Constant-pressure air suction and dust removal device for fabric textile processing plant
By designing a coherent dust removal mechanism and dust collection and grabbing mechanism in the air-sucking dust removal device, the dust removal work and backblowing cleaning are synchronized, which solves the problems of lag and poor compatibility of existing devices, and improves the dust removal effect and energy utilization rate.
Patent Information
- Application Number
- CN202510006101.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-03
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing air-sucking dust removal device only cleans the filter after a large amount of dust accumulates and blocks, resulting in lag in cleaning, poor compatibility with dust removal work, and excessive impact pressure on the filter, which affects the service life and reduces the stability and energy utilization of the negative pressure of dust removal.
A constant pressure type air-absorbing and dust removal device in fabric textile processing factory is designed, and a continuous dust removal mechanism and dust collection and grabbing mechanism are used to construct a stable wind conversion cavity through the cooperation of sleeves, inner cylinders, filter cartridges, rotary boxes, round seats and partitions to achieve synchronization of dust removal work and back-blowing cleaning. The transmission conversion effects of arc plugs, rod bodies and other transmissions are used to realize multiple conversion and utilization of dust removal wind.
Effectively take into account the stability and efficiency of dust removal and backblowing cleaning, improve dust removal effect and energy utilization, extend the service life of the device, and improve the efficiency of dust separation.
Smart Images

Figure CN119607776A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of air suction and dust removal devices, in particular to a constant pressure type air suction and dust removal device for a fabric textile processing plant. Background Art
[0002] In the process of fabric textile processing, such as drawing, opening and cleaning, combing and other processes, a large amount of dust and fiber will be generated in the fabric textile processing plant. The dust removal device can effectively remove dust for these processes to ensure the smooth progress of the production process. A Chinese patent discloses a workshop dust removal device with application number: 202322817435.2. When the filter plate is blocked, the device can move the filter plate and the spare filter plate horizontally together, move the spare filter plate to the dust removal bin, move the filter plate out, and then remove the filter plate for cleaning;
[0003] However, the current suction dust removal devices often clean the filter only after a large amount of dust has accumulated and clogged it. There is a lag in the cleaning work, and the compatibility between the dust removal work and the cleaning work is poor. Not only does the filter bear too much impact pressure during the dust removal process, affecting the service life of the device, but it also reduces the stability of the dust removal negative pressure. At the same time, since only the negative pressure part of the dust removal airflow can be used, the energy utilization rate of the device is insufficient, resulting in poor energy-saving effects, and the dust removal stability, efficiency and effect cannot be guaranteed. Summary of the invention
[0004] The present invention provides a constant pressure type air suction and dust removal device for a fabric textile processing plant, which can effectively solve the problem that the current air suction and dust removal device mentioned in the above background technology often cleans the filter screen only after a large amount of dust accumulates and clogs it, and there is a lag in the cleaning work. The compatibility between the dust removal work and the cleaning work is poor, which not only makes the filter screen bear excessive impact pressure during the dust removal process, affecting the service life of the device, but also reduces the stability of the dust removal negative pressure. At the same time, since only the negative pressure part of the dust removal airflow can be used alone, the energy utilization rate of the device is insufficient, resulting in poor energy saving effect, and the dust removal stability, dust removal efficiency and dust removal effect cannot be guaranteed.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a constant pressure type fabric textile processing plant suction dust removal device, comprising a machine body, a negative pressure box is installed on the top of the machine body, a suction pipe is installed in the middle of the side end surface of the negative pressure box, an ash hopper is installed at the bottom of the machine body, a double-chamber seat is installed on the top of the ash hopper, an air pump is installed on one side of the bottom of the machine body, an exhaust pipe is installed at the exhaust end of the air pump, and a continuous dust removal mechanism is installed on the top of the double-chamber seat;
[0006] The continuous dust removal mechanism includes a sleeve;
[0007] A number of sleeves are evenly and equidistantly mounted on the top of the double-cavity seat, an inner cylinder is rotatably mounted inside the sleeve, a filter cartridge is embedded and mounted on the top of the outer curved surface of the inner cylinder, a rotary box is mounted in the middle of the bottom end of the sleeve, a round seat is mounted inside the inner cylinder, partitions are mounted on the top and the middle of the bottom end of the round seat, an arc plug is symmetrically and slidably mounted on the bottom of the round seat, an air intake valve is symmetrically mounted on both sides of the top of the round seat, an air blowing valve is mounted on one side of the air intake valve, a bent pipe is mounted on the end of the air blowing valve, a rod is mounted in the middle of the bottom end of the arc plug, and an empty cylinder is symmetrically mounted on the edge of the bottom end of the arc plug;
[0008] An air hole is provided at the top of the rod body, an air outlet valve is installed at the bottom of the outer curved surface of the rod body, a tube body is installed at the end of the air outlet valve, an air connecting pipe is installed on one side of the outer curved surface of the rotary box, an exhaust pipe is installed in the middle of the bottom end of the rotary box, a turbine is rotatably installed inside the rotary box, a gear plate is installed at the top of the turbine, a double ball seat is rotatably installed on one side of the top of the gear plate, a ball head connecting rod is installed at the bottom of the rod body, a gear is rotatably installed on the edge of the top of the rotary box, a tooth groove is provided at the bottom of the inner curved surface of the inner cylinder corresponding to the gear position, a plurality of scrapers are installed at equal angles on the inner wall of the sleeve along the circumferential direction, and a plurality of drainage pipes are installed at equal angles on the top of the sleeve along the circumferential direction.
