Cigarette case laser automatic coding equipment
By designing a cigarette box laser automatic coding equipment equipped with a feeding conveyor line, a paging and loading mechanism, a material transport mechanism, a laser coding mechanism and a cutting mechanism, the problem of low automation in the existing technology is solved, and an efficient and automated cigarette box coding process is realized.
Patent Information
- Application Number
- CN202411868611.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-18
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2044-12-18
AI Technical Summary
The existing cigarette case laser coder has low automation and requires manual paging and unloading, resulting in high labor costs and low efficiency.
Design a cigarette box laser automatic coding equipment, including a machine and a controller, equipped with a feeding conveyor line, a paging and loading mechanism, a material transport mechanism, a laser coding mechanism and a feeding mechanism to realize stack loading, automatic paging, automatic coding and automatic loading.
It improves the automation level of the equipment, reduces labor costs, significantly improves the efficiency of cigarette box coding, and can meet high-quality and efficient processing needs.
Smart Images

Figure CN119589104A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automation equipment, and in particular to a cigarette box automatic laser coding device. Background Art
[0002] Cigarette packaging boxes usually have QR codes or barcodes printed on them, which can be used for product traceability and anti-counterfeiting inspection. The traditional way of coding cigarette boxes is to use manual coding, which is not only inefficient, but also inaccurate in the coding position. Later, some equipment for coding cigarette boxes appeared, such as laser coding machines. Laser coding machines use high-energy lasers to burn and etch the surface of cigarette boxes, vaporize the surface material, and control the effective displacement of the laser beam to burn the required graphics and text on the surface of the cigarette box.
[0003] However, the existing laser coding machines also require manual paging to place the cigarette boxes on the coding machine for coding, and then manually take out the cigarette boxes after processing. The degree of automation is very low, resulting in high labor costs for processing, and is not conducive to efficient processing needs; therefore, it is necessary to improve the existing cigarette box laser coding machines. Summary of the invention
[0004] In order to solve some or all of the problems existing in the above-mentioned prior art, the present invention provides a cigarette box laser automatic coding equipment, including a machine and a controller, wherein the machine is provided with a feeding conveyor line, a paging feeding mechanism, a transporting mechanism, a laser coding mechanism and a unloading mechanism respectively connected to the controller; one end of the feeding conveyor line is connected to the paging feeding mechanism, and is used to transport a whole stack of cigarette boxes to the paging feeding mechanism; the paging feeding mechanism is respectively connected to the feeding conveyor line and the transporting mechanism, and is used to receive the whole stack of cigarette boxes on the feeding conveyor line, and can paginate and transport the cigarette boxes one by one to the transporting mechanism; the transporting mechanism is respectively connected to the paging feeding mechanism, the laser coding mechanism and the unloading mechanism, and is used to transport the cigarette boxes one by one to the laser coding mechanism, and send the processed products to the unloading mechanism; the laser coding mechanism is used to code the cigarette boxes on the transporting mechanism, and the unloading mechanism is used to receive the processed cigarette boxes on the transporting mechanism, and stack the processed cigarette boxes and send them out of the machine.
[0005] As a further improvement of the present invention, the laser coding mechanism includes a coding fixing frame, which is slidably and limitably connected to the machine platform, and a coding transverse movement module is provided on the coding fixing frame. A laser is provided on the output end of the coding transverse movement module, and a laser marking terminal is provided on the laser. The laser marking terminal is arranged above the material transporting mechanism, and the laser emitted by the laser marking terminal can be irradiated onto the cigarette box on the material transporting mechanism.
[0006] As a further improvement of the present invention, the laser is provided with an identification mounting frame, the identification mounting frame is provided with a scanning terminal and a detection sensor, the detection sensor is used to retrieve the cigarette box on the material transport mechanism, and the scanning terminal is used to scan the identification code on the cigarette box on the material transport mechanism.
[0007] As a further improvement of the present invention, the material transport mechanism includes a material transport mounting frame, which is connected to the machine platform, and is provided with a material conveyor line and a guiding and pressing mechanism. The paging loading mechanism can transport the cigarette boxes to the material conveyor line, and the guiding and pressing mechanism is used to press and limit the cigarette boxes on the material conveyor line. The material conveyor line can respectively transport the cigarette boxes to the bottom of the detection sensor, the laser marking terminal and the scanning terminal, and transport the processed cigarette boxes to the unloading mechanism.
[0008] As a further improvement of the present invention, a defective product rejection mechanism is provided on the material transport mounting frame, and the defective product rejection mechanism is arranged on the side of the scanning terminal away from the laser marking terminal, and is used to kick defective products on the material conveyor line out of the material conveyor line; the defective product rejection mechanism includes a rejection mounting frame, and the rejection mounting frame is connected to the material transport mounting frame, and the rejection mounting frame is provided with a rejection cylinder and a rejection block, the rejection cylinder is hinged to the rejection mounting frame, the middle part of the rejection block is hinged to the rejection mounting frame, the output end of the rejection cylinder is hinged to one end of the rejection block, and the rejection cylinder can drive the rejection block to rotate and swing, thereby driving the end of the rejection block away from the rejection cylinder to move in the direction close to or away from the material conveyor line.
