A support device for stamped parts of an automobile sunroof

Abstract

The automotive sunroof stamping part support device provided by this invention includes a worktable, a stamping part support structure, and a stamping waste collection structure. The stamping part support structure is set on the worktable and is used to support the automotive roof stamping part during the stamping process. The stamping waste collection structure is set on the worktable, located on one side of the stamping part support structure. The stamping waste collection structure can flexibly collect the waste plates cut off from the roof stamping part, and at the same time, facilitate the cleaning of the collected waste plates, effectively avoiding excessive downtime for cleaning, improving the efficiency of waste plate collection and cleaning, and effectively improving the production efficiency of automotive sunroofs.

Description

Technical Field

[0001] This invention belongs to the field of automotive sunroofs, specifically, it relates to a support device for stamped automotive sunroof parts. Background Technology

[0002] A car sunroof is installed on the roof of a vehicle, which can effectively circulate air inside the car and increase the intake of fresh air. At the same time, a car sunroof can also expand the field of vision and meet the needs of mobile photography and videography. Car sunroofs can be roughly divided into sliding type, concealed type, concealed and tilting type, panoramic type and curtain type, etc. Car sunroofs are mainly installed on commercial SUVs, sedans and other models.

[0003] In the production process of automotive sunroofs, the roof stamping parts are punched. To reduce overall vehicle production costs, it is necessary to collect the scrap sheets cut from the roof stamping parts. Current scrap sheet collection methods involve placing an empty workstation and a scrap collection bin on an empty press. In the preceding mold at the empty workstation, the scrap sheet is completely punched off the roof stamping part. A handling robot then transports the punched roof stamping part to the next process, and finally transfers the scrap sheet to the scrap collection bin. However, considering the safety issues caused by interference from the handling robot during equipment transfer and the limited storage capacity of the scrap collection bin, the production line needs to be stopped multiple times during the automotive sunroof production process. The scrap collection bin needs to be lifted off the workbench, cleaned, and then lifted back onto the workbench, a process that takes about half an hour. This significant downtime severely impacts the production efficiency of automotive sunroofs.

[0004] Therefore, there is an urgent need to develop an automotive sunroof stamping support device that can flexibly collect the waste plates cut off from the top cover stamping parts, avoid excessive downtime for cleaning, effectively improve the waste plate collection efficiency, and effectively improve the production efficiency of automotive sunroofs. Summary of the Invention

[0005] This invention addresses the aforementioned problems and aims to provide an automotive sunroof stamping part support device that can flexibly collect waste plates cut from the top cover stamping parts, avoid excessive downtime for cleaning, effectively improve waste plate collection efficiency, and significantly increase the production efficiency of automotive sunroofs. To achieve the above objectives, the technical solution adopted by this invention is as follows:

[0006] The present invention provides a support device for stamped parts of an automobile sunroof, which includes a worktable, a stamped part support structure, and a stamping waste collection structure. The stamped part support structure is disposed on the worktable, and the stamping waste collection structure is disposed on the worktable and located on one side of the stamped part support structure.

[0007] The automotive sunroof stamping support device provided by the present invention may also have the following features: the stamping support structure includes a bottom frame, a support vertical beam, a support horizontal beam, and a connecting beam; one end of the support vertical beam is connected to the bottom frame, the other end of the support vertical beam is connected to the support horizontal beam, the end of the support horizontal beam is connected to the support vertical beam, and the end of the connecting beam is connected to the support horizontal beam.

[0008] The automotive sunroof stamping support device provided by the present invention may also have the following features: the stamping support structure further includes a support frame and a limiting block disposed on the support frame. The support frame includes a first support rod and a second support rod. One end of the first support rod is connected to a connecting beam, and the other end of the first support rod is connected to the second support rod. The end of the second support rod away from the first support rod is connected to a support beam. The limiting block is disposed on the first support rod.

[0009] The automotive sunroof stamping support device provided by the present invention may also have the following feature: the support frame is arranged on both sides of the connecting beam, and the connecting beam is arranged on both sides of the bottom frame.

