side of the connecting plate is fixedly connected to the side of the long plate, the lower side of the connecting plate is fixedly connected to a track plate, the side of the track plate is fixedly connected to motor 2, the output shaft of motor 2 is fixedly connected to a reciprocating screw, the circumferential surface of the reciprocating screw is threadedly connected to a reciprocating wire sleeve, the top of the reciprocating wire sleeve is fixedly connected to the bottom of the fixed plate, the bottom of the reciprocating wire sleeve is in contact with the bottom of the inner wall of the track plate, and the side of the track plate away from the connecting plate is fixedly connected to the side of the mechanical gripper. When the length of the flexible bracket is different, motor 2 can be started, and the output shaft of motor 2 will cause the reciprocating screw to rotate, the rotation of the reciprocating screw will drive the reciprocating wire sleeve to move, the movement of the reciprocating wire sleeve will drive the fixed plate to move, and the movement of the fixed plate will drive the screw, the push block, and the handle to move.

[0008] According to the above technical solution, an anti-damage device is provided on the side of the handle, and the anti-damage device includes a track ring, the side of the track ring is fixedly connected to the side of the handle, the inner wall of the track ring is slidably connected to a push plate, a spiral groove column is fixedly connected to the upper side of the push plate, the top of the U-shaped block is fixedly connected to a support block, the end of the spiral groove column away from the push plate is fixedly connected to a limiting block, the side of the support block is rotatably connected to a swivel, the outer wall of the swivel is fixedly connected to a plurality of blades, the outer wall of the spiral groove column is provided with a spiral groove, and the inner wall of the swivel is fixedly connected to a member for moving on the inner wall of the spiral groove of the spiral groove column The movable moving block will have residual water stains at the mounting hole of the flexible bracket after the rain. The water stains will make the mounting hole of the flexible bracket easy to rust, resulting in a decrease in the strength of the connection. Therefore, when the handle is rotated and moved, it will drive the track ring to rotate and move, and the movement of the track ring will drive the push plate to move, and the movement of the push plate will drive the spiral groove column to move. At this time, the slider on the inner wall of the swivel moves along the spiral groove of the spiral groove column, and the spiral groove of the spiral groove column pushes the slider on the inner wall of the swivel to rotate, and the rotation of the slider on the inner wall of the swivel will drive the swivel to rotate, and the rotation of the swivel will drive the blades to rotate.

[0009] According to the above technical solution, a plurality of elastic plates (98) are fixedly connected to the side of the rotating ring (96), and the plurality of elastic plates (98) are located on the displacement trajectory of the push block (85). The rotation of the rotating ring 96 drives the elastic plates 98 to rotate, and the rotation of the elastic plates 98 hits the push block 85, thereby causing the push block 85 to vibrate.

[0010] The present invention provides a flexible bracket automatic installation device, which has the following beneficial effects: (1) The present invention arranges a mounting seat, a track block, a motor, a threaded rod, a threaded sleeve, a mounting plate, and a mechanical gripper so that the track block is first installed at a predetermined position through the mounting seat, and then the flexible photovoltaic bracket is mechanically grasped by the mechanical gripper. The motor is started according to the position where the flexible photovoltaic bracket needs to be installed. The output shaft of the motor causes the threaded rod to rotate, and the rotation of the threaded rod causes the threaded sleeve to move. The movement of the threaded sleeve drives the mounting plate to move, and the movement of the mounting plate drives the mechanical gripper to move. The movement of the mechanical gripper can install the flexible photovoltaic bracket at different positions, thereby achieving the effect of pre-laying the track block for fast and automatic installation combined with the mechanical gripper, and realizing the automatic installation of the flexible bracket.

[0011] (2) The present invention sets a positioning device so that the long plate, the slider, the fixed plate, the U-shaped block, the screw, the push block and the handle cooperate, so that the screw moves in the direction of the U-shaped block during the rotation process, and the movement of the screw drives the push block to move, and the movement of the push block presses the slightly curved flexible bracket, so that the mounting hole of the flexible bracket can be aligned with the target hole; at the same time, through the cooperation of the connecting plate, the track plate, the motor, the reciprocating screw and the reciprocating wire sleeve, the rotation of the reciprocating screw drives the reciprocating wire sleeve to move, and the movement of the reciprocating wire sleeve drives the fixed plate to move, and the movement of the fixed plate drives the screw, the push block and the handle to move, so that the slightly curved mounting holes on the flexible brackets of different lengths can be positioned.

