A rubber asphalt preparation device

By using components such as a rotating shaft, screening plate, and cutter in the rubber asphalt preparation device, uniform distribution and quantitative feeding of rubber particles are achieved, solving the problems of low melting efficiency and clogging in existing devices, and improving the melting efficiency and utilization rate of rubber asphalt.

CN119567457BActive Publication Date: 2025-12-09INNER MONGOLIA ROAD & BRIDGE ENG TECH INSPECTION CO LTD
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Patent Information

Application Number
CN202510112035.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-09
Estimated Expiration
2045-01-24

AI Technical Summary

Technical Problem

Existing rubber asphalt preparation equipment cannot achieve quantitative feeding during the feeding process, resulting in low melting efficiency, unstable quality, and easy blockage, which increases the labor intensity of workers.

Method used

The preparation mechanism, which includes a rotating shaft, screening plate, cutter, feeding tray and auxiliary components, ensures that the rubber particles are evenly distributed and heated to melt through cutting, screening and quantitative feeding, preventing blockage and improving melting efficiency.

Benefits of technology

It achieves uniform distribution and quantitative feeding of rubber granules, improves heating and melting efficiency, shortens melting time, reduces the risk of blockage, and increases the utilization rate of rubber asphalt.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The application relates to the technical field of crushing equipment, and particularly discloses a preparation device for rubber asphalt, which comprises a preparation cylinder provided with an inlet and an outlet, a heating plate arranged at the bottom of the preparation cylinder, and a preparation mechanism arranged in the preparation cylinder; the preparation mechanism comprises a rotating shaft, a screening plate, a discharging disc, a plurality of cutters equidistantly arranged along the circumferential direction of the rotating shaft, through holes formed in the discharging disc, and a driving assembly used for driving the rotating shaft to rotate; the rotating shaft is rotationally connected with the preparation cylinder; the screening plate is connected with the preparation cylinder; the discharging disc is fixedly connected with the rotating shaft, the discharging disc is arranged below the screening plate, and the discharging disc is attached to the screening plate; and the cutters are fixedly connected with the rotating shaft and arranged above the screening plate. The preparation device can solve the problem that the existing preparation device cannot quantitatively discharge rubber asphalt.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of crushing equipment, and particularly relates to a preparation device for rubber asphalt. BACKGROUND

[0002] The rubber asphalt is formed by processing waste tires into rubber powder particles, combining according to a certain coarse-fine gradation ratio, adding various high polymer modifiers, and fully mixing and reacting with base asphalt at a certain high temperature. At present, the rubber asphalt needs to be taken out from the inside of the reaction kettle after preparation, but the molten rubber asphalt has certain viscosity and is easy to block the discharge port on the side wall of the reaction kettle, which is not convenient for workers to take out the rubber asphalt.

[0003] To solve the above problems, a rubber asphalt preparation device is disclosed in Chinese Patent No. CN116870852A, which comprises a base, a cover and a reaction kettle. The base is provided with oppositely distributed supports, the reaction kettle is rotationally connected with the supports and is connected with a rotating mechanism, the rotating mechanism is used to drive the rotation of the reaction kettle, the cover is connected with the base through oppositely distributed extension rods, and a crushing mechanism is arranged on the cover and used to crush the rubber asphalt. A heating mechanism is arranged at the bottom of the reaction kettle. The device melts the rubber asphalt through the heating mechanism at the bottom of the reaction kettle, and during the preparation of the rubber asphalt, the cover is closed, and then the rubber asphalt is crushed by the crushing mechanism, so that the rubber asphalt can be fully melted. When the rubber asphalt is prepared, the cover is driven upward by the extension rods, the rotating mechanism drives the rotation of the reaction kettle, and then the reaction kettle is inclined. At this time, the rubber asphalt can flow out from the inside of the reaction kettle, which is convenient for workers to take out the rubber asphalt in the reaction kettle.

[0004] The above device has the following problems in actual use: When the device is used, the feeding of the rubber asphalt is mainly performed by workers. Therefore, if the workers place a large amount of rubber asphalt at a time during the feeding of the rubber asphalt into the reaction kettle, the melting effect of the heating mechanism will be weakened, the flow efficiency of the hot gas between the rubber asphalt will be low, and the melting quality of the rubber asphalt will be affected. If the workers place a small amount of rubber asphalt at a time, the melting efficiency will be reduced and the melting time will be prolonged. In addition, if the workers place a certain amount of rubber asphalt into the reaction kettle at a time, the working intensity of the workers will be increased. With the passage of time, the workers will feel tired. On the one hand, the workers cannot control the amount of rubber asphalt, which brings certain troubles to the melting operation of the rubber asphalt. On the other hand, the rubber asphalt will fall and the utilization rate of the rubber asphalt will be reduced. SUMMARY

[0005] The rubber asphalt preparation device solves the problem that the existing preparation device cannot quantitatively discharge rubber asphalt.

[0006] To achieve the above object, the present application adopts the following technical scheme: a rubber asphalt preparation device, comprising a preparation cylinder with an inlet and an outlet, a heating plate arranged at the bottom of the preparation cylinder, and a preparation mechanism arranged in the preparation cylinder; the preparation mechanism comprises a rotating shaft, a screening plate, a discharging disc, a plurality of cutters equidistantly arranged along the circumferential direction of the rotating shaft, a through hole arranged on the discharging disc, a driving assembly for driving the rotating shaft to rotate; the rotating shaft is rotatably connected with the preparation cylinder; the screening plate is connected with the preparation cylinder; the discharging disc is fixedly connected with the rotating shaft and located below the screening plate; the cutters are fixedly connected with the rotating shaft and located above the screening plate.