[0010] The automotive sunroof stamping support device provided by the present invention may also have the following feature: the stamping waste collection structure includes a slide rod assembly, the slide rod assembly includes a slide rod and a slide rod mounting frame disposed on the connecting beam, one end of the slide rod is movably disposed on the slide rod mounting frame, and the other end of the slide rod is movably attached to the bottom frame.

[0011] The automotive sunroof stamping support device provided by the present invention may also have the following features: the sliding rod mounting frame includes a diagonal rod and a mounting rod, one end of the mounting rod is connected to a connecting beam, the other end of the mounting rod is connected to the diagonal rod, the end of the diagonal rod away from the mounting rod is connected to the connecting beam, a limiting plate is provided on the mounting rod, and a limiting protrusion is provided on one side of the limiting plate.

[0012] The automotive sunroof stamping support device provided by the present invention may also have the following feature: the end of the slide rod is provided with a limiting protrusion, and the limiting protrusion abuts against the limiting protrusion plate.

[0013] The automotive sunroof stamping support device provided by the present invention may also have the following feature: the stamping waste collection structure further includes a waste collection box, which is disposed on both sides of the bottom frame and inside the bottom frame.

[0014] The automotive sunroof stamping support device provided by the present invention may also have the following features: the waste collection box includes a support plate, a side frame and a side plate, the side frame is disposed on the edge of the support plate, the side plate is disposed on the side frame, and a stop bar is provided on the support plate, with one end of the stop bar disposed on the support plate.

[0015] The automotive sunroof stamping support device provided by the present invention may also have the following features: a first slider is provided at the bottom of the support plate, and a first groove is provided on the first slider; a second slider is provided at the bottom of the bottom frame, and a second groove is provided on the second slider; a first guide rail adapted to the first groove and a second guide rail adapted to the second groove are provided on the worktable.

[0016] The technical effects of this invention are as follows: The automotive sunroof stamping part support device provided by this invention includes a workbench, a stamping part support structure, and a stamping waste collection structure. The stamping part support structure is set on the workbench and is used to support the automotive roof stamping part during the stamping process. The stamping waste collection structure is set on the workbench and located on one side of the stamping part support structure. The stamping waste collection structure can flexibly collect the waste plates cut off from the roof stamping part. At the same time, it is convenient to clean the collected waste plates, which can effectively avoid excessive downtime for cleaning, improve the efficiency of waste plate collection and cleaning, and effectively improve the production efficiency of automotive sunroofs.

[0017] Therefore, the automotive sunroof stamping support device provided by the present invention can flexibly collect the waste plates cut off from the top cover stamping parts, avoid excessive downtime for cleaning, effectively improve the efficiency of waste plate collection and cleaning, and effectively improve the production efficiency of automotive sunroofs. Attached Figure Description

[0018] This manual includes the following figures, which illustrate the following:

[0019] Figure 1 This is a schematic diagram of the structure of the automotive sunroof stamping support device in an embodiment of the present invention;

[0020] Figure 2 This is a schematic diagram of the stamping support structure in an embodiment of the present invention;

[0021] Figure 3 This is a schematic diagram of the slide bar mounting frame in an embodiment of the present invention;

[0022] Figure 4 This is a schematic diagram of the slide bar structure in an embodiment of the present invention;

[0023] Figure 5 This is a schematic diagram of the waste collection box in an embodiment of the present invention.

[0024] The components in the diagram are labeled as follows: Automotive roof stamping part-1, scrap plate-2, worktable-10, first guide rail-11, second guide rail-12, stamping part support structure-20, bottom frame-21, second slider-211, second slide rail-212, support vertical beam-22, support horizontal beam-23, connecting beam-24, support frame-25, first support rod-251, second support rod-252, limit block-26, anti-slip plate-27. Stamping waste collection structure-30, slide bar assembly-31, slide bar-311, limiting protrusion-3111, slide bar mounting frame-312, diagonal bar-3121, mounting rod-3122, limiting plate-3123, limiting protrusion-3124, waste collection box-32, support plate-321, side frame-322, side plate-323, stop bar-324, first slider-325, first slide groove-326, hook-327. Detailed Implementation

[0025] The specific embodiments of the present invention will be further described in detail below with reference to the accompanying drawings, in order to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention, and to facilitate its implementation.

