Bridge construction safety monitoring control device based on digital twinning and use method thereof

By combining digital twin technology with pressure sensing, deformation monitoring, and camera modules, a bridge construction safety monitoring device has been developed, solving the problems of bridge construction safety control and real-time monitoring, and realizing refined safety management and intelligent monitoring of the bridge construction process.

CN119596816BActive Publication Date: 2025-11-04HOHAI UNIV
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Patent Information

Application Number
CN202411834891.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-11-04
Estimated Expiration
2044-12-13

AI Technical Summary

Technical Problem

Existing technologies cannot effectively control bridge construction safety, and monitoring equipment is inconvenient to operate and cannot provide real-time monitoring.

Method used

A bridge construction safety monitoring and control device based on digital twins is adopted, including a pressure sensing monitoring module, a deformation monitoring semi-ring module, and a monitoring camera module. Combined with a magnetic position marking module and a lifting module, it monitors the stress changes and deformation of the bridge structure in real time, and performs simulation analysis through a digital twin model.

Benefits of technology

It has enabled refined safety control of the bridge construction process, improved the level of intelligence in the construction process, and ensured the safety of the bridge structure and the convenience of monitoring.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a bridge construction safety monitoring control device based on digital twinning and a use method thereof, and belongs to the technical field of bridge construction monitoring. The device comprises a concrete upper bridge, three groups of detection nodes are arranged between a U-shaped bent cap and the concrete upper bridge, and a magnetic position marking module is inserted into the side of a pressure sensing monitoring module. The digital twinning model of the bridge structure is constructed by using model theory parameterization, which provides a basis for subsequent fine safety management and control of the bridge construction process. Based on the actual bridge structure digital twinning model, combined with various monitoring data in the concrete bridge construction process, the safety analysis of the bridge construction is carried out, so as to effectively identify the safety risk source in the construction process and improve the intelligent level of the bridge construction process. The magnetic position marking and the monitoring camera, the deformation monitoring half ring and the pressure sensing monitoring module effectively monitor whether the bridge is sinking, the deformation crack and the stress condition, and the convenience is improved.
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Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of bridge construction monitoring, and particularly relates to a bridge construction safety monitoring control device based on digital twinning and a use method thereof. BACKGROUND

[0002] The highway bridge construction in China is developing at an unprecedented scale. Concrete bridges appeared in the 1930s, and have been developing rapidly since the 1950s. Bridges have broad application prospects due to their large span, light weight, high bearing capacity, economic and reasonable design, and less investment in temporary facilities.

[0003] In recent years, with the rapid development of China's economy, technology and equipment manufacturing industry, the industrialization level of bridge construction in China has been greatly improved. In the traditional bridge construction industry, human factors account for a large proportion of the quality. How to monitor and control the bridge construction during the bridge construction process and timely adjust the construction plan has become a problem.

[0004] Digital twinning is a simulation process that fully utilizes physical models, sensor updates, operation history and other data, integrates multi-disciplinary, multi-physical, multi-scale and multi-probability, and completes mapping in a virtual space, thereby reflecting the whole life cycle process of the corresponding entity equipment.

[0005] With the maturity of the concept of digital twinning and the development of technology, a digital twinning world is being continuously built from components to complete machines, from products to production lines, from production to services, and from static to dynamic. Digital twinning transfers entity data to virtual space in real time, provides a virtual foundation for realizing digital, intelligent and networked industrial models, and provides a more clear exploration path for human future imagination. Digital twinning technology is also widely applied to bridge construction.

[0006] The patent application with the publication number CN117387559B provides a concrete bridge monitoring system and method based on digital twinning. The system updates the model in real time by collecting the bridge structure parameters of each detection node on the concrete bridge in real time, and collects the site monitoring parameters to monitor the deformation of the concrete bridge. Simulation models are respectively established and linked to the digital twinning model. The information interaction function of the digital twinning model is used to better and timely correct the simulation model according to the feedback deformation data, and realizes the function of artificial intelligence assisted safety prediction, which provides quality guarantee for construction. The application links the bridge informatization model to digital twinning, simulates the influence effect of internal force of the bridge through the algorithm prediction model, and the digital twinning model gives real-time feedback and regulation and control to the whole construction process, improves the information utilization rate in construction operation, and to a certain extent, guarantees the engineering quality and provides convenience for bridge construction control.