[0007] Further, the preparation mechanism further comprises an auxiliary assembly; the auxiliary assembly comprises an arc-shaped block, a sliding plate, an auxiliary block, a sliding groove arranged on the arc-shaped block, and a moving unit for driving the sliding plate to do vertical reciprocating motion; the arc-shaped block is connected with the discharging disc; the sliding plate is slidably connected with the sliding groove; the auxiliary block is fixedly connected with the long plate; the screening plate is provided with a guide element; the guide element comprises a guide cylinder, a guide block, and a first spring; the guide cylinder is fixedly connected with the preparation cylinder; one end of the guide block is slidably connected with the guide cylinder, and the other end of the guide block is fixedly connected with the screening plate; the two ends of the first spring are connected with the guide cylinder and the guide block respectively; the screening plate is located on the movement track of the auxiliary block.

[0008] Further, the auxiliary assembly further comprises an auxiliary unit; the auxiliary unit comprises an auxiliary plate, a plurality of elastic blocks equidistantly arranged along the length direction of the auxiliary plate, a groove arranged on the auxiliary block, and an auxiliary unit for driving the auxiliary plate to do vertical reciprocating motion; the auxiliary plate is vertically slidably connected with the groove; the elastic blocks are fixedly connected with the auxiliary plate and can slide in and out of the screen holes of the screening plate.

[0009] Further, the auxiliary assembly further comprises a linkage unit; the linkage unit comprises an arc-shaped guide cylinder, an arc-shaped guide block, and a linkage unit for driving the arc-shaped guide block to do reciprocating motion along the arc length direction of the arc-shaped guide cylinder; the arc-shaped guide cylinder is fixedly connected with the discharging disc, and the arc-shaped guide block is slidably connected with the arc-shaped guide cylinder; the arc-shaped block is fixedly connected with the arc-shaped guide block.

[0010] Further, the device further comprises a crushing unit; the crushing unit comprises a first connecting block, a short shaft, a crushing shaft, a first gear, a first arc-shaped rack, a belt, and a plurality of crushing knives equidistantly arranged along the circumferential direction of the crushing shaft; the first connecting block is fixedly connected with the rotating shaft; the crushing shaft and the short shaft are rotatably connected with the first connecting block; the first gear is fixedly connected with the short shaft; the first arc-shaped rack is fixedly connected with the arc-shaped block and engaged with the first gear; the two ends of the belt are sleeved on the short shaft and the crushing shaft respectively; the crushing knives are fixedly connected with the crushing shaft.

[0011] Further, the dispersion part is arranged on the arc-shaped block; the dispersion part comprises a dispersion shaft, a dispersion block, and a power unit for driving the dispersion shaft to rotate back and forth; the dispersion shaft is rotationally connected with the arc-shaped block; the dispersion block is fixedly connected with the dispersion shaft, and the dispersion block is located below the crushing knife.

[0012] Further, the diffusion part is arranged on the arc-shaped block; the diffusion part comprises a sliding block, a limiting block, an arc-shaped moving block, a plurality of diffusion blocks equidistantly arranged along the arc length direction of the arc-shaped moving block, an arc-shaped slot opened on the arc-shaped block, a limiting hole opened on the limiting block, a driving unit for driving the sliding block to move back and forth along the arc length direction of the arc-shaped slot, and a movement unit for driving the arc-shaped moving block to move back and forth vertically; the sliding block is slidingly connected with the arc-shaped slot; the limiting block is fixedly connected with the sliding block; the arc-shaped moving block is slidingly connected with the limiting hole; the diffusion blocks are fixedly connected with the arc-shaped moving block, and the diffusion blocks are located below the dispersion block.

[0013] Further, a plurality of stirring shafts are equidistantly arranged along the length direction of the diffusion block; the stirring shafts are fixedly connected with the diffusion block.

[0014] Further, an annular rack is fixedly connected to the inner wall of the preparation cylinder; the movement part comprises a rotating shaft, a first cam, a second gear, and a second spring; the rotating shaft is rotationally connected with the arc-shaped block; the first cam and the second gear are fixedly connected with the rotating shaft; the first cam abuts against the sliding plate; the second gear is engaged with the annular rack; and the two ends of the second spring are connected with the sliding plate and the sliding groove, respectively.

[0015] Further, the auxiliary unit comprises an auxiliary shaft, a first rack, a third gear, a second cam, a side plate, a third spring, and a side hole opened on the auxiliary block; the auxiliary shaft is rotationally connected with the sliding plate; the first rack is fixedly connected with the arc-shaped block; the third gear and the second cam are fixedly connected with the auxiliary shaft; the third gear is engaged with the first rack; the side hole is communicated with the groove; the side plate is slidingly connected with the side hole; the side plate is fixedly connected with the auxiliary plate; the second cam abuts against the side plate; and the two ends of the third spring are connected with the auxiliary plate and the groove, respectively.

[0016] The principle and advantages of the present scheme are as follows:

[0017] The rubber asphalt on the screening plate is cut by the cutter; during the cutting of the cutter, the rubber asphalt is cut into a plurality of rubber particles, and is screened by the screening plate; the rubber particles with qualified particle size fall through the screening plate into the bottom of the preparation cylinder for heating and melting; the rubber particles with unqualified particle size are retained on the screening plate, so that they are cut again by the cutter until the particle size of the rubber particles is qualified.

