Elephant trunk blockage dredging tool

By designing a slip pipe blocking and unblocking tool with a movable cover and a hard rubber plate, the vibration of the spherical shell and the collision effect of the hard rubber plate are used to solve the problems of long dredging time and high water use in the existing technology, real-time unblocking and efficient unblocking effects during material transportation are achieved.

CN119590886AActive Publication Date: 2025-03-11JIAOZUO CREATION HEAVY IND CO LTD
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Patent Information

Application Number
CN202411883269.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-03-11
Estimated Expiration
2044-12-19

AI Technical Summary

Technical Problem

The prior art requires labor and water to be used when unblocking the material of slip pipes, and the dredging time is long, and real-time dredging during the material transportation process cannot be achieved.

Method used

Design a slip pipe plugging and unblocking tool including a spherical shell, a hard rubber sheet and a movable cover. The spherical shell is equipped with a movable cover inside. The movable cover is driven and rotated by an eccentric wheel and a driving motor, creating a precession effect to vibrate the spherical shell. The hard rubber plate and the spike structure are used to collide with materials to achieve dredging.

Benefits of technology

This tool can quickly and effectively unblock blocked materials during material transportation, reduce water consumption, reduce cleaning time, and improve dredging efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an elephant trunk blockage dredging tool, which relates to the technical field of blockage dredging and comprises a spherical shell, an annular groove, a hard rubber plate, spikes and a movable cover. The spherical shell is arranged, the hard rubber plates are arranged on the outer side of the spherical shell, the spines are arranged on the outer sides of the hard rubber plates, the end cover is arranged at the top end of the spherical shell, and the traction chain is arranged above the end cover, so that when the elephant trunk is dredged, the traction chain can be fixed to one end of the elephant trunk; the spherical shell and the hard rubber plate can stay in the elephant trunk under the action of the traction chain, the hard rubber plate can collide with materials through spines on the outer side of the hard rubber plate, the blocked materials are scattered through collision, the elephant trunk dredging effect is achieved, and compared with elephant trunk dredging in a water flushing mode in the prior art, the dredging efficiency is greatly improved. According to the technical scheme, the influence on materials is small, and dredging can be conducted in the material conveying process.
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Description

Technical Field

[0001] The invention relates to the technical field of blockage dredging, and in particular to a tool for dredging blockage in a slide pipe. Background Art

[0002] Belt transportation is one of the most commonly used methods of cargo transportation at this stage. Cargo can be transferred through belt conveyors, and different belts need to be connected through transfer towers. When the belt conveyor is conveying powdered materials, due to the high humidity of the materials, they are easy to gather in the chute of the transfer tower, which leads to blockage. For chute blockage, water flushing is usually used to dredge it. Water flushing is to directly impact the upper end of the chute with tap water through a water pipe. The blocked material can only be dredged when it is completely soaked from the top to the bottom. It is laborious and water-consuming, and the dredging time is long. Therefore, it is very necessary to design a tool to quickly dredge the blockage.

[0003] For example, a water fork for unblocking material in a belt conveyor transfer tower chute with publication number CN222006498U relates to the technical field of belt conveyor auxiliary tools, including: a fork head, which is a hollow structure and has a pointed head at one end, and a water outlet is provided near the pointed end of the fork head so that the high-pressure water flow entering the fork head can be sprayed out through the water outlet; an extension rod, which is a hollow structure and is connected to the fork head at one end; a joint seat, which is provided at the other end of the extension rod and is connected to a pipe for connecting to an external water pipe. This device can quickly clear the accumulated material when the belt conveyor transfer tower chute is blocked. The fork head carries a high-pressure water flow and penetrates deep into the blocked material in the belt conveyor transfer tower chute, promoting the impact of the water flow on the accumulated material below, accelerating the clearing of the accumulated material, reducing the water consumption and reducing the time for clearing the blocked material in the belt conveyor production line. It is simple to operate and greatly improves the clearing efficiency.

[0004] The above technical solution has some problems in practical application. In practical application, the technical solution still achieves the dredging effect by water flushing, which is laborious and water-consuming, takes a long time to dredge, and cannot achieve real-time dredging during material transportation.

[0005] Therefore, it is necessary to invent a kind of slide pipe blocking material dredging tool to solve the above problems. Summary of the invention

[0006] The purpose of the present invention is to provide a tool for clearing blockage in a chute to solve the problems raised in the above-mentioned background technology.

