An automatic installation device for water pump stator and housing
By designing an automatic installation device for the water pump stator and housing, and utilizing components such as a ring rail, driving gear, driven gear, and clamps, the automatic installation of the water pump stator and housing is achieved. This solves the problems of low efficiency and poor housing strength in traditional connection methods, ensuring both fast installation and housing strength.
Patent Information
- Application Number
- CN202411785532.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2044-12-06
AI Technical Summary
Traditional methods of connecting the pump stator to the housing lack efficiency for automated operation, and the housing has poor strength and toughness.
An automatic installation device for a water pump stator and housing was designed. Utilizing components such as a ring rail, driving gear, driven gear, chain, and clamps, the device achieves automated installation of the water pump stator and housing through the cooperation of a heated cylindrical workpiece and an electromagnet, ensuring that the strength and toughness of the housing are not affected.
It enables rapid, stable, and automated installation of the pump stator and housing, improving operational efficiency while maintaining the strength and toughness of the housing.
Smart Images

Figure CN119589292B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the technical field of pump stator and housing mounting equipment, specifically to an automatic pump stator and housing mounting device. Background Technology
[0002] The water pump is a crucial component of a car engine cooling system. Its function is to pressurize the coolant and circulate it throughout the cooling system, accelerating heat dissipation and maintaining the engine within its optimal operating temperature range. The stator is the stationary part of the electric motor, consisting of the stator core, stator windings, and frame. The stator's primary function is to generate a rotating magnetic field, while the rotor's main function is to be cut by magnetic lines of force within this rotating magnetic field, generating (output) current. The water pump stator is a vital component of the water pump, its main function being to support and fix the rotor in its position, ensuring its proper operation. The water pump stator is typically located at both ends of the pump, fixed within the pump body, and rotates with the motor, drawing in liquid and forcing it into the outlet pipe. Mounting the water pump stator to the housing is one of the most common connection methods. However, traditional threaded connections, crimp connections, and welding lack the efficiency for automated operation of the water pump stator and housing, and the housing itself has relatively poor strength and toughness. Summary of the Invention
[0003] The purpose of this invention is to provide an automatic installation device for a water pump stator and housing, in order to solve the problems mentioned in the background art, where the installation of the water pump stator and housing is one of the most commonly used connection methods, and traditional threaded connections, crimping connections and welding lack automated operation efficiency for the water pump stator and housing, and the housing has relatively poor strength and toughness.
[0004] To achieve the above objectives, the present invention provides the following technical solution: an automatic installation device for a water pump stator and housing, comprising an installation platform, a ring rail, and a clamp. The ring rail is disposed on the upper surface of the installation platform. A drive gear is disposed on the left side of the middle portion of the ring rail, and a driven gear is disposed on the right side of the middle portion of the ring rail. The drive gear is fixedly connected to the output end of a motor. Both the drive gear and the driven gear are meshed with a chain. Chain fixing frames are disposed on the front and rear sides of the chain. Multiple fixing rods are equidistantly mounted on the chain. Multiple placement moving platforms are rotatably connected equidistantly on the ring rail. Multiple slots are disposed on each of the multiple placement moving platforms. The multiple fixing rods respectively engage with the corresponding slots. Housing placement seats and stator placement seats are mounted on each of the multiple placement moving platforms. Housings are placed on each of the multiple housing placement seats. Each component houses a water pump stator. An electromagnetic box is located near the rear of the motor, and a heated cylindrical workpiece is connected to the electromagnetic box. The heated cylindrical workpiece contacts the interior of multiple outer shells, which are all secured to a clamp. The clamp is connected to an electric controller. A pneumatic telescopic rod is mounted on the lower part of the electric controller, and is detachably connected to a moving frame. The moving frame is slidably connected to a fixed rail. The left side of the moving frame is detachably connected to the output end of a cylinder. A stator-attracting electromagnet is located on the right side of the heated cylindrical workpiece, attracting the workpiece. Both the stator-attracting electromagnet and the heated cylindrical workpiece are in contact with the interior of the outer shell. The stator-attracting electromagnet is detachably connected to a fixed frame. A second pneumatic telescopic rod is mounted on the right side of the fixed frame, and a third cylinder is mounted on the upper part of the fixed frame.