[0018] The feeding disc rotates synchronously with the rotating shaft during the screening of the rubber asphalt, thereby changing the position of the through hole communicated with the screening plate, so that the feeding position of the rubber particles changes constantly. Through the above movement, the rubber particles are uniformly distributed at the bottom of the preparation cylinder, thereby enhancing the melting effect of the heating plate on the rubber asphalt and improving the melting efficiency of the heating plate.

[0019] By changing the position of the through hole communicated with the feeding disc, the rubber particles can be intermittently and quantitatively dropped at the bottom of the preparation cylinder, on the one hand, realizing small-batch and intermittent feeding, thereby ensuring that the heating plate can melt the rubber particles comprehensively and completely during the melting process, on the other hand, since the amount of rubber particles dropped is moderate, the hot gas can efficiently circulate among the rubber particles in the molten state, thereby speeding up the melting speed of the rubber particles, i.e., further enhancing the melting effect of the rubber particles and shortening the melting time.

[0020] The screening plate can be shaken under the vertical reciprocating movement of the auxiliary block. During the shaking of the screening plate, the rubber particles blocked in the screen hole can be made to do vertical reciprocating movement, thereby ensuring that the rubber particles will not be blocked in the screen hole, enhancing the screening effect of the screen hole and improving the screening efficiency of the screen hole. Moreover, during the shaking of the screening plate, the position of the rubber asphalt accumulated on the screening plate can be changed, so that the rubber asphalt is more uniformly and comprehensively distributed on the screening plate, further enhancing the cutting effect of the cutter and improving the cutting efficiency.

[0021] During the vertical reciprocating movement of the auxiliary block, the elastic block can do vertical reciprocating movement relative to the auxiliary block. During the vertical reciprocating movement of the elastic block, the elastic block has a certain force, and the elastic block can extend into the screen hole, thereby the elastic block pushes the rubber particles blocked in the screen hole to do vertical movement and finally falls on the screening plate, thereby realizing cleaning of the rubber particles blocked in the screen hole and ensuring that the rubber particles will not be blocked in the screen hole.

[0022] The auxiliary block is driven by the arc-shaped block to do reciprocating movement along the arc length direction of the arc-shaped guide cylinder, thereby the auxiliary block can preliminarily scatter the rubber particles during the movement of the rubber particles from top to bottom, so that the rubber particles are dispersed and fall within the action range of the crushing cutter, thereby preparing for secondary crushing of the rubber particles, thereby enhancing the action effect of the crushing cutter and improving the crushing efficiency of the crushing cutter.

[0023] After the rubber particles are scattered by the auxiliary block, the crushing cutter performs secondary crushing on the rubber particles, so that the particle size of the rubber particles is reduced again, thereby realizing finishing of the crushing of the rubber particles. Through the above movement, after the particle size of the rubber particles is reduced again, the heating and melting effect of the heating plate on the rubber particles can be further enhanced, and the heating and melting efficiency can be improved.

[0024] The rubber particles are dispersed by the dispersing block after being secondly crushed, the diffusion block reciprocates along the arc length direction of the arc-shaped groove and the vertical reciprocation of the arc-shaped block, so that the diffusion block has stronger force and beating effect, the diffusion block can further diffuse the rubber particles, and the rubber particles are more evenly dispersed in the preparation cylinder, that is, the dispersion effect of the rubber particles is ensured, and the dispersion efficiency of the rubber particles is improved.

[0025] The rubber particles are dispersed by the dispersing block after being secondly crushed, the diffusion block reciprocates along the arc length direction of the arc-shaped groove and the vertical reciprocation of the arc-shaped block, so that the diffusion block has stronger force and beating effect, the diffusion block can further diffuse the rubber particles, and the rubber particles are more evenly dispersed in the preparation cylinder, that is, the dispersion effect of the rubber particles is ensured, and the dispersion efficiency of the rubber particles is improved.

[0026] During the movement of the diffusion block, the stirring shaft moves synchronously. During the circumferential movement of the stirring shaft, the molten rubber particles are continuously stirred, the melting effect of the rubber particles is enhanced, and the melting efficiency of the rubber particles is improved. At the same time, during the movement of the stirring shaft along the arc length direction of the arc-shaped groove and the vertical reciprocation of the stirring shaft, the stirring shaft can draw several grooves in the molten rubber particles. The grooves can increase the contact area of the molten rubber particles and the hot gas, further shorten the melting time of the rubber particles, and improve the melting quality of the rubber particles; and the grooves can also widen the flow range of the hot gas, so that the hot gas can flow efficiently in the molten rubber particles, thereby enhancing the melting effect of the hot gas on the rubber particles and improving the melting efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0027] Figure 1 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device.

[0028] Figure 2 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device. Figure 1 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device.

[0029] Figure 3 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device. Figure 2 It is an enlarged view of A in the figure.

[0030] Figure 4 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device. Figure 2 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device.

[0031] Figure 5 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device. Figure 4 It is an enlarged view of B in the figure.

[0032] Figure 6 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device. Figure 4 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device.

[0033] Figure 7 It is a structure schematic view of the preparation cylinder of the embodiment of the rubber asphalt preparation device.Figure 6 Enlarged view at C.

[0034] Figure 8 For Figure 6 Enlarged view at D.

[0035] Figure 9 For Figure 6 Enlarged view at E.

[0036] Figure 10 For Figure 6 Structural schematic view in front view.

[0037] Figure 11 For Figure 10 Enlarged view at F.

[0038] Figure 12 For Figure 4 Partial structural schematic view in bottom view.