[0009] As a further improvement of the present invention, the paging feeding mechanism includes a material taking manipulator and a paging fixed frame, the material taking manipulator is connected to the controller, the paging fixed frame is provided with a material receiving assembly, a paging guide assembly and a feeding conveyor line, the material taking manipulator is connected to the material receiving assembly, the material taking manipulator is used to place the cigarette box on the material receiving assembly, the material receiving assembly is used to place the cigarette box on the paging guide assembly, the paging guide assembly is connected to the feeding conveyor line, and is used to convey the cigarette boxes to the feeding conveyor line in sequence, and the feeding The conveyor line is used to convey the cigarette boxes to the material transport mechanism; the paging guide assembly includes an oblique guide block and a paging limit block, the oblique guide block is obliquely arranged on the paging fixed frame, and the oblique guide block and the paging fixed frame are adjustable and limitedly connected, the paging limit block is connected to the paging fixed frame, the paging limit block is arranged on one side of the oblique guide block, the paging limit block is arranged above the feeding conveyor line, and the gap between the paging limit block and the feeding conveyor line is greater than the thickness of one cigarette box and less than the thickness of two cigarette boxes.
[0010] As a further improvement of the present invention, a guide mounting block is provided on the paging fixing frame, one end of the oblique guide block is hinged to the guide mounting block, the oblique guide block is provided with an arc-shaped limiting hole, the guide mounting block is provided with a fixing hole, and the arc-shaped limiting hole and the fixing hole are fixedly connected by screws.
[0011] As a further improvement of the present invention, the material receiving assembly includes a first baffle and a second baffle, and the first baffle and the second baffle are respectively connected to the paging fixing frame; a first material receiving cylinder is provided on the first baffle, and a first material receiving plate is provided on the output end of the first material receiving cylinder, and the first material receiving cylinder can drive the first material receiving plate to extend into or out of the first baffle; a second material receiving cylinder is provided on the second baffle, and a second material receiving plate is provided on the output end of the second material receiving cylinder, and the second material receiving plate is at the same horizontal height as the first material receiving plate, and the second material receiving cylinder can drive the second material receiving plate to extend into or out of the second baffle.
[0012] As a further improvement of the present invention, the unloading mechanism includes a unloading robot and a discharging conveyor line, the unloading robot is respectively connected to the material transport mechanism and the discharging conveyor line, and a material coding and guiding mechanism is provided on the machine platform, and the material coding and guiding mechanism is connected to the unloading robot for aligning the cigarette box stack on the unloading robot.
[0013] As a further improvement of the present invention, the code material guiding mechanism includes a guiding motor and a guiding rod, the guiding rod is slidably connected to the machine, the guide rod is provided with a push block, the guiding motor is connected to the machine, a guiding drive wheel is provided on the output end of the guide motor, a guiding drive shaft is provided on the guiding drive wheel, the guiding drive shaft is rotatably connected to the machine, a guiding crankshaft is provided at the end of the guiding drive shaft away from the guiding drive wheel, and a transmission shaft is provided at the other end of the guiding crankshaft, and both ends of the transmission shaft are respectively hinged to the guiding rod and the guide crankshaft, and the guide drive wheel can drive the guide crankshaft to rotate, thereby driving the guide rod to slide laterally.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] The present invention can load the whole stack of materials without manual paging, and adopts automatic material transportation, coding, and automatic stacking and unloading without manual participation, which improves the automation level of the equipment, reduces labor costs, and can greatly improve the efficiency of cigarette box coding, meeting the high-quality and high-efficiency processing requirements. In the specific processing process, the whole stack of cigarette boxes is placed on the feeding conveyor line, and it is transported to the paging feeding mechanism through the feeding conveyor line. The paging feeding mechanism transports the cigarette boxes one by one to the material transportation mechanism, and then the material transportation mechanism transports the cigarette boxes to the laser coding mechanism, and the laser coding mechanism processes the identification code on the cigarette boxes. After that, the processed cigarette boxes are transported to the unloading mechanism by the material transportation mechanism, and the processed cigarette boxes are stacked by the unloading mechanism, and then sent out of the machine to complete the unloading. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the present invention or the solutions in the prior art, a brief introduction is given below to the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 is a schematic diagram of the external structure of an embodiment of the present invention;
[0018] Figure 2 It is a schematic diagram of the internal structure of an embodiment of the present invention;
[0019] Figure 3 It is a structural schematic diagram of a paging feeding mechanism in an embodiment of the present invention;
[0020] Figure 4 It is a schematic diagram of the structure of the paging and paging fixing frame in an embodiment of the present invention;
[0021] Figure 5 is a schematic structural diagram of a first adjustment component in an embodiment of the present invention;
[0022] Figure 6 It is a structural schematic diagram of a material taking manipulator in an embodiment of the present invention;
[0023] Figure 7 This is a schematic diagram of the structure of the material transport mechanism in an embodiment of the present invention:
[0024] Figure 8 It is a structural schematic diagram of a laser coding mechanism in an embodiment of the present invention;
[0025] Fig. 9 2 is a schematic diagram of the structure of a defective product rejection mechanism in an embodiment of the present invention;
[0026] Fig.10It is a structural schematic diagram of a feeding mechanism in an embodiment of the present invention;
[0027] Fig.11 It is a structural schematic diagram of the code material guiding mechanism in an embodiment of the present invention. DETAILED DESCRIPTION
[0028] Unless otherwise defined, all technical and scientific terms used in the present invention have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs; the terms used in the specification are only for the purpose of describing specific embodiments and are not intended to limit the present invention; the terms "including" and "having" and any variations thereof in the specification and claims of the present invention and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present invention or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.
[0029] Reference to "embodiments" in the present invention means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present invention. The appearance of the phrase in various places in the specification does not necessarily refer to the same embodiment, nor is it mutually exclusive, independent, or alternative to other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described in the present invention may be combined with other embodiments.