[0026] Figure 1 This is a schematic diagram of the structure of the automotive sunroof stamping support device in an embodiment of the present invention.

[0027] like Figure 1 As shown, the automotive sunroof stamping support device provided by the present invention includes a workbench 10, a stamping support structure 20, and a stamping waste collection structure 30. The workbench 10 is mounted on the press, and the stamping support structure 20 is mounted on the workbench 10. The stamping support structure 20 is used to support the automotive roof stamping 1 during the stamping process. The stamping waste collection structure 30 is mounted on the workbench 10 and located on one side of the stamping support structure 20. The stamping waste collection structure 30 can flexibly collect the waste plate 2 punched off the roof stamping 1. At the same time, it facilitates the cleaning of the collected waste plate 2, effectively avoiding excessive downtime for cleaning, improving the collection and cleaning efficiency of the waste plate 2, and effectively improving the production efficiency of automotive sunroofs.

[0028] Figure 2 This is a schematic diagram of the stamping support structure in an embodiment of the present invention.

[0029] like Figure 2As shown, the stamping support structure 20 includes a base frame 21, supporting vertical beams 22, supporting horizontal beams 23, and connecting beams 24. The base frame 21 is rectangular. One end of the supporting vertical beam 22 is connected to the base frame 21, and the other end of the supporting vertical beam 22 is connected to the supporting horizontal beam 23. The supporting vertical beams 22 are vertically arranged on the base frame 21, and two supporting vertical beams 22 are arranged parallel to each other. The end of the supporting horizontal beam 23 is connected to the supporting vertical beam 22, and both ends of the supporting horizontal beam 23 are connected to the two supporting vertical beams 22 respectively. The supporting horizontal beams 23 and supporting vertical beams 22 are spliced ​​together to form a rectangular splicing frame. Four sets of supporting horizontal beams 23 and supporting vertical beams are connected together. The splicing frames 22 are respectively set at the four corners of the bottom frame 21. The ends of the connecting beams 24 are connected to the supporting beams 23. The two ends of the connecting beams 24 are respectively connected to the supporting beams 23 of the two sets of splicing frames. The two connecting beams 24 are set parallel to each other and are located on both sides of the bottom frame 21. The distance between the two connecting beams 24 is greater than the size of the scrap plate 2, thereby improving the structural stability of the stamping support structure 20. It can stably support the automobile roof stamping part 1 during the stamping process, improve the load-bearing capacity of the stamping support structure 20, and extend the service life of the stamping support structure 20.

[0030] like Figure 2 As shown, the stamping support structure 20 also includes a support frame 25 and limiting blocks 26 disposed on the support frame 25. The support frame 25 is disposed on the connecting beam 24 and includes a first support rod 251 and a second support rod 252. One end of the first support rod 251 is connected to the connecting beam 24, and the other end of the first support rod 251 is connected to the second support rod 252. The end of the second support rod 252 away from the first support rod 251 is connected to the supporting crossbeam 23, so that the first support rod 251 and the second support rod 252 can further enhance the structural strength of the stamping support structure 20 and further improve the structural stability of the stamping support structure 20. The limiting blocks 26 are disposed on the first support rod 251 and abut against the automobile roof stamping 1. The four limiting blocks 26 are respectively disposed at the four corners of the stamping support structure 20, which can stably support the automobile roof stamping 1, improve the load-bearing capacity of the stamping support structure 20, and extend the service life of the stamping support structure 20.

[0031] Figure 3 This is a schematic diagram of the slide bar mounting frame in an embodiment of the present invention.

[0032] like Figure 3As shown, the stamping waste collection structure 30 includes a slide rod assembly 31, which includes a slide rod 311 and a slide rod mounting frame 312. The slide rod mounting frame 312 is mounted on the connecting beam 24. One end of the slide rod 311 is movably mounted on the slide rod mounting frame 312, and the other end of the slide rod 311 is movably attached to the bottom frame 21, so that the slide rod 311 can be installed at an angle on the stamping part support structure 20. The two slide rods 311 are arranged parallel to each other.