[0007] The patent application with the publication number CN114925562A provides a prefabricated bridge digital twin system and method, including five types of modules: physical entity module, digital twin, perception control module, data management module, and application service module. This technology is aimed at the full assembly of piers, beams, foundations, crash walls, and wet joints, supports, and bridge deck pavement. It establishes component-level, part-level, and system-level digital twins from the factory to the site assembly. It monitors the construction process based on Internet of Things technology and transmits the monitoring results to the digital twin in real time to obtain the digital twin system of the physical entity. Based on this, it makes predictions and scientific decisions for the prefabricated bridge construction process. The invention provides a scheme guide for the intelligent construction of prefabricated bridges.

[0008] The patent application with the publication number CN202582472U provides a prestressed concrete box girder shrinkage and creep self-identification monitoring system. It includes a data measurement unit for measuring the shrinkage strain of the prestressed concrete box girder, the strain of the prestressed concrete, and the temperature value of the measurement point. A data acquisition unit is used to collect the data measured by the data measurement unit and transmit it to the data control and creep identification unit. The data control and creep identification unit processes the data collected by the data acquisition unit, automatically separates the shrinkage and creep strain increment of the concrete, and gives the creep strain value accordingly. By processing the variable data measured by the data measurement unit collected by the data acquisition unit, the creep strain value of the concrete over time is obtained, and the development law of the measured shrinkage and creep strain of the bridge superstructure concrete is given, realizing accurate prediction of the long-term creep deformation of the long-span prestressed concrete box girder bridge.

[0009] Although the above technical solutions can facilitate bridge monitoring to some extent, there are still some problems. First, the bridge construction safety cannot be effectively controlled. Second, the monitoring equipment is not convenient to operate, and real-time monitoring cannot be effectively realized.

[0010] In summary, it is of great significance to develop a bridge construction safety monitoring control device based on digital twin technology. SUMMARY

[0011] To comprehensively solve the above problems, especially the shortcomings of the prior art, the present invention provides a bridge construction safety monitoring control device based on digital twin and its use method, which can comprehensively solve the problems of ineffective control of bridge construction safety, inconvenient operation of monitoring equipment, and ineffective real-time monitoring.

[0012] To achieve the above purpose, the present invention adopts the following technical means:

[0013] The application provides a bridge construction safety monitoring control device based on digital twinning, which comprises concrete upper bridges, a group of U-shaped bent caps arranged at lower positions between the two groups of concrete upper bridges, three groups of cylindrical piers installed at lower portions of the U-shaped bent caps, the cylindrical piers being installed on the ground, three groups of detection nodes arranged between the U-shaped bent caps and the concrete upper bridges, and a group of pressure-sensitive monitoring modules installed on each node, a magnetic position marking module being inserted into a side portion of the pressure-sensitive monitoring module, a lifting module being arranged at a lower portion of the magnetic position marking module, a deformation monitoring half-ring module being arranged at a lower portion of the lifting module, two groups of the deformation monitoring half-ring modules being combined together to form a ring, and the cylindrical piers being sleeved in the ring, and a monitoring camera module being installed on the ground at a side portion of the cylindrical pier.

[0014] The pressure-sensitive monitoring module is used for collecting stress change data in a construction process of the U-shaped bent cap and the cylindrical pier, an ultrasonic sensing unit is arranged in the deformation monitoring half-ring module, the ultrasonic sensing unit is used for collecting deformation crack data in the cylindrical pier, and the monitoring camera module is used for monitoring position information of the magnetic position marking module in real time.

[0015] A first wireless transmitter is arranged in the pressure-sensitive monitoring module, a second wireless transmitter is arranged in the deformation monitoring half-ring module, information monitored by the pressure-sensitive monitoring module, the deformation monitoring half-ring module and the monitoring camera module is transmitted to a receiving module in an external digital twinning model optimization module, and simulation analysis is performed by using the digital twinning model optimization module.

[0016] Optionally, a pressure sensor is arranged in the pressure-sensitive monitoring module, a first wireless transmitter is arranged at an upper portion of one side of the pressure sensor, a socket is arranged at a side portion of the pressure-sensitive monitoring module, a metal material of a shell of the pressure-sensitive monitoring module can be attracted by the magnetic position marking module, fixing bolts are arranged at four corners of the pressure-sensitive monitoring module, and the pressure-sensitive monitoring module is installed on an upper portion of the U-shaped bent cap by using the fixing bolts.

[0017] Optionally, a mounting frame is arranged at an upper portion of the magnetic position marking module, a magnetic socket is arranged at a front end of the mounting frame, and a controller is arranged in the mounting frame.

[0018] Optionally, a lifting module is fixedly arranged at a bottom portion of the mounting frame, the lifting module is arranged at a rear portion of the magnetic position marking module, a first driving motor is arranged at a top end in the lifting module, a lead screw is arranged at an output end of the first driving motor, a lifting sliding seat is sleeved on the lead screw, a first hydraulic pump is arranged at a bottom portion of the lifting sliding seat, and a first hydraulic telescopic frame is arranged at a bottom portion of the first hydraulic pump.

