Yarn doubling device of ribbon loom
By setting up a thread clamp assembly and a tensioning assembly in the yarn converging device of the webbing machine, and synchronous adjustment of tensioning, merging and winding using the motor drive system, the problem of difficulty in synchronous adjustment of the yarn converging device in the prior art is solved, and the stability and accuracy of the yarn converging are improved.
Patent Information
- Application Number
- CN202411876360.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-07
AI Technical Summary
When existing yarn converging devices merge yarns, it is difficult to achieve synchronous adjustment of tensioning, merging and winding links, resulting in yarn breakage and other problems, affecting product quality and production stability.
By setting up the thread assembly and tensioning assembly in the yarn convergence device of the webbing machine, the motor drive system drives the synchronous rotation of the thread plate and the tensioning frame, the coordination and consistency of the tensioning, merging and winding are achieved.
It effectively improves the stability and accuracy of the yarn convergence process, ensures the uniformity and consistency of the yarn convergence quality, and reduces the risk of yarn fracture.
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Figure CN119568833A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of textile equipment, and in particular relates to a yarn doubling device of a ribbon loom. Background Art
[0002] The yarn doubling device is a key equipment in textile machinery used to merge multiple yarns into one yarn. Its main function is to accurately merge the scattered yarns into one yarn while ensuring uniform tension and twist through reasonable mechanical design and control system, so as to meet the requirements of fabric production for yarn strength, uniformity and stability. The device usually includes multiple links such as conveying, tensioning, doubling, guiding and winding. The yarn doubling device is commonly found in weaving machines, spinning machines and other textile production equipment, and is an important part of achieving high-quality product production in the textile industry.
[0003] The yarn doubling device in the prior art usually needs to perform multiple processes such as tensioning, doubling and winding the yarn when doubling the yarn. The current yarn doubling device usually uses multiple independent driving force systems to drive each link separately, resulting in poor coordination between the various components and inability to achieve synchronous adjustment. It is difficult to ensure that the various operations in the process of yarn tensioning, doubling and winding can be coordinated and consistent, which may cause problems such as yarn breakage, thereby affecting product quality and production stability.
[0004] To this end, we provide a yarn doubling device for a ribbon loom to solve the above-mentioned problems. Summary of the invention
[0005] The purpose of the present invention is to provide a yarn doubling device for a loom, which solves the problem of the yarn doubling device in the prior art that it is inconvenient to synchronously adjust the tensioning, doubling and winding links through the cooperation of the doubling component and the tensioning component.
[0006] To solve the above technical problems, the present invention is implemented through the following technical solutions.
[0007] The present invention is a yarn doubling device of a ribbon loom, comprising a frame, a workbench fixedly connected to the top of the frame, a doubling box fixedly connected to the top of the workbench; a doubling assembly is arranged on the top of the workbench, the doubling assembly comprises a doubling toothed disc, the doubling toothed disc is movably connected to the inner cavity of the doubling box, a doubling hole is provided in the inner cavity of the doubling toothed disc, a friction sleeve is fixedly connected to one side of the inner cavity of the doubling hole, a guide wheel is movably connected to the other side of the inner cavity of the doubling hole, a wire feeding roller is movably connected to one side of the top of the workbench, a rotating rod is fixedly connected to one end of the wire feeding roller, and a first worm gear is fixedly connected to the surface of the rotating rod; a tensioning assembly is arranged on the top of the workbench, the tensioning assembly comprises a tensioning frame, a vertical plate is fixedly connected to the inner cavity of the tensioning frame, a first spring is fixedly connected to one side of the vertical plate, a connecting block is fixedly connected to one end of the connecting block, and a wire port is fixedly connected to one side of the wire port.
[0008] The present invention is further configured such that the line paralleling assembly also includes a winding frame, the winding frame is fixedly connected to one side of the top of the workbench, a winding roller is movably connected to the inner cavity of the winding frame, and a transmission rod is movably connected to one side of the winding frame.
[0009] The present invention is further configured such that a motor is fixedly connected to one side of the workbench, a first worm is fixedly connected to an output end of the motor, a driving gear is fixedly connected to a surface of the first worm, and the driving gear is meshed with a parallel line gear disk.
[0010] The present invention is further configured such that a second worm is movably connected to one side of the inner cavity of the workbench, a second worm wheel is fixedly connected to the surface of the second worm, the second worm wheel meshes with the first worm, and the second worm meshes with the first worm wheel.