[0039] Figure 13 For Figure 12 Enlarged view at G. DETAILED DESCRIPTION

[0040] The following is further explained in detail through specific embodiments:

[0041] The reference signs in the drawings of the specification include: preparation cylinder 1, heating plate 2, rotating shaft 3, screening plate 4, discharging disc 5, motor box 6, conduit 7, arc-shaped block 8, sliding plate 9, auxiliary block 10, guide cylinder 11, guide block 12, auxiliary plate 13, elastic block 14, arc-shaped guide cylinder 15, arc-shaped guide block 16, first connecting block 17, short shaft 18, crushing shaft 19, first gear wheel 20, first arc-shaped gear rack 21, belt 22, crushing knife 23, dispersing shaft 24, dispersing block 25, sliding block 26, limiting block 27, diffusion block 28, stirring shaft 29, annular gear rack 30, rotating shaft 31, first cam 32, second gear wheel 33, second spring 34, auxiliary shaft 35, first gear rack 36, third gear wheel 37, second cam 38, side plate 39, second connecting block 40, linkage shaft 41, fourth gear wheel 42, fifth gear wheel 43, second arc-shaped gear rack 44, fixed block 45, second gear rack 46, power shaft 47, sixth gear wheel 48, incomplete bevel gear 49, first bevel gear 50, second bevel gear 51, arc-shaped groove 52, vertical block 53, pressing-down block 54, arc-shaped plate 55, sixth spring 56, cutter 57, third arc-shaped gear rack 58, arc-shaped moving block 59, third gear rack 60.

[0042] The embodiments are substantially as shown in the accompanying Figure 1 , 2 , 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13:

[0043] The embodiment of the application provides a preparation device for rubber asphalt, which comprises a preparation cylinder 1 provided with an inlet and an outlet, a sealing cover is arranged at the inlet, a guide pipe 7 is arranged at the outlet, a heating plate 2 is arranged at the bottom of the preparation cylinder 1, and a preparation mechanism is arranged in the preparation cylinder 1; the preparation mechanism comprises a rotating shaft 3, a screening plate 4, a discharging disc 5, a plurality of cutters 57 which are equidistantly arranged along the circumferential direction of the rotating shaft 3, through holes which are arranged on the discharging disc 5, and a driving assembly which is used for driving the rotating shaft 3 to rotate; the rotating shaft 3 is rotationally connected with the preparation cylinder 1; the screening plate 4 is connected with the inner wall of the preparation cylinder 1; the discharging disc 5 is fixedly connected with the rotating shaft 3, the discharging disc 5 is located below the screening plate 4, and the discharging disc 5 is attached to the screening plate 4; the cutters 57 are fixedly connected with the rotating shaft 3, and the cutters 57 are located above the screening plate 4; the shape of the through holes is fan-shaped.

[0044] The driving assembly comprises a motor box 6 and a motor; the motor box 6 is fixedly connected with the outer wall of the bottom of the preparation cylinder 1, the motor is arranged in the preparation cylinder 1, and the motor is fixedly connected with the motor box 6; the rotating shaft 3 extends into the motor box 6, and the output shaft of the motor is fixedly connected with the rotating shaft 3.

[0045] The preparation mechanism further comprises an auxiliary assembly; the auxiliary assembly comprises an arc-shaped block 8, a sliding plate 9, an auxiliary block 10, a sliding groove which is arranged on the arc-shaped block 8, and a moving unit which is used for driving the sliding plate 9 to do vertical reciprocating motion; the arc-shaped block 8 is connected with the discharging disc 5; the sliding plate 9 is in sliding connection with the sliding groove; the auxiliary block 10 is fixedly connected with the long plate; the screening plate 4 is provided with a guide element; the number of the guide elements is two, and the two guide elements are symmetrically arranged on the two sides of the screening plate 4 along the radial direction of the screening plate 4; the guide element comprises a guide cylinder 11, a guide block 12 and a first spring; the guide cylinder 11 is fixedly connected with the inner wall of the preparation cylinder 1; one end of the guide block 12 is in sliding connection with the inner wall of the guide cylinder 11, and the other end of the guide block 12 is fixedly connected with the screening plate 4; the first spring is located in the guide cylinder 11, and the two ends of the first spring are connected with the guide block 12 and the inner wall of the guide cylinder 11 respectively; the screening plate 4 is located on the motion track of the auxiliary block 10.

[0046] The auxiliary assembly further comprises an auxiliary unit; the auxiliary unit comprises an auxiliary plate 13, a plurality of elastic blocks 14 which are equidistantly arranged along the length direction of the auxiliary plate 13, a groove which is arranged on the top of the auxiliary block 10, and an auxiliary unit which is used for driving the auxiliary plate 13 to do vertical reciprocating motion; the auxiliary plate 13 is in vertical sliding connection with the groove; the elastic blocks 14 are fixedly connected with the auxiliary plate 13, the free ends of the elastic blocks 14 are higher than the top of the auxiliary block 10, and the elastic blocks 14 can slide in and out of the screen holes of the screening plate 4.

[0047] The auxiliary assembly further comprises a linkage unit; the linkage unit comprises an arc-shaped guide cylinder 15, an arc-shaped guide block 16 and a linkage unit which is used for driving the arc-shaped guide block 16 to do reciprocating motion along the arc length direction of the arc-shaped guide cylinder 15; the arc-shaped guide cylinder 15 is fixedly connected with the bottom of the discharging disc 5, the arc-shaped guide block 16 is in sliding connection with the inner wall of the arc-shaped guide cylinder 15; the arc-shaped block 8 is fixedly connected with the top of the arc-shaped guide block 16.

