Equipment tension detection method and system
By designing the equipment tension detection system, using multiple detection modes and components combinations, the problem of single and low efficiency of detection equipment in the prior art is solved, and multiple performance detection of ropes or cables is realized, and detection flexibility and efficiency are improved.
Patent Information
- Application Number
- CN202510063689.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-03-11
AI Technical Summary
Most of the existing tensile or fatigue detection equipment are single tests, with poor flexibility and low detection efficiency, so it is impossible to effectively detect the various properties of ropes or cables.
An equipment tension detection system is designed, including support components, rollers, counterweight components, liftable rollers, traction components and tension gauges. Through various detection modes and combinations, various performance detection of ropes or cables are achieved.
A variety of detection modes of tension and fatigue for ropes or ropes are realized, which improves the flexibility and efficiency of the detection system, reduces equipment costs, and can detect multiple sets of ropes or ropes simultaneously.
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Figure CN119595435A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of tension detection, and more specifically, to a method and system for detecting the tension of equipment. Background Art
[0002] Equipment often uses steel cables for weighted traction, elastic ropes for stretching training, or plastic ropes for bouncing. Before the ropes are put into use, their tension or fatigue resistance needs to be tested to meet the use requirements and ensure safety. Most existing tension or fatigue testing equipment is a single test, and can only test one group of ropes or cables at a time, which has poor flexibility and low detection efficiency. In view of this, we propose an equipment tension detection method and system. Summary of the invention
[0003] The object of the present invention is to provide a method and system for detecting the tension of equipment, so as to solve the technical problem that the performance detection mode of ropes or cables in the prior art is single and inefficient.
[0004] The embodiment of the present invention provides a tension detection system for equipment, comprising a support assembly, two groups of first rollers installed on the support assembly, two groups of counterweight assemblies, a plurality of second rollers that can be raised and lowered, a traction assembly, and a tension meter for tension detection, wherein the tension meter is raised and lowered by a tension elevator installed on the support assembly; The traction assembly includes a rotatable turntable and first lifting blocks distributed on both sides of the turntable, the first lifting block is slidably connected to the support assembly, a support shaft rotatably connected to the support assembly is fixedly installed on the turntable, a guide frame is fixedly installed on both sides of the turntable, a threaded rod is rotatably connected to the guide frame, an adjustment block threadedly matched with the threaded rod is slidably connected to the guide frame, a support column is rotatably connected to the adjustment block, and the support column moves in the first lifting block. The two ends of the rope or cable are connected to the counterweight assembly and the first lifting block and pass around the first roller and the second roller. The turntable rotates to control the reciprocating motion of the first lifting block to perform a load traction test on the rope or cable; The two ends of the rope are connected to the support assembly and the access end of the dynamometer, and the tension of the rope is tested by raising and lowering the dynamometer.
[0005] As a further description of the above technical solution, the counterweight assembly includes a plurality of counterweight blocks and a U-shaped frame. The counterweight blocks are slidably connected to the support assembly. The U-shaped frame is buckled on the plurality of counterweight blocks and the top of the U-shaped frame is in contact with the topmost counterweight block. The limit pin is inserted into the counterweight block and the U-shaped frame for adjusting the traction counterweight.
[0006] As a further description of the above technical solution, the counterweight block at the bottom layer is fixedly mounted on the support assembly.
[0007] As a further description of the above technical solution, it also includes two groups of lifting components, the lifting components include a screw lift installed on the support component, the output end of the screw lift is fixedly connected to the lifting frame, the lifting frame is slidably connected to the support component, a pressure sensor is fixedly installed on the top of the lifting frame, and a number of the second rollers are installed on the corresponding pressure sensors.
[0008] As a further description of the above technical solution, the tension lift includes a first fixed frame fixedly connected to the support assembly and a second lifting block, the second lifting block is slidably connected to the first fixed frame through a guide rod, and a lifting screw is rotatably connected to the first fixed frame, and the lifting screw is threadedly matched with the second lifting block. The dynamometer is installed on the second lifting block.