[0011] The present invention is further configured such that a driven rod is movably connected to one side of the inner cavity of the workbench, a driving bevel gear is fixedly connected to one side of the surface of the first worm, one end of the driven rod is fixedly connected to the driven bevel gear, and the driving bevel gear is meshed with the driven bevel gear.
[0012] The present invention is further configured such that a driving pulley is fixedly connected to one side of the surface of the driven rod, a driven pulley is fixedly connected to one side of the surface of the transmission rod, and the driving pulley and the driven pulley are connected via a belt transmission.
[0013] The present invention is further configured such that sliders are fixedly connected on both sides of the paralleling gear disc, arc grooves are opened on both sides of the inner cavity of the paralleling box, and one side of the slider is slidably connected to the inner cavity of the arc groove.
[0014] The present invention is further configured such that a support plate is fixedly connected to one side of the inner cavity of the workbench, and the top of the inner cavity of the support plate is movably connected to one side of the surface of the driven rod.
[0015] The present invention is further configured such that an extension opening is provided at the bottom of the line-jointing box, an inner cavity of the extension opening extends to the inside of the workbench, and the surface of the driving gear meshes with the surface of the line-jointing sprocket through the inner cavity of the extension opening.
[0016] The present invention is further configured such that yarn openings are provided on both sides of the wire-joining box, and the surface of the friction sleeve is fixedly connected to the inner cavity of the yarn opening.
[0017] The present invention has the following beneficial effects.
[0018] 1. The present invention drives the first worm through a motor, thereby driving the driving gear to rotate. The driving gear meshes with the doubling toothed disc to rotate the doubling toothed disc. A doubling hole is provided inside the doubling toothed disc. Through the rotation of the doubling hole, multiple yarns can be effectively combined. In this process, the friction sleeve and the guide wheel provided in the doubling hole are used to accurately guide and limit the yarns to be combined, thereby ensuring the stability of the yarns during the doubling process.
[0019] 2. The present invention can effectively and accurately guide the yarn transported by the wire conveying roller by arranging a wire guide port on one side of the vertical plate in the tensioning frame. At the same time, the first spring on one side of the connecting block and the second spring on the side of the wire guide port cooperate to automatically adjust the tension of the yarn, thereby ensuring that the yarn always maintains appropriate tension during the yarn paralleling process.
[0020] 3. The present invention drives the first worm to rotate by a motor, thereby utilizing the meshing of the active bevel gear and the driven bevel gear to drive the driven rod to rotate, and further drives the driven pulley on the surface of the transmission rod to rotate through the active pulley on one side of the driven rod surface, so that the transmission rod rotates synchronously with the winding roller and the paralleling sprocket. This structure realizes synchronous adjustment of multiple links such as tensioning, paralleling and winding, ensures the coordination and consistency between various links, thereby effectively improving the stability and accuracy of the paralleling process, and ensuring the uniformity and consistency of the yarn paralleling quality.
[0021] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for describing the embodiments are briefly introduced below.
[0023] Figure 1 The present invention is a three-dimensional diagram of a yarn doubling device of a ribbon loom.
[0024] Figure 2 This is an exploded view of a workbench and a yarn doubling box in a yarn doubling device of a ribbon loom.
[0025] Figure 3The present invention is a cross-sectional view of a workbench in a yarn doubling device of a ribbon loom.
[0026] Figure 4 The present invention is a schematic diagram of the internal structure of a workbench in a yarn doubling device of a ribbon loom.
[0027] Figure 5 The exploded view is of the internal structure of a yarn doubling box in a yarn doubling device of a ribbon loom.
[0028] Figure 6 The present invention is a cross-sectional view of a yarn doubling gear disc in a yarn doubling device of a ribbon loom.
[0029] Figure 7 The present invention is a schematic diagram of the internal structure of a yarn doubling hole in a yarn doubling device of a ribbon loom.
[0030] Figure 8 The present invention is a schematic diagram of the internal structure of a tensioning frame in a yarn doubling device of a ribbon loom.
