A high-safety magnetic flocculation shear machine convenient to disassemble, overhaul and maintain
By employing a sliding connection between the shearing shaft and the transmission seat, and an adjusting ring to control the shearing force in the magnetic flocculation shearing machine, the problem of the inability to adjust the shearing force in the prior art is solved, the service life of the shearing shaft is extended, and the disassembly and maintenance of the equipment are simplified.
Patent Information
- Application Number
- CN202510143850.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2045-02-10
AI Technical Summary
Existing magnetic flocculation shearing machines cannot adjust the shearing force in real time, which leads to accelerated wear of the shearing disc and makes them unable to meet the wastewater treatment needs of different water qualities.
A high-safety magnetic flocculation shearing machine that is easy to disassemble and maintain was designed. The shearing shaft is slidably connected to the transmission seat, and combined with the adjusting ring and the pitch motor, the shearing force can be adjusted in real time. The split structure makes it easy to replace the shearing shaft and the fixed blade.
This technology enables the adjustment of shearing force based on the magnetic flocculants under different conditions, extending the service life of the shearing shaft and simplifying the disassembly and maintenance process of the equipment.
Smart Images

Figure CN119588472B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of shearing machines, in particular to a high-safety magnetic flocculation shearing machine convenient to disassemble, assemble and overhaul. BACKGROUND
[0002] The magnetic flocculation precipitation technology is a commonly used technology in sewage treatment, which adds magnetic powder in the flocculation stage to increase the specific gravity of the flocculation, so that the flocculation can quickly precipitate, and the magnetic powder can be recycled by using the magnetic attraction principle due to its magnetic characteristics. Before recycling the magnetic powder, the magnetic powder in the flocculation is separated from the colloid, and then recycled by a magnetic recycling device.
[0003] At present, the equipment for separating magnetic powder mainly uses a shearing machine. For example, a magnetic flocculation ceramic shearing machine disclosed in a patent with the authorization announcement No. CN210994597U includes a motor, a stirring support and a transmission shaft. The motor is installed above the stirring support, and the motor is connected with the transmission shaft through a shaft coupling. The stirring support and the lower ceramic shearing cylinder are installed together. The stirring support is internally provided with a shaft coupling. The transmission shaft penetrates the ceramic mechanical seal into the ceramic shearing cylinder. A magnetic sludge outlet is welded on the left upper part of the ceramic shearing cylinder. A magnetic sludge inlet is welded on the right lower part of the ceramic shearing cylinder. The magnetic sludge outlet, the ceramic shearing cylinder and the magnetic sludge inlet jointly form a Z-shaped flow type. The ceramic shearing disc is provided with a knife edge around the ceramic shearing disc, and the outer surface of the ceramic shearing disc is a frosted surface.
[0004] The patent shears the magnetic flocculation by high-speed rotation of the ceramic shearing disc. The ceramic shearing disc is installed on the transmission shaft. The transmission shaft is linked with the motor through the shaft coupling, which is similar to the structure of the current shearing machine. However, this shearing machine has some problems in shearing the magnetic flocculation. For example, the amount of colloid, the amount of magnetic powder and the amount of solid impurities in the magnetic flocculation after sewage treatment of different water quality are different. If the same shearing force is used to shear the magnetic flocculation, the wear of the shearing disc will be accelerated, and the service life of the shearing disc will be reduced. The current shearing machine cannot adjust the shearing force in real time according to different magnetic flocculation. SUMMARY
[0005] Therefore, the present application aims to provide a high-safety magnetic flocculation shearing machine convenient to disassemble, assemble and overhaul, so as to realize rapid real-time adjustment of the shearing force.
[0006] To achieve the above technical purpose, the present application provides a high-safety magnetic flocculation shearing machine convenient to disassemble, assemble and overhaul.
[0007] It comprises:
[0008] A main cylinder, the transmission seat and the sleeve are rotatably and sealingly connected to both ends of the main cylinder.