[0009] As a further description of the above technical solution, it also includes a driving assembly, the driving assembly includes a driving motor fixedly connected to the supporting assembly, a second fixing frame fixedly mounted on the supporting assembly, an adjusting plate sliding on the second fixing frame, a transmission shaft rotatably connected to the supporting assembly, and a first bevel gear fixedly mounted on the lifting screw rod, the output shaft of the driving motor is connected to a telescopic rod, the telescopic rod is rotatably connected to the supporting assembly, a first fixing plate is fixedly mounted on the telescopic rod, the first fixing plate is rotatably connected to the adjusting plate, and a plurality of plug-in rods are fixedly mounted on both sides of the first fixing plate; A second fixing plate is fixedly installed on the end of the supporting shaft, and the second fixing plate is rotatably connected to the second fixing frame. The second fixing plate is provided with a plurality of first positioning holes corresponding to the plug-in rods. The second fixing frame is rotatably connected with a second bevel gear on a side away from the second fixing plate. The second bevel gear, the first fixing plate and the second fixing plate rotate coaxially, and a plurality of second positioning holes are provided on the second bevel gear. The telescopic rod passes through the second bevel gear, and the plug-in rod is plugged and matched with the corresponding first positioning hole and the second positioning hole. A plurality of elastic members for pushing up the adjusting plate are installed on the second fixing frame, third bevel gears are fixedly installed at both ends of the transmission shaft, and the two third bevel gears are respectively meshed with the first bevel gear and the second bevel gear for transmission, a first electromagnet is fixedly installed on the second fixing frame, and a second electromagnet is fixedly installed on the adjusting plate.
[0010] As a further description of the above technical solution, the drive motor is electrically connected to a counter for counting the number of rotations of the drive motor.
[0011] As a further description of the above technical solution, a plurality of third lifting rings for fixing with ropes or cables are screwed on the first lifting block, and the third lifting rings are distributed along the length direction of the first lifting block.
[0012] The embodiment of the present invention also discloses a detection method of a tension detection system for equipment, comprising the following steps: During fatigue testing, according to the displacement or elastic stretch required to be tested, the threaded rod is rotated to move the support column on the adjustment block to a position with a set distance from the center of the turntable; The two ends of the rope or cable are connected to the counterweight assembly and the first lifting block and passed around the first roller and the second roller. The turntable rotates to control the reciprocating motion of the first lifting block to perform a load traction test on the rope or cable.
[0013] As a further description of the above technical solution, the following steps are also included: During the tension test, the two ends of the rope are connected to the support assembly and the access end of the tension meter, and the tension resistance of the rope is tested by controlling the lifting and lowering of the tension meter.
[0014] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are: 1. The present invention has multiple detection modes for rope tension and rope or cable fatigue, realizing the combination of low-intensity tension test and fatigue test, reducing equipment cost, and during fatigue detection, multiple groups of ropes or cables can be synchronously detected in different modes, effectively improving the flexibility, adaptability and detection efficiency of the detection system.
[0015] 2. When the present invention performs fatigue test on an elastic rope, the two ends of the elastic rope are fixed, and then the counterweight assembly is fixed on the supporting assembly. The first lifting block performs a reciprocating lifting and lowering motion to pull the elastic rope, thereby achieving a tensile fatigue test on the elastic rope. When the fatigue test on an inelastic rope or cable is performed, the fixation of the counterweight assembly and the supporting assembly is cancelled, thereby effectively reducing the difficulty of operation. The second liftable roller can lift up the counterweight assembly connected to the inelastic rope or cable, thereby avoiding collision of the counterweight assembly during the detection process.
[0016] 3. The present invention can control the distance between the adjustment block and the axis of the turntable through the threaded rod, thereby controlling the reciprocating height of the first lifting block, thereby achieving the adjustment of different rope or cable stretching amounts or traction heights.