[0019] Optionally, the first hydraulic telescopic support is provided with a first support plate, and the first support plate is symmetrically provided with a first connecting frame and a second connecting frame at two sides, respectively.

[0020] Optionally, the deformed monitoring half-ring module is internally provided with an arc-shaped sliding rail, and the arc-shaped sliding rail is provided with a lubricating oil tank at a side, the lubricating oil tank is provided with a pressurizing pump at a side, and an oil hole is arranged between the lubricating oil tank and the arc-shaped sliding rail.

[0021] Optionally, a half-ring gear is slidingly connected in the arc-shaped sliding rail, a sliding block seat is arranged in the inner ring of the half-ring gear, an ultrasonic induction unit is arranged outside the sliding block seat, a second wireless transmitter is arranged at an upper end of a side of the ultrasonic induction unit, and a positioner is arranged at a middle position of the side of the ultrasonic induction unit.

[0022] The deformed monitoring half-ring module is connected with a power box at a side, the power box is provided with a second driving motor at a bottom, the second driving motor is connected with a rotating shaft at an output end, the rotating shaft is provided with a linkage gear at an upper portion, and the linkage gear is meshingly connected with the half-ring gear.

[0023] Optionally, a laser sensor is arranged at an upper portion of an inner ring of the deformed monitoring half-ring module, a second hydraulic pump is arranged at a bottom of the inner ring of the deformed monitoring half-ring module, the second hydraulic pump is provided with a second hydraulic telescopic support at a front end, the second hydraulic telescopic support is provided with a second support plate at a front end, the second support plate is provided with a connecting rod at a front end, the connecting rod is provided with a supporting mobile wheel at a front end, and a group of fixing frames is arranged at two ends of the deformed monitoring half-ring module, respectively, and the fixing frames at the two ends of the two groups of deformed monitoring half-ring modules are abutted and fixed together through external screw columns.

[0024] In a second aspect, the application provides a use method of the bridge construction safety monitoring control device based on digital twinning in the first aspect, including the following steps:

[0025] S1, bridge construction preparation: input bridge design construction related information in the external digital twinning model optimization module;

[0026] S2, installation of pressure sensing module: after the U-shaped bent cap and the cylindrical pier are constructed, one group of pressure sensing monitoring modules is installed on each of the three nodes on the U-shaped bent cap, and then pressure sensing monitoring modules are synchronously installed at positions symmetrically transversely on the U-shaped bent cap, and there are six groups of pressure sensing monitoring modules in total;

[0027] S3, installation of magnetic position marking module: a group of magnetic position marking modules is installed at a side of each group of pressure sensing monitoring modules, the magnetic socket is inserted into the insertion port, and the magnetic socket is adsorbed in the insertion port by itself.

[0028] S4, assemble the deformation monitoring half-ring module: the deformation monitoring half-ring module is lowered to the bottom of the cylindrical pier, and the corresponding two groups of deformation monitoring half-ring modules are fixed and assembled together through the fixing frames at the two ends thereof by the workers;

[0029] S5, install the camera; the monitoring camera module is installed on the ground between the two U-shaped bent caps;

[0030] S6, data receiving and analysis: start the monitoring modules, image sensing monitoring of the monitoring camera module, manually fill in the construction information in the construction process, the receiving module of the digital twin model optimization module receives relevant data for analysis, the digital twin model of the bridge structure is constructed by parameterization through the Tekla software, and the digital twin model optimization module provides a basis for subsequent fine safety control of the bridge construction process.

[0031] Compared with the prior art, the beneficial effects of the present application are:

[0032] 1. Construction safety control. The present application utilizes model theory parameterization to construct the digital twin model of the bridge structure, and provides a basis for subsequent fine safety control of the bridge construction process. Based on the actual bridge structure digital twin model, combined with various monitoring data in the concrete bridge construction process, the bridge construction safety analysis is carried out, so that the safety risk source in the construction process is effectively identified, and the intelligent level of the bridge construction process is improved.