[0005] As a preferred embodiment of the present invention, multiple outer shells are engaged with clamp two, clamp two is connected to electric controller two, a turntable is installed at the bottom of electric controller two, a DC motor is installed at the bottom of the turntable, a lifting plate is provided at the bottom of the DC motor, the lifting plate is slidably connected to two support rods, the two support rods are respectively fixedly connected to the top two sides of the movable placement frame, the bottom of the lifting plate is engaged with the output end of cylinder two, cylinder two is installed on the top of the movable placement frame, the movable placement frame is slidably connected to the slide rail, the movable placement frame is detachably connected to the output end of pneumatic telescopic rod three, and pneumatic telescopic rod three is installed on the bottom right side of the installation equipment platform.
[0006] As a preferred embodiment of the present invention, an equipment rack is provided on the right side of the installation equipment platform, an operator is provided on the equipment rack, a movable plate is installed on the top of the operator, a movable plate is slidably connected to the movable plate, two placement seats are installed on the movable plate, a support frame is provided on the rear side of the operator, a cross brace is installed on the support frame, a pneumatic telescopic rod is installed on the cross brace, and a glue applicator is connected to the pneumatic telescopic rod.
[0007] As a preferred embodiment of the present invention, the inner diameter of each of the plurality of housing placement seats is greater than or equal to the outer diameter of the housing, the inner diameter of each of the plurality of stator placement seats is greater than or equal to the outer diameter of the water pump stator, the outer diameter of the heated cylindrical workpiece is equal to the inner diameter of the housing, and the outer diameter of the water pump stator is equal to the inner diameter of the housing.
[0008] As a preferred embodiment of the present invention, the front side of the mounting platform is provided with a motor control switch, a heating control key and an electromagnet control key. The control switch is electrically connected to the motor, the heating control key is electrically connected to the electromagnetic box, and the electromagnet control key is electrically connected to the stator electromagnet.
[0009] As a preferred embodiment of the present invention, a glue application control key is provided on the front side of the operator, and the glue application control key is electrically connected to the glue applicator.
[0010] As a preferred embodiment of the present invention, a locator is installed on the clamp, and a sensor is installed on the housing base, with the locator connected to the sensor.
[0011] As a preferred embodiment of the present invention, a positioner is installed on the clamp second, and the positioner second is connected to a sensor.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] 1. The placement platform is mounted on a chain via fixed rods and slots on a ring track. The chain is fixed and limited by chain fixing brackets on the front and rear sides. A drive gear and a driven gear are meshed on the chain. The drive gear is driven by a motor, and its rotation causes the driven gear to rotate via the chain. The rotation of the chain causes the placement platform, fixed by the fixed rods and slots, to rotate in a ring on the ring track. Multiple placement platforms are equipped with housing placement seats and stator placement seats. The housing placement seats are used to place the housing, and the stator placement seats... The stator holder is used to place the water pump stator. The stator holder is located in front of the outer casing holder. When the outer casing, placed on the outer casing holder, rotates to the position for heating the cylindrical workpiece, a cylinder first drives the moving frame to slide forward on the fixed rail, approaching the underside of the cylindrical workpiece. Then, a pneumatic telescopic rod drives the electric controller and clamp to move closer to the rotated outer casing, aligning them. The electric controller controls the clamp to hold the outer casing. The pneumatic telescopic rod then drives the electric controller, clamp, and outer casing to rise, enclosing the cylindrical workpiece. Heating of the cylindrical workpiece is controlled by an electromagnetic box. The current in the electromagnetic box generates an alternating magnetic field through the coil. When the magnetic force in the magnetic field passes through the cylindrical workpiece to be heated, the alternating magnetic field lines Q penetrate the metal workpiece, forming a circuit. Therefore, an induced current Q is generated in its cross-section. The higher the frequency of the alternating current Q, the faster the magnetic field changes, and the more heat is generated per unit time. This heating of the cylindrical workpiece causes the interior of the outer casing to expand. After the outer casing expands, it is then heated by the stator electromagnetic box. The electromagnet attracts the water pump stator, and its vertical movement is controlled by cylinder three, while its horizontal movement is controlled by pneumatic telescopic rod two. After the electromagnet attracts the water pump stator, cylinder three drives the water pump stator to rise above the outer casing, then lowers it into the casing, fixing it firmly inside. The water pump is heated by heating the cylindrical workpiece inside the casing, and the clamping mechanism (clamp one) automatically installs the water pump stator onto the casing without affecting its strength or toughness. The ring track design allows for fast and stable transport of the casing and water pump stator.
