Position adjusting system
By designing a position adjustment system including the first adjustment unit, the problem that it is difficult to adjust the position of the plate heat exchanger in three directions in three-dimensional space during installation is solved, and higher assembly accuracy and installation efficiency are achieved.
Patent Information
- Application Number
- CN202411712599.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-26
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2044-11-26
AI Technical Summary
During the installation of the water-cooling unit, it is difficult for the plate heat exchanger to make complete position adjustments in three directions in the three-dimensional space, resulting in installation difficulties and reliability problems of the assembly structure.
A position adjustment system is designed, including a first adjustment unit, the first adjustment unit includes a first mounting plate and a first adjustment member, and the first adjustment member is used to adjust the first mounting plate to reciprocate movement in the first direction, the second direction and the third direction, thereby realizing three-dimensional position adjustment of the to-adjustment member.
Through this position adjustment system, the plate heat exchanger can be fully positioned in three-dimensional space, improving assembly accuracy and installation efficiency, and solving the problem of inconvenient position adjustment during installation.
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Figure CN119566800A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of refrigeration and air conditioning, in particular to a position adjustment system. Background Art
[0002] During the installation of the water-cooled unit, the plate heat exchanger needs to be fixed on the unit frame through various connection methods. However, due to problems such as manufacturing tolerances and installation accuracy of various components, the installation of plate heat exchangers with non-adjustable installation positions is often difficult, affecting the assembly efficiency and the reliability of the assembly structure after assembly.
[0003] At present, when the plate heat exchanger is actually installed, the manufacturing and assembly tolerances of various components can be decomposed into three directions in space: up and down, left and right, and front and back. Therefore, the plate heat exchanger needs to be adjusted in three directions in space: up and down, left and right, and front and back. However, in the current technical solution, the corresponding connection between the bottom and the main mounting plate can only absorb the tolerance in one direction at most, and it is difficult to fully adjust the position of the plate heat exchanger in three directions. This structure will bring a lot of inconvenience to the installation process when a group of spare parts have mismatched tolerances. For example, bolts are difficult to install or even cannot be installed, the bottom plate cannot fully support the plate heat exchanger, etc., and it may be necessary to select components for installation, which seriously affects the efficiency of installation and the reliability of post-assembly connection. Summary of the invention
[0004] The object of the present invention is to provide a position adjustment system to solve the problem that it is difficult to perform complete position adjustment in three directions during the installation of a plate heat exchanger.
[0005] The present invention provides a position adjustment system for adjusting the position of a to-be-adjusted component on a unit frame, wherein the unit frame comprises a side frame and a bottom frame, and the position adjustment system comprises: The first adjusting unit comprises a first mounting plate and a first adjusting member, wherein the first mounting plate is connected to the member to be adjusted, and the first adjusting member is used to adjust the first mounting plate to reciprocate along a first direction, a second direction and a third direction.
[0006] A position adjustment system as described above, wherein preferably, the first adjustment member includes a first adjustment portion, a second adjustment portion and a third adjustment portion, the first adjustment portion is used to adjust the first mounting plate to reciprocate along the first direction, the second adjustment portion is used to adjust the first mounting plate to reciprocate along the second direction, and the third adjustment portion is used to adjust the first mounting plate to reciprocate along the third direction. A position adjustment system as described above, wherein preferably, the first adjustment part includes a plurality of first mounting holes and a plurality of mounting columns, the plurality of first mounting holes are arranged on the first mounting plate, the plurality of mounting columns are arranged on the side of the part to be adjusted facing the first mounting plate, the plurality of first mounting holes and the plurality of mounting columns are arranged in a one-to-one correspondence, and the mounting columns can reciprocate along the first direction in the corresponding first mounting holes.
[0007] In the position adjustment system as described above, preferably, the first mounting hole is a waist-shaped hole extending along the first direction.