[0009] The shearing shaft is slidably connected with the transmission seat and the sleeve at two ends, and springs are arranged at two ends of the shearing shaft to provide elastic force for the shearing shaft;
[0010] The fixed cutter barrel is inserted into the main barrel body and is used for shearing magnetic flocculation together with the shearing shaft.
[0011] The driving motor is fixed on the main barrel body and is used for driving the shearing shaft to rotate through the transmission seat.
[0012] The adjusting mechanism is used for adjusting the distance between the shearing shaft and the fixed cutter barrel to control the shearing degree of the magnetic flocculation, and the adjusting mechanism comprises a second fixing seat, a pressing ring and an adjusting ring, the second fixing seat is fixed on the main barrel body, the pressing ring is slidably connected with the second fixing seat, the adjusting ring is rotatably connected with the second fixing seat, and the end of the shearing shaft abuts against the pressing ring, and the adjusting ring is used for controlling the height of the shearing shaft in a rotating manner through the pressing ring.
[0013] Preferably, the outer surface of the main barrel body is fixed with an inlet flange pipe and an outlet flange pipe, and the inlet flange pipe and the outlet flange pipe are respectively used for feeding and discharging.
[0014] Preferably, the outer surface of the shearing shaft is uniformly fixed with a shearing cutter.
[0015] The inner wall of the fixed cutter barrel is fixed with fixed cutters in an interlaced manner, and the shearing cutters and the fixed cutters are distributed in an interlaced manner.
[0016] Preferably, the two ends of the main barrel body are respectively fixed with a first end cover and a second end cover.
[0017] The driving motor is fixed on the first end cover, and the transmission seat is rotatably and sealingly connected with the first end cover.
[0018] The second fixing seat is fixed on the second end cover.
[0019] Preferably, the upper surface of the first end cover is fixed with a positioning block, the end of the fixed cutter barrel is provided with a positioning groove, and the positioning block is engaged with the positioning groove.
[0020] Preferably, the inner wall of the transmission seat is uniformly fixed with first protrusions, and the outer surface of one end of the shearing shaft is uniformly provided with first tooth grooves matched with the first protrusions.
[0021] The outer surface of the other end of the shearing shaft is uniformly provided with second tooth grooves, and the inner wall of the sleeve is uniformly fixed with second protrusions matched with the second tooth grooves.
[0022] Preferably, the outer surface of the pressing ring is uniformly provided with wedge-shaped grooves, and the outer surface of the adjusting ring is fixed with pressing blocks abutting against the wedge-shaped grooves, and the pressing blocks are used for pushing the wedge-shaped grooves.
[0023] Preferably, an external surface of the second fixing seat is fixed with a distance adjusting motor, an output end of the distance adjusting motor is fixed with a worm, and the worm is rotationally connected with the second fixing seat;
[0024] An external surface of the worm is engaged with a worm wheel, and the worm wheel is coaxially fixedly connected with the adjusting ring.
[0025] Preferably, a surface of the main cylinder is fixed with a controller, the controller comprises a data acquisition module, a shear identification module and a control module, and each module and the distance adjusting motor are connected through a wired and / or wireless network;
[0026] The data acquisition module is used to acquire the particle concentration.
[0027] The shear identification module inputs the particle concentration into a trained shear identification model, and outputs a shear degree, which is used as a control parameter of the distance adjusting motor.
[0028] The control module calculates a rotation angle of the distance adjusting motor based on the shear degree, and controls the distance adjusting motor to execute based on the rotation angle.
[0029] Preferably, the training method of the shear identification model comprises:
[0030] i groups of historical magnetic flocculation data and shear degrees corresponding to the historical magnetic flocculation data are collected, i is an integer greater than 1, and the historical magnetic flocculation data comprises the particle concentration.
[0031] The historical magnetic flocculation data and the shear degrees corresponding to the historical magnetic flocculation data are used as a sample set, the sample set is divided into a training set and a test set, the historical magnetic flocculation data in the training set is used as an input of the shear identification model, the shear degrees in the training set are used as an output of the shear identification model, the shear identification model is trained, and a shear identification model meeting a preset accuracy is output, the shear identification model is one of a Naive Bayes model and a support vector machine model.