[0033] 2. Convenient bridge construction monitoring. The present application effectively monitors whether the bridge is sinking, deformation cracks and stress conditions through the magnetic position mark and monitoring camera, deformation monitoring half-ring and pressure sensing monitoring module, and improves the convenience. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 is a structural schematic view of the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0035] Figure 2 is a front view of the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0036] Figure 3 is a left view of the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0037] Figure 4 is a schematic view of the lower structure of the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0038] Figure 5It is a local structure schematic diagram of bridge monitoring in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0039] Figure 6 It is an assembly drawing in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0040] Figure 7 It is an opening schematic diagram of each monitoring module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0041] Figure 8 It is a structure schematic diagram of the pressure sensing monitoring module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0042] Figure 9 It is a structure schematic diagram of the magnetic position identification module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0043] Figure 10 It is a structure schematic diagram of the deformation monitoring half-ring module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0044] Figure 11 It is a front view of the deformation monitoring half-ring module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0045] Figure 12 It is a sectional view of the deformation monitoring half-ring module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0046] Figure 13 It is a top view and sectional view of the deformation monitoring half-ring module in the bridge construction safety monitoring control device based on digital twinning in an embodiment of the present application;

[0047] Figure 14 It is a use method flow chart of the bridge construction safety monitoring control device based on digital twinning.

[0048] In the figure: 1, concrete bridge; 2, U-shaped bent cap; 3, cylindrical pier; 4, ground; 5, magnetic position identification module; 6, deformation monitoring half-ring module; 7, monitoring camera module; 8, pressure sensing monitoring module; 9, lifting module; 10, digital twin model optimization module; 51, mounting bracket; 52, magnetic socket; 53, controller; 61, arc-shaped sliding rail; 62, half-ring gear; 63, sliding block seat; 64, ultrasonic induction unit; 65, power box; 66, laser sensor; 67, supporting mobile wheel; 68, fixed bracket; 81, pressure sensor; 82, socket; 83, first wireless transmitter; 84, fixing bolt; 91, first drive motor; 92, lead screw; 93, lifting slide; 94, first hydraulic pump; 95, first hydraulic telescopic frame; 96, first frame plate; 97, second connecting frame; 98, first connecting frame; 101, receiving module; 611, lubricating oil tank; 612, pressure pump; 613, oil hole; 641, second wireless transmitter; 642, positioner; 651, second drive motor; 652, rotating shaft; 653, linkage gear; 671, second hydraulic pump; 672, second hydraulic telescopic frame; 673, second frame plate; 674, connecting rod. DETAILED DESCRIPTION

[0049] The application will be further described below with reference to the drawings. EMBODIMENT

[0050] As Figures 1 to 6 to Figure 8 and Figure 13 shown, in an embodiment of the application, a bridge construction safety monitoring control device based on digital twin includes a concrete bridge 1, a group of U-shaped bent caps 2 is arranged at the lower part between the two groups of concrete bridges 1, three groups of cylindrical piers 3 are installed at the lower part of the U-shaped bent caps 2, the cylindrical piers 3 are installed on the ground 4, three groups of detection nodes are arranged between the U-shaped bent caps 2 and the concrete bridges 1, and a group of pressure sensing monitoring modules 8 is installed on each node, a magnetic position identification module 5 is inserted at the side of the pressure sensing monitoring module 8, a lifting module 9 is arranged at the lower part of the magnetic position identification module 5, a deformation monitoring half-ring module 6 is arranged at the lower part of the lifting module 9, two groups of deformation monitoring half-ring modules 6 are combined together to form a ring to wrap the cylindrical piers 3 in the middle, and a monitoring camera module 7 is installed on the ground 4 at the side of the cylindrical piers 3.

[0051] The pressure sensing monitoring module 8 is internally provided with a first wireless transmitter 83, and the deformation monitoring half-ring module 6 is internally provided with a second wireless transmitter 641. The information monitored by the pressure sensing monitoring module 8, the deformation monitoring half-ring module 6 and the monitoring camera module 7 is transmitted to the receiving module 101 in the external digital twin model optimization module 10, and is simulated and analyzed by the digital twin model optimization module 10.

[0052] As shown in Figures 7 to 8 , the pressure sensing monitoring module 8 is nested with a pressure sensor 81 in the middle. The upper part of one side of the pressure sensor 81 is provided with a first wireless transmitter 83. The side of the pressure sensing monitoring module 8 is provided with a socket 82. The material of the shell of the pressure sensing monitoring module 8 is a metal material that can be adsorbed by the magnetic position identification module 5. The four corners of the pressure sensing monitoring module 8 are provided with fixing bolts 84, and the pressure sensing monitoring module 8 is installed on the upper part of the U-shaped cover beam 2 through the fixing bolts 84.

[0053] The upper part of the magnetic position identification module 5 is provided with a mounting bracket 51. The front end of the mounting bracket 51 is provided with a magnetic socket 52. The mounting bracket 51 is internally provided with a controller 53.

