Housing assembly module

Abstract

The present application relates to the technical field of assembly, in particular to a shell assembly module, the visual detection part is used for detecting the position and direction of the shell part, the noise reduction cover is arranged on the top of the feeding cylinder and is hinged with the feeding cylinder, the noise reduction cover is used for reducing the noise generated when the vibration disc vibrates, the shell feeding part is used for containing the shell part and conveying the shell part to the conveying part, the conveying part is used for receiving the shell part conveyed by the shell feeding part and conveying the shell part to the adjusting part, the conveying part is also used for conveying the alignment part, the alignment part is several and is fixedly connected with the conveying part, the alignment part is used for containing the base part and can detect whether the base part is installed in place, the adjusting part is used for adjusting the direction and position of the shell part and placing the shell part on the base part of the alignment part, so that the shell part is sleeved on the base part in the predetermined direction, and the hook cylinder is used for assembling the base part and the shell part, the shell assembly module is fully automatic, has small demand for labor, is high in production efficiency and reduces safety hazards.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of assembly, in particular to a shell assembly module. BACKGROUND

[0002] A relief valve, also known as a pressure relief valve or safety valve, is an important safety device used to protect systems from damage caused by excessive pressure. When the pressure within a system exceeds a predetermined safety value, the relief valve automatically opens to release excess pressure, thereby protecting pipelines, vessels, or other equipment from damage. Once the pressure within the system falls within the safe range, the relief valve automatically closes to resume normal operation.

[0003] Relief valves are widely used in various industrial systems, including but not limited to:

[0004] Chemical industry: used in chemical reactors, storage tanks, and other equipment to ensure safety under operating conditions.

[0005] Oil and gas industry: used in oil pipelines, refineries, and other facilities to prevent leaks or explosions caused by overpressure.

[0006] Water treatment systems: used in pump stations, water towers, and other facilities to control water pressure and prevent pipe rupture.

[0007] Steam systems: used in boilers, steam pipelines, and other facilities to ensure the safe operation of steam systems.

[0008] The design and selection of relief valves need to be determined according to specific application scenarios, including working medium, maximum allowable working pressure, environmental temperature, and other factors. Correct selection and installation of relief valves are crucial to ensuring the safety and reliability of the system.

[0009] In the assembly process of the relief valve, the assembly of the shell is involved. Currently, the assembly of the shell is mostly completed by manual operation, which requires a large amount of labor, has low production efficiency, and has safety hazards. SUMMARY

[0010] The main purpose of the present application is to provide a shell assembly module to solve the problem of manual assembly of the shell assembly in the related art.

[0011] In order to achieve the above-mentioned purpose, according to one aspect of the present application, a shell assembly module is provided, which comprises a visual detection part for detecting the position and direction of the shell part, and further comprises a base part for providing support for the assembly module.

[0012] A shell loading part for containing the shell part and conveying the shell part to the conveying part;

[0013] The conveying part is used for receiving the shell part conveyed by the shell loading part and conveying the shell part to the adjusting part, and is also used for conveying the alignment part;

[0014] The alignment part is used for containing the base part.

[0015] The adjusting part is used for adjusting the direction and position of the shell part and placing the shell part on the base part of the alignment part.

[0016] The hooking air cylinder is used for assembling the base part and the shell part.

[0017] Further, the base part comprises a bottom plate and a plurality of legs, the legs are fixedly arranged on the lower surface of the bottom plate, and the hooking air cylinder is fixedly arranged on the bottom plate.

[0018] Further, the shell loading part comprises a material cylinder group and a power group, the material cylinder group comprises a loading cylinder, a noise reduction cover and a discharge port, and the power group comprises a vibrating disc and a discharge conveying belt.

[0019] Further, the loading cylinder is used for containing the shell part, the noise reduction cover is arranged on the top of the loading cylinder and is hinged with the loading cylinder, the discharge port is arranged above the side surface of the loading cylinder, the vibrating disc is rotatably arranged in the interior of the loading cylinder and is used for dispersing the shell parts, and the discharge conveying belt is located in the discharge port and is used for conveying the shell parts to the loading cylinder.