[0030] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.
[0031] like Figure 1-11 As shown, a cigarette box laser automatic coding equipment includes a machine 1 and a controller. The machine 1 is provided with a feeding conveyor line 2, a paging feeding mechanism 3, a conveying mechanism 4, a laser coding mechanism 5 and a unloading mechanism 6 respectively connected to the controller. One end of the feeding conveyor line 2 is connected to the paging feeding mechanism 3, which is used to convey a whole stack of cigarette boxes to the paging feeding mechanism 3; the paging feeding mechanism 3 is respectively connected to the feeding conveyor line 2 and the conveying mechanism 4, which is used to receive the whole stack of cigarette boxes on the feeding conveyor line 2, and to paginate and convey the cigarette boxes one by one to the conveying mechanism 4; the conveying mechanism 4 is respectively connected to the paging feeding mechanism 3, the laser coding mechanism 5 and the unloading mechanism 6, which is used to convey the cigarette boxes one by one to the laser coding mechanism 5, and to convey the processed products to the unloading mechanism 6; the laser coding mechanism 5 is used to code the cigarette boxes on the conveying mechanism 4, and the unloading mechanism 6 is used to receive the processed cigarette boxes on the conveying mechanism 4, and to stack the processed cigarette boxes and send them out of the machine 1.
[0032] During the processing, a whole stack of cigarette boxes to be processed is placed on the feeding conveyor line 2 by a robot or manually, and the whole stack of cigarette boxes is conveyed to the paging loading mechanism 3 by the feeding conveyor line 2; the paging loading mechanism 3 is then controlled to convey the cigarette boxes one by one to the transport mechanism 4 to complete the loading; then the cigarette boxes are conveyed to the processing position of the laser coding mechanism 5 by the transport mechanism 4, and the identification code is processed on the cigarette boxes by the laser coding mechanism 5; then the processed cigarette boxes are conveyed to the unloading mechanism 6 by the transport mechanism 4, and the processed products are stacked and coded by the unloading mechanism 6, and then the stacked cigarette boxes are sent out of the machine 1 to complete the unloading.
[0033] The automatic laser coding equipment for cigarette boxes can load whole stacks of cigarette boxes, and realize automatic paging and loading through the paging feeding mechanism 3 without manual paging; and in the processing process, automatic material transportation, coding and unloading are adopted without manual participation, which improves the automation degree of the equipment, and further improves the processing efficiency of cigarette box coding, and can meet the high-quality and high-efficiency processing requirements.
[0034] like Figure 3-6 As shown, the paging feeding mechanism 3 includes a material taking robot 31 and a paging fixed frame 32 respectively installed on the machine platform 1, the material taking robot 31 is connected to the controller, and the paging fixed frame 32 is provided with a material receiving assembly 33, a paging guide assembly 34 and a feeding conveyor line 35, the material receiving assembly 33 and the feeding conveyor line 35 are respectively connected to the controller, the material taking robot 31 is respectively connected to the feeding conveyor line 2 and the material receiving assembly 33, and is used to place the whole stack of cigarette boxes transported from the feeding conveyor line 2 on the material receiving assembly 33, the material receiving assembly 33 is used to place the whole stack of cigarette boxes on the paging guide assembly 34, the paging guide assembly 34 is connected to the feeding conveyor line 35, the paging guide assembly 34 is used to transfer the whole stack of cigarette boxes one by one to the feeding conveyor line 35, and the feeding conveyor line 35 is used to transport the cigarette boxes to the transport mechanism 4.
[0035] Specifically, the paging guide assembly 34 includes an oblique guide block 341 and a paging limit block 342. The oblique guide block 341 is obliquely arranged on the paging fixing frame 32 and is adjustable and limitedly connected to the paging fixing frame 32; the paging limit block 342 is connected to the paging fixing frame 32, the paging limit block 342 is arranged on one side of the oblique guide block 341, and the paging limit block 342 is arranged above the feeding conveyor line 35. The gap between the paging limit block 342 and the feeding conveyor line 35 is greater than the thickness of a cigarette box but less than the thickness of two cigarette boxes, so that the cigarette boxes can only pass through the gap between the paging limit block 342 and the feeding conveyor line 35 one by one. During specific processing, the feeding conveyor line 2 conveys the whole stack of cigarette boxes to the grabbing position of the material picking robot 31, and the whole stack of cigarette boxes is grabbed and placed on the material receiving assembly 33 by the material picking robot 31, and then the material receiving assembly 33 is controlled to place the whole stack of cigarette boxes on the inclined guide block 341, so that the whole stack of cigarette boxes is tilted; thereafter, under the action of gravity, one end of the cigarette box falls onto the loading conveyor line 35, and the loading conveyor line 35 moves the cigarette box in the direction of the paging limit block 342; due to the gap limitation between the paging limit block 342 and the loading conveyor line 35, only one cigarette box can pass through, so the whole stack of cigarette boxes passes through the gap between the paging limit block 342 and the loading conveyor line 35 one by one, so that the cigarette boxes are transported to the next workstation one by one through the loading conveyor line 35, thereby realizing the paging loading processing process for the whole stack of cigarette boxes.