[0054] As shown in Figures 9 to 11 , the bottom of the mounting bracket 51 is fixedly provided with a lifting module 9, and the lifting module 9 is located at the rear of the magnetic position identification module 5. The top end of the lifting module 9 is internally provided with a first drive motor 91. The output end of the first drive motor 91 is provided with a lead screw 92. The lead screw 92 is sleeved with a lifting slide 93. The bottom of the lifting slide 93 is provided with a first hydraulic pump 94. The bottom of the first hydraulic pump 94 is provided with a first hydraulic telescopic frame 95.

[0055] The bottom of the first hydraulic telescopic frame 95 is provided with a first frame plate 96. The first frame plate 96 is symmetrically provided with a first connecting frame 98 and a second connecting frame 97 on both sides. The other end of the first connecting frame 98 is connected with the deformation monitoring half-ring module 6. The other end of the second connecting frame 97 is connected with a power box 65.

[0056] Further, as shown in Figures 8 to 10 , after a group of three cylindrical piers 3 are built, a group of U-shaped cover beams 2 are installed on the upper part of the three cylindrical piers 3. Then a group of pressure sensing monitoring modules 8 are fixedly installed on the three nodes of the U-shaped cover beams 2 through fixing bolts 84. Then the pressure sensing monitoring modules 8 are synchronously installed on the laterally symmetrical positions of the U-shaped cover beams 2. There are six groups of pressure sensing monitoring modules 8 in total.

[0057] Furthermore, a set of magnetic position marking modules 5 are inserted into the socket 82 on the side of each pressure sensing monitoring module 8. The magnetic socket 52 of the magnetic position marking module 5 is inserted into the socket 82, and the magnetic socket 52 is attracted to the socket 82 by its own magnetism. Then, the first drive motor 91 is started, which drives the lead screw 92 to rotate. The lead screw 92 drives the lifting slide 93 to move downward. When the lifting slide 93 moves to the bottom of the lifting module 9, the first hydraulic pump 94 is started. The first hydraulic pump 94 drives the first hydraulic telescopic frame 95 to fully unfold, so that the deformation monitoring semi-ring module 6 is lowered to the bottom along the cylindrical pier 3. The operators fix the corresponding two sets of deformation monitoring semi-ring modules 6 together through the fixing brackets 68 at both ends. Then, the monitoring camera module 7 is installed on the ground 4 between the two sets of U-shaped cap beams 2. Example

[0058] like Figures 8 to 13 As shown, in one embodiment of the present invention, a bridge construction safety monitoring and control device based on digital twin, based on embodiment 1, is provided with an arc-shaped slide rail 61 inside the deformation monitoring semi-ring module 6, a lubricating oil tank 611 on the side of the arc-shaped slide rail 61, a pressure pump 612 on the side of the lubricating oil tank 611, and an oil hole 613 between the lubricating oil tank 611 and the arc-shaped slide rail 61.

[0059] A semi-ring gear 62 is slidably connected in the arc-shaped slide rail 61. A slider seat 63 is provided on the inner ring of the semi-ring gear 62. An ultrasonic sensing unit 64 is installed on the outside of the slider seat 63. A second wireless transmitter 641 is installed on the upper side of the ultrasonic sensing unit 64. A locator 642 is provided in the middle of the side of the ultrasonic sensing unit 64.

[0060] The deformation monitoring semi-ring module 6 is connected to the power box 65 on the side. The power box 65 is equipped with a second drive motor 651 at the bottom. The output end of the second drive motor 651 is connected to a rotating shaft 652. A linkage gear 653 is installed on the upper part of the rotating shaft 652. The linkage gear 653 meshes with the semi-ring gear 62.

[0061] A laser sensor 66 is installed on the upper part of the inner ring of the deformation monitoring semi-ring module 6. A second hydraulic pump 671 is installed at the bottom of the inner ring of the deformation monitoring semi-ring module 6. A second hydraulic telescopic frame 672 is provided at the front end of the second hydraulic pump 671. A second frame plate 673 is installed at the front end of the second hydraulic telescopic frame 672. A connecting rod 674 is provided at the front end of the second frame plate 673. A supporting moving wheel 67 is installed at the front end of the connecting rod 674. A set of fixing frames 68 is provided at each end of the deformation monitoring semi-ring module 6. The two sets of fixing frames 68 at both ends of the deformation monitoring semi-ring module 6 are connected and fixed together by external screw posts.

[0062] Further, start each monitoring module, manually fill in the construction information during the construction process, when monitoring, the monitoring camera module 7 image sensing monitors the position information of the magnetic position marking module 5 to judge the subsidence situation, the ultrasonic sensing unit 64 in the deformation monitoring half ring module 6 is used to collect the deformation crack data in the cylindrical pier 3, and the laser sensor 66 senses the distance information of the cylindrical pier 3 in real time to judge whether it is inclined.

