Integrated molding equipment and usage method for anti-icing and lightning protection insulators

Abstract

The present invention relates to the technical field of insulator processing equipment, and discloses an integrated molding device for ice and lightning protection insulators and a method for use thereof, comprising a main body component, including a workbench, a rotating seat, a mud column, and an extrusion member, wherein the rotating seat is arranged on the top of the workbench, the mud column is located on the top of the rotating seat, and the extrusion member is arranged on the top of the workbench; a cutting assembly is arranged on the workbench, comprising a support seat arranged on one side of the main body component, a support rod is fixed to one side of the support seat, a fixed seat is fixed to the end of the support rod, a cutting knife is fixed to one side of the fixed seat, and a rotating column is rotatably connected in the fixed seat. The beneficial effect of the present invention is that by setting the cutting assembly, the cutting knife can be rotated after cutting the mud column, and at this time, the cutting rod will shear the mud strips on the cutting knife, so that the mud strips hanging on the cutting knife are cut off, and because the cutting knife is rotating at this time, the mud strips and the cutting knife are separated and fall off.

Description

Technical Field

[0001] The present invention relates to the technical field of insulator processing equipment, in particular to integrated molding equipment for anti-icing and lightning protection insulators. Background Art

[0002] In the power industry, anti-icing and lightning protection insulators are key components of transmission lines. Their quality and production efficiency are directly related to the safe and stable operation of the power grid. With the advancement of technology and the growth of demand, integrated molding equipment for anti-icing and lightning protection insulators has come into being. This equipment uses an automated process to process mud columns into ceramic insulator mud blanks with anti-icing and lightning protection functions, greatly improving production efficiency and product quality.

[0003] However, in the actual operation of the existing integrated molding equipment for anti-icing and lightning protection insulators, a significant technical problem needs to be solved urgently. Specifically, when the equipment is cutting the mud blank, the mud strips pinned off often hang on the pin knife. This phenomenon not only affects the subsequent use of the pin knife, but may also cause errors and defects in the processing process. In order to deal with this problem, the existing technology mainly relies on manual operation to remove the mud strips from the pin knife. However, due to the large number of pin knives and their distribution throughout the entire processing area, this manual cleaning method is not only inefficient, but also increases the labor intensity of the operator. Summary of the Invention

[0004] In view of the above-mentioned problems existing in the existing anti-icing and lightning protection insulator integrated molding equipment, the present invention is proposed.

[0005] Therefore, the problem to be solved by the present invention is that the prior art is inconvenient to clean the mud strips hanging on the pin knife.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: an integrated molding device for anti-icing and lightning protection insulators, comprising: a cutting assembly disposed on a workbench, comprising a support base disposed on one side of the main assembly, a support rod fixed to one side of the support base, and a fixing base fixed to the end of the support rod;

[0007] A cutting knife is fixed on one side of the fixing seat, a rotating column is rotatably connected in the fixing seat, a rotating disk is fixed on one side of the rotating column, and a cutting rod is fixed on the surface of the rotating disk.

[0008] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators described in the present invention, the cutting assembly includes a rotating part arranged on the workbench, a rotating seat and an extrusion part are provided on the workbench, and a mud column is provided at the end of the rotating seat; the cutting assembly also includes a driving motor fixed to the bottom of the workbench, a driving gear is fixed to the output end of the driving motor, a driving column is rotatably connected in the workbench, a support sleeve is rotatably connected in the driving column, and the support sleeve is fixed on one side of the support seat.

[0009] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators described in the present invention, the cutting assembly also includes an adjusting part, which is arranged in the rotating part, including a fixed column fixed in the workbench, the fixed column is fixed with a fixed ring, and the driving column is rotatably connected to the surface of the fixed ring.

[0010] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators of the present invention, an adjusting rod is fixed on the surface of the support sleeve, a support column is fixed on one side of the adjusting rod, and a rotating sleeve is rotatably connected to the surface of the support column.

[0011] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators described in the present invention, a flat groove and a corrugated groove are provided on the surface of the fixed column, the corrugated groove and the flat groove are connected end to end to form a closed groove, and the rotating sleeve can slide in the corrugated groove and the flat groove.

[0012] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators described in the present invention, the cutting assembly also includes a transmission part, which is arranged on one side of the support seat, including a rotating shaft rotatably connected to the support sleeve, and a fixed block is fixed to the end of the rotating shaft, and the fixed block is fixed to the inner wall of the drive column.