[0036] like Figure 5 As shown, in order to be suitable for products of different thicknesses, a first adjustment component for adjusting the height of the paging limit block 342 is provided on the paging fixed frame 32. The first adjustment component includes an adjustment fixed seat 343 and an adjustment lifting seat 344. The adjustment fixed seat 343 is connected to the paging fixed frame 32, and the paging limit block 342 is fixedly connected to the adjustment lifting seat 344. A rotatable first adjustment screw rod 345 is provided on the adjustment lifting seat 344. The first adjustment screw rod 345 passes through the adjustment fixed seat 343 and is slidably connected to the adjustment fixed seat 343. A paging adjustment knob 346 is provided at one end of the first adjustment screw rod 345. When it is necessary to adjust the height of the paging limit block 342, the paging adjustment knob 346 can be turned to drive the first adjustment screw rod 345 to rotate, and the first adjustment screw rod 345 will rise and fall and slide on the adjustment fixed seat 343, thereby driving the adjustment lifting seat 344 and the paging limit block 342 to rise and fall, thereby achieving the purpose of adjusting the height of the paging limit block 342. By adjusting the height of the paging limit block 342, the gap between the paging limit block 342 and the feeding conveyor line 35 can be adjusted, so that it is suitable for the processing requirements of cigarette boxes of different thicknesses and improves versatility.
[0037] like Figure 3As shown, the paging guide assembly 34 also includes a guide roller 347, which is rotatably connected to the paging fixed frame 32, and is arranged directly above the feeding conveyor line 35, and can be connected to the cigarette boxes on the feeding conveyor line 35. The guide roller 347 is located on the side of the paging limit block 342 away from the oblique guide block 341; the guide roller 347 can press and cover the cigarette boxes flowing out of the gap between the paging limit block 342 and the feeding conveyor line 35, and press and cover the cigarette boxes flat; and then convey them to the material transport mechanism 4 through the feeding conveyor line 35, so that the subsequent laser coding mechanism 5 can code the cigarette boxes, thereby improving the processing yield rate.
[0038] like Figure 4 As shown, the paging fixing frame 32 is provided with a guide mounting block 321, the guide mounting block 321 is connected to the paging fixing frame 32, one end of the oblique guide block 341 is hinged to the guide mounting block 321 by a screw, the oblique guide block 341 is provided with an arc-shaped limiting hole 348, the guide mounting block 321 is provided with a fixing hole, and the arc-shaped limiting hole 348 is fixedly connected to the fixing hole by a screw. In the case of passing, the arc-shaped limiting hole 348 is connected and fixed to the fixing hole by a screw, so that the oblique guide block 341 is connected and fixed to the guide mounting block 321; when the inclination angle of the oblique guide block 341 needs to be adjusted, the connecting screws of the arc-shaped limiting hole 348 and the fixing hole can be loosened, so that the oblique guide block 341 can be pushed to rotate and swing along the hinge end, and the connecting screws of the arc-shaped limiting hole 348 and the fixing hole can be tightened again after adjusting to a suitable position. By adjusting the inclination angle of the oblique guide block 341, it can be applied to the processing requirements of cigarette boxes of different thicknesses, thereby improving versatility.
[0039] like Figure 4 As shown, the material receiving assembly 33 includes a first baffle 331 and a second baffle 332, and the first baffle 331 and the second baffle 332 are respectively connected to the paging fixed frame 32. A first material receiving cylinder 333 is provided on the first baffle 331, and a first material receiving plate 334 is provided on the output end of the first material receiving cylinder 333. The first material receiving cylinder 333 can drive the first material receiving plate 334 to extend into or extend out of the first baffle 331. A second material receiving cylinder 335 is provided on the second baffle 332, and a second material receiving plate 336 is provided on the output end of the second material receiving cylinder 335. The second material receiving plate 336 is at the same level as the first material receiving plate 334, and the second material receiving cylinder 335 can drive the second material receiving plate 336 to extend into or extend out of the second baffle 332.
[0040] In the initial state, the first receiving cylinder 333 and the second receiving cylinder 335 are in the extended state respectively, so that the first receiving plate 334 extends out of the first baffle 331, and the second receiving plate 336 extends out of the second baffle 332. During processing, the material picking robot 31 places the whole stack of cigarette boxes on the first receiving plate 334 and the second receiving plate 336; then the first receiving cylinder 333 and the second receiving cylinder 335 are respectively controlled to retract, drive the first receiving plate 334 to retract to the first baffle 331, and the second receiving plate 336 to retract to the second baffle 332, and the two ends of the cigarette box are blocked by the first baffle 331 and the second baffle 332, so that the cigarette box is separated from the first receiving plate 334 and the second receiving plate 336, and falls onto the inclined guide block 341 under the action of the gravity of the cigarette box, so that the whole stack of cigarette boxes is tilted and placed on the inclined guide block 341. When the cigarette box falls onto the inclined guide block 341 and the loading is completed, the first receiving cylinder 333 and the second receiving cylinder 335 are controlled to extend, so that the first receiving plate 334 extends out of the first baffle 331 again, and the second receiving plate 336 extends out of the second baffle 332 again, so as to carry out the next round of loading processing.
[0041] In order to facilitate the processing requirements of cigarette boxes of different sizes, a second adjustment component 36 for driving the second baffle 332 to move is provided on the paging fixing frame 32. The second adjustment component 36 can drive the second baffle 332 to move towards or away from the first baffle 331, thereby achieving the purpose of adjusting the distance between the second baffle 332 and the first baffle 331, making it suitable for the processing of cigarette boxes of different sizes.