[0032] From the above technical solutions, the present application has the following beneficial effects:
[0033] 1: By slidingly connecting the shear shaft with the transmission seat and rotationally controlling the height of the pressing ring through the adjusting ring, the pressing ring pushes the distance between the shear shaft and the fixed cutter cylinder, thereby controlling the shear degree of the shear magnetic flocculation, which can be applied to the shear of the magnetic flocculation in different states, can change the shear degree in a targeted manner, avoids excessive shear degree to accelerate the wear of the shear shaft, and improves the service life of the shear shaft.
[0034] 2: the use of split structure design, make shear shaft and transmission seat into plug-in transmission structure, when replacing shear shaft, only need to remove the adjusting mechanism, can take down shear shaft or fixed cutter barrel replacement, without removing the drive part, reach the effect of convenient disassembly and repair. BRIEF DESCRIPTION OF DRAWINGS
[0035] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the provided drawings.
[0036] Figure 1 The overall structure schematic diagram of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0037] Figure 2 The partial sectional structure schematic diagram of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0038] Figure 3 The sectional structure schematic diagram of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0039] Figure 4 The overall structure schematic diagram of A in the high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application; Figure 2
[0040] Figure 5 The overall structure schematic diagram of the adjusting mechanism of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0041] Figure 6 The overall structure schematic diagram of the shear shaft of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0042] Figure 7 The overall structure schematic diagram of the transmission seat of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0043] Figure 8 The overall structure schematic diagram of the compression ring of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0044] Figure 9 The overall structure schematic diagram of the adjusting ring of a high-safety magnetic flocculation shear machine convenient for disassembly and repair provided by the present application;
[0045] Figure 10 A sleeve overall structure schematic view of the high-safety magnetic flocculation shear machine convenient for disassembly, assembly, maintenance is provided in the application.
[0046] Figure 11 A controller structure schematic view of the high-safety magnetic flocculation shear machine convenient for disassembly, assembly, maintenance is provided in the application.
[0047] The figure mark: 1, main cylinder; 101, transmission seat; 1011, first protruding tooth; 102, sleeve; 1021, second protruding tooth; 11, feeding flange pipe; 12, discharging flange pipe; 13, first end cover; 131, positioning block; 14, second end cover; 2, shear shaft; 201, spring; 21, shear cutter; 22, first tooth groove; 23, second tooth groove; 3, fixed cutter cylinder; 31, fixed cutter; 32, positioning groove; 4, driving motor; 5, adjusting mechanism; 51, second fixed seat; 52, pressing ring; 521, wedge-shaped groove; 53, adjusting ring; 531, pressing block; 54, distance adjusting motor; 541, worm; 542, worm wheel. DETAILED DESCRIPTION
[0048] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application and uses. It should be understood that throughout the drawings, the same or similar reference numerals can be used for the same or similar items in the various figures. The various drawings can schematically represent the concepts and principles of the embodiments of the present disclosure and do not necessarily show the specific dimensions and ratios of the various embodiments of the present disclosure. Certain parts in certain drawings can be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0049] Embodiment 1
[0050] Referring to Figure 1 and Figure 2 , a high-safety magnetic flocculation shear machine convenient for disassembly, assembly and maintenance is provided, which comprises a main cylinder 1 and a shear shaft 2. The outer surface of the shear shaft 2 is uniformly fixed with a shear cutter 21. The shear shaft 2 is rotationally connected in the main cylinder 1. The outer surface of the main cylinder 1 is fixed with a feeding flange pipe 11 and a discharging flange pipe 12. The feeding flange pipe 11 and the discharging flange pipe 12 are respectively used for feeding and discharging. Exemplarily, the magnetic flocculation enters through the feeding flange pipe 11, and the magnetic flocculation is sheared by the shear cutter 21 driven by the high-speed rotation of the shear shaft 2. The sheared magnetic flocculation is discharged through the discharging flange pipe 12.