[0031] In the attached drawings: 1. frame; 2. workbench; 3. paralleling box; 4. paralleling gear disk; 5. paralleling hole; 6. friction sleeve; 7. guide wheel; 8. wire conveying roller; 9. rotating rod; 10. first worm gear; 11. tensioning frame; 12. vertical plate; 13. first spring; 14. connecting block; 15. wire port; 16. second spring; 17. winding frame; 18. winding roller; 19. motor; 20. first worm; 21. driving gear; 22. second worm; 23. second worm gear; 24. driven rod; 25. driving bevel gear; 26. driven bevel gear; 27. driving pulley; 28. driven pulley; 29. slider; 30. support plate. DETAILED DESCRIPTION
[0032] The technical solutions in the embodiments of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention. The described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0033] Embodiment 1
[0034] See also Figure 1-8The present invention is a yarn doubling device for a ribbon loom, comprising a frame 1, a workbench 2 is fixedly connected to the top of the frame 1, a doubling box 3 is fixedly connected to the top of the workbench 2; a doubling assembly is arranged on the top of the workbench 2, the doubling assembly comprises a doubling toothed disc 4, the doubling toothed disc 4 is movably connected to the inner cavity of the doubling box 3, a doubling hole 5 is opened in the inner cavity of the doubling toothed disc 4, a friction sleeve 6 is fixedly connected to one side of the inner cavity of the doubling hole 5, a guide wheel 7 is movably connected to the other side of the inner cavity of the doubling hole 5, a doubling toothed disc 4 is fixedly connected to the inner cavity of the doubling hole 5, a friction sleeve 6 is fixedly connected to the inner cavity of the doubling hole 5, a guide wheel 7 is movably connected to the top of the workbench 2, and a doubling assembly is arranged on the top of the workbench 2. A line conveying roller 8 is movably connected to the side, one end of the line conveying roller 8 is fixedly connected to a rotating rod 9, and a first worm gear 10 is fixedly connected to the surface of the rotating rod 9; a tensioning assembly is arranged on the top of the workbench 2, the tensioning assembly comprises a tensioning frame 11, a vertical plate 12 is fixedly connected to the inner cavity of the tensioning frame 11, a first spring 13 is fixedly connected to one side of the vertical plate 12, one end of the first spring 13 is fixedly connected to a connecting block 14, a wire opening 15 is opened on one side of the connecting block 14, and a second spring 16 is fixedly connected to one side of the wire opening 15.
[0035] Specifically: teeth are fixedly connected to the surface of the paralleling toothed disc 4, which mesh with the teeth of the driving gear 21. A conical paralleling hole 5 is opened in the inner cavity of the paralleling toothed disc 4, which can allow the yarn to pass through, and the friction sleeve 6 can increase the friction force on the multiple strands of yarn when rotating and paralleling, so that the yarn can complete the paralleling work. There are three guide wheels 7, which are distributed around the inner cavity of the paralleling hole 5, and can combine multiple strands of yarn into the friction sleeve 6, and can ensure that the winding roller 18 can drive the yarn to be wound after paralleling.
[0036] Four wire delivery rollers 8 are movably connected to one side of the top of the workbench 2. The wire delivery rollers 8 can smoothly transfer the yarns transported from the outside to the tensioning structure inside the platform. Three vertical plates 12 are fixedly connected inside the tensioning frame 11. The wire delivery rollers 8 are arranged corresponding to the wire openings 15 on one side of the vertical plates 12 to facilitate the transportation and tensioning of different yarns. One end of the second spring 16 is fixed to one side of the wire opening 15, and the other end is fixed to one side of the vertical plate 12.
[0037] Embodiment 2
[0038] See also Figure 1-8On the basis of the first embodiment, the paralleling assembly also includes a winding frame 17, which is fixedly connected to one side of the top of the workbench 2, and a winding roller 18 is movably connected to the inner cavity of the winding frame 17, and a transmission rod is movably connected to one side of the winding frame 17, and a motor 19 is fixedly connected to one side of the workbench 2, and a first worm 20 is fixedly connected to the output end of the motor 19, and a driving gear 21 is fixedly connected to the surface of the first worm 20, and the driving gear 21 is meshed with the paralleling gear disc 4, and a second worm 22 is movably connected to one side of the inner cavity of the workbench 2, and a second worm wheel 23 is fixedly connected to the surface of the second worm 22, and the second worm wheel 23 is meshed with the first worm 20, and the second worm 22 is meshed with the first worm wheel 10, and a driven rod 24 is movably connected to one side of the inner cavity of the workbench 2, and a driving bevel gear 25 is fixedly connected to one side of the surface of the first worm 20, and a driven bevel gear 26 is fixedly connected to one end of the driven rod 24, and the driving bevel gear 25 is meshed with the driven bevel gear 26.