[0042] Specifically, Figure 4 As shown, the second adjustment component 36 includes an adjustment motor 361, which is connected to the paging fixing frame 32. A second adjustment screw rod 362 is provided on the output end of the adjustment motor 361, and an adjustment slider 363 is slidably provided on the second adjustment screw rod 362, and the second baffle 332 is connected to the adjustment slider 363. When adjustment is required, the second adjustment screw rod 362 can be driven to rotate by controlling the adjustment motor 361 to drive the adjustment slider 363 to slide on the second adjustment screw rod 362, and the adjustment slider 363 drives the second baffle 332 to move synchronously, so that the second baffle 332 moves in a direction close to or away from the first baffle 331, so as to achieve the purpose of adjusting the distance between the second baffle 332 and the first baffle 331.
[0043] In order to facilitate adjustment, a lifting fixing seat 364 is provided on the adjustment slider 363, a lifting cylinder 365 is provided on the lifting fixing seat 364, the second baffle 332 is fixedly connected to the output end of the lifting cylinder 365, and the lifting cylinder 365 can drive the second baffle 332 to move up and down. In the initial state, the lifting cylinder 365 is in an extended state, so that the second baffle 332 abuts against the paging fixing frame 32, so that the second baffle 332 and the paging fixing frame 32 are limited and fixed, thereby improving the stability of the structure. When it is necessary to adjust the distance between the first baffle 331 and the second baffle 332, first control the lifting cylinder 365 to retract and drive the second baffle 332 to rise, so that the second baffle 332 is separated from the paging fixing frame 32; then control the adjusting motor 361 to work and drive the second baffle 332 to move towards or away from the first baffle 331, and after adjusting to a suitable position; then control the adjusting motor 361 to stop working, and control the lifting cylinder 365 to extend to drive the second baffle 332 to descend until the second baffle 332 is in contact with the paging fixing frame 32 again.
[0044] like Figure 6 As shown, the material picking robot 31 includes a robot mounting frame 311, which is slidably connected to the machine platform 1. The machine platform 1 is provided with a robot transverse movement module 312 for driving the robot mounting frame 311 to slide horizontally. The robot mounting frame 311 is provided with a robot lifting module 313. The output end of the robot lifting module 313 is provided with a material picking plate 314, and the robot lifting module 313 can drive the material picking plate 314 to move up and down. In the initial state, the material picking plate 314 is connected to the feeding conveyor line 2, and the feeding conveyor line 2 can convey the whole stack of cigarette boxes to the material picking plate 314; when the whole stack of cigarette boxes is conveyed to the material picking plate 314, the manipulator transverse movement module 312 is first controlled to drive the manipulator mounting frame 311 to drive the material picking plate 314 to move transversely, so that the material picking plate 314 moves to the top of the material receiving assembly 33, and then the manipulator lifting module 313 drives the material picking plate 314 to descend until the material picking plate 314 passes through the first material receiving plate 334 and the second material receiving plate 334. The gap between the receiving plates 336; during this process, the whole stack of cigarette boxes on the picking plate 314 will be connected to the first receiving plate 334 and the second receiving plate 336, and the whole stack of cigarette boxes will be lifted up by the first receiving plate 334 and the second receiving plate 336 to make it separate from the picking plate 314; then the manipulator transverse movement module 312 is controlled to drive the manipulator mounting frame 311 to drive the picking plate 314 to continue to retreat, so that the picking plate 314 leaves the picking structure; after completing a round of picking, the picking manipulator 31 is controlled to reset.
[0045] In this embodiment, the manipulator transverse movement module 312 and the manipulator lifting module 313 both adopt a motor screw structure; in other embodiments, the manipulator transverse movement module 312 and the manipulator lifting module 313 may also adopt other mechanical structures that can drive linear motion, such as: cylinder structure, etc.
[0046] like Figure 7 As shown, the material transport mechanism 4 includes a material transport mounting frame 41, which is fixedly connected to the machine platform 1. The material transport mounting frame 41 is provided with a material transport line 42 and a guiding and pressing mechanism 43. The loading conveyor line 35 can transport the cigarette box to the material transport line 42; the material transport line 42 can adopt any existing motor pulley structure, and the conveyor belt is driven by the motor to move, thereby driving the cigarette box from the loading conveyor line 35 to the direction close to the unloading mechanism 6. The guiding and pressing mechanism 43 is arranged above the material transport line 42, and is used to press and limit the cigarette box on the material transport line 42, so as to prevent the cigarette box from deviating, so that it can be stably transported to the processing position of the laser coding mechanism 5, and improve the processing stability.
[0047] like Figure 8 As shown, the laser coding mechanism 5 includes a coding fixed frame 51, which is slidably limitedly connected to the machine platform 1, and a coding transverse shift module 52 is provided on the coding fixed frame 51, and a laser 53 is provided on the output end of the coding transverse shift module 52. The coding transverse shift module 52 can drive the laser 53 to move horizontally, so that it is suitable for different types of cigarette box processing needs. A laser marking terminal 54 is provided on the laser 53, and the laser marking terminal 54 is arranged above the material transport mechanism 4. The laser emitted by the laser marking terminal 54 can irradiate the cigarette box on the material transport mechanism 4. During specific processing, the cigarette box to be processed is transported to the bottom of the laser marking terminal 54 through the material transport conveyor line 42, and the corresponding identification code is processed on the cigarette box to be processed through the laser marking terminal 54 by controlling the laser 53 to work; the processed product is then transported to the unloading mechanism 6 through the material transport conveyor line 42.