[0007] To achieve the above object, the present invention provides the following technical solution: a tool for clearing blockage in a slide pipe, comprising: A spherical shell having a cavity inside and an opening at the top; an annular groove, which is provided on the outer side wall of the spherical shell; A hard rubber plate, which is provided in plurality and is installed around the inside of the annular groove, the hard rubber plate can realize the wrapping protection of the spherical shell, both sides of the hard rubber plate are arranged in an arc structure, the plurality of hard rubber plates are fitted to each other after being installed in the annular groove, and the outer surface of the hard rubber plate is flush with the outer surface of the spherical shell; Spikes, which are provided in plurality and are located on the outside of the hard rubber plate, and the spikes can collide with the material; The movable cover has an arc-shaped outer surface and is located inside the spherical shell. The movable cover is used to rotate inside the spherical shell and drive the spherical shell to jump through the precession effect to achieve the effect of clearing the blockage.

[0008] Preferably, a rotating shaft is located inside the movable cover and is rotatably connected to the middle part of the inner wall of the movable cover through a bearing; The eccentric wheel is provided with a plurality of eccentric wheels and is located in the middle of the rotating shaft. The widths of the two ends of the eccentric wheel are different. When the rotating shaft drives the eccentric wheel to rotate, an oblique force is generated due to the misalignment between the center of the eccentric wheel and the rotating shaft, and the movable cover is driven to move.

[0009] Preferably, the drive motor is located inside the movable cover, and the output shaft of the drive motor is transmission-connected to the middle of the rotating shaft through a bevel gear set.

[0010] Preferably, the guide groove is arranged as an annular structure and has an arc-shaped inner wall, and the movable cover can slide inside the guide groove; The sliding seat is located on the outer side of the movable cover and is connected to the outer side wall of the movable cover through a connecting rod. The sliding seat can slide along the inner wall of the guide groove.

[0011] Preferably, the card slot has an inner cavity of an "L"-shaped structure and is located at the end of the annular groove, and a plurality of the card slots are provided, and the plurality of card slots are arranged around the edge of the annular groove; The clamping block is configured as an "L"-shaped structure corresponding to the clamping slot and is located at the inner side wall end of the hard rubber plate. The clamping block cooperates with the clamping slot to fix the position of the hard rubber plate.

[0012] Preferably, an upper slot and a lower slot, wherein the upper slot and the lower slot are respectively located at two ends of the inner side wall of the annular groove; Insert blocks are located at both ends of the hard rubber plate and are matched with the upper slot and the lower slot.

[0013] Preferably, the driving motor is fixedly mounted on one end of the inner part of the movable cover via a bracket, and a matching storage battery is provided at one end of the driving motor.

[0014] Preferably, an end cap is located in the opening at the top of the spherical shell, the outer side wall of the end cap is flush with the outer side wall of the spherical shell, and the end cap and the spherical shell can form a complete spherical structure; The circular groove is located inside the opening of the top end of the spherical shell, and the end cover is plugged and installed inside the circular groove.

[0015] Preferably, the mounting hole is located on the upper surface of the end cover, and bolts for fixing the position of the end cover and the circular groove are arranged inside the mounting hole.

[0016] Preferably, a traction chain is located at the middle of the top end of the end cover, and the traction chain is used to pull the end cover and the spherical shell to prevent the spherical shell from moving with the material.

[0017] Technical effects and advantages of the present invention: 1. The present invention provides a spherical shell, and a plurality of hard rubber plates are provided on the outside of the spherical shell. The outside of the hard rubber plates is provided with spikes. An end cover is provided on the top of the spherical shell, and a traction chain is provided above the end cover. When the slide pipe is unblocked, the traction chain can be fixed to one end of the slide pipe, and the spherical shell and the hard rubber plate can stay inside the slide pipe under the action of the traction chain. The hard rubber plate can collide with the material through the spikes on the outside thereof, and break up the blocked material to achieve the effect of unblocking the slide pipe. Compared with the traditional technology of unblocking the slide pipe by water flushing, the present technical solution has less impact on the material and can be unblocked during the material transportation process. 2. The present invention arranges a movable cover inside the spherical shell, and the movable cover can rotate with an angle deviation inside the spherical shell. A rotating shaft is arranged inside the movable cover, and a plurality of eccentric wheels are arranged in the middle of the rotating shaft. The eccentric wheels and the rotating shaft can rotate under the drive of a driving motor. When the eccentric wheels and the rotating shaft rotate inside the movable cover, the movable cover rotates under the influence of the precession effect generated by the rotation of the rotating shaft. Since the center of gravity of the eccentric wheel changes continuously during the rotation process, the kinetic energy of the swing is generated. Therefore, the movable cover deviates during the process of being affected by the precession effect. The deviated rotation of the movable cover acts on the spherical shell, causing the spherical shell to vibrate in the chute, thereby improving its dredging effect on the material. 3. The present invention provides an annular groove on the outer side of the spherical shell, and the hard rubber plate is arranged inside the annular groove. By providing clamping grooves at both ends of the annular groove, and arranging clamping blocks on the inner side of the hard rubber plate, the clamping blocks cooperate with the clamping grooves to achieve installation of the hard rubber plate, and the hard rubber plate can play a protective role for the spherical shell. Moreover, when the hard rubber plate is vigorously pushed to deform toward both ends, the clamping blocks and the clamping grooves can be separated, and the hard rubber plate can be quickly disassembled and cleaned. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0019] Figure 2 It is an exploded view of the overall structure of the present invention.