[0012] (3) The present invention sets an anti-damage device so that the track ring, push plate, spiral groove column, support block, limit block, swivel and plate blade cooperate with each other, so that the slider on the inner wall of the swivel moves along the spiral groove of the spiral groove column, and the spiral groove of the spiral groove column pushes the slider on the inner wall of the swivel to rotate. The rotation of the slider on the inner wall of the swivel drives the swivel to rotate, and the rotation of the swivel drives the plate blade to rotate. The rotation of the plate blade increases the flow of air at the installation hole of the flexible bracket. The flowing air can carry away the water stains at the installation hole, thereby preventing the installation hole of the flexible bracket from rusting due to water stains, resulting in a decrease in the strength of the connection. At the same time, through the cooperation of the swivel, the elastic plate and the push block, the rotation of the swivel drives the elastic plate to rotate, and the rotation of the elastic plate hits the push block, thereby causing the push block to vibrate. The vibration of the push block can shake off impurities on the surface, thereby preventing the impurities on the surface of the push block from further damaging the flexible bracket when the push block presses the flexible bracket. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 A schematic diagram of the present invention as a whole; Figure 2 This is a structural schematic diagram of the threaded rod of the present invention; Figure 3 This is a structural schematic diagram of the fixing plate of the present invention; Figure 4 The structure diagram of the positioning device of the present invention is shown in FIG. Figure 1 ; Figure 5 The structure diagram of the positioning device of the present invention is shown in FIG. Figure 2 ; Figure 6 For the present invention Figure 5 Schematic diagram of the structure at A in the middle; Figure 7 It is a structural schematic diagram of the anti-damage device of the present invention.

[0014] In the figure: 1. mounting base; 2. track block; 3. motor 1; 4. threaded rod; 5. threaded sleeve; 6. mounting plate; 7. mechanical gripper; 8. positioning device; 81. long plate; 821. slider 1; 82. fixing plate; 83. U-shaped block; 84. screw rod; 85. push block; 86. handle; 87. connecting plate; 88. track plate; 89. motor 2; 810. reciprocating screw rod; 811. reciprocating screw sleeve; 9. anti-damage device; 91. track ring; 92. push plate; 93. spiral groove column; 94. support block; 95. limit block; 96. swivel; 97. plate blade; 98. elastic plate. DETAILED DESCRIPTION

[0015] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0016] See also Figure 1-Figure 7 One embodiment of the present invention is: an automatic installation device for a flexible bracket, including a mounting seat 1, a track block 2 is fixedly connected to the top of the mounting seat 1, a motor 3 is fixedly connected to the side of the track block 2, a threaded rod 4 is fixedly connected to the output shaft of the motor 3, a threaded sleeve 5 is threadedly connected to the outer wall of the threaded rod 4, a mounting plate 6 is fixedly connected to the top of the threaded sleeve 5, a mechanical gripper 7 is arranged on the top of the mounting plate 6, the bottom of the threaded sleeve 5 is in contact with the bottom of the inner wall of the track block 2, and the bottom of the mounting plate 6 is in contact with the top of the track block 2. Through the setting of the above structure, the movement of the mechanical gripper 7 can install the flexible photovoltaic bracket on different positions, thereby achieving the effect of fast and automatic installation of the track block 2 pre-laid in combination with the mechanical gripper 7, and realizing the effect of automatic installation of the flexible bracket.

[0017] A positioning device 8 is provided on both sides of the mechanical gripper 7. The positioning device 8 includes two long plates 81. The sides of the two long plates 81 are fixedly connected to the two sides of the gripper of the mechanical gripper 7. The bottom of the long plate 81 is slidably connected to a slider 821. The bottom of the slider 821 is fixedly connected to a fixing plate 82. The side of the fixing plate 82 is fixedly connected to a U-shaped block 83. The side of the fixing plate 82 is threadedly connected to a screw 84. One end of the screw 84 is fixedly connected to a push block 85. The end of the screw 84 away from the push block 85 is fixedly connected to a handle 86. The side of the U-shaped block 83 contacts the side of the push block 85. A gap is directly set between the handle 86 and the mechanical gripper 7. Through the setting of the above structure, the screw 84 will move in the direction of the U-shaped block 83 during rotation. The movement of the screw 84 will drive the push block 85 to move. The movement of the push block 85 will suppress the slightly bent flexible bracket, so that the mounting hole of the flexible bracket can be aligned with the target hole.