[0008] A position adjustment system as described above, wherein preferably, the second adjustment portion includes a plurality of connecting portions and a plurality of second mounting holes, the second mounting holes are arranged on the side wall of the first mounting plate, the plurality of connecting portions correspond one-to-one to the plurality of second mounting holes, the connecting portion includes a first connecting hole and a first fastener, the first fastener is used to fasten the first connecting hole to the second mounting hole, and the first fastener can reciprocate along the second direction in the corresponding second mounting hole.
[0009] In the position adjustment system as described above, preferably, the second mounting hole is a waist-shaped hole extending along the second direction.
[0010] A position adjustment system as described above, wherein preferably, the third adjustment portion includes a second connecting hole, a third mounting hole and a second fastener, the second connecting hole is arranged on the side frame, the third mounting hole is arranged on the connecting portion, the second fastener is used to fasten the second connecting hole and the third mounting hole together, and the second fastener can reciprocate along the third direction in the corresponding third mounting hole.
[0011] In the position adjustment system as described above, preferably, the third mounting hole is a waist-shaped hole extending along the third direction.
[0012] A position adjustment system as described above, wherein preferably, it further includes a second adjustment unit, the second adjustment unit includes a second mounting plate and a second adjustment member, the member to be adjusted is arranged on the second mounting plate, and the second adjustment member is used to adjust the second mounting plate to reciprocate along the third direction.
[0013] A position adjustment system as described above, wherein preferably, the second adjustment member includes a supporting portion, a fourth adjusting portion and a fixing portion, the supporting portion is used to support the second mounting plate, the fourth adjusting portion is used to adjust the supporting portion to reciprocate along the third direction, and the fixing portion is used to fix the second mounting plate to the supporting portion.
[0014] Compared with the prior art, the present invention utilizes the first adjustment unit to adjust the first mounting plate to reciprocate along the first direction, the second direction and the third direction, thereby realizing the position adjustment of the adjustable part in three directions, solving the problem that it is difficult to fully adjust the position of the adjustable part in three directions in three-dimensional space during the installation process, thereby improving the assembly accuracy and installation efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a three-dimensional diagram of a plate heat exchanger provided by an embodiment of the present invention installed on a unit frame; Figure 2 is an exploded diagram of a position adjustment system provided by an embodiment of the present invention; Figure 3 is a partial exploded schematic diagram of a first regulating unit provided by an embodiment of the present invention; Figure 4 is a three-dimensional diagram of a plate heat exchanger provided by an embodiment of the present invention; Figure 5 is a front view of a second adjustment unit provided by an embodiment of the present invention; Figure 6 It is a schematic diagram of the exploded structure of the second adjusting member provided in an embodiment of the present invention.
[0016] Description of reference numerals: 100-plate heat exchanger; 10-first adjustment unit, 11-first mounting plate, 12-first adjustment member, 121-first adjustment portion, 1211-first mounting hole, 1212-mounting column, 122-second adjustment portion, 1221-connecting portion, 12211-first connecting hole, 12212-first fastener, 1222-second mounting hole, 123-third adjustment portion, 1231-second connecting hole, 1232-third mounting hole, 1233-second fastener; 20-second adjusting unit, 21-second mounting plate, 211-fourth mounting hole, 22-second adjusting member, 221-supporting portion, 2211-supporting nut, 222-fourth adjusting portion, 2221-bolt member, 223-fixing portion, 2231-fixing nut; 30-side frame; 40- bottom frame; D1-first direction, D2-second direction, D3-third direction. DETAILED DESCRIPTION
[0017] The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, but should not be construed as limiting the present invention.