[0051] Further, referring to Figure 2 and Figure 3As shown, the fixed cutter barrel 3 is fixed in the main barrel 1 to cooperate with the shearing shaft 2 to shear magnetic flocculation. The inner wall of the fixed cutter barrel 3 is fixed with fixed cutters 31 staggered. The shearing cutters 21 and the fixed cutters 31 are staggered in up and down directions. The staggered shearing force is formed by the staggered shearing cutters 21 and the fixed cutters 31, so as to improve the shearing effect of magnetic flocculation. The shearing degree can be controlled by controlling the distance between the shearing cutters 21 and the fixed cutters 31. For example, the smaller the distance between the shearing cutters 21 and the fixed cutters 31, the greater the extrusion force received by the shearing, that is, the greater the shearing degree, and vice versa.
[0052] Specifically, referring to Figure 2 and Figure 3 As shown, the two ends of the main barrel 1 are rotatably and sealingly connected with a transmission seat 101 and a sleeve 102, respectively. The two ends of the main barrel 1 are fixed with a first end cover 13 and a second end cover 14, respectively. The transmission seat 101 and the sleeve 102 are rotatably and sealingly connected with the first end cover 13 and the second end cover 14, respectively. The two ends of the shearing shaft 2 are slidingly connected with the transmission seat 101 and the sleeve 102, respectively. The first end cover 13 is fixed with a driving motor 4. The output end of the driving motor 4 is fixedly connected with the transmission seat 101. The driving motor 4 is connected with the shearing shaft 2 through the transmission seat 101. The purpose is to separate the shearing shaft 2 from the transmission seat 101, so as to facilitate disassembly and maintenance.
[0053] More specifically, referring to Figure 4 , Figure 6 , Figure 7 and Figure 10 As shown, the inner wall of the transmission seat 101 is uniformly fixed with first protrusions 1011. The outer surface of one end of the shearing shaft 2 is uniformly provided with first tooth grooves 22 matched with the first protrusions 1011. The first protrusions 1011 and the first tooth grooves 22 are slidingly connected. The outer surface of the other end of the shearing shaft 2 is uniformly provided with second tooth grooves 23. The inner wall of the sleeve 102 is uniformly fixed with second protrusions 1021 matched with the second tooth grooves 23. The second tooth grooves 23 and the second protrusions 1021 are slidingly connected. The two ends of the shearing shaft 2 are sleeved with springs 201. The springs 201 are used to provide elastic force for the shearing shaft 2. Specifically, two springs 201 are arranged in the transmission seat 101 and the sleeve 102, respectively.
[0054] The driving motor 4 drives the transmission seat 101 to rotate, and the transmission seat 101 drives the shearing shaft 2 to rotate through the cooperation of the first protruding teeth 1011 and the first tooth groove 22, and does not affect the axial movement of the shearing shaft 2 in the transmission seat 101, that is, the up and down movement, thereby controlling the position of the shearing shaft 2, that is, changing the distance between the shearing cutter 21 and the fixed cutter 31, so as to change the shearing force of the magnetic flocculation; for example, the smaller the distance between the shearing cutter 21 and the fixed cutter 31, the greater the shearing pressure applied to the magnetic flocculation, and the greater the shearing force; and one end of the shearing shaft 2 can be stably transmitted through the transmission seat 101, and the other end of the shearing shaft 2 can be stably rotated through the sleeve 102 and the second end cover 14, and does not affect the axial movement of the shearing shaft 2.
[0055] It is worth mentioning that, referring to Figure 3 , the outer surface of the first end cover 13 is fixed with a positioning block 131, and the end of the fixed cutter barrel 3 is provided with a positioning groove 32, and the positioning block 131 is clamped with the positioning groove 32, so as to limit the fixed cutter barrel 3; the purpose is to facilitate the fixed cutter barrel 3 to be fixed in the main barrel 1, and facilitate the disassembly and maintenance of the fixed cutter barrel 3; it should be noted that the end of the fixed cutter barrel 3 away from the first end cover 13 can be quickly connected with the main barrel 1 through the snap spring or the buckle and the like.