[0013] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators described in the present invention, a support block is fixed on one side of the support seat, a transmission shaft is rotatably connected inside the support block, a gear disc is fixed on the surface of the transmission shaft, and the gear disc is engaged with the rotating shaft.

[0014] As a preferred solution of the integrated molding equipment for anti-icing and lightning protection insulators described in the present invention, wherein: a fixed shaft is fixed on one side of the support seat, a first bevel gear is rotatably connected to the surface of the fixed shaft, and a second bevel gear is fixed on the surface of the transmission shaft; a fan gear is fixed on one side of the first bevel gear, a rotating gear is fixed on the end of the rotating column, and the fan gear and the rotating gear are meshed; a protective shell is fixed on one side of the support seat.

[0015] Another object of the present invention is to provide a method for using an integrated molding device for anti-icing and lightning protection insulators, which is applied to the above-mentioned integrated molding device for anti-icing and lightning protection insulators, including placing a mud column on the top of a rotating seat; starting a drive motor to drive the drive column to rotate so that the support sleeve is moved; multiple cutting knives start cutting the mud column; the mud column is cut into an insulator mud blank shape.

[0016] As a preferred embodiment of the method of use of the present invention, after the cutting of the mud column is completed, the rotating sleeve moves from the wave-shaped notch to the flat notch, and the supporting sleeve stops rotating.

[0017] The beneficial effects of the present invention are as follows: by setting up a cutting assembly, the scraper can be rotated after cutting the mud column, and at this time the cutting rod will shear the mud strips on the scraper, so that the mud strips hanging on the scraper are cut off. Since the scraper is rotating at this time, the mud strips and the scraper are separated and fall off. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them:

[0019] Figure 1 This is the structural diagram of the integrated molding equipment for anti-icing and lightning protection insulators.

[0020] Figure 2 This is the structural diagram of the cutting components of the integrated molding equipment for anti-icing and lightning protection insulators.

[0021] Figure 3 This is the connection structure diagram of the fixed column and fixed ring of the anti-icing and lightning protection insulator integrated molding equipment.

[0022] Figure 4 This is a cross-sectional structural diagram of the adjustment rod of the integrated molding equipment for anti-icing and lightning protection insulators.

[0023] Figure 5 This is the connection structure diagram of the flat notch and corrugated notch of the integrated molding equipment for anti-icing and lightning protection insulators.

[0024] Figure 6 This is the structure diagram of the knife cutting tool for the integrated molding equipment of anti-icing and lightning protection insulators.

[0025] Figure 7 This is a cross-sectional structural diagram of the support base of the integrated molding equipment for anti-icing and lightning protection insulators.

[0026] Figure 8 For integrated molding equipment of anti-icing and lightning protection insulators Figure 7 A magnified view of the local structure at point A.

[0027] Figure 9 For integrated molding equipment of anti-icing and lightning protection insulators Figure 7 Enlarged view of the local structure at point B in the middle.

[0028] Figure 10 This is the connection structure diagram of the support base and support rod of the integrated molding equipment of anti-icing and lightning protection insulators.

[0029] Figure 11 This is a structural diagram of the connection between the fan gear and the rotating gear of the integrated molding equipment for anti-icing and lightning protection insulators. DETAILED DESCRIPTION

[0030] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0031] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0032] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.

[0033] Example 1, with reference to Figures 1 to 11 , which is the first embodiment of the present invention, provides an integrated molding device for anti-icing and lightning protection insulators. The integrated molding device for anti-icing and lightning protection insulators includes a main body component 100, including a workbench 101, a rotating seat 102, a mud column 103 and an extrusion piece 104. The rotating seat 102 is arranged on the top of the workbench 101, the mud column 103 is located on the top of the rotating seat 102, and the extrusion piece 104 is arranged on the top of the workbench 101.

[0034] A driving mechanism is provided at the bottom of the rotating seat 102, which can drive the mud column 103 on the top to rotate. The extrusion piece 104 is used to squeeze the mud column 103 on the top of the rotating seat 102 to maintain the stability of the mud column 103. The main body component 100 is existing technology and will not be described here.