[0014] 2. The pneumatic telescopic rod three drives the mobile placement frame, along with two support rods, a lifting plate, cylinder two, a DC motor, a turntable, an electric controller two, and a clamp two, to move closer to the rotated outer shell. Cylinder two drives the lifting plate, DC motor, turntable, electric controller two, and clamp two to rise on the two support rods until they are flush with the outer shell. Then, electric controller two drives clamp two to clamp the outer shell after the water pump stator is installed inside. Next, the DC motor drives the turntable, electric controller two, and clamp two to rotate in the direction of the operator, and clamp two provides fast and efficient clamping. The overall structure is unified and convenient. Attached Figure Description
[0015] Figure 1 This is a front perspective view of the present invention;
[0016] Figure 2 This is a structural diagram illustrating the pneumatic telescopic rod 3, slide rail, movable placement frame, support rod, lifting plate, cylinder 2, DC motor, turntable, electric controller 2, and clamp 2 of the present invention.
[0017] Figure 3 This is a structural diagram illustrating the electromagnetic box, the heated cylindrical workpiece, the fixed rail, the moving frame, cylinder 1, the pneumatic telescopic rod 1, the electric controller 1, and the fixture 1 of the present invention.
[0018] Figure 4 This is a structural diagram illustrating the movable plate, pneumatic telescopic rod three, slide rail, movable placement frame, support rod, lifting plate, cylinder two, DC motor, turntable, cross brace, pneumatic telescopic rod four, and glue applicator of the present invention.
[0019] Figure 5 This is a structural diagram illustrating the placement of the mobile stage, the outer casing, and the stator mounting base of the present invention.
[0020] Figure 6 This is a top view of the structure of the present invention;
[0021] Figure 7 This diagram illustrates the structure of the driving gear, driven gear, motor, gear chain, moving platform, housing mounting base, stator mounting base, fixing rod, slot, housing, water pump stator, electromagnetic box, and heating cylindrical workpiece of the present invention.
[0022] In the diagram: 1. Mounting platform; 2. Ring rail; 3. Drive gear; 4. Driven gear; 5. Motor; 6. Chain; 7. Moving platform; 8. Housing mounting base; 9. Stator mounting base; 10. Fixing rod; 11. Slot; 12. Housing; 13. Water pump stator; 14. Heating cylindrical workpiece; 15. Electromagnetic box; 16. Fixed rail; 17. Moving frame; 18. Cylinder 1; 19. Pneumatic telescopic rod 1; 20. Electric controller 1; 21. Clamp 1; 22. Stator electromagnet; 23. Live 24. Moving plate; 25. Fixed frame; 26. Cylinder 3; 27. Pneumatic telescopic rod 2; 28. Pneumatic telescopic rod 3; 29. Slide rail; 30. Movable placement rack; 31. Support rod; 32. Lifting plate; 33. Cylinder 2; 34. DC motor; 35. Turntable; 36. Electric controller 2; 37. Clamp 2; 38. Equipment rack; 39. Operator; 40. Movable plate; 41. Chain fixing frame; 42. Placement seat; 43. Support frame; 44. Cross brace; 45. Pneumatic telescopic rod 4; 46. Glue applicator. Detailed Implementation
[0023] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0024] Please see Figure 1-7 This invention provides an automatic installation device for a water pump stator and housing, including an installation platform 1, a ring rail 2, and a clamp 21. The ring rail 2 is disposed on the upper surface of the installation platform 1. A drive gear 3 is disposed on the left side of the middle of the ring rail 2, and a driven gear 4 is disposed on the right side of the middle of the ring rail 2. The drive gear 3 is fixedly connected to the output end of a motor 5. Both the drive gear 3 and the driven gear 4 are meshed with a chain 6. Chain fixing brackets 40 are disposed on the front and rear sides of the chain 6. Multiple fixing rods 10 are equidistantly mounted on the chain 6. Multiple placement moving platforms 7 are rotatably connected equidistantly on the ring rail 2. Multiple placement moving platforms 7 are provided with multiple slots 11. The multiple fixing rods 10 are respectively engaged with the corresponding slots 11. Housing placement seats 8 and stator placement seats 9 are installed on the multiple placement moving platforms 7. Housings 12 are placed on the multiple housing placement seats 8, and water pump stators 13 are placed on the multiple stator placement seats 9. An electromagnetic box 15 is provided at the rear, and a heated cylindrical workpiece 14 is connected to the electromagnetic box 15. The heated cylindrical workpiece 14 is in contact with the interior of multiple outer shells 12. The