Audio cable fixed-length cutting device
By designing an audio line fixed-length cutting device including components such as frame, active wire tray, tension sensor, etc., the problem of low audio line cutting accuracy and quality in the prior art is solved, and high precision and high quality cutting of the audio line is achieved.
Patent Information
- Application Number
- CN202411826009.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-03-11
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing audio line cropping device cannot effectively correct the straightening of the audio line, resulting in low cropping accuracy and quality.
An audio line fixed-length cutting device is designed, including a frame, an active wire tray, an auxiliary detection bracket, a tension sensor, an auxiliary roller, a straightening wheel group mechanism, a translation guide rail, an electric slider, a clamping claw and an electric cutting knife. Through the coordinated work of these components, the correction, straightening and fixed-length cutting of the audio line can be achieved.
It realizes high precision and high-quality cutting of audio lines, improving cutting efficiency and accuracy.
Smart Images
Figure CN119588850A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of audio cable processing devices, in particular to the technical field of audio cable fixed-length cutting devices. Background Art
[0002] Audio cables, also known as audio cables, are used to transmit electroacoustic signals or data. Broadly speaking, there are two categories: electrical signals and optical signals. Audio cables are composed of audio cables and connectors. Audio cables usually need to be cut to a certain length. When cutting them, the audio cables need to be manually extracted for cutting. The cutting efficiency is low, and general wire cutting devices cannot straighten the audio cables, thereby reducing the accuracy and quality of audio cable cutting. Summary of the invention
[0003] The purpose of the present invention is to solve the problems in the prior art and to propose an audio cable fixed-length cutting device, which can correct and straighten the audio cable and can also cut it to a fixed length. The audio cable has high cutting accuracy and quality.
[0004] To achieve the above-mentioned purpose, the present invention proposes an audio cable fixed-length cutting device, including a frame, an active pay-off reel, an auxiliary detection bracket, a tension sensor, an auxiliary roller, a straightening wheel group mechanism, a translation guide rail, an electric slider, a first electric clamping claw, a cutting platform, a distance sensor, a second electric clamping claw, an electric cutting knife, a material sensor and a control center, wherein an active pay-off reel is arranged on the left side of the frame, an auxiliary detection bracket is arranged directly above the active pay-off reel of the frame, a tension sensor is arranged at the bottom of the auxiliary detection bracket, an auxiliary roller is arranged on the right side of the tension sensor, a straightening wheel group mechanism is arranged on the right side of the auxiliary roller, and a translation guide is arranged on the right side of the straightening wheel group mechanism. rail, an electric slider is arranged on the translation guide rail, a first electric clamping claw is installed on the top of the electric slider, a cutting platform is arranged at the rightmost end of the translation guide rail, a distance sensor is arranged at the position of the electric slider facing the cutting platform, a second electric clamping claw is arranged on the top of the cutting platform, an electric cutting knife is arranged on the right side of the cutting platform, a material sensor is arranged on the right side of the electric cutting knife, a control center is arranged on the side of the frame, and the control center is respectively connected one by one with the active pay-off disk, the tension sensor, the auxiliary roller, the straightening wheel group mechanism, the electric slider, the first electric clamping claw, the distance sensor, the second electric clamping claw, the electric cutting knife and the material sensor.
[0005] Preferably, a continuously variable speed motor is arranged in the active pay-off drum, and the continuously variable speed motor is connected to a tension sensor.
[0006] Preferably, the straightening wheel assembly mechanism comprises a lower straightening wheel, an upper straightening wheel and an adjusting bolt assembly, the lower straightening wheel and the upper straightening wheel have the same structural size, a wire straightening ring groove is arranged on the circumferential surface of the lower straightening wheel, and the lower straightening wheel and the upper straightening wheel are symmetrically connected up and down by the adjusting bolt assembly.
[0007] Preferably, a material guiding ramp is provided on the right side of the electric cutting knife, and the top surface of the material guiding ramp is a smooth inclined surface.
[0008] Preferably, the straightening wheel assembly mechanism is a driven wheel assembly mechanism, and a wire ring groove is provided on the circumferential surface of the auxiliary roller.
[0009] Beneficial effects of the present invention: the present invention combines a frame, an active pay-off reel, an auxiliary detection bracket, a tension sensor, an auxiliary roller, a straightening wheel group mechanism, a translation guide rail, an electric slider, a first electric clamping claw, a cutting platform, a distance sensor, a second electric clamping claw, an electric cutting knife, a material sensor and a control center together, and after experimental optimization, can correct and straighten the audio cable, and can also cut it to a fixed length, and the cutting accuracy and quality of the audio cable are high.