[0035] The cutting assembly 200 is arranged on the workbench 101, and includes a support base 201a arranged on one side of the main assembly 100, a support rod 201b is fixed to one side of the support base 201a, a fixed base 201c is fixed to the end of the support rod 201b, a cutting knife 201d is fixed to one side of the fixed base 201c, a rotating column 201e is rotatably connected inside the fixed base 201c, a rotating disk 201f is fixed to one side of the rotating column 201e, and a cutting rod 201g is fixed to the surface of the rotating disk 201f.

[0036] The support seat 201a is used to support the support rod 201b, the support rod 201b is used to support the fixed seat 201c, the fixed seat 201c is used to fix and support the scraper 201d, and the scraper 201d is used to cut the mud column 103 so that the mud column 103 becomes an insulator mud blank. The setting of the rotating column 201e can make the rotating disk 201f rotate, so that the cutting rod 201g rotates with the rotating disk 201f, so that the cutting rod 201g passes from the side of the scraper 201d, thereby cutting the mud strips hanging on the scraper 201d, so that the mud strips cannot be stably hung on the scraper 201d.

[0037] Specifically, the cutting assembly 200 also includes a rotating part 202, which is arranged on the workbench 101, including a driving motor 202a fixed to the bottom of the workbench 101, a driving gear 202b fixed to the output end of the driving motor 202a, a driving column 202c rotatably connected inside the workbench 101, a support sleeve 202d rotatably connected inside the driving column 202c, and the support sleeve 202d is fixed to one side of the support seat 201a.

[0038] Starting the drive motor 202a can make the drive motor 202a drive the drive column 202c to rotate through the drive gear 202b, so that the drive column 202c drives the support sleeve 202d to move, thereby making the support sleeve 202d drive the support seat 201a to move, so that the cutting knife 201d on one side of the support seat 201a can cut the rotating mud column 103.

[0039] Specifically, the cutting assembly 200 further includes an adjusting member 203 disposed in the rotating member 202, including a fixed column 203a fixed in the workbench 101, the fixed column 203a is fixed with a fixed ring 203b, and a driving column 202c is rotatably connected to the surface of the fixed ring 203b.

[0040] The fixed column 203a is fixed in the workbench 101 and is located inside the driving column 202c, so that the driving column 202c can rotate on the surface of the fixed column 203a. The fixed ring 203b is used to support the driving column 202c so that the driving column 202c can rotate stably.

[0041] Specifically, an adjusting rod 203c is fixed on the surface of the support sleeve 202d, a supporting column 203d is fixed on one side of the adjusting rod 203c, and a rotating sleeve 203e is rotatably connected to the surface of the supporting column 203d.

[0042] By moving the rotating sleeve 203e, the adjusting rod 203c can be driven to move through the supporting column 203d, so that the adjusting rod 203c drives the supporting sleeve 202d to rotate. At this time, the supporting sleeve 202d and the driving column 202c rotate relative to each other.

[0043] Specifically, a flat slot 203a-1 and a corrugated slot 203a-2 are formed on the surface of the fixing column 203a. The corrugated slot 203a-2 and the flat slot 203a-1 are connected end to end to form a closed slot. The rotating sleeve 203e can slide in the corrugated slot 203a-2 and the flat slot 203a-1.

[0044] The flat groove 203a-1 is a horizontal groove. When the rotating sleeve 203e slides in the flat groove 203a-1, the support sleeve 202d will not rotate relative to the driving column 202c. When the rotating sleeve 203e slides in the wave-shaped groove 203a-2, the support sleeve 202d and the driving column 202c can rotate relative to each other. As the rotating sleeve 203e moves, the support sleeve 202d rotates forward and reverse. When the rotating sleeve 203e is located in the flat groove 203a-1, the cutting knife 201d can cut the rotating mud column 103.

[0045] Example 2, reference Figures 1 to 11 , which is the second embodiment of the present invention, and is based on the previous embodiment.

[0046] Specifically, the cutting assembly 200 also includes a transmission member 204, which is arranged on one side of the support seat 201a, including a rotating shaft 204a rotatably connected to the support sleeve 202d, and a fixed block 204b is fixed to the end of the rotating shaft 204a, and the fixed block 204b is fixed to the inner wall of the driving column 202c.

[0047] The fixing block 204b is used to fix and support the rotating shaft 204a so that the rotating shaft 204a does not rotate along with the supporting sleeve 202d. Thus, when the supporting sleeve 202d rotates, the supporting sleeve 202d and the rotating shaft 204a can rotate relative to each other.