[0017] 4. When testing the tension of the elastic rope of the present invention, after the two ends of the rope are fixed, the second lifting block needs to be moved up to make the value of the tension meter reach the first threshold value, and the displacement sensor records the initial position. At this time, the elastic rope is in an initial tightened state, which is approximately equal to the original length of the elastic rope. The second lifting block continues to rise until the elastic rope is pulled to a set displacement or broken, and the displacement sensor value and the tension value at this time node are recorded, thereby realizing the tensile force detection of the elastic rope. Through the automatic calibration of the initial length of the elastic rope, the detection difficulty can be effectively reduced and the accuracy of the tensile value detection of the elastic rope can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of a tension detection system for equipment disclosed in a preferred embodiment of the present invention; Figure 2 A schematic diagram of the roller distribution of a tension detection system for equipment disclosed in a preferred embodiment of the present invention; Figure 3 A schematic diagram of the connection structure of the weight assembly of the equipment tension detection system disclosed in a preferred embodiment of the present invention; Figure 4 A schematic diagram of the connection structure of the lifting components of the equipment tension detection system disclosed in a preferred embodiment of the present invention; Figure 5 A schematic diagram of the connection structure of the traction component of the equipment tension detection system disclosed in a preferred embodiment of the present invention; Figure 6 A schematic diagram of the support column connection structure of the equipment tension detection system disclosed in a preferred embodiment of the present invention; Figure 7 A schematic diagram of the installation of a rope or cable of a tension detection system for equipment disclosed in a preferred embodiment of the present invention; Figure 8 A schematic diagram of the connection structure of the driving components of the equipment tension detection system disclosed in a preferred embodiment of the present invention; Fig. 9 A preferred embodiment of the present invention discloses a tension detection system for equipment Figure 8 Enlarged view of point A in the middle.
[0019] Explanation of the numbers in the figure: 1. Support assembly; 2. First roller; 3. Counterweight assembly; 4. Lifting assembly; 5. Second roller; 6. Traction assembly; 7. Tension lift; 8. Tension meter; 9. Drive assembly; 11. Support table; 12. Bottom plate; 13. Guide column; 14. Support plate; 15. Support frame; 16. Guide rail; 17. Control console; 18. First lifting ring; 19. Protective cover; 31. Counterweight block; 32. U-shaped frame; 33. First limiting hole; 34. Second limiting hole; 35. Second lifting ring; 41. Screw lift; 42. Lifting frame; 43. First slider; 44. Transmission rod; 45. Handwheel; 61. Turntable; 62. First lifting block; 63. Support shaft; 64. Guide frame; 65, threaded rod; 66, adjustment block; 67, support column; 68, second slider; 69, guide groove; 71, first fixed frame; 72, guide rod; 73, second lifting block; 74, lifting screw rod; 75, displacement sensor; 81, fourth lifting ring; 91, drive motor; 92, second fixed frame; 93, adjustment plate; 94, transmission shaft; 95, first bevel gear; 96, telescopic rod; 97, first fixed disk; 98, plug-in rod; 99, second bevel gear; 610, third lifting ring; 631, second fixed disk; 632, first positioning hole; 910, second positioning hole; 911, elastic member; 912, third bevel gear; 913, first electromagnet; 914, second electromagnet. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0021] Reference Figures 1 to 9 The present embodiment discloses a tension detection system for equipment, including a support assembly 1, the support assembly 1 includes a support platform 11, a bottom plate 12 is fixedly mounted on the support platform 11, a plurality of guide columns 13 are fixedly mounted on the bottom plate 12, a plurality of support plates 14 and a plurality of support frames 15 are fixedly mounted on the support platform 11, guide rails 16 are fixedly mounted on the support plates 14 and the support frames 15, a control console 17, a first lifting ring 18 and a protective cover 19 are fixedly mounted on the support platform 11, and the control console 17 is used to control the operation of the tension detection system.