[0020] Figure 3 It is a schematic cross-sectional view of the overall structure of the present invention.

[0021] Figure 4 It is a schematic cross-sectional view of the spherical shell structure of the present invention.

[0022] Figure 5 It is a schematic cross-sectional view of the end cover structure of the present invention.

[0023] Figure 6 It is a schematic diagram of the movable cover structure of the present invention.

[0024] Figure 7 It is a schematic diagram of the structure of the rotating shaft and the eccentric wheel of the present invention.

[0025] Figure 8 It is a schematic diagram of the structure of the hard rubber plate of the present invention.

[0026] Fig. 9 It is a schematic diagram of the spherical shell structure of the present invention.

[0027] Fig.10 It is a schematic cross-sectional view of the movable cover structure of the present invention.

[0028] In the figure: 1, spherical shell; 2, annular groove; 21, card slot; 22, upper slot; 23, lower slot; 3, hard rubber plate; 31, spike; 32, card block; 33, plug block; 4, movable cover; 41, rotating shaft; 42, eccentric wheel; 43, driving motor; 44, bevel gear set; 5, guide groove; 6, slide seat; 61, connecting rod; 7, end cover; 71, circular groove; 72, mounting hole; 8, traction chain. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0030] like Figures 1 to 10As shown, a tool for clearing blocked material in a chute provided by the present invention is essentially a spherical tool that can drive the material in the chute to vibrate through its own vibration to achieve a clearing effect. The tool mainly comprises a spherical shell 1, a hard rubber plate 3 and a movable cover 4. The spherical structure composed of the spherical shell 1 and the hard rubber plate 3 can be put into the chute and collide with the blocked material in the chute. A rotatable eccentric wheel 42 is arranged inside the movable cover 4. When the eccentric wheel 42 rotates inside the movable cover 4, the movable cover 4 rotates and deflects under the influence of the precession effect. The rotation and deflection of the movable cover 4 inside the spherical shell 1 will cause the spherical shell 1 to vibrate, and the vibration of the spherical shell 1 can act on the blocked material to achieve the effect of conveying the chute. In terms of specific structural installation, the structural body can be constructed according to the inventive concept of this embodiment, and no special limitation is made in this embodiment.