[0048] The machine 1 is provided with a coding adjustment rail 55, and the coding fixed frame 51 is provided with a coding adjustment slider 56 at a position corresponding to the coding adjustment rail 55, and the coding adjustment slider 56 is provided with a coding adjustment knob 57, and the coding adjustment knob 57 is detachably limitedly connected with the coding adjustment rail 55. By loosening the coding adjustment knob 57, the coding fixed frame 51 can be pushed to slide on the coding adjustment rail 55, so as to adjust the installation position of the laser 53, so as to be suitable for processing different types of product requirements. Normally, the coding adjustment knob 57 is fixedly connected with the coding adjustment rail 55, so that the coding fixed frame 51 is connected to the machine 1 for a limit; when the position of the laser 53 needs to be adjusted, the coding adjustment knob 57 is loosened to separate the coding adjustment knob 57 from the coding adjustment rail 55, and then the laser 53 can be driven to move synchronously by pushing the coding fixed frame 51, and the coding adjustment knob 57 can be tightened again after adjusting to a suitable position.
[0049] like Figure 8As shown, the laser 53 is provided with an identification mounting frame 58, and the identification mounting frame 58 is provided with a scanning terminal 59 and a detection sensor 510. The detection sensor 510 is used to retrieve the cigarette box on the material transport mechanism 4, and the scanning terminal 59 is used to scan the identification code on the cigarette box on the material transport mechanism 4. The detection sensor 510 and the scanning terminal 59 are respectively located above the material transport conveyor line 42. During specific operation, when the material transport conveyor line 42 transports the cigarette box to be processed to the corresponding position of the detection sensor 510, the detection sensor 510 will detect the cigarette box, and then feedback the signal to the controller, and the controller controls the laser 53 to start working; through the detection sensor 510, the cigarette box on the material transport conveyor line 42 can be obtained in time, thereby improving the accuracy of control. When the material conveying line 42 conveys the processed cigarette box to the corresponding position of the scanning terminal 59, the scanning terminal 59 will scan the identification code on the cigarette box and feed back the scanning result to the controller. If the scanning code is correct, it means that the identification code on the cigarette box is processed properly. If the scanning code is wrong, it means that the identification code on the cigarette box is processed unqualified. The scanning terminal 59 can timely understand whether the identification code on the cigarette box is processed properly, thereby improving the processing yield rate.
[0050] In this embodiment, a defective product rejection mechanism 7 is also provided on the material transport mounting frame 41. The defective product rejection mechanism 7 is arranged on the side of the scanning dock 59 away from the laser marking dock 54, and is used to remove defective products on the material conveyor line 42 from the material conveyor line 42, thereby ensuring that the products transported to the unloading mechanism 6 are all qualified products, reducing the sorting steps and further saving labor.
[0051] Specifically, Fig. 9 As shown, the defective product rejection mechanism 7 includes a rejection mounting frame 71, which is fixedly connected to the material transport mounting frame 41, and is provided with a rejection cylinder 72 and a rejection block 73. The rejection cylinder 72 is hinged to the rejection mounting frame 71, and the middle part of the rejection block 73 is hinged to the rejection mounting frame 71. The output end of the rejection cylinder 72 is hinged to one end of the rejection block 73, and the rejection cylinder 72 can drive the rejection block 73 to rotate and swing, thereby driving the end of the rejection block 73 away from the rejection cylinder 72 to move in a direction close to or away from the material transport conveyor line 42. A defective product discharge port 74 is provided on the machine 1 at a position corresponding to the rejection block 73; before processing, a collection box can be placed on the defective product discharge port 74. During the processing, if the scanning terminal 59 scans an incorrect cigarette box identification code on the material conveyor line 42, a feedback signal is given to the controller; the controller controls the rejection cylinder 72 to work, driving the rejection block 73 to rotate and swing, so that the rejection block 73 moves away from the end of the rejection cylinder 72 toward the direction close to the material conveyor line 42, until the rejection block 73 squeezes the defective products on the material conveyor line 42 out of the material conveyor line 42. After being squeezed out of the material conveyor line 42, the defective products will fall to the defective product outlet 74, and finally fall into the collection box for unified treatment.
[0052] like Fig.10 As shown, the unloading mechanism 6 includes an unloading manipulator 61 and an unloading conveyor line 62. The unloading manipulator 61 is connected to the material transport mechanism 4 and the unloading conveyor line 62 respectively. The machine 1 is provided with a coding and guiding mechanism 8, which is connected to the unloading manipulator 61 and is used to correct the stacking of cigarette boxes on the unloading manipulator 61. During the processing, the material transport conveyor line 42 transports the cigarette boxes with qualified coding to the unloading manipulator 61, and then the cigarette boxes are corrected and stacked by the coding and guiding mechanism 8. After that, the unloading manipulator 61 places the stacked cigarette boxes on the unloading conveyor line 62, and then the unloading conveyor line 62 sends the whole stack of cigarette boxes with qualified coding out of the machine 1 to complete the unloading.