[0022] A plurality of first rollers 2 are fixedly mounted on the support platform 11. In this embodiment, the number of first rollers 2 is set to two groups. The detection system also includes two groups of counterweight assemblies 3. The counterweight assemblies 3 include a plurality of counterweight blocks 31 and a U-shaped frame 32. The counterweight blocks 31 are slidably connected to the support platform 11 through guide columns 13. The U-shaped frame 32 is inverted on the plurality of counterweight blocks 31 and the top of the U-shaped frame 32 is in contact with the counterweight blocks 31 of the uppermost layer. The counterweight blocks 31 of the lowermost layer are fixedly mounted on the bottom plate 12. The counterweight blocks 31 are provided with a first limiting hole 33, and the U-shaped frame 32 is provided with a first limiting hole 33. A plurality of second limiting holes 34 correspond to a limiting hole 33, and the limiting pin passes through the second limiting hole 34 and the first limiting hole 33 to limit the counterweight block 31 corresponding to the first limiting hole 33 and the upper counterweight block 31 on the U-shaped frame 32. By switching the position of the limiting pin, adjustment of different counterweights can be achieved. When the limiting pin is inserted into the counterweight block 31 of the lowest layer, the counterweight assembly 3 is fixed to the base plate 12, and a second lifting ring 35 is fixedly installed on the top of the U-shaped frame 32. The second lifting ring 35 is located directly below the first roller 2 and is used to fix the rope or steel cable to be tested.
[0023] Reference Figure 1 and Figure 4The detection system also includes two groups of lifting components 4 and a plurality of second rollers 5. The lifting components 4 include a screw lift 41 fixedly mounted on the support platform 11. The output end of the screw lift 41 is fixedly connected with a lifting frame 42. The lifting frame 42 passes through the support platform 11. A first slider 43 is fixedly mounted on the lifting frame 42. The first slider 43 is slidably connected with the corresponding guide rail 16, so that the lifting frame 42 can slide on the support plate 14. A pressure sensor (not shown in the figure) is fixedly mounted on the top of the lifting frame 42. The second roller 5 is mounted on the pressure sensor. The pressure sensor is used to detect the pressure of the second roller 5. Each group of lifting frames 42 corresponds to two groups of second rollers 5 with equal height and parallel. A transmission rod 44 rotatably connected with the support platform 11 is fixedly mounted on the output end of the screw lift 41. A hand wheel 45 is installed at the end of the transmission rod 44. By controlling the lifting and lowering of the output end of the screw lift 41, the lifting and lowering of the lifting frame 42 and the second roller 5 are driven, and the height adjustment of the second roller 5 can be achieved.
[0024] As an embodiment, the input end of the screw lift 41 is connected to a driving source, thereby realizing automatic lifting of the lifting frame 42 .
[0025] Reference Figure 1 , Figures 5 to 7 The detection system also includes a traction component 6, which includes a turntable 61 and a first lifting block 62 distributed on both sides of the turntable 61. A support shaft 63 rotatably connected to the support frame 15 is fixedly installed on the turntable 61. A guide frame 64 is fixedly installed on both sides of the turntable 61. A threaded rod 65 is rotatably connected to the guide frame 64. An adjustment block 66 threadedly matched with the threaded rod 65 is slidably connected to the guide frame 64. A support column 67 is rotatably connected to the adjustment block 66. A second slider 68 is fixedly installed on the first lifting block 62. The second slider 68 is slidably connected to the corresponding guide rail 16, so that the first lifting block 62 can slide on the support frame 15. A guide groove 69 is opened on the first lifting block 62, and the support column 67 moves in the guide groove 69. A plurality of third lifting rings 610 for fixing the test rope or steel cable are screwed on the first lifting block 62. The third lifting rings 610 are distributed along the length direction of the first lifting block 62. The connection principle of the steel cable, plastic rope or elastic rope is as follows Figure 7 shown.