[0063] Further, as shown in Figures 12 to 14 shown, when detecting, start the first drive motor 91 and the first hydraulic pump 94 to control the deformation monitoring half ring module 6 to move up and down along the cylindrical pier 3, in the moving process, start the second drive motor 651 in the power box 65, the second drive motor 651 drives the rotating shaft 652 to rotate, the rotating shaft 652 drives the linkage gear 653 to rotate, the linkage gear 653 drives the half ring gear 62 to mesh and rotate, the half ring gear 62 drives the ultrasonic sensing unit 64 to rotate, and the ultrasonic sensing unit 64 starts operation monitoring. The external computer receives related data for analysis, and the digital twin model of the bridge structure is constructed by parameterization through Tekla software, and the digital twin model optimization module 10 is relied on to provide a basis for subsequent fine safety control of the bridge construction process.

[0064] Further, in the operation monitoring process, the pressurizing pump 612 of the lubricating oil tank 611 intermittently pressurizes to inject the lubricating oil in the lubricating oil tank 611 into the arc-shaped sliding rail 61 to lubricate the half ring gear 62, thereby improving the operation efficiency.

[0065] Working principle:

[0066] The operation personnel input the bridge design and construction related information in the external digital twin model optimization module 10.

[0067] In the bridge construction process, after a group of three cylindrical piers 3 are completed, a group of U-shaped bent caps 2 are installed on the upper part, and then a group of pressure sensing monitoring modules 8 are fixedly installed on the three nodes on the U-shaped bent caps 2 through fixing bolts 84, and then the pressure sensing monitoring modules 8 are synchronously installed on the transversely symmetrical positions of the U-shaped bent caps 2, and there are six groups of pressure sensing monitoring modules 8.

[0068] Then insert a set of magnetic position identification modules 5 in the sockets 82 on the side of each set of pressure sensing monitoring modules 8, the magnetic sockets 52 of the magnetic position identification modules 5 are inserted into the sockets 82, and the magnetic sockets 52 are magnetically adsorbed in the sockets 82, then start the first drive motor 91, the first drive motor 91 drives the screw rod 92 to rotate, the screw rod 92 drives the lifting slide 93 to move down, when the lifting slide 93 moves to the bottom of the lifting module 9, the first hydraulic pump 94 starts, and the first hydraulic pump 94 drives the first hydraulic telescopic frame 95 to fully expand, so that the deformation monitoring half-ring module 6 is lowered to the bottom of the cylindrical pier 3, and the corresponding two sets of deformation monitoring half-ring modules 6 are fixed and assembled together through the fixing frames 68 at both ends, and then the monitoring camera module 7 is installed on the ground 4 between the two U-shaped bent caps 2.

[0069] Start each monitoring module, manually fill in the construction information during construction, and when monitoring, the monitoring camera module 7 image sensing monitors the position information of the magnetic position identification module 5 to determine the subsidence, and the ultrasonic sensing unit 64 in the deformation monitoring half-ring module 6 is used to collect deformation crack data in the cylindrical pier 3, and the laser sensor 66 senses the distance information of the cylindrical pier 3 in real time to determine whether it is tilted.

[0070] During detection, the first drive motor 91 and the first hydraulic pump 94 are started to control the deformation monitoring half-ring module 6 to move up and down along the cylindrical pier 3, and in the moving process, the second drive motor 651 in the power box 65 is started, the second drive motor 651 drives the rotating shaft 652 to rotate, the rotating shaft 652 drives the linkage gear 653 to rotate, the linkage gear 653 drives the half-ring gear 62 to mesh and rotate, and the half-ring gear 62 drives the ultrasonic sensing unit 64 to rotate, and the ultrasonic sensing unit 64 starts operation monitoring.

[0071] The receiving module 101 of the digital twin model optimization module 10 receives relevant data for analysis, and the digital twin model of the bridge structure is constructed by parameterization through Tekla software, and the digital twin model optimization module 10 provides a basis for subsequent fine safety management and control of the bridge construction process.