[0018] The present invention provides a position adjustment system, which is used to adjust the position of a to-be-adjusted part on a unit frame. The to-be-adjusted part of the present application is a plate heat exchanger 100, and the unit frame includes a side frame 30 and a bottom frame 40. The plate heat exchanger 100 is respectively connected to the side frame 30 and the bottom frame 40 to achieve installation on the unit frame. In the prior art, when the plate heat exchanger 100 is installed on the unit frame, it is difficult to meet the complete adjustment of the position in three directions in a three-dimensional space. In order to solve this problem, in the embodiments provided in the present application, reference is made to Figures 1 to 6 As shown, the position adjustment system comprises a first adjustment unit 10, wherein: The first adjustment unit 10 includes a first mounting plate 11 and a first adjustment member 12. The first mounting plate 11 is connected to the side wall of the plate heat exchanger 100. The plate heat exchanger 100 is installed on the side frame 30 through the first mounting plate 11. The first adjustment member 12 is used to adjust the first mounting plate 11 to reciprocate along the first direction D1, the second direction D2 and the third direction D3. The first direction D1, the second direction D2 and the third direction D3 are perpendicular to each other. The first direction D1 is a horizontal direction, the second direction D2 is a horizontal direction perpendicular to the first direction D1, and the third direction D3 is a gravity direction. Therefore, the first adjustment member 12 can adjust the position of the first mounting plate 11 in the horizontal plane and the vertical direction, so as to realize precise adjustment in three directions when the plate heat exchanger 100 is installed on the side frame 30, thereby improving the installation accuracy of the plate heat exchanger 100 and the side frame 30.
[0019] The position adjustment system of the present application can also be used for other components that need to be position adjusted in the first direction, the second direction, and the third direction, which is not limited here.
[0020] Reference Figure 3 As shown, the first adjusting member 12 includes a first adjusting portion 121, a second adjusting portion 122 and a third adjusting portion 123. The first adjusting portion 121 is used to adjust the first mounting plate 11 to reciprocate along the first direction D1, the second adjusting portion 122 is used to adjust the first mounting plate 11 to reciprocate along the second direction D2, and the third adjusting portion 123 is used to adjust the first mounting plate 11 to reciprocate along the third direction D3.
[0021] In the embodiment provided in the present application, the first adjustment portion 121 includes a plurality of first mounting holes 1211 and a plurality of mounting columns 1212, the plurality of first mounting holes 1211 are evenly distributed on the first mounting plate 11, the plurality of mounting columns 1212 are arranged on the side wall where the plate heat exchanger 100 is connected to the first mounting plate 11, the plurality of mounting columns 1212 are evenly distributed on the side wall of the plate heat exchanger 100, and the positions of the plurality of first mounting holes 1211 and the plurality of mounting columns 1212 correspond one to one. When the plate heat exchanger 100 is connected to the first mounting plate 11, after the mounting columns 1212 are passed through the corresponding first mounting holes 1211, the mounting columns 1212 are moved in the first mounting holes 1211 along the first direction D1 to a position that meets the installation requirements and are then fixed.
[0022] Preferably, the first mounting hole 1211 is a waist-shaped hole extending along the first direction D1. Figure 3 as well as Figure 4 As shown, the first direction D1 is a horizontal left-right direction. After a plurality of mounting columns 1212 pass through corresponding first mounting holes 1211 at the same time, the mounting columns 1212 are moved in the first mounting holes 1211 to achieve position adjustment of the plate heat exchanger 100 in the first direction D1.
[0023] Furthermore, the second adjustment portion 122 includes a plurality of connecting portions 1221 and a plurality of second mounting holes 1222. The second mounting holes 1222 are arranged on the side wall of the first mounting plate 11. The plurality of connecting portions 1221 and the plurality of second mounting holes 1222 are arranged in a one-to-one correspondence. The connecting portion 1221 includes a first connecting hole 12211 and a first fastener 12212. Each first fastener 12212 can fasten the first connecting hole 12211 and the second mounting hole 1222. The first fastener 12212 reciprocates in the corresponding second mounting hole 1222 along the second direction D2, thereby adjusting the position of the first mounting plate 11 in the horizontal front and rear direction, thereby realizing precise connection between the first mounting plate 11 and the connecting portion 1221.