[0026] The present invention can realize a variety of detection modes. For a retractable elastic rope, the present invention fixes one end of the elastic rope on the second hanging ring 35 of the counterweight assembly 3, and connects the other end to the third hanging ring 610, and then fixes the counterweight assembly 3 on the support assembly 1. During the reciprocating lifting and lowering motion of the first lifting block 62, the elastic rope is pulled to realize a tension fatigue test on the elastic rope. In addition, the present invention can control the distance between the adjustment block 66 and the turntable 61 through the threaded rod 65, control the reciprocating height of the first lifting block 62, and thereby realize the test of different elastic rope stretching amounts.
[0027] The tensile fatigue test of the non-elastic plastic rope or steel rope is different from the test of the elastic rope only in that the counterweight assembly 3 is not fixed to the support assembly 1. Therefore, when the first lifting block 62 is lifted and lowered, the steel rope or plastic rope can pull the counterweight block 31 to be lifted and lowered synchronously, and the tensile fatigue test of the non-elastic rope can be performed. Moreover, the present invention is provided with at least two groups of test positions, so that the tensile fatigue test of several elastic ropes and / or non-elastic ropes can be performed synchronously, thereby improving the detection efficiency.
[0028] Reference Figure 1 A tension lift 7 is installed on the support platform 11, and the tension lift 7 includes a first fixed frame 71 and a second lifting block 73 fixedly connected to the support platform 11, a guide rod 72 is fixedly installed on the first fixed frame 71, and the second lifting block 73 is slidably connected to the first fixed frame 71 through the guide rod 72, a lifting screw rod 74 is rotatably connected to the first fixed frame 71, and the lifting screw rod 74 is threadedly matched with the second lifting block 73, a displacement sensor 75 for detecting the stretching height of the tension meter 8 is fixedly installed on the top of the first fixed frame 71, a tension meter 8 is fixedly installed on the second lifting block 73, and a fourth lifting ring 81 is screwed on the output end of the tension meter 8, and the fourth lifting ring 81 is located directly above the first lifting ring 18.
[0029] When testing the tension of the elastic rope, the two ends are fixedly installed on the first hanging ring 18 and the fourth hanging ring 81 respectively. The second lifting block 73 moves up to make the value of the tension meter 8 reach the first threshold value, and the value of the displacement sensor 75 at this time is recorded. At this time, the elastic rope is in an initial tensioned state, and the second lifting block 73 continues to rise until the elastic rope is pulled to the set displacement or broken, and the value of the displacement sensor 75 and the tension value at the time node are recorded, thereby realizing the tensile force detection of the elastic rope.
[0030] When testing the tension of the plastic rope, the same fixing method as the elastic rope is adopted. The second lifting block 73 rises until the plastic rope is broken, and the tension value at the breaking time node is recorded to obtain the maximum tensile strength value of the plastic rope.
[0031] Reference Figure 1 , Figure 8 and Fig. 9The lifting screw rod 74 and the support shaft 63 are driven by the driving assembly 9, which includes a driving motor 91 fixedly connected to the support platform 11, a second fixed frame 92 fixedly mounted on the support platform 11, an adjusting plate 93 sliding on the second fixed frame 92, a transmission shaft 94 rotatably connected to the support platform 11, and a first bevel gear 95 fixedly mounted on the lifting screw rod 74. The driving motor 91 is electrically connected to the counter for counting the number of rotations of the driving motor 91. The output shaft of the driving motor 91 is fixedly connected to a telescopic rod 96, and the telescopic rod 96 is composed of a