[0031] In this embodiment, a tool for clearing blockage in a slide pipe includes: A spherical shell 1, which has a cavity inside and an opening at the top; an annular groove 2, which is arranged on the outer wall of the spherical shell 1; a clamping groove 21, which has an inner cavity of an "L"-shaped structure and is located at the end of the annular groove 2, and a plurality of clamping grooves 21 are provided, and the plurality of clamping grooves 21 are arranged around the edge of the annular groove 2; A hard rubber plate 3, which is provided with a plurality of plates and is installed around the inside of the annular groove 2, and the hard rubber plate 3 can realize the wrapping protection of the spherical shell 1, and both sides of the hard rubber plate 3 are set as arc structures. After being installed in the annular groove 2, the plurality of hard rubber plates 3 fit each other, and the outer surface of the hard rubber plate 3 is flush with the outer surface of the spherical shell 1. The hard rubber plate 3 and the spherical shell 1 can form a complete spherical structure, so that the device can be placed inside the slide pipe; A plurality of spikes 31 are provided and are located on the outside of the hard rubber plate 3. The spikes 31 can collide with the material; The upper slot 22 and the lower slot 23 are respectively located at the two ends of the inner side wall of the annular groove 2, and the clamping block 32 is set to an "L"-shaped structure corresponding to the clamping slot 21 and is located at the inner side wall end of the hard rubber plate 3. The clamping block 32 cooperates with the clamping slot 21 to fix the position of the hard rubber plate 3; Insert blocks 33, which are located at both ends of the hard rubber plate 3 and are adapted to the upper slot 22 and the lower slot 23; The movable cover 4 has an arc-shaped outer surface and is located inside the spherical shell 1. The movable cover 4 is used to rotate inside the spherical shell 1 and drive the spherical shell 1 to jump through the precession effect to achieve the effect of clearing the blockage; A rotating shaft 41 is located inside the movable cover 4 and is rotatably connected to the middle of the inner wall of the movable cover 4 through a bearing. A plurality of eccentric wheels 42 are provided and are located in the middle of the rotating shaft 41. The widths of the two ends of the eccentric wheels 42 are different. When the rotating shaft 41 drives the eccentric wheels 42 to rotate, an oblique force is generated due to the misalignment between the center of the eccentric wheels 42 and the rotating shaft 41, and the movable cover 4 is driven to move. A driving motor 43 is located inside the movable cover 4. The output shaft of the driving motor 43 is transmission-connected to the middle of the rotating shaft 41 through a bevel gear set 44. The driving motor 43 is fixedly mounted on one end of the inner part of the movable cover 4 through a bracket, and a matching storage battery is provided at one end of the driving motor 43; The guide groove 5 is set to an annular structure and has an arc-shaped inner wall. The movable cover 4 can slide inside the guide groove 5. The slide seat 6 is located on the outer side of the movable cover 4 and is connected to the outer side wall of the movable cover 4 through a connecting rod 61. The slide seat 6 can slide along the inner wall of the guide groove 5. The guide groove 5 can limit the movement range of the slide seat 6, thereby limiting the movement range of the movable cover 4; The end cover 7 is located in the opening at the top of the spherical housing 1. The outer wall of the end cover 7 is flush with the outer wall of the spherical housing 1. The end cover 7 and the spherical housing 1 can form a complete spherical structure. The circular groove 71 is located inside the opening at the top of the spherical housing 1. The end cover 7 is plugged and installed inside the circular groove 71. The mounting hole 72 is located on the upper surface of the end cover 7. The mounting hole 72 is provided with bolts for fixing the position of the end cover 7 and the circular groove 71. The end cover 7 can be removed by removing the bolts to release the limit of the end cover 7, so that the end cover 7 can be removed to facilitate the battery matching the drive motor 43 to be charged. The traction chain 8 is located at the middle of the top of the end cover 7. The traction chain 8 is used to pull the end cover 7 and the spherical shell 1 to prevent the spherical shell 1 from moving with the material. The end of the traction chain 8 can be equipped with a hook or other fixing part to facilitate the positioning of the device.

[0032] When using a tool for clearing blocked material in a chute of the present embodiment, one end of the traction chain 8 is fixed above the chute, and then the spherical shell 1 is dropped into the chute. The spherical structure composed of the spherical shell 1 and the hard rubber plate 3 can collide with the blocked material in the chute to realize the transportation of the material. The driving motor 43 can drive the rotating shaft 41 to rotate through the bevel gear set 44, and the rotating shaft 41 can drive the eccentric wheel 42 to rotate. Since the center of gravity of the eccentric wheel 42 is misaligned with the rotating shaft 41, when the eccentric wheel 42 rotates inside the rotating shaft 41, the movable cover 4 swings due to the shift of the center of gravity of the eccentric wheel 42. In this process, the movable cover 4 drives the slide seat 6 to move, so that the slide seat 6 moves inside the guide groove 5, so that the movable cover 4 swings inside the spherical shell 1. At the same time, the rotation of the eccentric wheel 42 and the rotating shaft 41 will produce a precession effect, so that the movable cover 4 rotates inside the spherical shell 1. The rotation and swinging of the movable cover 4 inside the spherical shell 1 will cause the spherical shell 1 to vibrate, and the vibration of the spherical shell 1 will act on the blocked material to achieve the effect of dredging the material. The hard rubber plate 3 on the outside of the spherical shell 1 can play a protective role for the spherical shell 1, and the spikes 31 on the outside of the hard rubber plate 3 can enhance the vibration effect of the device on the material, so as to achieve the effect of improving the dredging efficiency of the device. When disassembling and replacing the hard rubber plate 3, first insert the plug 33 at the bottom end of the hard rubber plate 3 into the lower slot 23, and insert the card block 32 at the bottom end of the hard rubber plate 3 into the corresponding card slot 21, and then pull the top end of the hard rubber plate 3 to deform the top end of the hard rubber plate 3 outward. At this time, the top end of the hard rubber plate 3 is The upper card block 32 is moved to move so that the upper card block 32 is away from the lower card block 32. At this time, the upper card block 32 has enough space to be inserted into the corresponding card slot 21, and then the top of the hard rubber plate 3 is pressed so that the plug block 33 at the top of the hard rubber plate 3 is deformed under the extrusion and inserted into the upper slot 22, and the installation of the hard rubber plate 3 is completed. When removing the hard rubber plate 3, use a flat-head wrench, a pry plate or other tools to pry the top of the hard rubber plate 3 to deform it until the card block 32 is separated from the card slot 21, and the removal of the hard rubber plate 3 can be achieved.