multiple outer shells 12 are all locked onto a clamp 21. The clamp 21 is connected to an electric controller 20. A pneumatic telescopic rod 19 is installed at the lower part of the electric controller 20. The pneumatic telescopic rod 19 is detachably connected to a moving frame 17. The moving frame 17 is slidably connected to a fixed rail 16. The left side of the moving frame 17 is detachably connected to the output end of a cylinder 18. A stator electromagnet 22 is provided on the right side of the heated cylindrical workpiece 14. The stator electromagnet 22 attracts the heated cylindrical workpiece 14. Both the stator electromagnet 22 and the heated cylindrical workpiece 14 are in contact with the interior of the outer shells 12. The stator electromagnet 22 is detachably connected to a fixed frame 24. A pneumatic telescopic rod 26 is installed on the right side of the fixed frame 24. A cylinder 25 is installed on the upper part of the fixed frame 24.
[0025] The placement platform 7 is mounted on the chain 6 via the fixing rod 10 and the slot 11 on the ring rail 2. The chain 6 is fixed and limited by the chain fixing brackets 40 on the front and rear sides. The chain 6 is meshed with a drive gear 3 and a driven gear 4. The drive gear 3 is driven to rotate by the motor 5. The rotation of the drive gear 3 causes the driven gear 4 to rotate via the chain 6. The rotation of the chain 6 causes the placement platform 7, which is fixed by the fixing rod 10 and the slot 11, to rotate in a ring on the ring rail 2. The housing placement seat 8 and the stator placement seat 9 are installed on multiple placement platforms 7. The outer casing mounting base 8 is used to place the outer casing 12, and the stator mounting base 9 is used to place the water pump stator 13. The stator mounting base 9 is in front of the outer casing mounting base 8. When the outer casing 12 placed on the outer casing mounting base 8 rotates to the position of the heated cylindrical workpiece 14, the moving frame 17 is first driven by the cylinder 18 to slide forward on the fixed rail 16 to approach the lower part of the heated cylindrical workpiece 14. Then, the electric controller 20 and the clamp 21 are driven by the pneumatic telescopic rod 19 to approach and align with the position of the rotated outer casing 12. The electric controller 20 controls the clamp 21. The outer casing 12 is clamped, and the pneumatic telescopic rod 19 drives the electric controller 20, clamp 21, and outer casing 12 to rise, enclosing the heated cylindrical workpiece 14. The heating of the cylindrical workpiece 14 is controlled by the electromagnetic box 15. The current in the electromagnetic box 15 generates an alternating magnetic field through the coil. When the magnetic force in the magnetic field passes through the cylindrical workpiece 14 to be heated, the alternating magnetic field lines Q penetrate the metal workpiece to form a circuit, thus generating an induced current Q in its cross-section. The higher the frequency of the alternating current Q, the faster the magnetic field changes and the more current is generated per unit time. The more heat is generated, the more the cylindrical workpiece 14 is heated, causing the interior of the outer shell 12 to expand. After the outer shell 12 expands, the stator electromagnet 22 holds the water pump stator 12. The stator electromagnet 22 is controlled to move up and down by cylinder 3 25 and to move left and right by pneumatic telescopic rod 26. After the stator electromagnet 22 holds the water pump stator 13, the water pump stator 13 is lifted above the outer shell 12 by the drive of cylinder 3 25, and then lowered into the interior of the outer shell 12, fixing the water pump stator 13 inside the outer shell 12.
[0026] Multiple outer shells 12 engage with clamp 2 36. Clamp 2 36 is connected to electric controller 2 35. A turntable 34 is installed at the bottom of electric controller 2 35. A DC motor 33 is installed at the bottom of turntable 34. A lifting plate 31 is provided at the bottom of DC motor 33. The lifting plate 31 is slidably connected to two support rods 30. The two support rods 30 are fixedly connected to the top two sides of the movable placement frame 29 respectively. The bottom of the lifting plate 31 engages with the output end of cylinder 2 32. Cylinder 2 32 is installed on the top of the movable placement frame 29. The movable placement frame 29 is slidably connected to slide rail 28. The output end of the movable placement frame 29 is detachably connected to the pneumatic telescopic rod 3 27. The pneumatic telescopic rod 3 27 is installed on the bottom right side of the installation equipment platform 1.