sleeve and an extension rod slidably connected to the sleeve. The sleeve is fixedly connected to the output shaft of the driving motor 91, and the sleeve is rotatably connected to the support platform 11. A first fixed plate 97 is fixedly mounted on the extension rod, and the first fixed plate 97 is rotatably connected to the adjusting plate 93. A plurality of plug-in rods 98 are fixedly mounted on both sides of the first fixed plate 97. A second fixed plate 631 is fixedly mounted on the end of the support shaft 63, and the second fixed plate 631 is rotatably connected to the second fixed frame 92. The second fixed plate 631 is provided with A plurality of first positioning holes 632 corresponding to the plug-in rod 98, a second bevel gear 99 is rotatably connected to the side of the second fixing frame 92 away from the second fixing plate 631, the second bevel gear 99, the first fixing plate 97 and the second fixing plate 631 rotate coaxially, a plurality of second positioning holes 910 are opened on the second bevel gear 99, the telescopic rod 96 passes through the second bevel gear 99, the plug-in rod 98 is plugged with the corresponding first positioning hole 632 and the second positioning hole 910, and a plurality of elastic members for pushing the adjusting plate 93 are installed on the second fixing frame 92 Part 911, third bevel gears 912 are fixedly installed at both ends of the transmission shaft 94, and the two third bevel gears 912 are respectively meshed with the first bevel gear 95 and the second bevel gear 99 for transmission, a first electromagnet 913 is fixedly installed on the second fixed frame 92, and a second electromagnet 914 is fixedly installed on the adjustment plate 93. After the first electromagnet 913 and the second electromagnet 914 are energized, magnetic attraction or repulsion is generated, thereby controlling the plug-in rod 98 to be stably plugged into the first positioning hole 632 or the second positioning hole 910, and the bevel gears are located inside the protective cover 19. It should be noted that the plug-in rod 98 is initially plugged into the first positioning hole 632 under the action of the elastic part 911, and the lifting screw rod 74 and the support shaft 63 can also be provided with independent drive sources.
[0032] A detection method for a tension detection system of an equipment comprises the following steps: S1. During fatigue testing, according to the displacement or elastic stretch required to be tested, the threaded rod 65 is rotated to move the support column 67 on the adjustment block 66 to a position with a set distance from the center of the turntable 61. According to the weight required to be carried by the rigid rope or cable to be tested, the limit pin is inserted into the corresponding first limit hole 33 and second limit hole 34, and the load is set. When the fatigue tension of the elastic rope is detected, the limit pin is inserted into the first limit hole 33 and the second limit hole 34 at the bottom to fix the counterweight assembly 3 to the base plate 12.
[0033] S2. According to Figure 6 The two ends of the test rope or cable are fixed on the second lifting ring 35 and the third lifting ring 610 in a manner, and the third lifting ring 610 at different distances on the first lifting block 62 can be selected according to the length of the rope or cable. The output end of the screw lift 41 pushes the lifting frame 42 to rise, so that the rope or cable is tightened on the upper side of the two second rollers 5.
[0034] It should be noted that, when it is a fatigue test of a rigid rope or cable, the screw lifter 41 pushes the second roller 5 to rise until the connected counterweight 31 is lifted to a set height, so as to avoid collision between the working counterweight 31 and the non-working counterweight 31 during the reciprocating fatigue test; when it is detected as an elastic fatigue test of an elastic rope, the screw lifter 41 pushes the second roller 5 to rise until the pressure sensor under the second roller 5 reaches the set initial threshold value, at which time the elastic rope is in an initial tensioned state.