[0020] Further, the conveying part comprises an alignment part conveying belt and a shell conveying belt, the alignment part conveying belt is rotatably arranged on the top of the bottom plate, and the shell conveying belt is rotatably arranged on the top of the bottom plate and is located at the end of the discharge conveying belt and receives the shell parts output by the discharge conveying belt.

[0021] Further, the alignment part comprises a paper clamping base and an alignment photoelectricity, the paper clamping base is fixedly arranged on the upper surface of the alignment part conveying belt and is used for containing the base part, and the alignment photoelectricity is fixedly arranged on the side surface of the paper clamping base and is used for detecting whether the base part is placed in place.

[0022] Further, the adjusting part comprises a servo sliding table, a grabbing clamp and a turntable, the grabbing clamp is fixedly connected with the servo sliding table, the servo sliding table is fixedly arranged on the bottom plate and is used for driving the grabbing clamp to move up and down and to clamp and loosen, and the turntable is rotatably arranged on the bottom plate.

[0023] Further, the visual detection part comprises a position detection camera and a direction detection camera, and the position detection camera and the direction detection camera are fixedly arranged on the bottom plate.

[0024] Further, the base part is sleeved on the shell part to form a hanging spring part, the shell part comprises a shell, a hanging spring hook and a sealing ring, the shell top is provided with a hole, the hanging spring hook is located in the hole and fixedly connected with the shell, and the sealing ring is fixedly arranged at the bottom of the outer circle of the shell.

[0025] Further, the base part comprises a voltage conversion paper, a spring group and a base group, the spring group comprises a spring ring and a spring, the base group comprises a plunger and a base, the plunger is fixedly arranged on the upper surface of the base, the bottom end of the spring is fixedly connected with the top end of the plunger, and the top end is fixedly connected with the spring ring, and the voltage conversion paper is sleeved outside the plunger and the spring.

[0026] Compared with the prior art, the shell assembly module has the following beneficial effects: the shell loading part is used for containing the shell part and conveying the shell part to the conveying part, the conveying part is used for receiving the shell part conveyed by the shell loading part and conveying the shell part to the adjusting part, the conveying part is also used for conveying the detecting part, the detecting part has a plurality of parts and is fixedly connected with the conveying part, the detecting part is used for containing the base part and can detect whether the base part is installed in place, the adjusting part is used for adjusting the direction and position of the shell part and placing the shell part on the base part of the detecting part, so that the shell part is sleeved on the base part in a predetermined direction, and the hook cylinder is used for assembling the base part and the shell part, the shell assembly module is fully automatically assembled, the demand for manual work is small, the production efficiency is high, and the safety hidden danger is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 The whole schematic diagram of the shell assembly module of the present application Figure One ;

[0028] Figure 2 The whole schematic diagram of the shell assembly module of the present application Figure Two ;

[0029] Figure 3 The structure schematic diagram of the hanging spring part of the shell assembly module of the present application

[0030] Figure 4 The structure schematic diagram of the shell part of the shell assembly module of the present application

[0031] Figure 5 The structure schematic diagram of the base part of the shell assembly module of the present application

[0032] Figure 6 The local enlarged schematic diagram of the shell assembly module of the present application Figure One ;

[0033] Figure 7 The local enlarged schematic diagram of the shell assembly module of the present application Figure Two ;

[0034] Figure 8This is a partially enlarged schematic diagram of the housing assembly module of the present invention. Figure Three ;

[0035] Figure 9 This is a partially enlarged schematic diagram of the housing assembly module of the present invention. Figure Four .

[0036] Illustration:

[0037] 1. Base section; 11. Base plate; 12. Support legs;

[0038] 2. Position detection camera;

[0039] 3. Orientation detection camera;

[0040] 4. Conveying section; 41. Conveyor belt for the projectile section; 42. Shell conveyor belt;

[0041] 5. Shell feeding section; 51. Feeding cylinder; 52. Noise reduction cover; 53. Vibrating plate; 54. Discharge port; 55. Discharge conveyor belt;

[0042] 6. Hook cylinder:

[0043] 7. Spring hanging part; 71. Housing; 72. Spring hook; 73. Sealing ring; 74. Pressure changing paper; 75. Spring ring; 76. Spring; 77. Plunger; 78. Base;

[0044] 8. Through-beam unit; 81. Paper clamping base; 82. Through-beam photoelectric sensor;

[0045] 9. Adjustment section; 91. Servo slide; 92. Gripper; 93. Turntable. Detailed Implementation

[0046] To further illustrate the technical means and effects of the present invention in achieving its intended purpose, the following detailed description of the specific implementation methods, structures, features, and effects of the present invention, in conjunction with the accompanying drawings and preferred embodiments, is provided below.