[0048] The crushing part comprises a first connecting block 17, a short shaft 18, a crushing shaft 19, a first gear 20, a first arc-shaped rack 21, a belt 22, and a plurality of crushing knives 23 equidistantly arranged along the circumferential direction of the crushing shaft 19; the first connecting block 17 is fixedly connected with the rotating shaft 3; the crushing shaft 19 and the short shaft 18 are both rotationally connected with the first connecting block 17; the crushing shaft 19 is located below the sliding plate 9; the first gear 20 is fixedly connected with the short shaft 18; the first arc-shaped rack 21 is fixedly connected with the arc-shaped block 8 and is engaged with the first gear 20; the two ends of the belt 22 are sleeved on the short shaft 18 and the crushing shaft 19, respectively; and the crushing knives 23 are fixedly connected with the crushing shaft 19.

[0049] The dispersing part comprises a dispersing shaft 24 and a dispersing block 25; the dispersing shaft 24 is rotationally connected with the arc-shaped block 8; and the dispersing block 25 is fixedly connected with the dispersing shaft 24 and is located below the crushing knives 23.

[0050] The dispersing part comprises a dispersing shaft 24 and a dispersing block 25; the dispersing shaft 24 is rotationally connected with the arc-shaped block 8; and the dispersing block 25 is fixedly connected with the dispersing shaft 24 and is located below the crushing knives 23.

[0051] A plurality of stirring shafts 29 are equidistantly arranged along the length direction of the diffusion block 28; and the stirring shafts 29 are fixedly connected with the diffusion block 28.

[0052] The inner wall of the preparation cylinder 1 is fixedly connected with an annular rack 30; the moving part comprises a rotating shaft 31, a first cam 32, a second gear 33, and a second spring 34; the rotating shaft 31 is rotationally connected with the arc-shaped block 8; the first cam 32 and the second gear 33 are both fixedly connected with the rotating shaft 31; the first cam 32 is in abutment with the sliding plate 9; the second gear 33 is engaged with the annular rack 30; and the second spring 34 is located in the side groove and has two ends connected with the sliding plate 9 and the sliding groove, respectively.

[0053] The auxiliary unit comprises an auxiliary shaft 35, a first rack 36, a third gear 37, a second cam 38, a side plate 39, a third spring, a side hole opened on the auxiliary block 10; the auxiliary shaft 35 is rotationally connected with the slide plate 9; the first rack 36 is fixedly connected with the arc-shaped block 8; the third gear 37 and the second cam 38 are fixedly connected with the auxiliary shaft 35; the third gear 37 is engaged with the first rack 36; the side hole is communicated with the groove; the side plate 39 is slidingly connected with the side hole; the side plate 39 is fixedly connected with the auxiliary plate 13; the second cam 38 is abutted against the side plate 39; the side plate 39 can make vertical reciprocating movement along the length direction of the side hole; the two ends of the third spring are connected with the auxiliary plate 13 and the groove respectively.

[0054] The linkage unit comprises a second connecting block 40, a linkage shaft 41, a fourth gear 42, a fifth gear 43, a second arc-shaped rack 44, a fourth spring, third arc-shaped racks 58 symmetrically arranged on both sides in the radial direction of the preparation cylinder 1; the second connecting block 40 is fixedly connected with the rotating shaft 3; the linkage shaft 41 is rotationally connected with the second connecting block 40; the fourth gear 42 and the fifth gear 43 are fixedly connected with the linkage shaft 41; the second arc-shaped rack 44 is fixedly connected with the arc-shaped guide block 16; the second arc-shaped rack 44 is engaged with the fourth gear 42; the third arc-shaped rack 58 is fixedly connected with the inner wall of the preparation cylinder 1; the fifth gear 43 is engaged with the third arc-shaped rack 58; the fourth spring is located in the arc-shaped guide cylinder 15; the two ends of the fourth spring are connected with the arc-shaped guide block 16 and the inner wall of the arc-shaped guide cylinder 15 respectively.

[0055] The power unit comprises a fixed block 45, a second rack 46, a power shaft 47, a sixth gear 48, an incomplete bevel gear 49, a first bevel gear 50, a second bevel gear 51; the two ends of the fixed block 45 are fixedly connected with the slide plate 9 and the second rack 46 respectively; the power shaft 47 is rotationally connected with the arc-shaped block 8; the sixth gear 48 and the incomplete bevel gear 49 are fixedly connected with the power shaft 47; the sixth gear 48 is engaged with the second rack 46; the first bevel gear 50 and the second bevel gear 51 are fixedly connected with the dispersion shaft 24; the incomplete bevel gear 49 is located between the first bevel gear 50 and the second bevel gear 51; the first bevel gear 50 and the second bevel gear 51 can be engaged with the incomplete bevel gear 49; when the incomplete bevel gear 49 is engaged with the first bevel gear 50, the incomplete bevel gear 49 is not engaged with the second bevel gear 51; when the incomplete bevel gear 49 is engaged with the second bevel gear 51, the incomplete bevel gear 49 is not engaged with the first bevel gear 50.

[0056] The driving unit is a fifth spring; the fifth spring is located in the arc-shaped groove 52; the two ends of the fifth spring are connected with the arc-shaped groove 52 and the slide block 26 respectively; the first cam 32 is abutted against the slide block 26.