[0009] Preferably, the round seat and the partition are both rotatably connected to the inner cylinder, and the bottom end of the filter cylinder is flush with the top end of the round seat, the round seat and the partition are both fitted with the inner cylinder, and the inner cylinder and the partition are both fitted with the arc plug.
[0010] Preferably, the space at the bottom of the arc plug on one side of the partition is connected to the air blowing valve on the other side of the partition through a bent pipe, and the air suction valve, air blowing valve and air outlet valve are all one-way valves.
[0011] Preferably, the internal space of the rotary box is connected to the air outlet valve through a tube body, the air pump is connected to the top cavity of the double-cavity seat through an exhaust pipe, the top cavity of the double-cavity seat is connected to the rotary box through an air connecting pipe, and the inner cavity of the sleeve is located between the scraper and the filter cartridge and is connected to the negative pressure box through a drainage pipe.
[0012] Preferably, the rotary box is fixedly connected to the sleeve, and the inner diameter of the sleeve is equal to the sum of the outer diameter of the rotary box and the width of the scraper. The rotary box is rotatably connected to the inner cylinder, and the scraper fits with the filter cylinder.
[0013] Preferably, the rod body is rotatably connected to the double ball seat via a ball head connecting rod, the toothed disc and the tooth groove are both meshingly connected to the gear, and the toothed disc is located inside the tube body.
[0014] Preferably, a dust collecting and grabbing mechanism is installed outside the continuous dust removal mechanism, and the dust collecting and grabbing mechanism includes a dust collecting box;
[0015] A dust box is embedded and slidably installed at the bottom of the side end surface of the ash hopper, and filter cloths are embedded and installed on the side walls and bottom of the dust box. An air inlet pipe is installed at the air inlet end of the air pump, and a water tank is installed at the top of the negative pressure box. A base is embedded and installed at the position of the filter cartridge corresponding to the bottom end of the double-cavity seat, and a conduit is installed in the middle of one end surface of the double-cavity seat. A sealing shell is embedded and rotatably installed at the outer curved surface of the inner cylinder at the bottom position of the arc plug, and openings are symmetrically opened at both sides of the outer curved surface of the inner cylinder corresponding to the position of the sealing shell, and a check valve is installed on one side of the outer curved surface of the sealing shell;
[0016] A connecting pipe is installed at the end of the check valve, a connecting seat is installed at the position corresponding to the connecting pipe inside the machine body, a negative pressure pipe is installed on one end face of the connecting seat, a downpipe is installed on one side of the bottom end of the water tank, a horizontal cylinder is installed on the end of the downpipe, a gas tank is installed on one side of the top of the outer curved surface of the horizontal cylinder, a return pipe is installed on the bottom of the outer curved surface of the gas tank, a water outlet valve is installed on the other side of the top of the outer curved surface of the horizontal cylinder, a circular ring is installed inside the horizontal cylinder at a position between the water outlet valve and the gas tank, and a plug body is slidably installed on the inner side of the circular ring;
[0017] A compression spring is installed at the end of the plug body, a blocking block is slidably installed inside the gas tank, a drain pipe is installed at the bottom of the outer curved surface of the horizontal cylinder corresponding to the position of the water outlet valve, a hollow ring is installed at the bottom end of the double-cavity seat at the outer side of the base, a number of atomizing nozzles are installed at equal angles along the circumferential direction on the inner curved surface of the hollow ring, a branch pipe is installed at the position of the outer curved surface of the hollow ring close to the drain pipe, a filter seat is installed at the bottom end of the ash hopper, a sealing card is slidably installed on the side end face of the filter seat, and a drain valve is installed at the corner of the other side end face of the filter seat.
[0018] Preferably, an exhaust valve is installed at a corner on one side of the top of the water tank, a plug cylinder is installed at the top of the exhaust valve, a slider is slidably installed inside the plug cylinder, and the top of the water tank is filled with air at the top position of the slider.
[0019] Preferably, the exhaust pipe is connected to the bottom cavity of the double-cavity seat through the base cavity, the bottom cavity of the double-cavity seat is connected to the top of the water tank cavity through a conduit, the air inlet end of the air pump is connected to the ash hopper cavity through an air inlet pipe, and the height of the air inlet pipe end is lower than the height of the top of the dust box, the negative pressure pipe end is connected to the ash hopper cavity, and the negative pressure pipe end is at the same height as the air inlet pipe end, and the air pump input end is electrically connected to the external power supply output end.
[0020] Preferably, the maximum outer diameter of the plug body is equal to the inner diameter of the ring, and the outer diameter of the plug body gradually decreases from one side of the sewer pipe to the side of the compression spring, the end of the outlet valve is connected to the return pipe, the end of the return pipe is connected to the water tank, and the interior of the gas tank is filled with air at the top position of the block.