[0033] The sliding rod mounting frame 312 includes a diagonal rod 3121 and a mounting rod 3122. One end of the mounting rod 3122 is vertically connected to the connecting beam 24, and the other end of the mounting rod 3122 is connected to the diagonal rod 3121. The end of the diagonal rod 3121 away from the mounting rod 3122 is connected to the connecting beam 24. The diagonal rod 3121 and the mounting rod 3122 form an acute angle and are spliced ​​together to form a triangle, which effectively improves the structural strength of the sliding rod mounting frame 312 and can effectively improve the structural stability of the sliding rod mounting frame 312, thus ensuring the stability of the sliding rod 311. The four sliding rod mounting frames 312 are arranged in pairs, with each pair of sliding rod mounting frames 312 set on both sides of the connecting beam 24. This allows for flexible adjustment of the tilt direction of the sliding rods 311, enabling the sliding rods 311 to tilt to the left or right of the stamping part support structure 20, or to be directly removed. This gives the stamping waste collection structure 30 flexible adjustment capabilities, facilitating the cleaning of the collected waste plates 2. It effectively avoids excessive downtime for cleaning, improves the collection and cleaning efficiency of the waste plates 2, and effectively improves the production efficiency of automotive sunroofs.

[0034] Figure 4 This is a schematic diagram of the slide bar in an embodiment of the present invention.

[0035] The mounting rod 3122 is provided with a limiting plate 3123, and a limiting protrusion 3124 is provided on one side of the limiting plate 3123, such as... Figure 4 As shown, the end of the slide rod 311 is provided with a limiting protrusion 3111, which abuts against the limiting protrusion 3124, thereby limiting one end of the slide rod 311 to the slide rod mounting frame 312, and the other end of the slide rod 311 directly overlaps the bottom frame 21, which facilitates the disassembly or installation of the slide rod 311 and makes it convenient for operators to make adjustments.

[0036] The stamping part support structure 20 also includes an anti-slip plate 27, which is rectangular in shape. One long side of the anti-slip plate 27 is connected to the connecting beam 24, and the two short sides of the anti-slip plate 27 are connected to two supporting vertical beams 22 respectively. Thus, the anti-slip plate 27 is set on the stamping part support structure 20. The two anti-slip plates 27 are set parallel to each other, which can effectively prevent the scrap plate 2 from slipping off the slide bar 311, improve the reliability of the structure, and ensure effective collection of the scrap plate 2.

[0037] Figure 5 This is a schematic diagram of the waste collection box in an embodiment of the present invention.

[0038] like Figure 5 As shown, the stamping waste collection structure 30 also includes a waste collection box 32. The waste collection box 32 is set on both sides and inside the bottom frame 21. The three waste collection boxes 32 are respectively set on both sides and inside the bottom frame 21. The waste plate 2 can be flexibly adjusted and selected to fall into any one of the three waste collection boxes 32 by means of the slide bar 311. When the slide bar 311 tilts to the left of the stamping support structure 20, the scrap plate 2 is punched off and, supported by the two slide bars 311, slides into the scrap collection box 32 on the left side of the stamping support structure 20; when the slide bar 311 tilts to the right of the stamping support structure 20, the scrap plate 2 is punched off and, supported by the two slide bars 311, slides into the scrap collection box 32 on the right side of the stamping support structure 20; when the slide bar 311 is removed from the stamping support structure 20, the scrap plate 2, after being punched off, falls directly into the scrap collection box 32 in the bottom frame 21, thus providing the automotive sunroof provided by this invention... The pressing support device can flexibly adjust the selection of the scrap plate 2 to fall into any one of the three scrap collection boxes 32, which facilitates the cleaning of the collected scrap plates. After one of the scrap collection boxes 32 is full, the tilt direction of the slide bar 311 can be adjusted by a short pause line, so that the subsequent scrap plates 2 can be guided into the scrap collection box 32 with zero scrap plates. The scrap collection box 32 in the bottom frame 21 is used for flexible adjustment and backup. This invention can effectively avoid the long downtime for cleaning of automotive sunroof stamping parts, improve the efficiency of scrap plate collection and cleaning, and effectively improve the production efficiency of automotive sunroofs.