[0010] The features and advantages of the present invention will be described in detail through embodiments in conjunction with the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 It is a structural schematic diagram of the fixed-length cutting device for audio cables of the present invention.
[0012] In the figure: 1-frame, 2-active pay-off reel, 3-auxiliary detection bracket, 4-tension sensor, 5-auxiliary roller, 6-straightening wheel group mechanism, 7-translation guide rail, 8-electric slider, 9-first electric clamping claw, 10-cutting platform, 11-distance sensor, 12-second electric clamping claw, 13-electric cutting knife, 14-material sensor, 15-control center. DETAILED DESCRIPTION
[0013] See also Figure 1The fixed-length cutting device for audio cables of the present invention comprises a frame 1, an active pay-off reel 2, an auxiliary detection bracket 3, a tension sensor 4, an auxiliary roller 5, a straightening wheel group mechanism 6, a translation guide rail 7, an electric slider 8, a first electric clamping claw 9, a cutting platform 10, a distance sensor 11, a second electric clamping claw 12, an electric cutting knife 13, a material sensor 14 and a control center 15. The left side of the frame 1 is provided with an active pay-off reel 2, and the auxiliary detection bracket 3 is provided just above the active pay-off reel 2 of the frame 1. The bottom of the auxiliary detection bracket 3 is provided with A tension sensor 4 is arranged on the right side of the tension sensor 4, an auxiliary roller 5 is arranged on the right side of the auxiliary roller 5, a straightening wheel group mechanism 6 is arranged on the right side of the straightening wheel group mechanism 6, a translation guide rail 7 is arranged on the right side of the translation guide rail 7, an electric slider 8 is arranged on the top of the electric slider 8, a first electric clamping claw 9 is installed, a cutting platform 10 is arranged at the rightmost end of the translation guide rail 7, a distance sensor 11 is arranged at the position of the electric slider 8 facing the cutting platform 10, and a second electric clamping claw 1 is arranged on the top of the cutting platform 10 2, an electric cutting knife 13 is arranged on the right side of the cutting platform 10, a material sensor 14 is arranged on the right side of the electric cutting knife 13, a control center 15 is arranged on the side of the frame 1, and the control center 15 is connected to the active wire-releasing disk 2, the tension sensor 4, the auxiliary roller 5, the straightening wheel group mechanism 6, the electric slider 8, the first electric clamping claw 9, the distance sensor 11, the second electric clamping claw 12, the electric cutting knife 13 and the material sensor 14 one by one, the active wire-releasing disk 2 is provided with a stepless speed motor, and the stepless speed motor The high-speed motor is connected to the tension sensor 4, the straightening wheel group mechanism 6 includes a lower straightening wheel, an upper straightening wheel and an adjusting bolt assembly, the lower straightening wheel and the upper straightening wheel have the same structure and size, a wire straightening ring groove is arranged around the circumferential surface of the lower straightening wheel, the lower straightening wheel and the upper straightening wheel are symmetrically connected up and down through the adjusting bolt assembly, a material guide ramp is arranged on the right side of the electric cutting knife 13, the top surface of the material guide ramp is a smooth inclined surface, the straightening wheel group mechanism 6 is a driven wheel group mechanism, and a wire ring groove is arranged around the circumferential surface of the auxiliary roller 5.
[0014] The working process of the present invention is as follows: the audio line on the active pay-off drum 2 is passed through the tension sensor 4, the auxiliary roller 5, the straightening wheel group mechanism 6 and the first electric clamping claw 9 in sequence, the first electric clamping claw 9 clamps the head of the audio line, the active pay-off drum 2 starts to rotate and pays off the line, the tension sensor senses the tension on the audio line in real time, the rotation speed of the active pay-off drum 2 is adjusted by the stepless speed motor, thereby adjusting the tension on the audio line, the wire straightening ring grooves of the lower straightening wheel and the upper straightening wheel symmetrically squeeze and straighten the audio line, the electric slider 8 drives the first electric clamping claw 9 to move toward the cutting platform 10, the distance sensor 11 senses the moving distance in real time, the head of the audio line moves to the sensing position of the material sensor 14, the active pay-off drum 2 brakes to stop paying off the line, and the second electric The clamping claw 12 clamps the head of the audio cable, the first electric clamping claw 9 releases the audio cable, the electric slider 8 drives the first electric clamping claw 9 to move to the fixed-length cutting position of the audio cable, the distance sensor 11 senses the moving distance in real time, the first electric clamping claw 9 clamps the audio cable, the second electric clamping claw 12 releases the head of the audio cable, the active pay-off reel 2 starts to rotate to pay off the cable, the electric slider 8 drives the first electric clamping claw 9 to move toward the cutting platform 10, the distance sensor 11 senses the moving distance in real time, the head of the audio cable moves to the sensing position of the distance sensor 11, the active pay-off reel 2 brakes to stop paying off the cable, the second electric clamping claw 12 clamps the audio cable, and the electric cutting knife 13 cuts the audio cable. The above operations are repeated continuously to complete the continuous fixed-length cutting of the audio cable.