[0021] Compared with the prior art, the invention has the following beneficial effects: the invention has a scientific and reasonable structure and is safe and convenient to use;
[0022] 1. A continuous dust removal mechanism is provided. Through the coordination of the sleeve, inner cylinder, filter cartridge, rotary box, round seat and partition, a stable wind conversion cavity can be constructed, which can provide a relatively independent backblowing cleaning space for dust removal work while ensuring the stability of the overall dust removal negative pressure. It can effectively take into account the convenience of backblowing cleaning work and the stability of dust removal work, making the connection between dust removal work and backblowing cleaning work more stable and efficient, greatly improving the compatibility and adaptability between the two works. In addition, the transmission conversion function of the arc plug, rod body, empty cylinder, turbine, gear disc, double ball seat and ball head connecting rod can realize multiple conversion and utilization of dust removal wind force. On the one hand, synchronous backblowing cleaning can be realized in the dust removal process, which can greatly reduce the adhesion and accumulation time of dust in the filter cartridge, effectively reduce the probability of blockage of the device, make the airflow more smooth and efficient, effectively reduce the negative pressure fluctuation in the dust removal process, fully guarantee the stability and sufficiency of the dust removal negative pressure, make the dust removal work more stable and efficient, and effectively improve the efficiency of dust separation, greatly improve the dust removal effect;
[0023] On the other hand, it can effectively reduce the load pressure of the filter cartridge during dust removal work, and effectively reduce the airflow pressure during dust removal and cleaning work, which not only makes the cleaning work more stable and efficient, but also effectively improves its durability. On the other hand, it can equivalently realize the dual utilization of dust removal airflow, and can effectively and reasonably transform the pressure at the air outlet. In addition, the limiting flow guiding function of the suction valve, blowing valve, elbow, air hole, outlet valve, pipe body, air pipe and drainage pipe can realize the double superposition of dust removal negative pressure and the recycling of dust removal pressure, realize power recovery and superimposed utilization, greatly improve the effective utilization rate of energy of the device, and effectively reduce the load pressure of the device. While making the dust removal negative pressure more stable and sufficient, it is equivalent to improving the energy saving of the device. Through the coordination of gears, tooth grooves, exhaust pipes and scrapers, the dust removal pressure can be further transformed and utilized, and it can be coordinated with backblowing work to realize double cleaning of dust. While improving the effectiveness of cleaning work, it can further reduce the adhesion and accumulation time of dust on the filter cartridge and improve the cleaning effect.
[0024] 2. A dust collection and grabbing mechanism is provided. Through the cooperation of the dust collecting box and the filter cloth, a dust collection and storage space can be constructed, and the dust can be centrally restrained and stored, which greatly improves the convenience and reliability of dust collection and cleaning. In addition, the base, the conduit, the sealing shell, the port, the check valve, the connecting pipe, the connecting seat and the negative pressure pipe have the function of limiting the flow conversion, which can realize the dual utilization of the dust removal negative pressure in the dust removal process. On the one hand, it can cooperate with the continuous dust removal mechanism to superimpose the driving force of the air pump, and can compensate for the dust removal negative pressure, further improve the compatibility of the dust removal work and the back-blowing cleaning work, make the dust removal work more flexible and efficient, improve the suction stability of the device, and make the dust removal work more powerful and efficient. On the other hand, it can make full use of the negative pressure to preliminarily capture and adsorb the dust, effectively prevent the dust from escaping, and greatly improve the effectiveness and reliability of the dust removal work.
[0025] By cooperating with a water tank, a downpipe, a horizontal cylinder, an air tank, a return pipe, an outlet valve, a circular ring, a plug body, a compression spring and a block, a water circulation structure can be constructed, and the water flow pressure and gravity can be used as driving force to provide driving force for dust reduction and humidification. Without the aid of external force, it can be coordinated with a drain pipe, a hollow ring, a mist nozzle and a branch pipe to form a circulating humidification structure. On the one hand, it can further improve the energy-saving effect of the device, fully reduce the energy consumption of dust removal, and make the device more economical and practical. On the other hand, it can be coordinated with the dust capture and adsorption work to achieve double restrictions on dust, which can further improve the effective capture rate of dust and improve the effectiveness of dust removal. By cooperating with the filter seat, the sealing card plate and the drain valve, the clean water can be conveniently recovered, and the clean water can be recycled and reused, fully improving the green environmental protection during the operation of the device.