[0057] The movement unit comprises a vertical block 53, a third rack 60, a pressing block 54, an arc-shaped plate 55, and a sixth spring 56; the vertical block 53 is fixedly connected with the arc-shaped block 8; the third rack 60 is in vertical sliding connection with the vertical block 53; the sixth gear 48 is located between the second rack 46 and the third rack 60, and the third rack 60 is in engagement with the sixth gear 48. The movement direction of the second rack 46 is opposite to that of the third rack 60; the pressing block 54 is fixedly connected with the third rack 60; the arc-shaped plate 55 is fixedly connected with the arc-shaped moving block 59, and the pressing block 54 is located above the arc-shaped plate 55 and abuts against the arc-shaped plate 55, the arc-shaped plate 55 is located on the movement track of the pressing block 54; the sixth spring 56 is located in the limiting hole, and the two ends of the sixth spring 56 are connected with the arc-shaped moving block 59 and the limiting hole respectively.

[0058] Specific implementation process:

[0059] After the sealing cover is opened, the rubber asphalt is put into the preparation cylinder 1. After the rubber asphalt is placed, the sealing cover is closed, and the motor and the heating plate 2 are started. During the rotation of the motor, the output shaft of the motor drives the rotating shaft 3 to rotate. During the rotation of the rotating shaft 3, the cutter 57 rotates synchronously. During the rotation of the cutter 57, the rubber asphalt is cut into a plurality of rubber particles, and is screened by the screening plate 4, so that the rubber particles with qualified particle size fall through the screening plate 4 and fall into the bottom of the preparation cylinder 1 for heating and melting; the rubber particles with unqualified particle size are retained on the screening plate 4, so that they are cut again by the cutter 57 until the particle size of the rubber particles is qualified.

[0060] During the screening of the rubber asphalt by the screening plate 4, the discharge disc 5 rotates synchronously with the rotating shaft 3, so that the position of the through hole communicated with the screening plate 4 can be changed, thereby changing the discharging position of the rubber particles. Through the above movement, the rubber particles are uniformly distributed in the bottom of the preparation cylinder 1, thereby enhancing the melting effect of the heating plate 2 on the rubber asphalt and improving the melting efficiency of the heating plate 2.

[0061] Meanwhile, during the continuous change of the relative position of the through hole and the discharge disc 5, the rubber particles can be intermittently and quantitatively dropped into the bottom of the preparation cylinder 1. On the one hand, small-batch and intermittent feeding is realized, so that the heating plate 2 can comprehensively and completely melt the rubber particles during the melting of the rubber particles. On the other hand, since the amount of the dropped rubber particles is moderate, the hot gas can efficiently flow among the rubber particles in the molten state, thereby accelerating the melting speed of the rubber particles, i.e. further enhancing the melting effect of the rubber particles and shortening the melting time.

[0062] During the rotation of the discharging disc 5, the fifth gear 43 meshes with the third arc-shaped gear rack 58, thereby driving the linkage shaft 41 to rotate. During the rotation of the linkage shaft 41, the fourth gear 42 rotates synchronously. During the rotation of the fourth gear 42, the fourth gear 42 meshes with the second arc-shaped gear rack 44, thereby driving the arc-shaped guide block 16 to move along the arc length direction of the arc-shaped guide cylinder 15, and the fourth spring is compressed. When the fifth gear 43 no longer meshes with the third arc-shaped gear rack 58, the fourth spring drives the arc-shaped guide block 16 to reset. Therefore, the arc-shaped guide block 16 can reciprocate along the arc length direction of the arc-shaped guide cylinder 15.

[0063] During the movement of the arc-shaped guide block 16, the arc-shaped block 8 moves synchronously. During the movement of the arc-shaped block 8, the rotating shaft 31 moves synchronously. During the movement of the rotating shaft 31, the second gear 33 meshes with the annular gear rack 30, thereby driving the rotating shaft 31 to rotate. During the rotation of the rotating shaft 31, the first cam 32 rotates synchronously.

[0064] During the rotation of the first cam 32, when the protruding part of the first cam 32 abuts against the slide plate 9, the slide plate 9 moves vertically upward, and the second spring 34 is compressed; when the protruding part of the first cam 32 no longer abuts against the slide plate 9, the slide plate 9 resets under the action of the second spring 34, and the slide plate 9 moves vertically downward. Therefore, the slide plate 9 can reciprocate vertically.

[0065] The slide plate 9 reciprocates vertically, and the auxiliary block 10 moves synchronously. Through the vertical reciprocating movement of the auxiliary block 10, the screening plate 4 can be shaken. During the shaking of the screening plate 4, the rubber particles blocked in the screen holes can be made to move vertically and reciprocally, so as to ensure that the rubber particles will not be blocked in the screen holes, enhance the screening effect of the screen holes, and improve the screening efficiency of the screen holes. Moreover, during the shaking of the screening plate 4, the position of the rubber asphalt accumulated on the screening plate 4 can be changed, so that the rubber asphalt is more evenly and comprehensively distributed on the screening plate 4, further enhancing the cutting effect of the cutter 57 and improving the cutting efficiency.

[0066] During the vertical reciprocating movement of the slide plate 9, the auxiliary shaft 35 moves synchronously. During the movement of the auxiliary shaft 35, the auxiliary shaft 35 rotates through the meshing of the third gear 37 and the first gear rack 36. During the rotation of the auxiliary shaft 35, the second cam 38 rotates synchronously. During the rotation of the second cam 38, when the protruding part of the second cam 38 abuts against the side plate 39, the side plate 39 drives the auxiliary plate 13 to move vertically upward, and the third spring is stretched; when the protruding part of the second cam 38 no longer abuts against the side plate 39, the auxiliary plate 13 resets under the action of the third spring. Therefore, the auxiliary plate 13 can reciprocate vertically.