[0047] Please see Figures 1 to 9 This embodiment provides a housing assembly module, including a vision inspection unit for detecting the position and orientation of the housing part, and also includes a base part 1, which provides support for the assembly module;

[0048] The housing loading section 5 is used to hold the housing parts and transport the housing parts to the conveying section 4.

[0049] Conveying section 4 is used to receive the housing part conveyed by housing feeding section 5 and convey the housing part to adjusting section 9. Conveying section 4 is also used to convey the shooting section 8.

[0050] The opposite shooting part 8 is used for containing the base part, and a plurality of opposite shooting parts 8 are fixedly connected with the conveying part 4;

[0051] The adjusting part 9 is used for adjusting the direction and position of the shell part and placing the shell part on the base part of the opposite shooting part 8;

[0052] The hooking air cylinder 6 is used for assembling the base part and the shell part.

[0053] The base part 1 comprises a bottom plate 11 and a plurality of supporting legs 12, the supporting legs 12 are fixedly arranged on the lower surface of the bottom plate 11, the hooking air cylinder 6 is fixedly arranged on the bottom plate 11, a hooking clamp is arranged below the hooking air cylinder 6, the hooking air cylinder 6 drives the hooking clamp to stretch out and retract, and the spring ring 75 is pulled up and hung on the hooking spring 72.

[0054] The shell loading part 5 comprises a material cylinder group and a power group, the material cylinder group comprises a loading cylinder 51, a noise reduction cover 52 and a discharging port 54, and the power group comprises a vibrating disc 53 and a discharging conveying belt 55.

[0055] The loading cylinder 51 is used for containing the shell part, the noise reduction cover 52 is arranged on the top of the loading cylinder 51 and is hingedly connected with the loading cylinder 51, the noise reduction cover 52 is used for reducing the noise generated when the vibrating disc 53 vibrates, the discharging port 54 is arranged on the upper side of the loading cylinder 51, the vibrating disc 53 is rotatably arranged in the loading cylinder 51 and is used for dispersing the shell parts, the discharging conveying belt 55 is located in the discharging port 54 and is used for conveying the shell parts to the loading cylinder 51, and a motor and an eccentric wheel are arranged below the vibrating disc 53, the eccentric wheel is in contact with the vibrating disc 53, the motor drives the eccentric wheel to rotate, the eccentric wheel drives the vibrating disc 53 to vibrate, and the shell parts in the loading cylinder 51 are dispersed, so as to be conveniently conveyed by the discharging conveying belt 55.

[0056] The conveying part 4 comprises an opposite shooting part conveying belt 41 and a shell conveying belt 42, the opposite shooting part conveying belt 41 is rotatably arranged on the top of the bottom plate 11, the shell conveying belt 42 is rotatably arranged on the top of the bottom plate 11 and is located at the end of the discharging conveying belt 55, and the shell conveying belt 42 receives the shell parts output by the discharging conveying belt 55, one end of the opposite shooting part conveying belt 41 is provided with a motor and a pulley, the other end is provided with a pulley, the opposite shooting part conveying belt 41 is sleeved on the two pulleys, the motor drives the pulley to rotate, so as to drive the opposite shooting part conveying belt 41 to rotate, one end of the shell conveying belt 42 is provided with a motor and a pulley, the other end is provided with a pulley, the shell conveying belt 42 is sleeved on the two pulleys, the motor drives the pulley to rotate, so as to drive the shell conveying belt 42 to rotate.