[0027] An equipment rack 37 is installed on the right side of the equipment platform 1. An operator 38 is installed on the equipment rack 37. A movable plate 39 is installed on the top of the operator 38. A movable plate 23 is slidably connected to the movable plate 39. Two placement seats 41 are installed on the movable plate 23. A support frame 42 is installed on the rear side of the operator 38. A cross brace 43 is installed on the support frame 42. A pneumatic telescopic rod 44 is installed on the cross brace 43. A glue applicator 45 is connected to the pneumatic telescopic rod 44.
[0028] like Figure 5 The fixture 36 shown clamps the water pump stator 13 and the housing 12 after they are installed and joined together. Figure 4After clamping the outer casing 12, clamp 36 rotates it to the direction of the operator 38. Pneumatic telescopic rod 27 drives the movable placement frame 29, along with the two support rods 30, lifting plate 31, cylinder 32, DC motor 33, turntable 34, electric controller 35, and clamp 36, to move closer to the rotated outer casing 12. Cylinder 32 drives the lifting plate 31, DC motor 33, turntable 34, electric controller 35, and clamp 36 to rise on the two support rods 30 until they are flush with the outer casing 12. Then, electric controller 35 drives clamp 36 to clamp the outer casing 12 after the water pump stator 13 is installed inside it. Then, the DC motor 33 drives the turntable 34, the electric controller 35, and the clamp 36 to rotate towards the operator 38. The electric controller 35 and the clamp 36 then release the outer casing 12, placing the outer casing 12 in a position previously controlled by the operator 38 to move the two placement seats 41 to the rear of the clamp 36. The electric controller 35 consists of several components, including the outer casing, the motor, the output shaft, the fastening device, and the clamping device. The core of the electric controller 35 is the motor, which converts electrical energy into mechanical energy, thereby driving the movement of the output shaft and the clamping device. The motor typically consists of a stator and a rotor. Several coils are distributed on the stator, and a permanent magnet or induction coil is mounted on the rotor. The clamping force is generated by controlling the operation of the motor through a circuit. When the motor starts, the output shaft begins to rotate, and the clamping device can clamp the object under the action of the mechanical structure. When the motor stops, the object can be released by the release mechanism of the mechanical structure. This is the principle by which the electric controller 35 controls the clamp 36. After the outer shell 12 is placed on the placement seat 41 by the clamp 2 36, the subsequent glue application is carried out. The pneumatic telescopic rod 44 drives the glue applicator 45 to move downward and close to the outer shell 12, and then the glue applicator 45 performs the glue application operation on the outer shell 12.
[0029] The inner diameter of multiple outer shell holders 8 is greater than or equal to the outer diameter of outer shell 12, the inner diameter of multiple stator holders 9 is greater than or equal to the outer diameter of water pump stator 13, the outer diameter of heated cylindrical workpiece 14 is equal to the inner diameter of outer shell 12, the outer diameter of water pump stator 13 is equal to the inner diameter of outer shell 12, the size of outer shell 12 is not fixed, so the size of outer shell holder 8 is customized according to the size of outer shell 12, and the size of heated cylindrical workpiece 14 is also customized according to the size of outer shell 12.
[0030] The front of the equipment platform 1 is equipped with a motor control switch, a heating control key, and an electromagnet control key. The control switch is electrically connected to the motor 5, the heating control key is electrically connected to the electromagnetic box 15, and the electromagnet control key is electrically connected to the stator electromagnet 22. The control switch controls the motor 5 to turn on and off, the heating control key controls the electromagnetic box 15 to turn on and off, and the electromagnet control key controls the stator electromagnet 22 to turn on and off.
[0031] The front of the operator 38 is provided with a glue application control key, which is electrically connected to the glue applicator 45. The glue application control key controls the opening and closing of the glue applicator 45.