[0024] Preferably, the second mounting hole 1222 is a waist-shaped hole extending along the second direction D2, and the first fastener 12212 includes a fastening bolt and a fastening nut. Figure 1 as well as Figure 3 As shown, the second direction D2 is a horizontal front-to-back direction perpendicular to the first direction D1. After the fastening bolt passes through the first connecting hole 12211 and the second mounting hole 1222 in sequence, it can move forward and backward along the second direction D2 in the second mounting hole 1222 to adjust the position of the first mounting plate 11 and the connecting part 1221. After the adjustment is completed, the position of the first mounting plate 11 and the connecting part 1221 is fixed by using the cooperation of the fastening nut and the fastening bolt.
[0025] Furthermore, the third adjustment portion 123 includes a second connection hole 1231, a third mounting hole 1232, and a second fastener 1233. The second connection hole 1231 is provided on the side frame 30, and the third mounting hole 1232 is provided on the connection portion 1221. The second fastener 1233 can fasten the second connection hole 1231 and the third mounting hole 1232, thereby connecting the connection portion 1221 to the side frame 30, and then connecting the first mounting plate 11 to the side frame 30, and finally realizing the connection between the plate heat exchanger 100 and the side frame 30. The second fastener 1233 can reciprocate in the third mounting hole 1232 along the third direction D3 to adjust the position of the connection portion 1221 and the side frame 30 in the third direction D3.
[0026] Preferably, continue to refer to Figure 1 as well as Figure 3 As shown, the third mounting hole 1232 is a waist-shaped hole extending along the third direction D3, the third direction D3 is the gravity direction, the connecting portion 1221 is an L-shaped adapter plate, the second fastener 1233 is a fastening bolt and a fastening nut, the first connecting hole 12211 is provided on the side of the adapter plate close to the first mounting plate 11, and the third mounting hole 1232 is provided on the side of the adapter plate close to the side frame 30. When the connecting portion 1221 is connected to the side frame 30, the fastening bolt is passed through the third mounting hole 1232 and the second connecting hole 1231 in sequence, and then the fastening nut is tightened to fix the connecting portion 1221 to the side frame 30. During the installation process, the fastening bolt can move up and down in the third mounting hole 1232 along the third direction D3 to adjust the relative position of the connecting portion 1221 and the side frame 30 in the gravity direction.
[0027] In a feasible embodiment, the length of the first mounting hole 1211 extending in the first direction D1 is 6 mm, and the mounting column 1212 can move 6 mm in the left-right direction in the first mounting hole 1211, that is, it can absorb the 6 mm tolerance in the left-right direction. When installing the plate heat exchanger 100, it can be adjusted within a range of 6 mm in the left-right direction. The length of the second mounting hole 1222 extending in the second direction D2 is 6 mm, and the first fastener 12212 can move 6 mm in the front-back direction in the second mounting hole 1222, that is, it can absorb the 6 mm tolerance in the front-back direction. When installing, it can be adjusted within a range of 6 mm in the front-back direction. The length of the third mounting hole 1232 extending in the third direction D3 is 6 mm, and the second fastener 1233 can move 6 mm in the up-down direction in the third mounting hole 1232, that is, it can absorb the 6 mm tolerance in the up-down direction. When installing, it can be adjusted within a range of 6 mm in the up-down direction.
[0028] When installing the plate heat exchanger 100 and the side frame 30, it is necessary to first adjust the positions of the plate heat exchanger 100 and the side frame 30 in the first direction D1, the second direction D2 and the third direction D3, and then perform pre-installation, and then adjust the position between the plate heat exchanger 100 and the bottom frame 40. After all parts are adjusted, tighten all connecting parts to complete the installation of the plate heat exchanger 100.