[0048] Specifically, a support block 204c is fixed to one side of the support seat 201a, a transmission shaft 204d is rotatably connected inside the support block 204c, a gear disc 204e is fixed on the surface of the transmission shaft 204d, and the gear disc 204e is engaged with the rotating shaft 204a.

[0049] The support block 204c is used to support the transmission shaft 204d. Since the support block 204c is fixed to the surface of the support base 201a, when the support sleeve 202d rotates, the rotating shaft 204a can drive the gear plate 204e to rotate, thereby driving the transmission shaft 204d to rotate.

[0050] Specifically, a fixed shaft 204f is fixed to one side of the support base 201a, a first bevel gear 204g is rotatably connected to the surface of the fixed shaft 204f, and a second bevel gear 204h is fixed to the surface of the transmission shaft 204d.

[0051] The fixed shaft 204f is used to support the first bevel gear 204g so that the first bevel gear 204g can rotate stably. The first bevel gear 204g is engaged with the second bevel gear 204h. When the transmission shaft 204d rotates, the first bevel gear 204g can be driven to rotate by the second bevel gear 204h.

[0052] Specifically, a fan gear 204i is fixed to one side of the first bevel gear 204g, and a rotating gear 204j is fixed to the end of the rotating column 201e. The fan gear 204i and the rotating gear 204j are meshed.

[0053] When the first bevel gear 204g rotates, it can drive the fan gear 204i to move, so that the fan gear 204i drives the rotating gear 204j to rotate. At this time, the rotating gear 204j can drive the cutting rod 201g to rotate through the rotating column 201e.

[0054] Specifically, a protective shell 204k is fixed to one side of the support base 201a.

[0055] The protective shell 204k is used to protect the transmission member 204 to prevent mud strips from entering the transmission member 204 and interfering with the operation of the transmission member 204.

[0056] During use, when processing the mud column 103, first place the mud column 103 on the top of the rotating seat 102. At this time, the extrusion piece 104 squeezes the mud column 103, thereby fixing the mud column 103, and the rotating seat 102 drives the mud column 103 to rotate.

[0057] At this time, the driving motor 202a is started, and the driving gear 202b is used to drive the driving column 202c to rotate, so that the driving column 202c drives the support sleeve 202d to move, thereby causing the support sleeve 202d to drive the support seat 201a to move, so that the cutting knife 201d on one side of the support seat 201a can cut the rotating mud column 103. At this time, the rotating sleeve 203e moves in the flat groove 203a-1.

[0058] Example 3, reference Figure 10, which is the third embodiment of the present invention, is based on the first two embodiments.

[0059] Specifically, the mud column 103 is placed on the top of the rotating seat 102; the driving motor 202a is started to drive the driving column 202c to rotate, so that the support sleeve 202d is moved; multiple cutting knives 201d begin to cut the mud column 103; the mud column 103 is cut into the shape of an insulator mud blank.

[0060] Preferably, after the cutting of the mud column 103 is completed, the rotating sleeve 203e moves from the wave-shaped notch 203a-2 to the flat notch 203a-1, and the supporting sleeve 202d stops rotating.

[0061] During use, as the driving column 202c rotates, the scraper 201d gradually moves away from the mud column 103 after completing cutting the mud column 103. At this time, the rotating sleeve 203e begins to enter the wave-shaped notch 203a-2 from the flat notch 203a-1. At this time, the adjusting rod 203c can drive the supporting sleeve 202d to rotate, so that the supporting sleeve 202d drives the scraper 201d to rotate. When the supporting sleeve 202d rotates, the rotating shaft 204a can drive the toothed disc 204e to rotate, thereby driving the transmission shaft 204d to rotate. When the transmission shaft 204d rotates, the first bevel gear 204g can be driven to rotate through the second bevel gear 204h. When the first bevel gear 204g rotates, it can drive the fan gear 204i to move, so that the fan gear 204i drives the rotating gear 204j to rotate. At this time, the rotating gear 204j can drive the cutting rod 201g to rotate through the rotating column 201e, so that the cutting rod 201g cuts the mud strips hanging on the scraper 201d, and as the scraper 201d rotates, the mud strips on the scraper 201d are removed.

[0062] As the plurality of cutting knives 201d cut the clay column 103 respectively, the clay column 103 can be cut into the shape of an insulator clay blank.