[0032] A positioner is mounted on fixture 21, and a sensor is mounted on the housing base 8. The positioner and the sensor are connected, enabling more precise positioning of the housing 12 and the heated cylindrical workpiece 14. A positioner is mounted on fixture 36, and the positioner is connected to the sensor. The positioner and the sensor enable more precise positioning of fixture 36 and the housing 12.
[0033] In this invention, a placement platform 7 is mounted on a chain 6 via a fixing rod 10 and a slot 11 on a ring track 2. The chain 6 is fixed and limited by chain fixing brackets 40 on the front and rear sides. A drive gear 3 and a driven gear 4 are meshed on the chain 6. The drive gear 3 is driven to rotate by a motor 5. The rotation of the drive gear 3 causes the driven gear 4 to rotate via the chain 6. The rotation of the chain 6 causes the placement platform 7, which is fixed by the fixing rod 10 and the slot 11, to rotate in a ring on the ring track 2. A housing placement seat 8 and a stator placement seat 9 are installed on multiple placement platforms 7. The housing placement seat 8 is used to place the housing 1. 2. The stator mounting base 9 is used to place the water pump stator 13. The stator mounting base 9 is in front of the housing mounting base 8. When the housing 12 placed on the housing mounting base 8 rotates to the position of the heated cylindrical workpiece 14, the cylinder 18 first drives the moving frame 17 to slide forward on the fixed rail 16 to approach the lower part of the heated cylindrical workpiece 14. Then, the pneumatic telescopic rod 19 drives the electric controller 20 and the clamp 21 to approach the rotated housing 12 and align them. The electric controller 20 controls the clamp 21 to clamp the housing 12. The pneumatic telescopic rod 19 drives the electric controller 20 and the clamp 21 to move closer to the position of the housing 12. 1. The outer casing 12 rises upwards, enclosing the cylindrical workpiece 14 to be heated. The cylindrical workpiece 14 is heated by an electromagnetic box 15. The current in the electromagnetic box 15 generates an alternating magnetic field through the coil. When the magnetic force in the magnetic field passes through the cylindrical workpiece 14 to be heated, the alternating magnetic field lines Q penetrate the metal workpiece to form a circuit, thus generating an induced current Q in its cross-section. The higher the frequency of the alternating current Q, the faster the magnetic field changes, and the more heat is generated per unit time. Heating the cylindrical workpiece 14 heats and expands the interior of the outer casing 12. After the outer casing 12 expands, it is then controlled by the stator electromagnet. Electromagnet 22 holds the water pump stator 12 in place. The stator electromagnet 22 moves up and down under the control of cylinder 3 25, and moves left and right under the control of pneumatic telescopic rod 26. After the stator electromagnet 22 holds the water pump stator 13, cylinder 3 25 drives the water pump stator 13 to rise above the housing 12, then lowers it into the housing 12, fixing the water pump stator 13 inside. Heating is achieved through the water pump (i.e., heating the interior of the housing 12 by heating the cylindrical workpiece 14) and the clamping action of fixture 21, automatically installing the water pump stator and housing without affecting the strength and toughness of the housing. The design of the ring rail 2 allows for rapid and stable transport of the housing 12 and the water pump stator 13.
[0034] The pneumatic telescopic rod 27 drives the movable placement frame 29, along with two support rods 30, a lifting plate 31, a cylinder 32, a DC motor 33, a turntable 34, an electric controller 35, and a clamp 36 to move closer to the rotated outer casing 12. The cylinder 32 drives the lifting plate 31, DC motor 33, turntable 34, electric controller 35, and clamp 36 to rise on the two support rods 30 until they are flush with the outer casing 12. Then, the electric controller 35 drives the clamp 36 to clamp the outer casing 12 after the water pump stator 13 is installed inside it. Then, the DC motor 32... 3 drives the turntable 34, electric controller 2 35, and clamp 2 36 to rotate to the direction of operator 38. Electric controller 2 35 and clamp 2 36 then release the outer shell 12, placing the outer shell 12 in a position controlled by operator 38. The two placement seats 41 are moved to the rear of clamp 2 36 to wait. After the outer shell 12 is placed on the placement seat 41 by clamp 2 36, the subsequent glue application is carried out. Pneumatic telescopic rod 44 drives glue applicator 45 to move downwards and close to the outer shell 12. Then, glue application is performed on the outer shell 12 through glue applicator 45. Clamp 2 36 provides fast and efficient clamping. The overall structure is uniform and convenient.