[0018] The positioning device 8 also includes a connecting plate 87, the upper side of the connecting plate 87 is fixedly connected to the side of the long plate 81, the lower side of the connecting plate 87 is fixedly connected to a track plate 88, the side of the track plate 88 is fixedly connected to a motor 2 89, the output shaft of the motor 2 89 is fixedly connected to a reciprocating screw 810, the circumferential surface of the reciprocating screw 810 is threadedly connected to a reciprocating wire sleeve 811, the top of the reciprocating wire sleeve 811 is fixedly connected to the bottom of the fixed plate 82, the bottom of the reciprocating wire sleeve 811 contacts the bottom of the inner wall of the track plate 88, and the side of the track plate 88 away from the connecting plate 87 is fixedly connected to the side of the mechanical gripper 7. Through the setting of the above structure, the rotation of the reciprocating screw 810 will drive the reciprocating wire sleeve 811 to move, the movement of the reciprocating wire sleeve 811 will drive the fixed plate 82 to move, and the movement of the fixed plate 82 will drive the screw 84, the push block 85, and the handle 86 to move, so that the slightly curved mounting holes on the flexible brackets of different lengths can be positioned.

[0019] When in use, first install the track block 2 to the predetermined position through the mounting base 1, then use the mechanical gripper 7 to mechanically grasp the flexible photovoltaic bracket, and start the motor 3 according to the position where the flexible photovoltaic bracket needs to be installed. The output shaft of the motor 3 will cause the threaded rod 4 to rotate, and the rotation of the threaded rod 4 will cause the threaded sleeve 5 to move. The movement of the threaded sleeve 5 will drive the mounting plate 6 to move, and the movement of the mounting plate 6 will drive the mechanical gripper 7 to move. The movement of the mechanical gripper 7 can install the flexible photovoltaic bracket at different positions, thereby achieving the effect of fast and automatic installation of the track block 2 pre-laid and combined with the mechanical gripper 7, thereby realizing the automatic installation of the flexible bracket.

[0020] The flexible bracket may be hit during transportation, resulting in slight bending. The slight bending may make it difficult for the mounting hole on the flexible bracket to be aligned with the target hole. Therefore, the staff rotates the handle 86, and the rotation of the handle 86 drives the screw 84 to rotate. The rotation of the screw 84 rotates along the inner wall of the fixing plate 82, so that the screw 84 moves toward the U-shaped block 83 during the rotation. The movement of the screw 84 drives the push block 85 to move. The movement of the push block 85 will push the slightly bent flexible bracket. The pressing is performed so that the mounting hole of the flexible bracket can be aligned with the target hole; when the length of the flexible bracket is different, the motor 2 89 can be started, and the output shaft of the motor 2 89 can cause the reciprocating screw 810 to rotate, and the rotation of the reciprocating screw 810 will drive the reciprocating wire sleeve 811 to move, and the movement of the reciprocating wire sleeve 811 will drive the fixed plate 82 to move, and the movement of the fixed plate 82 will drive the screw 84, the push block 85, and the handle 86 to move, so that the slightly curved mounting holes on the flexible brackets of different lengths can be positioned.

[0021] See also Figure 1-Figure 7On the basis of the above embodiment, in another embodiment of the present invention, an anti-damage device 9 is provided on the side of the handle 86, and the anti-damage device 9 includes a track ring 91, and the side of the track ring 91 is fixedly connected to the side of the handle 86, and the inner wall of the track ring 91 is slidably connected to a push plate 92, and a spiral groove column 93 is fixedly connected to the upper side of the push plate 92, and a support block 94 is fixedly connected to the top of the U-shaped block 83, and one end of the spiral groove column 93 away from the push plate 92 is fixedly connected to a limiting block 95, and the side of the support block 94 is rotatably connected to The swivel 96 has a plurality of blades 97 fixedly connected to its outer wall, a spiral groove is provided on the outer wall of the spiral groove column 93, and a moving block for moving on the inner wall of the spiral groove of the spiral groove column 93 is fixedly connected to the inner wall of the swivel 96. With the arrangement of the above structure, the rotation of the swivel 96 will drive the blades 97 to rotate, and the rotation of the blades 97 will increase the flow of air at the mounting hole of the flexible bracket. The flowing air can carry away water stains at the mounting hole, thereby preventing the mounting hole of the flexible bracket from rusting due to water stains, which results in a decrease in the strength of the connection.

[0022] A plurality of elastic plates 98 are fixedly connected to the side of the swivel 96, and the plurality of elastic plates 98 are located on the displacement track of the push block 85. Through the arrangement of the above structure, the vibration of the push block 85 can shake off the impurities on the surface, thereby preventing the impurities on the surface of the push block 85 from further damaging the flexible bracket when the push block 85 presses the flexible bracket.