[0026] To sum up, the suction dust removal device can realize multiple transformations and utilizations of the dust removal airflow, can simultaneously superimpose the use of suction negative pressure and exhaust positive pressure, realize the recycling of suction dust removal pressure, and can take into account dust removal work and cleaning work, greatly improve the synchronization and timeliness of cleaning, greatly improve the stability of suction dust removal pressure, and simultaneously reduce the load pressure of the device and the impact of the airflow on the device. While improving energy-saving effects and dust removal efficiency, the device can be made more durable, and can achieve double limit on dust, which can fully avoid secondary dust escape and improve the dust removal effectiveness of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0028] In the attached picture:
[0029] Figure 1 It is a schematic diagram of the structure of the present invention;
[0030] Figure 2 It is a schematic diagram of the installation structure of the dust collection box of the present invention;
[0031] Figure 3 It is a schematic diagram of the sleeve installation structure of the present invention;
[0032] Figure 4 It is a schematic diagram of the structure of the continuous dust removal mechanism of the present invention;
[0033] Figure 5 It is a schematic diagram of the empty cylinder installation structure of the present invention;
[0034] Figure 6 It is a schematic diagram of the arc plug installation structure of the present invention;
[0035] Figure 7 It is a schematic diagram of the structure of the dust collecting and grabbing mechanism of the present invention;
[0036] Figure 8 It is a schematic diagram of the plug barrel installation structure of the present invention;
[0037] Numbers in the figure: 1, machine body; 2, negative pressure box; 21, air suction pipe; 3, ash hopper; 4, double chamber seat; 5, air pump; 51, exhaust pipe; 52, air inlet pipe; 6, exhaust valve; 61, plug cylinder; 62, slider;
[0038] 200, continuous dust removal mechanism; 201, sleeve; 202, inner cylinder; 203, filter cartridge; 204, rotary box; 205, round seat; 206, partition; 207, arc plug; 208, suction valve; 209, blowing valve; 210, elbow; 211, rod body; 212, empty cylinder; 213, air hole; 214, air outlet valve; 215, pipe body; 216, air pipe; 217, turbine; 218, toothed disc; 219, double ball seat; 220, ball head connecting rod; 221, gear; 222, tooth groove; 223, exhaust pipe; 224, scraper; 225, drainage pipe;
[0039] 300, dust collecting and grabbing mechanism; 301, dust collecting box; 302, filter cloth; 303, water tank;
[0040] 304, base; 305, conduit; 306, sealing shell; 307, port; 308, check valve;
[0041] 309, connecting pipe; 310, connecting seat; 311, negative pressure pipe; 312, down pipe; 313, horizontal cylinder;
[0042] 314, gas tank; 315, water return pipe; 316, water outlet valve; 317, ring; 318, plug body;
[0043] 319. Compression spring; 320. Block; 321. Drain pipe; 322. Hollow ring; 323. Atomizing nozzle; 324. Branch pipe; 325. Filter seat; 326. Sealing card plate; 327. Drain valve. DETAILED DESCRIPTION
[0044] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.
[0045] Example: Figure 1-8 As shown, the present invention provides a technical solution, a constant pressure type fabric textile processing plant suction dust removal device, comprising a body 1, a negative pressure box 2 is installed on the top of the body 1, a suction pipe 21 is installed in the middle of the side end surface of the negative pressure box 2, an ash hopper 3 is installed at the bottom of the body 1, a double-chamber seat 4 is installed on the top of the ash hopper 3, an air pump 5 is installed on one side of the bottom of the body 1, an exhaust pipe 51 is installed at the exhaust end of the air pump 5, and a continuous dust removal mechanism 200 is installed on the top of the double-chamber seat 4;
[0046] The continuous dust removal mechanism 200 includes a sleeve 201, an inner cylinder 202, a filter cylinder 203, a rotary box 204, a round seat 205, a partition 206, an arc plug 207, an air intake valve 208, an air blow valve 209, a curved pipe 210, a rod body 211, an empty cylinder 212, an air hole 213, an air outlet valve 214, a pipe body 215, an air connection pipe 216, a turbine 217, a toothed disc 218, a double ball seat 219, a ball head connecting rod 220, a gear 221, a tooth groove 222, an exhaust pipe 223, a scraper 224 and a drainage pipe 225;
[0047] A plurality of sleeves 201 are evenly and evenly installed at the top of the double-chamber seat 4, an inner cylinder 202 is rotatably installed inside the sleeve 201, a filter cartridge 203 is embedded and installed on the top of the outer curved surface of the inner cylinder 202, a rotary box 204 is installed in the middle of the bottom end of the sleeve 201, a round seat 205 is installed inside the inner cylinder 202, a partition plate 206 is installed at the top and the middle of the bottom end of the round seat 205, an arc plug 207 is symmetrically slidably installed at the bottom of the round seat 205, the round seat 205 and the partition plate 206 are both rotatably connected to the inner cylinder 202, and the filter cartridge 203 is embedded and installed on the top of the inner cylinder 202, and the filter cartridge 203 is embedded and installed on the top of the inner cylinder 202. The bottom end of 03 is flush with the top end of the round seat 205, the round seat 205 and the partition 206 are both in line with the inner cylinder 202, and the inner cylinder 202 and the partition 206 are both in line with the arc plug 207, so as to take into account the dust removal and back-blowing operation. The top of the round seat 205 is symmetrically installed with suction valves 208 on both sides, and the suction valve 208 is installed on one side. The blowing valve 209 is installed with a bent pipe 210 at the end of the blowing valve 209. The middle part of the bottom end of the arc plug 207 is installed with a rod body 211, and the bottom edge of the arc plug 207 is symmetrically installed with an empty cylinder 212;
[0048] An air hole 213 is provided at the top of the rod body 211, and an air outlet valve 214 is installed at the bottom of the outer curved surface of the rod body 211. The space at the bottom of the arc plug 207 on one side of the partition 206 is connected to the air blowing valve 209 on the other side of the partition 206 through a curved pipe 210. The air inlet valve 208, the air blowing valve 209 and the air outlet valve 214 are all one-way valves to limit and guide the air flow. A pipe body 215 is installed at the end of the air outlet valve 214, an air connection pipe 216 is installed on one side of the outer curved surface of the rotary box 204, an exhaust pipe 223 is installed in the middle of the bottom end of the rotary box 204, and a turbine 217 is installed inside the rotary box 204 for rotation.
[0049] A toothed disc 218 is installed at the top of the turbine 217, and a double ball seat 219 is rotatably installed on one side of the top of the toothed disc 218. A ball head connecting rod 220 is installed at the bottom of the rod body 211. A gear 221 is rotatably installed at the top edge of the rotary box 204. A tooth groove 222 is opened at the position of the gear 221 at the bottom of the inner curved surface of the inner cylinder 202. The rod body 211 is rotatably connected to the double ball seat 219 through the ball head connecting rod 220. The toothed disc 218 and the tooth groove 222 are both meshed and connected with the gear 221. The toothed disc 218 is located on the inner side of the tube body 215 to convert the driving force.