[0035] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic installation device for a water pump stator and housing, comprising an installation platform, a ring rail, and a clamp, characterized in that: The ring track is mounted on the upper surface of the installation platform. A drive gear is located on the left side of the middle of the ring track, and a driven gear is located on the right side of the middle of the ring track. The drive gear is fixedly connected to the output end of the motor. Both the drive gear and the driven gear are meshed with a chain. Chain fixing brackets are provided on both the front and rear sides of the chain. Multiple fixing rods are equidistantly mounted on the chain. Multiple placement moving platforms are equidistantly rotatably connected to the ring track. Each of the multiple placement moving platforms is provided with multiple slots. The multiple fixing rods respectively engage with the corresponding slots. Each of the multiple placement moving platforms is equipped with a housing placement seat and a stator placement seat. Each component is equipped with a housing. Multiple stator mounting bases each hold a water pump stator. An electromagnetic box is located near the rear of the motor, and a heated cylindrical workpiece is connected to the electromagnetic box. The heated cylindrical workpiece contacts the interior of multiple housings. All housings are secured to a clamp, which is connected to an electric controller. A pneumatic telescopic rod is mounted on the lower part of the electric controller, and is detachably connected to a moving frame. The moving frame is slidably connected to a fixed rail. The left side of the moving frame is detachably connected to the output end of a cylinder. A stator-attracting electromagnet is located on the right side of the heated cylindrical workpiece. The stator-attracting electromagnet is connected to the... The heated cylindrical workpiece is attracted to the electromagnet, and both the electromagnet and the heated cylindrical workpiece are in contact with the inside of the outer shell. The electromagnet is detachably connected to the fixing frame. A pneumatic telescopic rod II is installed on the right side of the fixing frame, and a cylinder III is installed on the upper part of the fixing frame. Multiple outer shells are engaged with clamp II, which is connected to electric controller II. A turntable is installed at the bottom of the electric controller II, and a DC motor is installed at the bottom of the turntable. A lifting plate is installed at the bottom of the DC motor, and the lifting plate is slidably connected to two support rods. The two support rods are respectively fixedly connected to the top two sides of the movable placement frame. The bottom of the lifting plate is connected to the cylinder II. The cylinder two is installed on the top of the movable placement frame, which is slidably connected to the slide rail. The movable placement frame is detachably connected to the output end of the pneumatic telescopic rod three. The pneumatic telescopic rod three is installed on the bottom right side of the installation equipment platform. An equipment rack is set on the right side of the installation equipment platform. An operator is set on the equipment rack. A movable plate is installed on the top of the operator. A movable plate is slidably connected to the movable plate. Two placement seats are installed on the movable plate. A support frame is set on the rear side of the operator. A cross brace is installed on the support frame. A pneumatic telescopic rod four is installed on the cross brace. A glue applicator is connected to the pneumatic telescopic rod four.
2. The automatic installation device for a water pump stator and housing according to claim 1, characterized in that: The inner force of each of the multiple outer shell placement seats is greater than or equal to the outer diameter of the outer shell, the inner force of each of the multiple stator placement seats is greater than or equal to the outer diameter of the water pump stator, the outer diameter of the heated cylindrical workpiece is equal to the inner diameter of the outer shell, and the outer diameter of the water pump stator is equal to the inner diameter of the outer shell.
3. The automatic installation device for a water pump stator and housing according to claim 1, characterized in that: The front side of the installation equipment platform is equipped with a motor control switch, a heating control key, and an electromagnet control key. The control switch is electrically connected to the motor, the heating control key is electrically connected to the electromagnetic box, and the electromagnet control key is electrically connected to the stator electromagnet.
4. The automatic installation device for a water pump stator and housing according to claim 1, characterized in that: The front side of the operator is provided with a glue application control key, which is electrically connected to the glue applicator.
5. The automatic installation device for a water pump stator and housing according to claim 1, characterized in that: A locator is installed on the clamp, and a sensor is installed on the housing base. The locator is connected to the sensor.
6. The automatic installation device for a water pump stator and housing according to claim 1, characterized in that: The second clamp is equipped with a second locator, which is connected to a sensor.
Citation Information
Patent Citations
Press fitting equipment for automobile water pump shell and stator
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