[0057] The opposite shooting part 8 comprises a paper clamping base 81 and an opposite shooting photoelectricity 82, the paper clamping base 81 is fixedly arranged on the upper surface of the opposite shooting part conveying belt 41 and is used for containing the base part, and the opposite shooting photoelectricity 82 is fixedly arranged on the side of the paper clamping base 81 and is used for detecting whether the base part is placed in place.

[0058] The adjusting part 9 comprises a servo slide 91, a gripper 92 and a rotating disc 93. The gripper 92 is fixedly connected with the servo slide 91, and the servo slide 91 is fixedly arranged on the bottom plate 11 and used for driving the gripper 92 to move up and down and to clamp and loosen. The rotating disc 93 is rotatably arranged on the bottom plate 11.

[0059] The visual detection part comprises a position detection camera 2 and a direction detection camera 3, and both of them are fixedly arranged on the bottom plate 11.

[0060] When the base part is sleeved on the shell part, the shell part and the base part are combined to form the hanging spring part 7. The shell part comprises a shell 71, a hanging spring hook 72 and a sealing ring 73. The shell 71 is provided with a hole at the top, and the hanging spring hook 72 is located in the hole and fixedly connected with the shell 71. The sealing ring 73 is fixedly arranged at the bottom of the outer circle of the shell 71, so as to increase the sealing property of the bottom of the shell 71.

[0061] The base part comprises a variable voltage paper 74, a spring group and a base group. The spring group comprises a spring ring 75 and a spring 76, and the base group comprises a plunger 77 and a base 78. The plunger 77 is fixedly arranged on the upper surface of the base 78. The bottom end of the spring 76 is fixedly connected with the top end of the plunger 77, and the top end is fixedly connected with the spring ring 75. The variable voltage paper 74 is sleeved outside the plunger 77 and the spring 76.

[0062] Open the noise reduction cover 52, put the shell 71 into the feeding cylinder 51, cover the noise reduction cover 52, start the motor in the feeding cylinder 51, the motor drives the vibration disc 53 to vibrate, disperses the shell 71, starts the motor at the end of the discharging conveyor belt 55, the motor drives the discharging conveyor belt 55 to rotate, the shell 71 dispersed by the vibration disc 53 is sent out from the feeding cylinder 51, enters the shell conveyor belt 42, and is transported to the turntable 93 by the shell conveyor belt 42, at the same time, the irradiation part conveyor belt 41 starts to run, the irradiation part 8 with the base part is transported forward, when the position detection camera 2 detects that the shell 71 is located in the middle of the turntable 93, the position detection camera 2 sends a signal to the motor under the turntable 93, the motor is started, drives the turntable 93 to rotate the shell 71, when the direction detection camera 3 detects that the shell 71 on the turntable 93 turns to the set direction, the direction detection camera 3 sends a signal to the servo sliding table 91, the servo sliding table 91 is started, drives the grab 92 to clamp the shell 71 on the turntable 93, moves to above the base part, the servo sliding table 91 drives the grab 92 to descend, puts the shell 71 on the base part on the irradiation part 8, when the irradiation photoelectric 82 detects that the shell 71 reaches the predetermined position, the irradiation photoelectric 82 sends a signal to the servo sliding table 91, the servo sliding table 91 drives the grab 92 to loosen the shell 71 and rises, prepares for the next round of clamping work; The base part with the shell 71 forms the spring hanging part 7, continues to advance with the irradiation part 8, when the spring hanging part 7 reaches below the hook cylinder 6, the piston rod of the hook cylinder 6 extends, the hook of the piston rod bottom extends into the shell 71, and the spring ring 75 is hung, the piston rod of the hook cylinder 6 retracts, pulls the spring 76 to elongate, and hangs the spring ring 75 on the spring hook 72, completes the assembly of the shell 71.

[0063] The above is only the preferred embodiment of the present application, not any form of limitation on the present application, although the present application has been disclosed as above with the preferred embodiment, however, not to limit the present application, any person skilled in the art, without departing from the technical solution range of the present application, can make some changes or modifications as equivalent embodiments with the above disclosed technical content, but as long as it does not deviate from the technical solution content of the present application, any brief introduction, modification, equivalent change and modification of the above embodiment according to the technical essence of the present application, still belongs to the range of the technical solution of the present application.