[0035] S3, a positive current is passed through the first electromagnet 913 and the second electromagnet 914, and the two generate magnetic attraction, so that the plug-in rod 98 is stably inserted into the first positioning hole 632; S4, the output shaft of the driving motor 91 drives the telescopic rod 96 to rotate, thereby driving the first fixed plate 97, the plug rod 98, the second fixed plate 631, the support shaft 63 and the turntable 61 to rotate, the turntable 61 drives the adjustment block 66 and the support column 67 to rotate circumferentially, and the support column 67 pushes the first lifting block 62 to make up and down reciprocating motion on the guide rail 16, thereby pulling the rope or cable to be tested to achieve fatigue detection. When the pressure of the pressure sensor disappears, the detection ends, and the number of turns recorded by the counter is the number of times the rope or cable is pulled; S5, tension test, fix the two ends of the rope or cable to be tested on the first hanging ring 18 and the fourth hanging ring 81 respectively, and pass the reverse current through the first electromagnet 913 and the second electromagnet 914 to generate repulsion, so that the plug-in rod 98 is inserted into the second positioning hole 910 on the second bevel gear 99. It should be noted that the power-on of the first electromagnet 913 and the second electromagnet 914 can include two processes, namely, a small current process and a large current process. The small current generates a small repulsion. When the driving motor 91 drives the first fixed disk 97 and the plug-in rod 98 to rotate, the plug-in rod 98 abuts against the second bevel gear 99 with a small push-out force, thereby keeping the plug-in rod 98 relative to the second bevel gear 99, so that the plug-in rod 98 can adjust its position with the second positioning hole 910, reducing the difficulty of plugging the plug-in rod 98. After the plug-in rod 98 is inserted into the second positioning hole 910, a large current is passed to generate a large repulsion, thereby ensuring the stability of the plug-in transmission of the plug-in rod 98; S6, the output shaft of the driving motor 91 drives the first fixed plate 97 and the second bevel gear 99 to rotate, and through the meshing transmission with the third bevel gear 912, drives the first bevel gear 95 and the lifting screw 74 to rotate, so that the second lifting block 73 and the tension meter 8 are lifted and lowered, and the rope or cable is pulled to perform tension detection; S7. When testing the elastic rope, first the second lifting block 73 is moved upward to make the value of the dynamometer 8 reach the first threshold value, and the value of the displacement sensor 75 is recorded. At this time, the elastic rope is in an initial tensioned state, and the second lifting block 73 continues to rise until the elastic rope is pulled to a set displacement or broken, and the value of the displacement sensor 75 and the tension value at this time node are recorded to realize the tensile force detection of the elastic rope.
[0036] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. Equipment tension detection system, characterized by: It comprises a support assembly (1), two groups of first rollers (2) mounted on the support assembly (1), two groups of counterweight assemblies (3), a plurality of second rollers (5) that can be raised and lowered, a traction assembly (6), and a tension meter (8) for tension detection, wherein the tension meter (8) is raised and lowered by a tension elevator (7) mounted on the support assembly (1); The traction assembly (6) comprises a rotatable turntable (61) and first lifting blocks (62) distributed on both sides of the turntable (61); the first lifting blocks (62) are slidably connected to the support assembly (1); a support shaft (63) rotatably connected to the support assembly (1) is fixedly mounted on the turntable (61); guide frames (64) are fixedly mounted on both sides of the turntable (61); a threaded rod (65) is rotatably connected to the guide frame (64); an adjustment block (66) threadably matched with the threaded rod (65) is slidably connected to the guide frame (64); a support column (67) is rotatably connected to the adjustment block (66); the support column (67) moves in the first lifting block (62); Both ends of the rope or cable are connected to the counterweight assembly (3) and the first lifting block (62) and pass around the first roller (2) and the second roller (5); the rotating disk (61) rotates to control the first lifting block (62) to reciprocate to perform a load-bearing traction test on the rope or cable; The two ends of the rope are connected to the support assembly (1) and the access end of the tension meter (8), and the tension of the rope is tested by raising and lowering the tension meter (8).
2. The equipment tension detection system according to claim 1, characterized in that: The counterweight assembly (3) comprises a plurality of counterweight blocks (31) and a U-shaped frame (32); the counterweight blocks (31) are slidably connected to the support assembly (1); the U-shaped frame (32) is buckled onto the plurality of counterweight blocks (31) and the top of the U-shaped frame (32) is in contact with the topmost counterweight block (31); and a limit pin is inserted into the counterweight block (31) and the U-shaped frame (32) for adjusting the traction counterweight.
3. The equipment tension detection system according to claim 2, characterized in that: The counterweight block (31) at the bottom layer is fixedly mounted on the support assembly (1).
4. The equipment tension detection system according to claim 1, characterized in that: The invention also comprises two sets of lifting assemblies (4), wherein the lifting assemblies (4) comprise a screw lift (41) mounted on the support assembly (1), wherein the output end of the screw lift (41) is fixedly connected to a lifting frame (42), the lifting frame (42) is slidably connected to the support assembly (1), a pressure sensor is fixedly mounted on the top of the lifting frame (42), and a plurality of the second rollers (5) are mounted on corresponding pressure sensors.