[0050] A plurality of scrapers 224 are installed at equal angles along the circumferential direction on the inner wall of the sleeve 201, the rotary box 204 is fixedly connected to the sleeve 201, and the inner diameter of the sleeve 201 is equal to the sum of the outer diameter of the rotary box 204 and the width of the scraper 224, the rotary box 204 is rotatably connected to the inner cylinder 202, the scraper 224 fits with the filter cartridge 203 to avoid blockage, and a plurality of drainage tubes 225 are installed at equal angles along the circumferential direction on the top of the sleeve 201, the internal space of the rotary box 204 is connected to the air outlet valve 214 through the tube body 215, the air pump 5 is connected to the top cavity of the double-chamber seat 4 through the exhaust pipe 51, the top cavity of the double-chamber seat 4 is connected to the rotary box 204 through the air connecting pipe 216, and the space between the scraper 224 and the filter cartridge 203 in the inner cavity of the sleeve 201 is connected to the negative pressure box 2 through the drainage pipe 225 to perform multiple conversions and utilizations on the driving force.
[0051] A dust collecting and grabbing mechanism 300 is installed outside the continuous dust removal mechanism 200, and the dust collecting and grabbing mechanism 300 includes a dust collecting box 301, a filter cloth 302, a water tank 303, a base 304, a conduit 305, a sealing shell 306, a through port 307, a check valve 308, a connecting pipe 309, a connecting seat 310, a negative pressure pipe 311, a down pipe 312, a horizontal cylinder 313, an air tank 314, a return pipe 315, a water outlet valve 316, a circular ring 317, a plug body 318, a compression spring 319, a blocking block 320, a drain pipe 321, a hollow ring 322, an atomizing nozzle 323, a branch pipe 324, a filter seat 325, a sealing card plate 326, and a drain valve 327;
[0052] A dust box 301 is embedded and slidably installed at the bottom of the side end surface of the ash hopper 3, and filter cloth 302 is embedded and installed on the side wall and the bottom of the dust box 301. An air inlet pipe 52 is installed at the air inlet end of the air pump 5, and a water tank 303 is installed at the top of the negative pressure box 2. An exhaust valve 6 is installed at a corner of one side of the top of the water tank 303. A plug cylinder 61 is installed at the top of the exhaust valve 6. A slider 62 is slidably installed inside the plug cylinder 61. The top of the water tank 303 is located at the top position of the slider 62 and is filled with air to limit and supplement the water pressure. A base 304 is embedded and installed at the bottom end of the double-chamber seat 4 corresponding to the position of the filter cartridge 203, and a conduit 305 is installed in the middle of one side end surface of the double-chamber seat 4. A sealing shell 306 is embedded and rotatably installed at the outer curved surface of the inner cylinder 202 at the bottom position of the arc plug 207. Through holes 307 are symmetrically opened at both sides of the outer curved surface of the inner cylinder 202 corresponding to the position of the sealing shell 306, and a check valve 308 is installed on one side of the outer curved surface of the sealing shell 306.
[0053] A connecting pipe 309 is installed at the end of the check valve 308, and a connecting seat 310 is installed at the position corresponding to the connecting pipe 309 in the body 1. A negative pressure pipe 311 is installed on one end face of the connecting seat 310. The exhaust pipe 223 is connected to the bottom cavity of the double-cavity seat 4 through the inner cavity of the base 304, and the bottom cavity of the double-cavity seat 4 is connected to the top of the inner cavity of the water tank 303 through the conduit 305. The air inlet end of the air pump 5 is connected to the inner cavity of the ash hopper 3 through the air inlet pipe 52, and the height of the end of the air inlet pipe 52 is lower than the top height of the dust box 301. The end of the negative pressure pipe 311 is connected to the inner cavity of the ash hopper 3, and the end of the negative pressure pipe 311 is connected to the inner cavity of the dust box 301. The ends of the air inlet pipe 52 are at the same height, and the input end of the air pump 5 is electrically connected to the output end of the external power supply to prevent dust from escaping. A downpipe 312 is installed on one side of the bottom end of the water tank 303, and a horizontal cylinder 313 is installed on the end of the downpipe 312. A gas tank 314 is installed on one side of the top of the outer curved surface of the horizontal cylinder 313, and a return pipe 315 is installed on the bottom of the outer curved surface of the gas tank 314. A water outlet valve 316 is installed on the other side of the top of the outer curved surface of the horizontal cylinder 313. A circular ring 317 is installed inside the horizontal cylinder 313 at a position between the water outlet valve 316 and the gas tank 314, and a plug body 318 is slidably installed on the inner side of the circular ring 317.