[0033] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tool for clearing pipe blockage, characterized in that: include: A spherical shell (1) having a cavity inside and an opening at the top; An annular groove (2) provided on the outer side wall of the spherical housing (1); A plurality of hard rubber plates (3) are provided and are installed around the inside of the annular groove (2), the hard rubber plates (3) can wrap and protect the spherical shell (1), both sides of the hard rubber plates (3) are arranged as arc structures, and the plurality of hard rubber plates (3) are fitted to each other after being installed in the annular groove (2), and the outer surface of the hard rubber plates (3) is flush with the outer surface of the spherical shell (1); A plurality of spikes (31) are provided and are located on the outside of the hard rubber plate (3), and the spikes (31) can collide with the material; The movable cover (4) has an arc-shaped outer surface and is located inside the spherical outer shell (1). The movable cover (4) is used to rotate inside the spherical outer shell (1) and drive the spherical outer shell (1) to jump through the precession effect, so as to achieve the effect of clearing the blockage.

2. A pipe blockage dredging tool according to claim 1, characterized in that: Also includes: A rotating shaft (41) is located inside the movable cover (4) and is rotatably connected to the middle portion of the inner wall of the movable cover (4) via a bearing; A plurality of eccentric wheels (42) are provided and are located in the middle of the rotating shaft (41). The widths of the two ends of the eccentric wheels (42) are different. When the rotating shaft (41) drives the eccentric wheels (42) to rotate, an oblique force is generated due to the misalignment between the center of the eccentric wheels (42) and the rotating shaft (41), thereby driving the movable cover (4) to move.

3. A tool for clearing pipe blockage according to claim 2, characterized in that: Also includes: A drive motor (43) is located inside the movable cover (4), and an output shaft of the drive motor (43) is transmission-connected to the middle of the rotating shaft (41) via a bevel gear set (44).

4. A tool for clearing pipe blockage according to claim 1, characterized in that: Also includes: A guide groove (5) which is arranged in an annular structure and has an arc-shaped inner wall, and the movable cover (4) can slide inside the guide groove (5); A sliding seat (6) is located outside the movable cover (4) and is connected to the outer side wall of the movable cover (4) via a connecting rod (61). The sliding seat (6) can slide along the inner wall of the guide groove (5).

5. A tool for clearing pipe blockage according to claim 1, characterized in that: Also includes: A card slot (21) having an inner cavity of an "L"-shaped structure and located at the end of the annular groove (2), wherein a plurality of the card slots (21) are provided, and the plurality of card slots (21) are arranged around the edge of the annular groove (2); The clamping block (32) is arranged in an "L"-shaped structure corresponding to the clamping slot (21) and is located at the inner wall end of the hard rubber plate (3). The clamping block (32) cooperates with the clamping slot (21) to fix the position of the hard rubber plate (3).

6. A tool for clearing pipe blockage according to claim 1, characterized in that: Also includes: An upper slot (22) and a lower slot (23), wherein the upper slot (22) and the lower slot (23) are respectively located at two ends of the inner side wall of the annular groove (2); Insert blocks (33) are located at both ends of the hard rubber plate (3) and are adapted to the upper slot (22) and the lower slot (23).

7. A tool for clearing pipe blockage according to claim 3, characterized in that: Also includes: The driving motor (43) is fixedly mounted on one end of the interior of the movable cover (4) via a bracket, and a matching storage battery is provided at one end of the driving motor (43).

8. A tool for clearing pipe blockage according to claim 1, characterized in that: Also includes: An end cap (7) is located in an opening at the top end of the spherical housing (1), the outer wall of the end cap (7) is flush with the outer wall of the spherical housing (1), and the end cap (7) and the spherical housing (1) can form a complete spherical structure; The circular groove (71) is located inside the opening at the top end of the spherical housing (1), and the end cover (7) is plugged and installed inside the circular groove (71).

9. A tool for clearing pipe blockage according to claim 8, characterized in that: Also includes: A mounting hole (72) is located on the upper surface of the end cover (7), and a bolt for fixing the position of the end cover (7) and the circular groove (71) is arranged inside the mounting hole (72).

10. A tool for clearing pipe blockage according to claim 9, characterized in that: Also includes: A traction chain (8) is located at the middle of the top end of the end cover (7), and the traction chain (8) is used to pull the end cover (7) and the spherical outer shell (1) to prevent the spherical outer shell (1) from moving with the material.

Citation Information

Patent Citations

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