[0015] The present invention combines a frame 1, an active pay-off reel 2, an auxiliary detection bracket 3, a tension sensor 4, an auxiliary roller 5, a straightening wheel group mechanism 6, a translation guide rail 7, an electric slider 8, a first electric clamping claw 9, a cutting platform 10, a distance sensor 11, a second electric clamping claw 12, an electric cutting knife 13, a material sensor 14 and a control center 15, and after experimental optimization, the audio cable can be corrected and straightened, and the audio cable can also be cut to a fixed length, and the cutting accuracy and quality of the audio cable are high.
[0016] The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.
Claims
1. Audio cable fixed length cutting device, characterized by: The invention comprises a frame (1), an active wire pay-off reel (2), an auxiliary detection bracket (3), a tension sensor (4), an auxiliary roller (5), a straightening wheel assembly mechanism (6), a translation guide rail (7), an electric slider (8), a first electric clamping claw (9), a cutting platform (10), a distance sensor (11), a second electric clamping claw (12), an electric cutting knife (13), a material sensor (14) and a control center (15), wherein the frame (1) is provided with an active wire pay-off reel (2) on the left side, the frame (1) is provided with an auxiliary detection bracket (3) directly above the active wire pay-off reel (2), the auxiliary detection bracket (3) is provided with a tension sensor (4) at the bottom, the auxiliary roller (5) is provided on the right side of the tension sensor (4), the straightening wheel assembly mechanism (6) is provided on the right side of the auxiliary roller (5), the translation guide rail (7) is provided on the right side of the straightening wheel assembly mechanism (6), the translation guide rail (7) is provided with an electric A slider (8), a first electric clamping claw (9) is installed on the top of the electric slider (8), a cutting platform (10) is arranged at the rightmost end of the translation guide rail (7), a distance sensor (11) is arranged at the position of the electric slider (8) facing the cutting platform (10), a second electric clamping claw (12) is arranged on the top of the cutting platform (10), an electric cutting knife (13) is arranged on the right side of the cutting platform (10), a material sensor (14) is arranged on the right side of the electric cutting knife (13), and a control center (15) is arranged on the side of the frame (1), and the control center (15) is respectively connected to the active pay-off disk (2), the tension sensor (4), the auxiliary roller (5), the straightening wheel group mechanism (6), the electric slider (8), the first electric clamping claw (9), the distance sensor (11), the second electric clamping claw (12), the electric cutting knife (13) and the material sensor (14).
2. The audio cable fixed length cutting device according to claim 1, characterized in that: The active pay-off drum (2) is provided with a continuously variable speed motor, and the continuously variable speed motor is connected to a tension sensor (4).
3. The audio cable fixed length cutting device according to claim 1, characterized in that: The straightening wheel assembly mechanism (6) comprises a lower straightening wheel, an upper straightening wheel and an adjusting bolt assembly. The lower straightening wheel and the upper straightening wheel have the same structure and size. A wire straightening ring groove is arranged around the circumferential surface of the lower straightening wheel. The lower straightening wheel and the upper straightening wheel are symmetrically connected up and down via the adjusting bolt assembly.
4. The audio cable fixed-length cutting device according to claim 1, characterized in that: A material guiding inclined platform is arranged on the right side of the electric cutting knife (13), and the top surface of the material guiding inclined platform is a smooth inclined surface.
5. The audio cable fixed-length cutting device according to claim 1, characterized in that: The straightening wheel assembly mechanism (6) is a driven wheel assembly mechanism, and a wire ring groove is provided on the circumferential surface of the auxiliary roller (5).