[0054] A compression spring 319 is installed at the end of the plug body 318, and a block 320 is slidably installed inside the gas tank 314. The maximum outer diameter of the plug body 318 is equal to the inner diameter of the ring 317, and the outer diameter of the plug body 318 gradually decreases from one side of the downpipe 312 to the side of the compression spring 319. The end of the water outlet valve 316 is connected to the return pipe 315, and the end of the return pipe 315 is connected to the water tank 303. The inside of the gas tank 314 is filled with air at the top of the block 320 to circulate and humidify the dust. The bottom of the outer curved surface of the horizontal cylinder 313 corresponds to the outlet valve 316. A drain pipe 321 is installed at the position of the water valve 316, a hollow ring 322 is installed at the bottom end of the double-cavity seat 4 at the outer side of the base 304, a plurality of atomizing nozzles 323 are installed at equal angles along the circumferential direction on the inner curved surface of the hollow ring 322, a branch pipe 324 is installed at the outer curved surface of the hollow ring 322 close to the drain pipe 321, a filter seat 325 is installed at the bottom end of the ash hopper 3, a sealing card plate 326 is embedded in the side end face of the filter seat 325 and a drain valve 327 is installed at the corner of the other side end face of the filter seat 325.
[0055] Working principle and use process of the present invention: When the air suction dust removal device is actually used, firstly, the device is stably installed on the ground of the working area, the air suction pipe 21 is connected to the external air suction pipe, the plug cylinder 61 is connected to the external air supply pipe, the sealing card plate 326 is pulled out, and the water filter sponge is filled into the filter seat 325, and then the sealing card plate 326 is reset, and the filter seat 325 is re-sealed, and then the drain valve 327 is connected to the external water receiving device, and a proper amount of clean water is injected into the water tank 303, and then it can be officially put into use;
[0056] Turn on the air pump 5, and the air pump 5 sends the air flow into the top cavity of the double-cavity seat 4 through the exhaust pipe 51. Then the air flow will enter the corresponding rotary box 204 through each air receiving pipe 216, causing the turbine 217 to rotate under the air flow pressure. Then the air flow will be discharged into the base 304 through the exhaust pipe 223, and under the guidance of the bottom cavity of the double-cavity seat 4, it will enter the water tank 303 through the conduit 305, giving the water tank 303 internal pressure compensation, improving the water circulation efficiency, and making the dust reduction work more stable. Finally, the air flow enters the plug cylinder 61 through the exhaust valve 6, and flows into the external air supply pipe for further use;
[0057] During the rotation of the turbine 217, the gear plate 218 is driven to rotate synchronously, forcing the double ball seat 219 to deflect synchronously with the gear plate 218. Driven by the ball head connecting rod 220, when the double ball seat 219 approaches the rod body 211, the corresponding rod body 211 is pushed up by the ball head connecting rod 220, and when the double ball seat 219 approaches the rod body 211, the corresponding rod body 211 is pulled down by the ball head connecting rod 220. Since the two rod bodies 211 are respectively located on both sides of the gear plate 218, that is, when the double ball seat 219 approaches one of the rod bodies 211, the double ball seat 219 will be away from the other rod body 211, and then during the rotation of the gear plate 218, the two rod bodies 211 will rise and fall back and forth, and always maintain a state of one rising and one falling.
[0058] During the rising process of the rod body 211, it will push the corresponding arc plug 207 to rise synchronously, so that the airflow in the space between the bottom of the round seat 205 and the top of the corresponding arc plug 207 inside the inner tube 202 is pressed into the air hole 213, and under the guidance of the air outlet valve 214, it enters the rotary box 204 through the pipe body 215, and drives the turbine 217 to rotate together with the wind power provided by the air pump 5, so as to circulate and transform the power inside the device, reduce the load of the air pump 5, and make the rotation of the turbine 217 more efficient and stable. The more efficient and stable rotation of the turbine 217 will enhance the balance stability of the arc plug 207, thereby forming a double gain and improving the stability of the device;
[0059] During the descent of the rod body 211, the rod body 211 will drag the corresponding arc plug 207 down synchronously. At this time, under the guidance of the air intake valve 208, due to the increase in the distance between the round seat 205 and the corresponding arc plug 207, the air inside the filter cartridge 203 and the space where the top of the round seat 205 is located on one side of the arc plug 207 will be sucked into the cavity inside the inner cylinder 202 and the bottom of the round seat 205 is located on the top of the arc plug 207 through the air intake valve 208, thereby forming a negative pressure at the filter cartridge 203 on one side of the arc plug 207, and further forming a negative pressure in the space between the scraper 224 on this side and the filter cartridge 203, and under the conduction of the drainage pipe 225, the air inside the negative pressure box 2 is extracted, and under the conduction of the suction pipe 21, a negative pressure driving force is given to the external suction pipe to perform suction and dust removal operations;
[0060] Similarly, during the rising process of the arc plug 207, the space at its bottom becomes larger, and negative pressure is formed at the port 307, which continuously extracts the air inside the sealing shell 306, and under the guidance of the check valve 308, continuously extracts the air inside the connecting seat 310 through the connecting pipe 309, and forms a negative pressure at the negative pressure pipe 311, which cooperates with the air inlet pipe 52 to continuously extract the air inside the ash hopper 3 outside the dust box 301, and forms a negative pressure inside the dust box 301, so as to double-absorb the dust and prevent the dust inside the dust box 301 from escaping;