[0067] Through the above movement, that is, during the vertical reciprocating movement of the auxiliary block 10, the elastic block 14 can be vertically reciprocated relative to the auxiliary block 10. During the vertical reciprocating movement of the elastic block 14, the elastic block 14 has a certain force, and the elastic block 14 can extend into the sieve hole, and then the elastic block 14 will push the rubber particles blocked in the sieve hole to move vertically, and finally fall on the screening plate 4, thereby realizing the cleaning of the rubber particles blocked in the sieve hole, and ensuring that the rubber particles will not be blocked in the sieve hole.

[0068] And, by the arc-shaped block 8 driving the auxiliary block 10 to reciprocate along the arc length direction of the arc-shaped guide cylinder 15, the auxiliary block 10 can preliminarily scatter the rubber particles during the movement of the rubber particles from top to bottom, so that the rubber particles are dispersed and fall within the action range of the crushing knife 23, thereby preparing for the secondary crushing of the rubber particles, thereby enhancing the action effect of the crushing knife 23 and improving the crushing efficiency of the crushing knife 23.

[0069] During the movement of the arc-shaped block 8, the first arc-shaped rack 21 moves synchronously. During the movement of the first arc-shaped rack 21, the first arc-shaped rack 21 is engaged with the first gear 20, thereby driving the short shaft 18 to rotate. During the rotation of the short shaft 18, the short shaft 18 drives the crushing shaft 19 to rotate under the action of the belt 22. During the rotation of the crushing shaft 19, the crushing knife 23 rotates synchronously.

[0070] During the rotation of the crushing knife 23, the crushing knife 23 can secondarily crush the rubber particles scattered by the auxiliary block 10, so that the particle size of the rubber particles is reduced again, thereby realizing the finishing of the crushing of the rubber particles. Through the above movement, after the particle size of the rubber particles is reduced again, the heating and melting effect of the heating plate 2 on the rubber particles can be further enhanced, and the efficiency of heating and melting is improved.

[0071] During the vertical reciprocating movement of the sliding plate 9, the sliding plate 9 drives the second rack 46 to move synchronously through the fixed block 45. During the movement of the second rack 46, the second rack 46 is engaged with the sixth gear 48, thereby driving the power shaft 47 to rotate. During the rotation of the power shaft 47, the incomplete bevel gear 49 rotates synchronously. During the rotation of the incomplete bevel gear 49, the incomplete bevel gear 49 is engaged with the first bevel gear 50 and the second bevel gear 51 in turn, thereby enabling the dispersing shaft 24 to swing intermittently. During the movement of the dispersing shaft 24, the dispersing block 25 moves synchronously.

[0072] During the movement of the dispersing block 25, the dispersing block 25 can scatter the secondarily crushed rubber particles, further promoting the distribution of the rubber particles in the preparation cylinder 1, thereby reducing the probability of accumulation of rubber asphalt, improving the storage effect of the preparation cylinder 1, and ensuring that the rubber particles can be evenly distributed in the preparation cylinder 1.

[0073] During the rotation of the first cam 32, when the first cam 32 abuts against the slider 26, the slider 26 moves along the arc length direction of the arc-shaped slot 52, and the fifth spring is compressed; when the protruding part of the first cam 32 no longer abuts against the slider 26, the slider 26 is reset under the action of the fifth spring. Therefore, the slider 26 can reciprocate along the length direction of the arc-shaped slot 52. During the movement of the slider 26, the arc-shaped moving block 59 moves synchronously. During the movement of the arc-shaped moving block 59, the arc-shaped plate 55 moves synchronously.

[0074] During the movement of the arc-shaped plate 55, the third rack 60 can reciprocate vertically through the meshing of the sixth gear 48 and the third rack 60. During the movement of the third rack 60, the third rack 60 can further drive the arc-shaped plate 55 to reciprocate vertically through the mutual cooperation with the sixth spring 56. Therefore, the arc-shaped moving block 59 reciprocates along the arc length direction of the arc-shaped slot 52, and the arc-shaped moving block 59 can also reciprocate vertically. During the movement of the arc-shaped moving block 59, the diffusion block 28 moves synchronously.

[0075] Therefore, after the rubber particles are dispersed by the dispersion block 25, the diffusion block 28 has stronger acting force and beating effect through the reciprocation of the diffusion block 28 along the arc length direction of the arc-shaped slot 52 and the vertical reciprocation of the arc-shaped block 8, so that the diffusion block 28 can further diffuse the rubber particles, promote the more comprehensive and uniform dispersion of the rubber particles in the preparation cylinder 1, ensure the dispersion effect of the rubber particles, and improve the dispersion efficiency of the rubber particles.

[0076] During the movement of the diffusion block 28, the stirring shaft 29 moves synchronously. During the circumferential movement of the stirring shaft 29, the molten rubber particles can be continuously stirred, the melting effect of the rubber particles is enhanced, and the melting efficiency of the rubber particles is improved. Meanwhile, during the movement of the stirring shaft 29 along the arc length direction of the arc-shaped slot 52 and the vertical reciprocation of the stirring shaft 29, the stirring shaft 29 can draw several grooves in the molten rubber particles. The grooves can increase the contact area of the molten rubber particles and the hot gas, further shorten the melting time of the rubber particles, improve the melting quality of the rubber particles, expand the flow range of the hot gas, enable the hot gas to flow efficiently in the molten rubber particles, enhance the melting effect of the hot gas on the rubber particles, and improve the melting efficiency.

[0077] In summary, the efficient crushing of the rubber asphalt, the control of the number of rubber particles, and the uniform distribution of the rubber particles at the bottom of the preparation cylinder 1 are realized, so that the heating plate 2 can more comprehensively and completely melt the rubber asphalt during the melting of the rubber asphalt.