[0039] The waste collection box 32 includes a support plate 321, a side frame 322, and a side plate 323. The support plate 321 is rectangular and its size is adapted to the waste plate 2. The side frame 322 is located on one long side and two short sides of the support plate 321, making the waste collection box 32 an open box on one side and at the top. The side plate 323 is located on the side frame 322 and is used to seal the side frame 322. The side plate 323 can prevent the waste plate 2 from sliding out of the side frame 322, thereby ensuring that the waste collection box 32 can effectively support the waste plate 2 and improve the reliability of the structure. A stop bar 324 is provided on the support plate 321. One end of the stop bar 324 is located on the support plate 321. The stop bar 324 can prevent the waste plate 2 from sliding out of the side frame 322, thereby ensuring that the waste collection box 32 can effectively support the waste plate 2 and improve the reliability of the structure.

[0040] The support plate 321 has a first slider 325 at its bottom, and a first groove 326 on the first slider 325. The worktable 10 has a first guide rail 11 that matches the first groove 326, allowing the support plate 321 to slide along the first guide rail 11. This facilitates the movement of the waste collection box 32, making it easier to clean the waste plates 2 collected inside the waste collection box 32. It also allows for cleaning the waste collection box 32 on one side while collecting waste from the other side, further saving cleaning time for the waste plates 2. The bottom frame 21 has a second slider 211 at its bottom, and a second groove 212 on the second slider 211. The worktable 10 has a second guide rail 12 that matches the second groove 212, allowing the bottom frame 21 to slide along the second guide rail 12. This facilitates the movement of the bottom frame 21, making it easier to clean the waste plates 2 collected inside the waste collection box 32 within the bottom frame 21, further saving cleaning time for the waste plates 2.

[0041] Hooks 327 are evenly provided on the side frame 322 to facilitate lifting the waste collection box 32 and cleaning the waste plate 2 inside the waste collection box 32. This further improves the reliability of the structure, increases the collection and cleaning efficiency of the waste plate 2, and effectively improves the production efficiency of automotive sunroofs.

[0042] The role and effect of the embodiments

[0043] The automotive sunroof stamping support device provided by this invention includes a workbench 10, a stamping support structure 20, and a stamping waste collection structure 30. The workbench 10 is mounted on a press, and the stamping support structure 20 is mounted on the workbench 10. The stamping support structure 20 supports the automotive roof stamping part 1 during the stamping process. The stamping waste collection structure 30 is mounted on the workbench 10, located on one side of the stamping support structure 20. The stamping waste collection structure 30 can flexibly collect the waste plate 2 cut from the roof stamping part 1. At the same time, it facilitates the cleaning of the collected waste plate 2, effectively avoiding excessive downtime for cleaning, improving the collection and cleaning efficiency of the waste plate 2, and effectively improving the production efficiency of automotive sunroofs. The automotive sunroof stamping support device provided by this invention can flexibly collect the waste plate cut from the roof stamping part, avoid excessive downtime for cleaning, effectively improve the collection and cleaning efficiency of the waste plate, and effectively improve the production efficiency of automotive sunroofs.

[0044] When the slide bar 311 tilts to the left of the stamping support structure 20, the scrap plate 2 is punched off and, supported by the two slide bars 311, slides into the scrap collection box 32 on the left side of the stamping support structure 20; when the slide bar 311 tilts to the right of the stamping support structure 20, the scrap plate 2 is punched off and, supported by the two slide bars 311, slides into the scrap collection box 32 on the right side of the stamping support structure 20; when the slide bar 311 is removed from the stamping support structure 20, the scrap plate 2, after being punched off, falls directly into the scrap collection box 32 in the bottom frame 21, thus providing the automotive sunroof provided by this invention... The pressing support device can flexibly adjust the selection of the scrap plate 2 to fall into any one of the three scrap collection boxes 32, which facilitates the cleaning of the collected scrap plates. After one of the scrap collection boxes 32 is full, the tilt direction of the slide bar 311 can be adjusted by a short pause line, so that the subsequent scrap plates 2 can be guided into the scrap collection box 32 with zero scrap plates. The scrap collection box 32 in the bottom frame 21 is used for flexible adjustment and backup. This invention can effectively avoid the long downtime for cleaning of automotive sunroof stamping parts, improve the efficiency of scrap plate collection and cleaning, and effectively improve the production efficiency of automotive sunroofs.