[0061] Similarly, during the descent of the arc plug 207, it will squeeze the air at its bottom, and under the guidance of the air blowing valve 209, the air is pressed into the space inside the filter cartridge 203 and the top of the round seat 205 on the other side of the partition 206 through the curved pipe 210, and the filter cartridge 203 on the other side is backblown. That is, during the entire working process, during the reciprocating lifting and lowering process of the arc plug 207, one side of the filter cartridge 203 on both sides of the partition 206 is positive pressure backblowing, and the other side is negative pressure adsorption, and they are reciprocated alternately, and negative pressure dust removal and backblowing operations are performed synchronously, so as to avoid dust accumulation on the outside of the filter cartridge 203, make the dust removal and backblowing operations more stable, and reduce the airflow pressure on the filter cartridge 203;
[0062] At the same time, due to the existence of the empty cylinder 212, the air pressed out from the bottom during the descent of the arc plug 207 will be smaller than the air extracted from the top, that is, the positive pressure value of the backblowing will be smaller than the negative pressure value of the suction, and the negative pressure state inside the negative pressure box 2 can be stably maintained, so that the external dust enters the external suction duct with the air flow under negative pressure adsorption, and passes through the suction duct 21 into the negative pressure box 2, and then enters the gap of the scraper 224 on this side through the drainage pipe 225 in the negative pressure state. Large particles of dust will fall along the gap of the scraper 224 under the action of their own gravity, and then pass through the gap between the double-chamber seat 4 and the base 304, and fall into the dust collecting box 301 along the ash hopper 3;
[0063] Small particles of dust are intercepted by the filter cartridge 203 and adsorbed on the filter cartridge 203. Then, when the filter cartridge 203 on this side enters the back-blowing state, they are dropped by the airflow. Under the action of their own gravity and the drive of the airflow, they fall along the gap of the scraper 224, and then pass through the gap between the double-chamber seat 4 and the base 304, and fall into the dust collecting box 301 along the ash hopper 3. At the same time, during this process, the rotation of the toothed disc 218 drives the inner cylinder 202 to rotate through the gear 221 and the tooth groove 222, forcing the filter cartridge 203 to rotate synchronously under the drive of the inner cylinder 202, so that the filter cartridge 203 and the scraper 224 are relatively displaced. During this process, the scraper 224 will continue to scrape the dust on the surface of the filter cartridge 203, and cooperate with the back-blowing operation to achieve synchronous double cleaning. In addition, the rotating movement of the filter cartridge 203 greatly reduces the adhesion and accumulation time of dust on the outside of the filter cartridge 203.
[0064] At the same time, the clean water inside the water tank 303 will flow into the horizontal cylinder 313 through the downpipe 312, and then pass through the gap between the ring 317 and the plug body 318, and be diverted on the other side of the ring 317. A small amount of clean water will flow into the drain pipe 321, and enter the hollow ring 322 through the branch pipe 324, and then be sprayed out from the atomizing nozzle 323 in an atomized state, so as to humidify the dust falling from the gap between the double-chamber seat 4 and the base 304, and cooperate with the negative pressure at the dust collecting box 301 to achieve double capture of dust and prevent dust from escaping.
[0065] It should be added here that: as the air inside the hopper 3 located outside the dust box 301 is continuously sucked into the negative pressure pipe 311 and the air inlet pipe 52, while a negative pressure is formed inside the dust box 301, the negative pressure will simultaneously act on the gap between the filter cartridge 203 and the scraper 224 inside the inner cylinder 202, and further act on the inner cavity of the negative pressure box 2 under the conduction of the drainage pipe 225, forming a complete negative pressure passage, that is, during the entire working process, only during the back-blowing operation, a local positive pressure will be formed on the outside of the filter cartridge 203 on the back-blowing side, thereby realizing multiple conversion and utilization of the airflow driving force of the air pump 5;
[0066] After the clean water passes through the gap between the ring 317 and the plug body 318, most of the clean water will enter the return pipe 315 under the guidance of the water outlet valve 316. In this process, under the impact of the clean water, the plug body 318 will move toward the side of the compression spring 319, so that the gap between the plug body 318 and the ring 317 becomes smaller, causing the water flow rate to increase, further expanding the pressure difference on both sides of the plug body 318, forcing the plug body 318 to move toward the side of the compression spring 319 more quickly, and finally the gap between the plug body 318 and the ring 317 will be blocked by the plug body 318.
[0067] At this time, the flowing water flow is suddenly cut off, which will cause the pressure inside the horizontal cylinder 313 to rise. Under the action of this pressure, the block 320 will overcome the top air pressure and rise along the gas tank 314. At this time, the pressure of the clean water inside the horizontal cylinder 313 will be amplified, and under this pressure, it will enter the space of the gas tank 314 located at the bottom of the block 320, and then flow into the return pipe 315. After the increased pressure is exhausted, the block 320 will reset under the top air pressure and press the clean water at its bottom into the return pipe 315. At the same time, the plug body 318 will also reset under the pressure of the compression spring 319. After returning to the initial state, the above process is repeated in a cycle.
[0068] The clean water entering the return pipe 315 will flow back into the water tank 303 under the increased pressure to form a complete water cycle. During the water circulation process, the atomizing nozzle 323 will intermittently spray water mist to the outside to humidify the dust. As the humidification work proceeds, some of the clean water adsorbed by the dust will penetrate into the filter seat 325, and after being filtered by the water filter sponge inside it, it will flow into the external water receiving device through the drain valve 327 to recover the clean water. The recovered clean water can be injected into the water tank 303 again for recycling.