[0072] During operation monitoring, the pressurizing pump 612 of the lubricating oil tank 611 intermittently pressurizes to inject the lubricating oil in the lubricating oil tank 611 into the arc-shaped sliding rail 61 to lubricate the half-ring gear 62, thereby improving the operation efficiency. Embodiment

[0073] The embodiment provides a use method of the bridge construction safety monitoring and control device based on digital twin in embodiment 1 or embodiment 2, and the steps are as follows:

[0074] S1, bridge construction preparation, input bridge design construction related information in the external digital twin model optimization module 10;

[0075] S2, install pressure sensing modules, in the bridge construction process, after the U-shaped bent cap 2 and the cylindrical pier 3 are built, a set of pressure sensing monitoring modules 8 are installed on three nodes on the U-shaped bent cap 2, then the pressure sensing monitoring modules 8 are synchronously installed on the transversely symmetrical positions of the U-shaped bent cap 2, and there are six sets of pressure sensing monitoring modules 8;

[0076] S3, install magnetic position marking modules, a set of magnetic position marking modules 5 are installed on the side of each set of pressure sensing monitoring modules 8, the magnetic socket 52 is inserted into the socket 82, and the magnetic socket 52 is adsorbed in the socket 82 by itself magnetic property;

[0077] S4, assemble the deformation monitoring half-ring module, the deformation monitoring half-ring module 6 is lowered to the bottom along the cylindrical pier 3, and the corresponding two sets of deformation monitoring half-ring modules 6 are fixed and assembled together through the fixing frames 68 at the two ends;

[0078] S5, install a camera, the monitoring camera module 7 is installed on the ground 4 between the two sets of U-shaped bent caps 2;

[0079] S6, data receiving and analysis, starting each monitoring module, monitoring camera module 7 image sensing monitoring, manually filling in construction information in the construction process, the receiving module 101 of the digital twin model optimization module 10 receives and analyzes relevant data, the digital twin model of the bridge structure is parameterized and constructed through Tekla software, and the digital twin model optimization module 10 provides a basis for subsequent bridge construction process refinement safety control.

[0080] In the description of the present application, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as a limitation on the present application.

[0081] Finally, it should be pointed out that: the above-mentioned only for the preferred embodiments of the present application, and not for limiting the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A bridge construction safety monitoring control device based on digital twinning, comprising a concrete bridge (1), a group of U-shaped bent caps (2) are arranged at the lower position between the two groups of concrete bridges (1), the lower part of the U-shaped bent caps (2) is provided with three groups of cylindrical piers (3), and the cylindrical piers (3) are installed on the ground (4), characterized in that, Three groups of detection nodes are arranged between the U-shaped cover beam (2) and the concrete upper bridge beam (1), and a group of pressure sensing monitoring modules (8) are installed on each node, a magnetic position identification module (5) is inserted on the side of the pressure sensing monitoring module (8), a lifting module (9) is arranged at the lower part of the magnetic position identification module (5), a deformation monitoring half-ring module (6) is arranged at the lower part of the lifting module (9), two groups of deformation monitoring half-ring modules (6) are combined together to form a circular ring, and the cylindrical pier (3) is sleeved in the middle, and a monitoring camera module (7) is installed on the ground (4) on the side of the cylindrical pier (3). The pressure sensing monitoring module (8) is used to collect the stress change data of the U-shaped cover beam (2) and the cylindrical pier (3) during construction, the ultrasonic sensing unit (64) is arranged in the deformation monitoring half-ring module (6), and the ultrasonic sensing unit (64) is used to collect deformation crack data in the cylindrical pier (3), and the monitoring camera module (7) monitors the position information of the magnetic position identification module (5) in real time. The first wireless transmitter (83) is installed in the pressure sensing monitoring module (8), the second wireless transmitter (641) is installed in the deformation monitoring half-ring module (6), and the information monitored by the pressure sensing monitoring module (8), the deformation monitoring half-ring module (6) and the monitoring camera module (7) is transmitted to the receiving module (101) in the external digital twin model optimization module (10), and the simulation analysis is carried out through the digital twin model optimization module (10).

2. The bridge construction safety monitoring control device based on digital twinning according to claim 1, characterized in that: The pressure sensor (81) is nested in the pressure sensing monitoring module (8), the first wireless transmitter (83) is arranged at the upper part of one side of the pressure sensor (81), the pressure sensing monitoring module (8) is provided with a socket (82) on the side, the material of the shell of the pressure sensing monitoring module (8) is a metal material that can be attracted by the magnetic position identification module (5), the pressure sensing monitoring module (8) is provided with a fixing bolt (84) at the four corners, and the pressure sensing monitoring module (8) is installed on the upper part of the U-shaped cover beam (2) through the fixing bolt (84).

3. The bridge construction safety monitoring control device based on digital twinning according to claim 2, characterized in that: The mounting bracket (51) is provided with a magnetic socket (52) at the front end, and the controller (53) is installed in the mounting bracket (51).