Claims

1. A housing assembly module, including a vision inspection unit, characterized in that, The visual detection unit is used to detect the position and orientation of the housing portion, and also includes: The base portion (1) provides support for the assembly module; The shell loading section (5) is used to hold the shell and transport the shell to the conveying section (4); The conveying unit (4) is used to receive the housing part conveyed by the housing feeding unit (5) and convey the housing part to the adjusting unit (9). The conveying unit (4) is also used to convey the shooting unit (8). There are several opposing parts (8), all of which are fixedly connected to the conveying part (4). The opposing parts (8) are used to hold the base. Adjustment part (9), the adjustment part (9) is used to adjust the direction and position of the housing part and place the housing part on the base of the shooting part (8); Hook cylinder (6), said hook cylinder (6) is used to assemble the base and the housing part; When the base is fitted onto the housing part, it is combined to form a hanging spring part (7). The housing part includes a housing (71), a hanging spring hook (72) and a sealing ring (73). The top of the housing (71) is provided with a hole. The hanging spring hook (72) is located in the hole and is fixedly connected to the housing (71). The sealing ring (73) is fixedly provided at the bottom of the outer ring of the housing (71). The base includes a pressure-changing paper (74), a spring assembly, and a base assembly. The spring assembly includes a spring coil (75) and a spring (76). The base assembly includes a plunger (77) and a base (78). The plunger (77) is fixedly disposed on the upper surface of the base (78). The bottom end of the spring (76) is fixedly connected to the top end of the plunger (77), and the top end is fixedly connected to the spring coil (75). The pressure-changing paper (74) is sleeved over the plunger (77) and the spring (76).

2. The housing assembly module according to claim 1, characterized in that, The base part (1) includes a base plate (11) and several legs (12). The legs (12) are all fixedly mounted on the lower surface of the base plate (11), and the hook cylinder (6) is fixedly mounted on the base plate (11).

3. The housing assembly module according to claim 2, characterized in that, The housing loading section (5) includes a material cylinder assembly and a power assembly. The material cylinder assembly includes a loading cylinder (51), a noise reduction cover (52), and a discharge port (54). The power assembly includes a vibrating plate (53) and a discharge conveyor belt (55).

4. The housing assembly module according to claim 3, characterized in that, The feeding cylinder (51) is used to hold the shell part. The noise reduction cover (52) is located on the top of the feeding cylinder (51) and is hinged to the feeding cylinder (51). The discharge port (54) is located above the side of the feeding cylinder (51). The vibrating plate (53) is rotatably located inside the feeding cylinder (51) to disperse the shell part. The discharge conveyor belt (55) is located inside the discharge port (54) to send the shell part to the feeding cylinder (51) for transportation.

5. The housing assembly module according to claim 3, characterized in that, The conveying section (4) includes a through-beam conveyor belt (41) and a housing conveyor belt (42). The through-beam conveyor belt (41) is rotatably mounted on the top of the base plate (11), and the housing conveyor belt (42) is rotatably mounted on the top of the base plate (11) and located at the end of the discharge conveyor belt (55) to receive the housing portion output by the discharge conveyor belt (55).

6. The housing assembly module according to claim 5, characterized in that, The photoelectric unit (8) includes a paper clamping base (81) and a photoelectric sensor (82). The paper clamping base (81) is fixedly disposed on the upper surface of the photoelectric unit conveyor belt (41) for holding the base. The photoelectric sensor (82) is fixedly disposed on the side of the paper clamping base (81) for detecting whether the base is placed in place.

7. The housing assembly module according to claim 2, characterized in that, The adjustment unit (9) includes a servo slide (91), a gripper (92) and a turntable (93). The gripper (92) is fixedly connected to the servo slide (91). The servo slide (91) is fixedly mounted on the base plate (11) and is used to drive the gripper (92) to move up and down and to clamp and release. The turntable (93) is rotatably mounted on the base plate (11).

8. The housing assembly module according to claim 7, characterized in that, The visual detection unit includes a position detection camera (2) and a direction detection camera (3), both of which are fixedly mounted on the base plate (11).

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