[0078] After the rubber asphalt is prepared, the rubber asphalt can be taken out along the conduit 7 to prepare for further processing of the rubber asphalt.

[0079] The above description is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content to obtain equivalent embodiments with equivalent changes, without departing from the technical solution of the present application. Any modification, equivalent change and modification of the above embodiments made according to the technical essence of the present application, without departing from the technical solution of the present application, still belong to the scope of the technical solution of the present application.

Claims

1. A rubber asphalt manufacturing apparatus comprising a manufacturing cylinder having an inlet and an outlet, a heating plate provided at the bottom of the manufacturing cylinder, characterized in that: The preparation mechanism further comprises an auxiliary assembly; the auxiliary assembly comprises an arc-shaped block, a sliding plate, an auxiliary block, a sliding groove opened on the arc-shaped block, and a movement unit for driving the sliding plate to do vertical reciprocating motion; the arc-shaped block is connected with the discharging disc; the sliding plate is in sliding connection with the sliding groove; the auxiliary block is fixedly connected with the long plate; the screening plate is provided with a guide element; the guide element comprises a guide cylinder, a guide block, and a first spring; the guide cylinder is fixedly connected with the preparation cylinder; one end of the guide block is in sliding connection with the guide cylinder, and the other end of the guide block is fixedly connected with the screening plate; the two ends of the first spring are connected with the guide cylinder and the guide block respectively; the screening plate is located on the movement track of the auxiliary block; The auxiliary assembly further comprises an auxiliary unit; the auxiliary unit comprises an auxiliary plate, a plurality of elastic blocks equidistantly arranged along the length direction of the auxiliary plate, a groove opened on the auxiliary block, and an auxiliary unit for driving the auxiliary plate to do vertical reciprocating motion; the auxiliary plate is in vertical sliding connection with the groove; the elastic blocks are fixedly connected with the auxiliary plate and can slide in and out of the screen holes of the screening plate; The auxiliary assembly further comprises a linkage unit; the linkage unit comprises an arc-shaped guide cylinder, an arc-shaped guide block, and a linkage unit for driving the arc-shaped guide block to do reciprocating motion along the arc length direction of the arc-shaped guide cylinder; the arc-shaped guide cylinder is fixedly connected with the discharging disc, and the arc-shaped guide block is in sliding connection with the arc-shaped guide cylinder; the arc-shaped block is fixedly connected with the arc-shaped guide block; The preparation mechanism further comprises a crushing unit; the crushing unit comprises a first connecting block, a short shaft, a crushing shaft, a first gear, a first arc-shaped rack, a belt, and a plurality of crushing knives equidistantly arranged along the circumferential direction of the crushing shaft; the first connecting block is fixedly connected with the rotating shaft; the crushing shaft and the short shaft are both in rotating connection with the first connecting block; the first gear is fixedly connected with the short shaft; the first arc-shaped rack is fixedly connected with the arc-shaped block and is in meshing connection with the first gear; the two ends of the belt are respectively sleeved on the short shaft and the crushing shaft; the crushing knives are fixedly connected with the crushing shaft; The preparation mechanism further comprises a dispersing unit arranged on the arc-shaped block; the dispersing unit comprises a dispersing shaft, a dispersing block, and a power unit for driving the dispersing shaft to do reciprocating rotation; the dispersing shaft is in rotating connection with the arc-shaped block; the dispersing block is fixedly connected with the dispersing shaft and is located below the crushing knives; The preparation mechanism further comprises a diffusion unit arranged on the arc-shaped block; the diffusion unit comprises a sliding block, a limiting block, an arc-shaped moving block, a plurality of diffusion blocks equidistantly arranged along the arc length direction of the arc-shaped moving block, an arc-shaped groove opened on the arc-shaped block, a limiting hole opened on the limiting block, a driving unit for driving the sliding block to do reciprocating motion along the arc length direction of the arc-shaped groove, and a movement unit for driving the arc-shaped moving block to do vertical reciprocating motion; the sliding block is in sliding connection with the arc-shaped groove; the limiting block is fixedly connected with the sliding block; the arc-shaped moving block is in sliding connection with the limiting hole; the diffusion blocks are fixedly connected with the arc-shaped moving block and are located below the dispersing blocks; A plurality of stirring shafts are equidistantly arranged along the length direction of the diffusion blocks; the stirring shafts are fixedly connected with the diffusion blocks; ​ The inner wall of the preparation cylinder is fixed with an annular rack; the moving part comprises a rotating shaft, a first cam, a second gear, a second spring; the rotating shaft is rotationally connected with the arc block; the first cam and the second gear are fixed with the rotating shaft; the first cam is in abutment with the sliding plate; the second gear is in engagement with the annular rack; the two ends of the second spring are connected with the sliding plate and the sliding slot respectively.

2. A rubber bitumen preparation device according to claim 1, characterised in that: The auxiliary unit comprises an auxiliary shaft, a first rack, a third gear, a second cam, a side plate, a third spring, and a side hole opened on the auxiliary block; the auxiliary shaft is rotationally connected with the sliding plate; the first rack is fixed with the arc block; the third gear and the second cam are fixed with the auxiliary shaft; the third gear is in engagement with the first rack; the side hole is in communication with the groove; the side plate is in sliding connection with the side hole; the side plate is fixed with the auxiliary plate; the second cam is in abutment with the side plate; the two ends of the third spring are connected with the auxiliary plate and the groove respectively.

Citation Information

Patent Citations

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    CN116870852A

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