[0029] After the plate heat exchanger 100 and the side frame 30 are installed, the plate heat exchanger 100 needs to be fixed on the bottom frame 40. In order to adapt to the fixation of the plate heat exchanger 100 and the side frame 30, the position adjustment system of the present application also includes a second adjustment unit 20, which is used to adjust the position between the plate heat exchanger 100 and the bottom frame 40. Figure 1 As shown, the second adjustment unit 20 includes a second mounting plate 21 and a second adjustment member 22. The plate heat exchanger 100 is arranged on the second mounting plate 21. The second mounting plate 21 is connected to the bottom frame 40 to fix the plate heat exchanger 100 to the bottom frame 40. The second adjustment member 22 is used to adjust the second mounting plate 21 to reciprocate along the third direction D3, that is, the second adjustment member 22 can adjust the second mounting plate 21 to reciprocate along the gravity direction, and then the plate heat exchanger 100 can be installed at a suitable position above the bottom frame 40 according to installation requirements.
[0030] In the embodiments provided in this application, refer to Figure 1 , Figure 2 as well as Figure 6 As shown, the second adjusting member 22 includes a plurality of second adjusting members 22, and the plurality of second adjusting members 22 jointly adjust and fix the relative position between the plate heat exchanger 100 and the bottom frame 40. The second adjusting member 22 includes a supporting portion 221, a fourth adjusting portion 222 and a fixing portion 223. The supporting portion 221 is used to support the second mounting plate 21. Since the plate heat exchanger 100 is arranged on the second mounting plate 21, the supporting portion 221 can be used to support the plate heat exchanger 100. The fourth adjusting portion 222 can adjust the position of the supporting portion 221 in the third direction D3, that is, adjust the distance between the plate heat exchanger 100 and the bottom frame 40. After the fourth adjusting portion 222 completes the adjustment of the position of the supporting portion 221, the second mounting plate 21 and the supporting portion 221 are fixed by the fixing portion 223, and the fixing of the plate heat exchanger 100 and the bottom frame 40 can be completed.
[0031] In a feasible implementation mode, referring to Figure 6As shown, the support portion 221 includes a support nut 2211, and the fourth adjustment portion 222 includes a bolt member 2221. The support nut 2211 is threadedly matched with the bolt member 2221, so that the support nut 2211 can move up and down along the third direction D3 on the bolt member 2221. A fourth mounting hole 211 is provided on the second mounting plate 21. After the second mounting plate 21 passes through the bolt member 2221 through the fourth mounting hole 211, it is supported on the support nut 2211, and when the support nut 2211 moves up and down along the bolt member 2221, it can drive the second mounting plate 21 to move up and down synchronously. The fixing portion 223 is a fixing nut 2231, which is threadably matched with the bolt member 2221. After the second mounting plate 21 is located at a suitable position, the fixing nut 2231 is installed on the bolt member 2221 from the side of the second mounting plate 21 away from the supporting nut 2211, and is rotated until it clamps the second mounting plate 21 together with the supporting nut 2211, thereby fixing the second mounting plate 21.
[0032] Based on the above embodiments, the working process of the position adjustment system of the present application is as follows: first, the side frame 30 is fixed to the unit, and after the third mounting hole 1232 on the connecting portion 1221 is adjusted to the required position, the positions of the third mounting hole 1232 and the second connecting hole 1231 are pre-fixed by using the second fastener 1233 to complete the pre-installation in the third direction D3; then, the second mounting hole 1222 on the first mounting plate 11 is adjusted to the required position, and the second mounting hole 1222 and the second connecting hole 1231 are pre-fixed by using the first fastener 12212 The position of the first connecting hole 12211 is pre-fixed to complete the pre-installation in the second direction D2; then, the mounting column 1212 on the plate heat exchanger 100 is inserted into the first mounting hole 1211, and the position of the plate heat exchanger 100 in the first direction D1 is adjusted. After the adjustment is completed, the plate heat exchanger 100 is fixedly connected to the first mounting plate 11, and finally, the pre-fixed position is completely fixed by the first fastener 12212 and the second fastener 1233, thereby completing the fixation of the plate heat exchanger 100 and the side frame 30.