[0063] After the mud column 103 is cut, as the driving column 202c rotates, the rotating sleeve 203e moves from the wave-shaped groove 203a-2 to the flat groove 203a-1, so that the support sleeve 202d stops rotating. At this time, the cutting knife 201d is reset to wait for cutting the new mud column 103.

[0064] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. Anti-icing and lightning protection insulator integrated molding equipment, characterized by: include, A cutting assembly (200) is arranged on a workbench (101), comprising a support seat (201a) arranged on one side of the main assembly (100), a support rod (201b) being fixed to one side of the support seat (201a), and a fixing seat (201c) being fixed to the end of the support rod (201b); A cutting knife (201d) is fixed on one side of the fixed seat (201c), a rotating column (201e) is rotatably connected inside the fixed seat (201c), a rotating disk (201f) is fixed on one side of the rotating column (201e), and a cutting rod (201g) is fixed on the surface of the rotating disk (201f); The cutting assembly (200) further includes a transmission member (204), which is disposed on one side of the support seat (201a) and includes a rotating shaft (204a) rotatably connected to the support sleeve (202d), a fixed block (204b) being fixed to the end of the rotating shaft (204a), and the fixed block (204b) being fixed to the inner wall of the driving column (202c); A support block (204c) is fixed to one side of the support seat (201a), a transmission shaft (204d) is rotatably connected to the support block (204c), a toothed disc (204e) is fixed to the surface of the transmission shaft (204d), and the toothed disc (204e) is meshed with the rotating shaft (204a); A fixed shaft (204f) is fixed on one side of the support seat (201a); a first bevel gear (204g) is rotatably connected to the surface of the fixed shaft (204f); and a second bevel gear (204h) is fixed to the surface of the transmission shaft (204d); A fan gear (204i) is fixed to one side of the first bevel gear (204g), a rotating gear (204j) is fixed to the end of the rotating column (201e), and the fan gear (204i) and the rotating gear (204j) are meshed; A protective shell (204k) is fixed to one side of the support seat (201a).

2. The integrated molding equipment for anti-icing and lightning protection insulators according to claim 1, characterized in that: The cutting assembly (200) comprises a rotating member (202) arranged on the workbench (101); a rotating seat (102) and an extruding member (104) are arranged on the workbench (101); and a mud column (103) is arranged at the end of the rotating seat (102); The cutting assembly (200) further comprises a driving motor (202a) fixed to the bottom of the workbench (101), a driving gear (202b) being fixed to the output end of the driving motor (202a), a driving column (202c) being rotatably connected in the workbench (101), a supporting sleeve (202d) being rotatably connected in the driving column (202c), and the supporting sleeve (202d) being fixed to one side of the supporting seat (201a).

3. The integrated molding equipment for anti-icing and lightning protection insulators according to claim 2, characterized in that: The cutting assembly (200) further includes an adjusting member (203), which is arranged in the rotating member (202) and includes a fixing column (203a) fixed in the workbench (101), the fixing column (203a) being fixed with a fixing ring (203b), and the driving column (202c) being rotatably connected to the surface of the fixing ring (203b).

4. The integrated molding equipment for anti-icing and lightning protection insulators according to claim 3, characterized in that: An adjusting rod (203c) is fixed to the surface of the support sleeve (202d), a supporting column (203d) is fixed to one side of the adjusting rod (203c), and a rotating sleeve (203e) is rotatably connected to the surface of the supporting column (203d).

5. The integrated molding equipment for anti-icing and lightning protection insulators according to claim 4, characterized in that: A flat notch (203a-1) and a corrugated notch (203a-2) are provided on the surface of the fixed column (203a); the corrugated notch (203a-2) and the flat notch (203a-1) are connected end to end to form a closed notch; and the rotating sleeve (203e) can slide in the corrugated notch (203a-2) and the flat notch (203a-1).

6. A method of use, characterized in that: Applied to the integrated molding equipment for anti-icing and lightning protection insulators according to any one of claims 1 to 5, the method of use comprises: Place the mud column (103) on top of the rotating seat (102); Starting the driving motor (202a) to drive the driving column (202c) to rotate, causing the supporting sleeve (202d) to move; A plurality of cutting knives (201d) begin to cut the mud column (103); The mud column (103) is cut into an insulator mud blank shape.

7. The method of use according to claim 6, wherein: After the cutting of the mud column (103) is completed, the rotating sleeve (203e) moves from the wave-shaped notch (203a-2) to the flat notch (203a-1), and the supporting sleeve (202d) stops rotating.

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