[0053] like Fig.11 As shown, the code material guiding mechanism 8 includes a guiding motor 81 and a guiding rod 82, the guiding rod 82 is slidably connected to the machine 1, a push block 83 is provided on the guiding rod 82, the guiding motor 81 is fixedly installed on the machine 1, a guiding drive wheel 84 is provided on the output end of the guiding motor 81, a guiding drive shaft 85 is provided on the guiding drive wheel 84, the guiding drive shaft 85 is rotatably limitedly connected to the machine 1, a guiding crankshaft 86 is provided at one end of the guiding drive shaft 85 away from the guiding drive wheel 84, a transmission shaft 87 is provided at the other end of the guiding crankshaft 86, both ends of the transmission shaft 87 are respectively hinged to the guiding rod 82 and the guiding crankshaft 86, the guiding drive wheel 84 can drive the guiding crankshaft 86 to rotate, and then drive the guiding rod 82 to slide laterally. During specific operation, the discharging conveyor line 62 conveys the processed products to the unloading robot 61; then, by controlling the work of the guiding motor 81, the guiding drive wheel 84 is driven to rotate, and the guiding drive shaft 85 and the guiding crankshaft 86 are driven to rotate synchronously. The guiding crankshaft 86 will drive the guiding rod 82 to slide on the machine 1, thereby driving the push block 83 to reciprocate laterally. The push block 83 will connect with the side wall of the cigarette box on the unloading robot 61, and then push the cigarette box to the preset position of the unloading robot 61; through the reciprocating lateral movement of the push block 83, the cigarette boxes can be pushed to be stacked neatly on the unloading robot 61, and then the unloading robot 61 will place the whole stack of cigarette boxes on the discharging conveyor line 62, and then send them out of the machine 1 through the discharging conveyor line 62 to complete the unloading.
[0054] Working principle:
[0055] First, a whole stack of cigarette boxes to be processed is placed on the feeding conveyor line 2 by a robot or manually, and the whole stack of cigarette boxes is transported to the material taking robot 31 by the feeding conveyor line 2, and then the whole stack of cigarette boxes is placed on the first receiving plate 334 and the second receiving plate 336 by the material taking robot 31; then the first receiving cylinder 333 and the second receiving cylinder 335 are controlled to work, drive the first receiving plate 334 and the second receiving plate 336 to move away from each other, and push the whole stack of cigarette boxes away from the first receiving plate 334 and the second receiving plate 336 by the first baffle plate 331 and the second baffle plate 332 , causing the cigarette box to fall onto the inclined guide block 341, and then one end of the cigarette box falls onto the feeding conveyor line 35 under the action of gravity, and then the feeding conveyor line 35 is controlled to convey the cigarette box in the direction of the paging limit block 342; due to the gap limitation between the paging limit block 342 and the feeding conveyor line 35, only one cigarette box can pass through, so the whole stack of cigarette boxes passes through the gap between the paging limit block 342 and the feeding conveyor line 35 one by one, so that the cigarette boxes are transported one by one to the material conveyor line 42 through the feeding conveyor line 35, completing the paging and feeding process of the cigarette boxes.
[0056] The cigarette box enters the material conveyor line 42, and by controlling the material conveyor line 42 to work, the cigarette box is driven to move in the direction of the laser coding mechanism 5. When the cigarette box passes the corresponding position of the detection sensor 510, the detection sensor 510 will detect the cigarette box, and then feedback the signal to the controller, and the controller will control the laser 53 to start working; the corresponding identification code is processed on the cigarette box to be processed through the laser coding terminal 54. After that, the material conveyor line 42 will transport the processed product to the corresponding position of the scanning terminal 59, and the scanning terminal 59 will scan the identification code on the cigarette box; and the scanning result will be fed back to the controller. If the code is scanned correctly, it means that the identification code on the cigarette box is processed qualifiedly, and if the code is scanned incorrectly, it means that the identification code on the cigarette box is processed unqualifiedly.
[0057] The qualified products scanned by the scanning dock 59 are transported to the unloading robot 61 through the material transport conveyor line 42, and then the qualified cigarette boxes are corrected and stacked by the code guiding mechanism 8; thereafter, the whole stack of cigarette boxes is placed on the discharging conveyor line 62 by the unloading robot 61, and the whole stack of qualified cigarette boxes is sent out of the machine 1 by the discharging conveyor line 62, and the unloading is completed.
[0058] When the scanning terminal 59 scans an error in the cigarette box identification code on the material conveyor line 42, a feedback signal is sent to the controller; the controller controls the defective product removal mechanism 7 to work, remove the defective products from the material conveyor line 42, make them fall out of the machine 1, and then process them uniformly.
[0059] The above-mentioned specific implementation is a preferred implementation of the present invention, and is not intended to limit the specific implementation scope of the present invention. The scope of the present invention includes but is not limited to this specific implementation. All equivalent changes made in accordance with the present invention are within the protection scope of the present invention.
Claims
1. A cigarette box automatic laser coding device, characterized by: It includes a machine platform and a controller, wherein the machine platform is provided with a feeding conveyor line, a paging feeding mechanism, a material transporting mechanism, a laser coding mechanism and a material unloading mechanism which are respectively connected to the controller; One end of the feeding conveyor line is connected to the paging feeding mechanism, and is used to convey the whole stack of cigarette boxes to the paging feeding mechanism; The paging feeding mechanism is connected to the feeding conveyor line and the material transporting mechanism respectively, and is used to receive the whole stack of cigarette boxes on the feeding conveyor line, and can pagingly transport the cigarette boxes one by one to the material transporting mechanism; The material transport mechanism is respectively connected to the paging feeding mechanism, the laser coding mechanism and the unloading mechanism, and is used to transport the cigarette boxes one by one to the laser coding mechanism, and to send the processed products to the unloading mechanism; The laser coding mechanism is used to code the cigarette boxes on the material transporting mechanism, and the unloading mechanism is used to receive the processed cigarette boxes on the material transporting mechanism and stack the processed cigarette boxes and send them out of the machine.