5. The equipment tension detection system according to claim 1, characterized in that: The pulling lift (7) comprises a first fixed frame (71) fixedly connected to the support assembly (1) and a second lifting block (73); the second lifting block (73) is slidably connected to the first fixed frame (71) via a guide rod (72); a lifting screw rod (74) is rotatably connected to the first fixed frame (71); the lifting screw rod (74) is threadedly engaged with the second lifting block (73); The dynamometer (8) is mounted on the second lifting block (73).
6. The equipment tension detection system according to claim 5, characterized in that: The device also comprises a driving assembly (9), wherein the driving assembly (9) comprises a driving motor (91) fixedly connected to the supporting assembly (1), a second fixing frame (92) fixedly mounted on the supporting assembly (1), an adjusting plate (93) sliding on the second fixing frame (92), a transmission shaft (94) rotatably connected to the supporting assembly (1), and a first bevel gear (95) fixedly mounted on the lifting screw rod (74); the output shaft of the driving motor (91) is connected to a telescopic rod (96); the telescopic rod (96) is rotatably connected to the supporting assembly (1); a first fixing plate (97) is fixedly mounted on the telescopic rod (96); the first fixing plate (97) is rotatably connected to the adjusting plate (93); and a plurality of plug-in rods (98) are fixedly mounted on both sides of the first fixing plate (97); A second fixing plate (631) is fixedly mounted on the end of the support shaft (63), the second fixing plate (631) is rotatably connected to the second fixing frame (92), a plurality of first positioning holes (632) corresponding to the plug-in rod (98) are provided on the second fixing plate (631), a second bevel gear (99) is rotatably connected to a side of the second fixing frame (92) away from the second fixing plate (631), the second bevel gear (99), the first fixing plate (97) and the second fixing plate (631) rotate coaxially, a plurality of second positioning holes (910) are provided on the second bevel gear (99), the telescopic rod (96) passes through the second bevel gear (99), and the plug-in rod (98) is plugged into and matched with the corresponding first positioning hole (632) and the second positioning hole (910); A plurality of elastic members (911) for pushing up the adjustment plate (93) are mounted on the second fixing frame (92); third bevel teeth (912) are fixedly mounted on both ends of the transmission shaft (94); the two third bevel teeth (912) are respectively meshed with the first bevel teeth (95) and the second bevel teeth (99) for transmission; a first electromagnet (913) is fixedly mounted on the second fixing frame (92); and a second electromagnet (914) is fixedly mounted on the adjustment plate (93).
7. The equipment tension detection system according to claim 6, characterized in that: The driving motor (91) is electrically connected to a counter for counting the number of rotations of the driving motor (91).
8. The equipment tension detection system according to claim 1, characterized in that: A plurality of third lifting rings (610) for fixing with ropes or cables are screwed onto the first lifting block (62), and the third lifting rings (610) are distributed along the length direction of the first lifting block (62).
9. The detection method of the equipment tension detection system according to any one of claims 1 to 8, characterized in that: The following steps are involved: During fatigue testing, according to the displacement or elastic stretch required to be tested, the threaded rod (65) is rotated to move the support column (67) on the adjustment block (66) to a position having a set distance from the center of the rotating disk (61); The two ends of the rope or cable are connected to the counterweight assembly (3) and the first lifting block (62) and passed around the first roller (2) and the second roller (5). The turntable (61) rotates to control the first lifting block (62) to reciprocate to perform a load-bearing traction test on the rope or cable.
10. The detection method of the equipment tension detection system according to claim 9, characterized in that: The following steps are also included: During the tension test, the two ends of the rope are connected to the support assembly (1) and the access end of the tension meter (8), and the tension resistance of the rope is tested by controlling the lifting and lowering of the tension meter (8).
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