[0039] Specifically: one end of the transmission rod extends to one side of the inner cavity of the winding frame 17, and one end is fixedly connected to a mounting plate, through which one end of the winding roller 18 can be connected to it, and the other end of the winding roller 18 is movably connected to one side of the inner cavity of the winding frame 17. The second worm 22 fixedly connected to one side of the inner cavity of the workbench 2 is engaged with the worm gear on the surface of the rotating rod 9 at one end of the four wire conveying rollers 8, so that when the second worm 22 rotates, the four wire conveying rollers 8 are driven to rotate at the same time. One end of the driven rod 24 is movably connected to one side of the inner cavity of the workbench 2 through a rotating shaft.
[0040] Embodiment 3
[0041] See also Figure 1-8 On the basis of the first embodiment, a driving pulley 27 is fixedly connected to one side of the surface of the driven rod 24, a driven pulley 28 is fixedly connected to one side of the surface of the transmission rod, the driving pulley 27 and the driven pulley 28 are connected by belt transmission, sliders 29 are fixedly connected to both sides of the parallel line toothed disc 4, arc grooves are provided on both sides of the inner cavity of the parallel line box 3, one side of the slider 29 is slidably connected to the inner cavity of the arc groove, a support plate 30 is fixedly connected to one side of the inner cavity of the workbench 2, the top of the inner cavity of the support plate 30 is movably connected to one side of the surface of the driven rod 24, an extension opening is provided at the bottom of the parallel line box 3, the inner cavity of the extension opening extends to the inside of the workbench 2, the surface of the driving gear 21 is meshed with the surface of the parallel line toothed disc 4 through the inner cavity of the extension opening, yarn openings are provided on both sides of the parallel line box 3, and the surface of the friction sleeve 6 is fixedly connected to the inner cavity of the yarn opening.
[0042] Specifically: an opening is provided on one side of the top of the workbench 2 so that the belt between the driving pulley 27 and the driven pulley 28 can be connected to both of them. The circular sliders 29 on both sides of the paralleling gear disc 4 are slidably connected to the arc-shaped groove cavities on both sides of the inner cavity of the paralleling box 3, which can support and limit the paralleling gear disc 4. The function of the support plate 30 is to support the driven rod 24. The driving gear 21 can drive the paralleling gear disc 4 to rotate through the extension opening. The inner cavity of the yarn mouth is connected to the paralleling hole 5, so that the yarn can be transported to the paralleling hole 5 for paralleling, and the yarn after paralleling can be output.
[0043] The working principle of the present invention is as follows: when it is necessary to parallel the yarns of the weaving machine, the yarns to be paralleled are first passed through the surface of the wire feeding roller 8, the wire guide port 15, one side of the yarn port, the paralleling hole 5 and the other side of the yarn port in sequence, and the yarns are wound on the surface of the winding roller 18 for subsequent winding. At this time, the motor 19 can be started by the external controller, and the motor 19 drives the first worm 20 to rotate, and the first worm 20 drives the driving gear 21, the second worm gear 23 and the driving bevel gear 25 to rotate at the same time. The rotation of the driving gear 21 can drive the paralleling toothed disc 4 to rotate, and the rotation of the paralleling toothed disc 4 through the friction sleeve 6 and the guide wheel 7 inside the paralleling hole 5 can parallel multiple strands of yarn.
[0044] The rotation of the second worm gear 23 can drive the second worm 22 to rotate, the second worm 22 drives the first worm gear 10 to rotate, the first worm gear 10 drives the rotating rod 9 to rotate, the rotating rod 9 drives the wire delivery roller 8 to rotate, and the wire delivery roller 8 can accurately guide and limit the yarn transported to the outside, thereby ensuring the stability of the yarn during the wire doubling process. When the yarn passes through the wire guide port 15, the tension of the yarn is automatically adjusted through the coordinated action of the first spring 13 on the side of the connecting block 14 and the second spring 16 on the side of the wire guide port 15, thereby ensuring that the yarn always maintains an appropriate tension during the yarn doubling process.
[0045] When the yarn after paralleling is led out through the conical paralleling hole 5 and the yarn outlet, the rotation of the above-mentioned active bevel gear 25 will drive the driven bevel gear 26 to rotate, the driven bevel gear 26 drives the driven rod 24 to rotate, the driven rod 24 drives the active pulley 27 to rotate, the active pulley 27 drives the driven pulley 28 to rotate, the driven pulley 28 drives the transmission rod to rotate, the transmission rod drives the winding roller 18 to rotate, the winding roller 18 rotates to wind up the yarn after paralleling, so as to complete the paralleling work of the yarn of the ribbon loom.
[0046] The standard parts used in the present invention can all be purchased from the market, and can be customized according to the description in the specification and drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the prior art. Machinery, parts and equipment all adopt conventional models in the prior art. The control method is automatically controlled by a control unit. The control circuit of the control unit can be realized by simple programming by technicians in this field, which is common knowledge in this field, so the control method and circuit connection are not explained in detail in the present invention.