2. The automatic laser coding device for cigarette boxes according to claim 1 is characterized in that: The laser coding mechanism includes a coding fixing frame, which is slidably limitedly connected to the machine platform, and a coding transverse movement module is provided on the coding fixing frame. A laser is provided on the output end of the coding transverse movement module, and a laser marking terminal is provided on the laser. The laser marking terminal is arranged above the material transporting mechanism, and the laser emitted by the laser marking terminal can irradiate the cigarette box on the material transporting mechanism.
3. The automatic laser coding device for cigarette boxes according to claim 2 is characterized in that: The laser is provided with an identification mounting frame, and the identification mounting frame is provided with a scanning terminal and a detection sensor. The detection sensor is used to retrieve the cigarette box on the material transport mechanism, and the scanning terminal is used to scan the identification code on the cigarette box on the material transport mechanism.
4. The automatic laser coding device for cigarette boxes according to claim 3 is characterized in that: The material transport mechanism includes a material transport mounting frame, which is connected to the machine platform. A material transport conveyor line and a guiding and pressing mechanism are provided on the material transport mounting frame. The paging feeding mechanism can transport cigarette boxes to the material transport conveyor line. The guiding and pressing mechanism is used to press and limit the cigarette boxes on the material transport conveyor line. The material transport conveyor line can transport cigarette boxes to the bottom of the detection sensor, laser marking terminal and scanning terminal respectively, and transport the processed cigarette boxes to the unloading mechanism.
5. The automatic laser coding device for cigarette boxes according to claim 4 is characterized in that: The material transport mounting frame is provided with a defective product rejection mechanism, which is arranged on a side of the scanning terminal away from the laser marking terminal, and is used to kick defective products on the material transport conveyor line out of the material transport conveyor line; The defective product rejection mechanism includes a rejection mounting frame, which is connected to the material transport mounting frame. A rejection cylinder and a rejection block are provided on the rejection mounting frame. The rejection cylinder is hinged to the rejection mounting frame, and the middle part of the rejection block is hinged to the rejection mounting frame. The output end of the rejection cylinder is hinged to one end of the rejection block. The rejection cylinder can drive the rejection block to rotate and swing, thereby driving the rejection block to move away from the end of the rejection cylinder toward or away from the material transport conveyor line.
6. The automatic laser coding device for cigarette boxes according to claim 1 is characterized in that: The paging feeding mechanism comprises a material taking manipulator and a paging fixed frame, the material taking manipulator is connected to a controller, the paging fixed frame is provided with a material receiving assembly, a paging guide assembly and a feeding conveyor line, the material taking manipulator is connected to the material receiving assembly, the material taking manipulator is used to place a cigarette box on the material receiving assembly, the material receiving assembly is used to place a cigarette box on the paging guide assembly, the paging guide assembly is connected to the feeding conveyor line, and is used to sequentially convey cigarette boxes to the feeding conveyor line, and the feeding conveyor line is used to convey cigarette boxes to the material transport mechanism; The paging guide assembly includes an oblique guide block and a paging limit block, the oblique guide block is tilted on the paging fixed frame, and the oblique guide block is adjustable and limitedly connected to the paging fixed frame, the paging limit block is connected to the paging fixed frame, the paging limit block is arranged on one side of the oblique guide block, the paging limit block is arranged above the feeding conveyor line, and the gap between the paging limit block and the feeding conveyor line is greater than the thickness of a cigarette box and less than the thickness of two cigarette boxes.
7. The automatic laser coding device for cigarette boxes according to claim 6 is characterized in that: The paging fixing frame is provided with a guide mounting block, one end of the oblique guide block is hinged to the guide mounting block, the oblique guide block is provided with an arc-shaped limiting hole, the guide mounting block is provided with a fixing hole, and the arc-shaped limiting hole is fixedly connected with the fixing hole by screws.
8. The automatic laser coding device for cigarette boxes according to claim 6 is characterized by: The material receiving assembly comprises a first baffle and a second baffle, and the first baffle and the second baffle are respectively connected to the paging fixing frame; The first baffle is provided with a first material receiving cylinder, and the output end of the first material receiving cylinder is provided with a first material receiving plate, and the first material receiving cylinder can drive the first material receiving plate to extend into or out of the first baffle; A second material receiving cylinder is provided on the second baffle, and a second material receiving plate is provided on the output end of the second material receiving cylinder. The second material receiving plate and the first material receiving plate are at the same horizontal height, and the second material receiving cylinder can drive the second material receiving plate to extend into or out of the second baffle.
9. The automatic laser coding device for cigarette boxes according to claim 1 is characterized in that: The unloading mechanism includes an unloading robot and a discharging conveyor line. The unloading robot is connected to the material transport mechanism and the discharging conveyor line respectively. A material stacking and guiding mechanism is provided on the machine platform. The material stacking and guiding mechanism is connected to the unloading robot and is used to align the cigarette boxes stacked on the unloading robot.
10. The automatic laser coding device for cigarette boxes according to claim 9, characterized in that: The material code guiding mechanism includes a guiding motor and a guiding rod, the guiding rod is slidably connected to the machine, the guide rod is provided with a push block, the guiding motor is connected to the machine, a guiding drive wheel is provided on the output end of the guide motor, a guiding drive shaft is provided on the guiding drive wheel, the guiding drive shaft is rotatably connected to the machine, a guiding crankshaft is provided at one end of the guiding drive shaft away from the guiding drive wheel, a transmission shaft is provided at the other end of the guiding crankshaft, both ends of the transmission shaft are respectively hinged to the guiding rod and the guide crankshaft, the guide drive wheel can drive the guide crankshaft to rotate, thereby driving the guide rod to slide laterally.
Citation Information
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