[0056] Specifically, referring to Figure 2 , Figure 3 and Figure 4 , the second end cover 14 is provided with an adjusting mechanism 5, which is used for adjusting the distance between the shearing shaft 2 and the fixed cutter barrel 3 to control the shearing force of the shearing magnetic flocculation, and the adjusting mechanism 5 comprises a second fixed seat 51, a pressing ring 52 and an adjusting ring 53, the second fixed seat 51 is fixed on the second end cover 14, the pressing ring 52 is in sliding connection with the second fixed seat 51, and the pressing ring 52 is in abutment with the shearing shaft 2 through the spring 201.
[0057] More specifically, referring to Figure 5 , Figure 8 and Figure 9 , the adjusting ring 53 is in rotational connection with the second fixed seat 51, the adjusting ring 53 is linked with the shearing shaft 2 through the pressing ring 52, and the adjusting ring 53 is used for rotating to control the height of the pressing ring 52; specifically, the outer surface of the pressing ring 52 is uniformly provided with a wedge-shaped groove 521, and the outer surface of the adjusting ring 53 is fixed with a pressing block 531 abutting against the wedge-shaped groove 521, and the pressing block 531 is used for pushing the wedge-shaped groove 521; for example, by rotating the adjusting ring 53, the height of the adjusting ring 53 remains unchanged, the pressing block 531 pushes the wedge-shaped groove 521, the height of the pressing ring 52 is changed, and the pressing ring 52 can change the pressure applied to the spring 201, thereby pushing the shearing shaft 2 to control the position of the shearing shaft 2.
[0058] Further, the embodiment controls the axial height of the shearing shaft 2 by controlling the pressure of the spring 201 on the shearing shaft 2, instead of directly controlling the axial height of the shearing shaft 2 by the compression ring 52, so as to ensure the flexibility of the shearing shaft 2 and increase the service life of the shearing shaft 2; for example, when there are impurities with high hardness, such as metal particles, in the magnetic flocculation, if the height of the shearing shaft 2 is directly controlled by the compression ring 52, the shearing shaft 2 cannot be passively axially slid, and the shearing shaft 2 needs to shear the metal particles with a fixed shearing force, which increases the wear of the shearing shaft 2, while in the embodiment, the shearing shaft 2 can be passively axially slid, and when the shearing shaft 21 and the fixed blade 31 shear the metal particles, if the shearing force is greater than the elastic force of the spring 201, the shearing shaft 2 can be axially slid towards the spring 201, avoiding hard shearing of the metal particles and reducing the wear of the shearing shaft 2.
[0059] Further, referring to Figure 5 As shown in the figure, the outer surface of the second fixed seat 51 is fixed with a distance adjusting motor 54, the output end of the distance adjusting motor 54 is fixed with a worm 541, and the worm 541 is rotationally connected with the second fixed seat 51; the outer surface of the worm 541 is engaged with a worm wheel 542, and the worm wheel 542 is coaxially fixedly connected with the adjusting ring 53; for example, the distance adjusting motor 54 in the embodiment can adopt a stepping motor or a servo motor, the distance adjusting motor 54 drives the worm 541 to rotate, the worm 541 can drive the worm wheel 542 to rotate, so that the worm wheel 542 drives the adjusting ring 53 to rotate, thereby controlling the height of the compression ring 52.