[0023] When in use, after it rains, there will be residual water stains at the flexible bracket mounting hole, which will make the flexible bracket mounting hole easy to rust, resulting in a decrease in the strength of the connection. Therefore, when the handle 86 is rotated and moved, it will drive the track ring 91 to rotate and move, and the movement of the track ring 91 will drive the push plate 92 to move, and the movement of the push plate 92 will drive the spiral groove column 93 to move. At this time, the slider on the inner wall of the swivel 96 moves along the spiral groove of the spiral groove column 93, and the spiral groove of the spiral groove column 93 pushes the slider on the inner wall of the swivel 96 to rotate, and the rotation of the slider on the inner wall of the swivel 96 drives the swivel 96 The rotation of the swivel 96 will drive the blade 97 to rotate, and the rotation of the blade 97 will increase the flow of air at the mounting hole of the flexible bracket. The flowing air can take away the water stains at the mounting hole, thereby preventing the mounting hole of the flexible bracket from rusting due to water stains, resulting in a decrease in the strength of the connection; the rotation of the swivel 96 will drive the elastic plate 98 to rotate, and the rotation of the elastic plate 98 will hit the push block 85, thereby causing the push block 85 to vibrate. The vibration of the push block 85 can shake off impurities on the surface, thereby preventing the impurities on the surface of the push block 85 from further damaging the flexible bracket when the push block 85 presses the flexible bracket.

[0024] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A flexible bracket automatic installation device, comprising a mounting seat (1), characterized in that: The top of the mounting seat (1) is fixedly connected to a track block (2), the side of the track block (2) is fixedly connected to a motor 1 (3), the output shaft of the motor 1 (3) is fixedly connected to a threaded rod (4), the outer wall of the threaded rod (4) is threadedly connected to a threaded sleeve (5), the top of the threaded sleeve (5) is fixedly connected to a mounting plate (6), and a mechanical gripper (7) is provided on the top of the mounting plate (6).

2. The flexible bracket automatic installation device according to claim 1, characterized in that: The bottom of the threaded sleeve (5) contacts the bottom of the inner wall of the track block (2), and the bottom of the mounting plate (6) contacts the top of the track block (2).

3. The flexible bracket automatic installation device according to claim 1, characterized in that: A positioning device (8) is provided on both sides of the mechanical gripper (7), and the positioning device (8) comprises two long plates (81), the sides of the two long plates (81) are fixedly connected to the two sides of the gripper of the mechanical gripper (7), the bottom of the long plates (81) is slidably connected to a slider 1 (821), the bottom of the slider 1 (821) is fixedly connected to a fixing plate (82), the side of the fixing plate (82) is fixedly connected to a U-shaped block (83), the side of the fixing plate (82) is threadedly connected to a screw (84), one end of the screw (84) is fixedly connected to a push block (85), and the end of the screw (84) away from the push block (85) is fixedly connected to a handle (86).

4. The flexible bracket automatic installation device according to claim 3, characterized in that: The positioning device (8) further comprises a connecting plate (87), the upper side of the connecting plate (87) being fixedly connected to the side of the long plate (81), the lower side of the connecting plate (87) being fixedly connected to a track plate (88), the side of the track plate (88) being fixedly connected to a second motor (89), the output shaft of the second motor (89) being fixedly connected to a reciprocating screw rod (810), the circumferential surface of the reciprocating screw rod (810) being threadedly connected to a reciprocating thread sleeve (811), and the top of the reciprocating thread sleeve (811) being fixedly connected to the bottom of the fixed plate (82).

5. The flexible bracket automatic installation device according to claim 3, characterized in that: The side surface of the U-shaped block (83) contacts the side surface of the push block (85), and a gap is directly provided between the handle (86) and the mechanical gripper (7).

6. The automatic installation device for a flexible bracket according to claim 4, characterized in that: The bottom of the reciprocating wire sleeve (811) contacts the bottom of the inner wall of the track plate (88), and the side of the track plate (88) away from the connecting plate (87) is fixedly connected to the side of the mechanical gripper (7).

7. The automatic installation device for a flexible bracket according to claim 3, characterized in that: An anti-damage device (9) is provided on the side of the handle (86), and the anti-damage device (9) comprises a track ring (91), the side of the track ring (91) is fixedly connected to the side of the handle (86), the inner wall of the track ring (91) is slidably connected to a push plate (92), a spiral groove column (93) is fixedly connected above the side of the push plate (92), the top of the U-shaped block (83) is fixedly connected to a support block (94), one end of the spiral groove column (93) away from the push plate (92) is fixedly connected to a limit block (95), the side of the support block (94) is rotatably connected to a swivel (96), the outer wall of the swivel (96) is fixedly connected to a plurality of plate blades (97), the outer wall of the spiral groove column (93) is provided with a spiral groove, and the inner wall of the swivel (96) is fixedly connected to a moving block used to move on the inner wall of the spiral groove of the spiral groove column (93).

8. The flexible bracket automatic installation device according to claim 7, characterized in that: A plurality of elastic plates (98) are fixedly connected to the side surface of the rotating ring (96), and the plurality of elastic plates (98) are located on the displacement track of the push block (85).