[0045] The present invention has been described above by way of example with reference to the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described manner. Any non-substantial improvements made using the inventive concept and technical solution; or the direct application of the inventive concept and technical solution to other situations without modification, are all within the protection scope of the present invention.

Claims

1. A support device for stamped parts of an automobile sunroof, characterized in that, The system includes a workbench (10), a stamping part support structure (20), and a stamping waste collection structure (30). The stamping part support structure (20) is mounted on the workbench (10), and the stamping waste collection structure (30) is mounted on the workbench (10) and located on one side of the stamping part support structure (20). The stamping part support structure (20) includes a base frame (21), a supporting vertical beam (22), a supporting horizontal beam (23), and a connecting beam (24). One end of the supporting vertical beam (22) is connected to the base frame (21), and the other end of the supporting vertical beam (22) is connected to the base frame (21). One end is connected to the supporting crossbeam (23), the end of the supporting crossbeam (23) is connected to the supporting vertical beam (22), and the end of the connecting beam (24) is connected to the supporting crossbeam (23). The stamping part bracket structure (20) also includes a supporting frame (25) and a limiting block (26) disposed on the supporting frame (25). The supporting frame (25) includes a first supporting rod (251) and a second supporting rod (252). One end of the first supporting rod (251) is connected to the connecting beam (24), and the other end of the first supporting rod (251) is connected to the supporting vertical beam (22). Two support rods (252) are connected. The end of the second support rod (252) away from the first support rod (251) is connected to the support beam (23). The limiting block (26) is set on the first support rod (251). The stamping waste collection structure (30) includes a slide rod assembly (31). The slide rod assembly (31) includes a slide rod (311) and a slide rod mounting frame (312) set on the connecting beam (24). One end of the slide rod (311) is movably set on the slide rod mounting frame (312). The other end of the slide rod (311) is... The end can be movably attached to the bottom frame (21). The sliding rod mounting frame (312) includes a diagonal rod (3121) and a mounting rod (3122). One end of the mounting rod (3122) is connected to the connecting beam (24), and the other end of the mounting rod (3122) is connected to the diagonal rod (3121). One end of the diagonal rod (3121) away from the mounting rod (3122) is connected to the connecting beam (24). The mounting rod (3122) is provided with a limiting plate (3123), and one side of the limiting plate (3123) is provided with a limiting protrusion (3124).

2. The automotive sunroof stamping support device according to claim 1, characterized in that, The support frame (25) is disposed on both sides of the connecting beam (24), and the connecting beam (24) is disposed on both sides of the bottom frame (21).

3. The automotive sunroof stamping support device according to claim 1, characterized in that, The end of the slide bar (311) is provided with a limiting protrusion (3111), which abuts against the limiting protrusion (3124).

4. The automotive sunroof stamping support device according to claim 3, characterized in that, The stamping waste collection structure (30) also includes a waste collection box (32), which is located on both sides of the bottom frame (21) and inside the bottom frame (21).

5. The automotive sunroof stamping support device according to claim 4, characterized in that, The waste collection box (32) includes a support plate (321), a side frame (322) and a side plate (323). The side frame (322) is located on the edge of the support plate (321), and the side plate (323) is located on the side frame (322). A stop bar (324) is provided on the support plate (321), and one end of the stop bar (324) is located on the support plate (321).

6. The automotive sunroof stamping support device according to claim 5, characterized in that, The support plate (321) has a first slider (325) at its bottom, and the first slider (325) has a first groove (326); the bottom of the base frame (21) has a second slider (212) at its bottom, and the second slider (212) has a second groove (211); the worktable (10) has a first guide rail (11) that is adapted to the first groove (326) and a second guide rail (12) that is adapted to the second groove (211).

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