4. The bridge construction safety monitoring control device based on digital twinning according to claim 3, characterized in that, The lifting module (9) is fixedly installed at the bottom of the mounting bracket (51), and the lifting module (9) is arranged at the rear of the magnetic position identification module (5), the first driving motor (91) is installed at the top of the lifting module (9), the first driving motor (91) is installed on the output end of the first driving motor (91), the lifting slide (93) is sleeved on the lifting slide (93), the first hydraulic pump (94) is arranged at the bottom of the first hydraulic pump (94), and the first hydraulic pump (94) is arranged at the bottom of the first hydraulic pump (94).

5. The bridge construction safety monitoring control device based on digital twinning according to claim 4, characterized in that, The first hydraulic telescopic frame (95) is provided with a first frame plate (96) at the bottom, and the first frame plate (96) is symmetrically provided with a first connecting frame (98) and a second connecting frame (97) at both sides, one end of the first connecting frame (98) is connected with the deformation monitoring half-ring module (6), and the other end of the second connecting frame (97) is connected with a power box (65).

6. The bridge construction safety monitoring control device based on digital twinning according to claim 5, characterized in that, The arc-shaped sliding rail (61) is internally provided with a lubricating oil tank (611) at the side, the lubricating oil tank (611) is provided with a pressurizing pump (612) at the side, and an oil hole (613) is arranged between the lubricating oil tank (611) and the arc-shaped sliding rail (61).

7. The bridge construction safety monitoring control device based on digital twinning according to claim 6, characterized in that, The half-ring gear (62) is slidably connected in the arc-shaped sliding rail (61), the inner ring of the half-ring gear (62) is provided with a sliding block seat (63), the sliding block seat (63) is externally provided with an ultrasonic induction unit (64), the ultrasonic induction unit (64) is provided with a second wireless transmitter (641) at the side and the upper end, and the ultrasonic induction unit (64) is provided with a positioner (642) at the side and the middle position.

8. The bridge construction safety monitoring control device based on digital twinning according to claim 7, characterized in that, The power box (65) is connected at the side of the deformation monitoring half-ring module (6), the power box (65) is provided with a second drive motor (651) at the bottom, the output end of the second drive motor (651) is connected with a rotating shaft (652), the rotating shaft (652) is provided with a linkage gear (653) at the upper portion, and the linkage gear (653) is meshingly connected with the half-ring gear (62). 9.The bridge construction safety monitoring control device based on digital twinning according to claim 8, wherein, The laser sensor (66) is installed on the inner ring of the deformation monitoring half-ring module (6) at the upper portion, the laser sensor (66) can sense the distance information of the cylindrical pier (3) in real time to determine whether the cylindrical pier (3) is tilted, the second hydraulic pump (671) is installed on the inner ring of the deformation monitoring half-ring module (6) at the bottom, the second hydraulic pump (671) is provided with a second hydraulic telescopic frame (672) at the front end, the second hydraulic telescopic frame (672) is provided with a second frame plate (673) at the front end, the second frame plate (673) is provided with a connecting rod (674) at the front end, the connecting rod (674) is provided with a supporting mobile wheel (67) at the front end, and the deformation monitoring half-ring module (6) is provided with a group of fixing frames (68) at both ends.

10. The method of using the bridge construction safety monitoring control device based on digital twinning according to claim 9, characterized in that, The method comprises the following steps: S1, bridge construction preparation: inputting the bridge design construction related information into the external digital twin model optimization module (10); S2, installing the pressure sensing module: after the U-shaped bent cap (2) and the cylindrical pier (3) are constructed, a group of pressure sensing monitoring modules (8) are installed on three nodes on the U-shaped bent cap (2), then the pressure sensing monitoring modules (8) are synchronously installed on the positions symmetrically transversely on the U-shaped bent cap (2), and a total of six groups of pressure sensing monitoring modules (8) are installed. S3, install magnetic position identification module: install a set of magnetic position identification module (5) on the side of each set of pressure sensing monitoring module (8), insert into the socket (82) through the magnetic socket (52), and the magnetic socket (52) is adsorbed in the socket (82) by its own magnetism; S4, assemble the deformation monitoring half-ring module: the deformation monitoring half-ring module (6) is landed to the bottom along the cylindrical pier (3), and the corresponding two sets of deformation monitoring half-ring modules (6) are fixed and assembled together through the fixing frame (68) at the two ends; S5, install the camera; the monitoring camera module (7) is installed on the ground (4) between the two sets of U-shaped bent caps (2); S6, data receiving and analysis: starting each monitoring module, manually filling in the construction information during the construction process, the receiving module (101) of the digital twin model optimization module (10) receives and analyzes the related data, the digital twin model of the bridge structure is parameterized constructed through Tekla software, and the digital twin model optimization module (10) provides the basis for the subsequent bridge construction process refinement safety management and control.

Citation Information

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