[0047] The preferred embodiments of the present invention disclosed above are only used to help explain the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that technicians in the relevant technical field can better understand and utilize the present invention.
Claims
1. A yarn doubling device for a ribbon loom, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected to a workbench (2), and the top of the workbench (2) is fixedly connected to a wiring box (3); A paralleling assembly is arranged on the top of the workbench (2), and the paralleling assembly includes a paralleling toothed disc (4), the paralleling toothed disc (4) is movably connected to the inner cavity of the paralleling box (3), a paralleling hole (5) is opened in the inner cavity of the paralleling toothed disc (4), a friction sleeve (6) is fixedly connected to one side of the inner cavity of the paralleling hole (5), and a guide wheel (7) is movably connected to the other side of the inner cavity of the paralleling hole (5), a wire conveying roller (8) is movably connected to one side of the top of the workbench (2), one end of the wire conveying roller (8) is fixedly connected to a rotating rod (9), and a first worm gear (10) is fixedly connected to the surface of the rotating rod (9); A tensioning assembly is arranged on the top of the workbench (2), and the tensioning assembly comprises a tensioning frame (11), the inner cavity of the tensioning frame (11) is fixedly connected to a vertical plate (12), one side of the vertical plate (12) is fixedly connected to a first spring (13), one end of the first spring (13) is fixedly connected to a connecting block (14), one side of the connecting block (14) is provided with a wire opening (15), and one side of the wire opening (15) is fixedly connected to a second spring (16).
2. The yarn doubling device of a ribbon loom according to claim 1, characterized in that: The winding assembly also includes a winding frame (17), the winding frame (17) is fixedly connected to one side of the top of the workbench (2), the inner cavity of the winding frame (17) is movably connected to a winding roller (18), and one side of the winding frame (17) is movably connected to a transmission rod.
3. The yarn doubling device of a ribbon loom according to claim 1, characterized in that: A motor (19) is fixedly connected to one side of the workbench (2); a first worm (20) is fixedly connected to the output end of the motor (19); a driving gear (21) is fixedly connected to the surface of the first worm (20); and the driving gear (21) is meshed with a parallel line gear disc (4).
4. The yarn doubling device of a ribbon loom according to claim 1, characterized in that: A second worm (22) is movably connected to one side of the inner cavity of the workbench (2), a second worm wheel (23) is fixedly connected to the surface of the second worm (22), the second worm wheel (23) meshes with the first worm (20), and the second worm (22) meshes with the first worm wheel (10).
5. The yarn doubling device of a ribbon loom according to claim 3, characterized in that: A driven rod (24) is movably connected to one side of the inner cavity of the workbench (2), a driving bevel gear (25) is fixedly connected to one side of the surface of the first worm (20), one end of the driven rod (24) is fixedly connected to a driven bevel gear (26), and the driving bevel gear (25) is meshed with the driven bevel gear (26).
6. The yarn doubling device of a ribbon loom according to claim 5, characterized in that: A driving pulley (27) is fixedly connected to one side of the surface of the driven rod (24), and a driven pulley (28) is fixedly connected to one side of the surface of the transmission rod. The driving pulley (27) and the driven pulley (28) are connected via a belt transmission.
7. The yarn doubling device for a ribbon loom according to claim 1, characterized in that: Slide blocks (29) are fixedly connected to both sides of the paralleling toothed disc (4), arc-shaped grooves are provided on both sides of the inner cavity of the paralleling box (3), and one side of the slide block (29) is slidably connected to the inner cavity of the arc-shaped groove.
8. The yarn doubling device for a ribbon loom according to claim 1, characterized in that: A support plate (30) is fixedly connected to one side of the inner cavity of the workbench (2), and the top of the inner cavity of the support plate (30) is movably connected to one side of the surface of the driven rod (24).
9. The yarn doubling device of a ribbon loom according to claim 3, characterized in that: The bottom of the line-joining box (3) is provided with an extension opening, the inner cavity of the extension opening extends to the inside of the workbench (2), and the surface of the driving gear (21) meshes with the surface of the line-joining gear disc (4) through the inner cavity of the extension opening.
10. The yarn doubling device of a ribbon loom according to claim 1, characterized in that: Yarn openings are provided on both sides of the wire-joining box (3), and the surface of the friction sleeve (6) is fixedly connected to the inner cavity of the yarn opening.