[0060] Embodiment 2
[0061] Referring to Figure 11 Based on the above embodiment, the improvement point of the embodiment is that the surface of the main cylinder 1 is provided with a controller, the controller includes a data acquisition module, a shearing identification module and a control module, and each module and the distance adjusting motor 54 are connected through a wired and / or wireless network;
[0062] The data acquisition module is used for acquiring the particle concentration, and the data acquisition module in the embodiment adopts a fiber optic sensor and a spectrometer; the detection end of the fiber optic sensor is in the feed flange pipe 11, and the spectrometer can be configured in the control room according to the actual situation; the detection data of the fiber optic sensor is transmitted to the spectrometer for analysis through a wireless network, so that the particle concentration can be obtained; the spectrometer adopts a spectral analysis method, for example, ultraviolet-visible light spectrum UV-Vis or infrared spectrum IR analysis, and the specific analysis method is not limited here;
[0063] The shearing identification module inputs the particle concentration into a trained shearing identification model, and outputs a shearing degree, and the shearing degree is used as a control parameter of the distance adjusting motor 54; the training method of the shearing identification model includes:
[0064] Collecting i groups of historical magnetic flocculation data and shear degrees corresponding to the historical magnetic flocculation data in an experimental environment, i is an integer greater than 1, and the historical magnetic flocculation data includes particle concentration;
[0065] The historical magnetic flocculation data and the shear degrees corresponding to the historical magnetic flocculation data are taken as a sample set, the sample set is divided into a training set and a test set, the historical magnetic flocculation data in the training set is taken as an input of a shear identification model, the shear degrees in the training set are taken as an output of the shear identification model, the shear identification model is trained, and a shear identification model meeting a preset accuracy is output, the shear identification model is one of a Naive Bayes model or a support vector machine model.
[0066] The historical magnetic flocculation data is collected in an experimental environment or historical sewage treatment records, a plurality of groups of magnetic flocculation data are sequentially sheared by using different shear degrees, the samples after shearing are analyzed by a person skilled in the art, and a shear degree corresponding to an optimal sample is selected to correspond to the magnetic flocculation data, the shear degree corresponding to the optimal shear effect is the best, the magnetic flocculation data in the plurality of groups is constantly changed, and thus the shear degrees corresponding to i groups of historical magnetic flocculation data can be obtained.
[0067] The control module controls the rotation of the worm gear 541 driven by the distance adjusting motor 54 based on the shear degree, and specifically controls the rotation angle of the distance adjusting motor 54, a person skilled in the art calculates a corresponding relationship between the rotation angle of the distance adjusting motor 54 and the corresponding shear degree in an experimental environment, and converts the shear degree into a control signal corresponding to the rotation angle of the distance adjusting motor 54 based on the relationship, so that the control module can control the rotation of the distance adjusting motor 54 based on the control signal.
[0068] The above describes the exemplary embodiments of the scheme proposed by the present disclosure in detail with reference to the preferred embodiments, however, those skilled in the art can understand that various modifications and improvements can be made to the above specific embodiments without departing from the concept of the present disclosure, and various technical features and structures proposed by the present disclosure can be combined without exceeding the protection scope of the present disclosure, and the protection scope of the present disclosure is determined by the appended claims.
Claims
1. A high safety type magnetic flocculation shear machine convenient for disassembly and repair, characterized in that, The utility model relates to a shearing device for magnetic flocculation, which comprises: a main cylinder (1) having a transmission seat (101) and a sleeve (102) rotatably connected at two ends thereof; a shearing shaft (2) slidably connected with the transmission seat (101) and the sleeve (102) at two ends thereof, wherein both ends of the shearing shaft (2) are sleeved with springs (201), the springs (201) are used to provide elastic force for the shearing shaft (2) and allow the shearing shaft (2) to move axially in a buffering manner when the shearing shaft (2) is subjected to axial impact; a fixed cutter cylinder (3) inserted into the main cylinder (1) and used to cooperate with the shearing shaft (2) to shear magnetic flocculation, the inner wall of the fixed cutter cylinder (3) is fixed with fixed cutters (31) in an interlaced manner, the outer surface of the shearing shaft (2) is uniformly fixed with shearing cutters (21), and the shearing cutters (21) and the fixed cutters (31) are distributed in an interlaced manner in an up-down direction; a driving motor (4) fixed on the main cylinder (1) and used to drive the shearing shaft (2) to