[0033] Then, the plate heat exchanger 100 is fixed to the second mounting plate 21. According to the height requirement between the plate heat exchanger 100 and the bottom frame 40, the position of the support nut 2211 on the bolt member 2221 is first adjusted. Then, the bolt member 2221 is passed through the fourth mounting hole 211 to support the plate heat exchanger 100 on the support nut 2211. Then, the fixing nut 2231 is moved along the bolt member 2221 to fix the second mounting plate 21 on the support nut 2211, thereby completing the fixation of the plate heat exchanger 100 and the bottom frame 40, thereby achieving the precise fixation of the plate heat exchanger 100 on the unit frame.
[0034] The above describes in detail the structure, features and effects of the present invention based on the embodiments shown in the drawings. The above is only a preferred embodiment of the present invention, but the present invention is not limited to the scope of implementation shown in the drawings. Any changes made according to the concept of the present invention, or modifications to equivalent embodiments with equivalent changes, which still do not exceed the spirit covered by the description and drawings, should be within the protection scope of the present invention.
Claims
1. A position adjustment system for adjusting the position of a to-be-adjusted component on a unit frame, wherein the unit frame comprises a side frame and a bottom frame, and is characterized in that: The position adjustment system comprises: The first adjusting unit comprises a first mounting plate and a first adjusting member, wherein the first mounting plate is connected to the member to be adjusted, and the first adjusting member is used to adjust the first mounting plate to reciprocate along a first direction, a second direction and a third direction.
2. The position adjustment system according to claim 1, characterized in that: The first adjusting member includes a first adjusting portion, a second adjusting portion and a third adjusting portion, the first adjusting portion is used to adjust the first mounting plate to reciprocate along the first direction, the second adjusting portion is used to adjust the first mounting plate to reciprocate along the second direction, and the third adjusting portion is used to adjust the first mounting plate to reciprocate along the third direction.
3. The position adjustment system according to claim 2, characterized in that: The first adjustment portion includes a plurality of first mounting holes and a plurality of mounting columns, wherein the plurality of first mounting holes are arranged on the first mounting plate, and the plurality of mounting columns are arranged on the side of the part to be adjusted facing the first mounting plate, and the plurality of first mounting holes and the plurality of mounting columns are arranged in a one-to-one correspondence, and the mounting columns can reciprocate in the corresponding first mounting holes along the first direction.
4. The position adjustment system according to claim 3, characterized in that: The first mounting hole is a waist-shaped hole extending along the first direction.
5. The position adjustment system according to claim 2, characterized in that: The second adjustment portion includes a plurality of connecting portions and a plurality of second mounting holes, wherein the second mounting holes are arranged on the side wall of the first mounting plate, and the plurality of connecting portions correspond one-to-one to the plurality of second mounting holes, and the connecting portion includes a first connecting hole and a first fastener, wherein the first fastener is used to fasten the first connecting hole and the second mounting hole, and the first fastener can reciprocate along the second direction in the corresponding second mounting hole.
6. The position adjustment system according to claim 5, characterized in that: The second mounting hole is a waist-shaped hole extending along the second direction.
7. The position adjustment system according to claim 5, characterized in that: The third adjustment portion includes a second connecting hole, a third mounting hole and a second fastener, the second connecting hole is arranged on the side frame, the third mounting hole is arranged on the connecting portion, the second fastener is used to fasten the second connecting hole and the third mounting hole, and the second fastener can reciprocate along the third direction in the corresponding third mounting hole.
8. The position adjustment system according to claim 7, characterized in that: The third mounting hole is a waist-shaped hole extending along the third direction.
9. The position adjustment system according to claim 1, characterized in that: It also includes a second adjusting unit, which includes a second mounting plate and a second adjusting member. The member to be adjusted is arranged on the second mounting plate, and the second adjusting member is used to adjust the second mounting plate to reciprocate along the third direction.
10. The position adjustment system according to claim 9, characterized in that: The second adjusting member includes a supporting portion, a fourth adjusting portion and a fixing portion, the supporting portion is used to support the second mounting plate, the fourth adjusting portion is used to adjust the supporting portion to reciprocate along the third direction, and the fixing portion is used to fix the second mounting plate on the supporting portion.
Citation Information
Patent Citations
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