rotate through the transmission seat (101); an adjusting mechanism (5) used to adjust the distance between the shearing shaft (2) and the fixed cutter cylinder (3) to control the shearing degree of the magnetic flocculation, wherein the adjusting mechanism (5) comprises a second fixed seat (51), a pressing ring (52) and an adjusting ring (53), the second fixed seat (51) is fixed on the main cylinder (1), the pressing ring (52) is slidably connected with the second fixed seat (51), the adjusting ring (53) is rotatably connected with the second fixed seat (51), the end of the shearing shaft (2) abuts against the pressing ring (52), the outer surface of the pressing ring (52) is uniformly provided with wedge-shaped grooves (521), the outer surface of the adjusting ring (53) is fixed with pressing blocks (531) abutting against the wedge-shaped grooves (521), the pressing blocks (531) are used to push the wedge-shaped grooves (521), the adjusting ring (53) is used to control the height of the shearing shaft (2) in a rotating manner through the pressing ring (52), so that the shearing shaft (2) is pushed and pressed to move up and down relative to the fixed cutter cylinder (3) to change the gap between the shearing cutters (21) and the fixed cutters (31); the outer surface of the second fixed seat (51) is fixed with a pitch adjusting motor (54), the output end of the pitch adjusting motor (54) is fixed with a worm (541), and the worm (541) is rotatably connected with the second fixed seat (51); the outer surface of the worm (541) is engaged with a worm wheel (542), and the worm wheel (542) is coaxially fixedly connected with the adjusting ring (53); the inner wall of the transmission seat (101) is uniformly fixed with first protruding teeth (1011), the outer surface of one end of the shearing shaft (2) is uniformly provided with first tooth grooves (22) matching the first protruding teeth (1011); the outer surface of the other end of the shearing shaft (2) is uniformly provided with second tooth grooves (23), and the inner wall of the sleeve (102) is uniformly fixed with second protruding teeth (1021) matching the second tooth grooves (23), so that the shearing shaft (2) is axially slid while keeping the rotational transmission connection between the shearing shaft (2) and the transmission seat (101) and the sleeve (102). The controller comprises a data acquisition module, a shear identification module and a control module, wherein each module and the distance adjusting motor (54) are connected through a wired and / or wireless network; The data acquisition module is used for acquiring the particle concentration. The shear identification module inputs the particle concentration into a trained shear identification model and outputs a shear degree, which is used as a control parameter of the distance adjusting motor (54). The control module calculates the rotation angle of the distance adjusting motor (54) based on the shear degree and controls the distance adjusting motor (54) to execute based on the rotation angle.
2. The high safety type magnetic flocculation shear machine convenient to disassemble and overhaul according to claim 1, characterized in that, The outer surface of the main cylinder (1) is fixed with an inlet flange pipe (11) and an outlet flange pipe (12), which are respectively used for feeding and discharging.
3. The high safety type magnetic flocculation shear machine convenient to disassemble and overhaul according to claim 1, characterized in that, The two ends of the main cylinder (1) are respectively fixed with a first end cover (13) and a second end cover (14). The driving motor (4) is fixed on the first end cover (13), and the transmission seat (101) is in rotational sealing connection with the first end cover (13). The second fixing seat (51) is fixed on the second end cover (14).
4. The high safety type magnetic flocculation shear machine convenient to disassemble and overhaul according to claim 3, characterized in that, The upper surface of the first end cover (13) is fixed with a positioning block (131), and the end of the fixed cutter barrel (3) is provided with a positioning groove (32), and the positioning block (131) is clamped with the positioning groove (32).
5. The high safety type magnetic flocculation shear machine convenient to disassemble and overhaul according to claim 1, characterized in that, The controller is fixed on the surface of the main cylinder (1).
6. The high safety type magnetic flocculation shear machine convenient to disassemble and overhaul according to claim 1, characterized in that, The training method of the shear identification model comprises: Collecting i groups of historical magnetic flocculation data and shear degrees corresponding to the historical magnetic flocculation data, i being an integer greater than 1, and the historical magnetic flocculation data including particle concentration; The historical magnetic flocculation data and the shear degrees corresponding to the historical magnetic flocculation data are used as a sample set, the sample set is divided into a training set and a test set, the historical magnetic flocculation data in the training set is used as the input of the shear identification model, the shear degrees in the training set are used as the output of the shear identification model, the shear identification model is trained, and a shear identification model meeting a preset accuracy is output, the shear identification model being one of a naive Bayes model and a support vector machine model.
Citation Information
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