[0069] Finally, it should be noted that the above description is only a preferred example of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A constant pressure type air suction and dust removal device for a fabric textile processing plant, comprising a body (1), characterized in that: A negative pressure box (2) is installed at the top of the machine body (1), a suction pipe (21) is installed at the middle of the side end surface of the negative pressure box (2), an ash hopper (3) is installed at the bottom of the machine body (1), a double-chamber seat (4) is installed at the top of the ash hopper (3), an air pump (5) is installed at one side of the bottom of the machine body (1), an exhaust pipe (51) is installed at the exhaust end of the air pump (5), and a continuous dust removal mechanism (200) is installed at the top of the double-chamber seat (4); The continuous dust removal mechanism (200) comprises a sleeve (201); A plurality of sleeves (201) are evenly and equidistantly mounted on the top of the double-chamber seat (4); an inner cylinder (202) is rotatably mounted inside the sleeve (201); a filter cartridge (203) is embedded and mounted on the top of the outer curved surface of the inner cylinder (202); a rotary box (204) is mounted in the middle of the bottom end of the sleeve (201); a round seat (205) is mounted inside the inner cylinder (202); and partition plates (206) are mounted on the top and the middle of the bottom end of the round seat (205). The bottom of the round seat (205) is symmetrically slidably mounted with an arc plug (207), the top of the round seat (205) is symmetrically mounted with an air suction valve (208) on both sides, one side of the air suction valve (208) is mounted with an air blowing valve (209), the end of the air blowing valve (209) is mounted with a bent pipe (210), the middle of the bottom end of the arc plug (207) is mounted with a rod body (211), and the bottom edge of the arc plug (207) is symmetrically mounted with an empty cylinder (212); The top end of the rod body (211) is provided with an air hole (213); the bottom of the outer curved surface of the rod body (211) is provided with an air outlet valve (214); the end of the air outlet valve (214) is provided with a pipe body (215); one side of the outer curved surface of the rotary box (204) is provided with an air receiving pipe (216); the middle part of the bottom end of the rotary box (204) is provided with an exhaust pipe (223); a turbine (217) is rotatably provided inside the rotary box (204); a toothed disc (218) is provided at the top end of the turbine (217); the toothed disc (218) A double ball seat (219) is rotatably mounted on one side of the top end of the rod body (218), a ball head connecting rod (220) is mounted on the bottom end of the rod body (211), a gear (221) is rotatably mounted on the top edge of the rotary box (204), a tooth groove (222) is provided at the bottom of the inner curved surface of the inner cylinder (202) at a position corresponding to the gear (221), a plurality of scrapers (224) are mounted on the inner wall of the sleeve (201) at equal angles in the circumferential direction, and a plurality of drainage tubes (225) are mounted on the top end of the sleeve (201) at equal angles in the circumferential direction.
2. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 1, characterized in that: The round seat (205) and the partition (206) are both rotatably connected to the inner cylinder (202), and the bottom end of the filter cylinder (203) is flush with the top end of the round seat (205). The round seat (205) and the partition (206) are both matched with the inner cylinder (202), and the inner cylinder (202) and the partition (206) are both matched with the arc plug (207).
3. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 1, characterized in that: The space at the bottom of the arc plug (207) on one side of the partition (206) is connected to the air blowing valve (209) on the other side of the partition (206) through a curved pipe (210), and the air inlet valve (208), the air blowing valve (209) and the air outlet valve (214) are all one-way valves.
4. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 1, characterized in that: The internal space of the rotary box (204) is connected to the air outlet valve (214) via a tube body (215); the air pump (5) is connected to the top cavity of the double-cavity seat (4) via an exhaust pipe (51); the top cavity of the double-cavity seat (4) is connected to the rotary box (204) via an air connection pipe (216); the inner cavity of the sleeve (201) located between the scraper (224) and the filter cartridge (203) is connected to the negative pressure box (2) via a drainage pipe (225).
5. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 1, characterized in that: The rotary box (204) is fixedly connected to the sleeve (201), and the inner diameter of the sleeve (201) is equal to the sum of the outer diameter of the rotary box (204) and the width of the scraper (224). The rotary box (204) is rotatably connected to the inner cylinder (202), and the scraper (224) fits with the filter cylinder (203).
6. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 1, characterized in that: The rod body (211) is rotatably connected to the double ball seat (219) via a ball head connecting rod (220); the toothed disc (218) and the toothed groove (222) are both meshedly connected to the gear (221); and the toothed disc (218) is located inside the tube body (215).
7. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 1, characterized in that: A dust collecting and grabbing mechanism (300) is installed outside the continuous dust removal mechanism (200), and the dust collecting and grabbing mechanism (300) comprises a dust collecting box (301); A dust collecting box (301) is slidably embedded in the bottom of the side end surface of the ash hopper (3), and filter cloths (302) are embedded in the side walls and bottom of the dust collecting box (301). An air inlet pipe (52) is installed at the air inlet end of the air pump (5), and a water tank (303) is installed at the top of the negative pressure box (2). A base (304) is embedded in the bottom end of the double-chamber seat (4) at a position corresponding to the filter cartridge (203). A guide tube (305) is installed in the middle of one side end surface of the double-chamber seat (4). A sealing shell (306) is rotatably embedded in the outer curved surface of the inner cylinder (202) at the bottom position of the arc plug (207). Through openings (307) are symmetrically opened on both sides of the outer curved surface of the inner cylinder (202) at positions corresponding to the sealing shell (306), and a check valve (308) is installed on one side of the outer curved surface of the sealing shell (306); A connecting pipe (309) is installed at the end of the check valve (308); a connecting seat (310) is installed at a position corresponding to the connecting pipe (309) inside the machine body (1); a negative pressure pipe (311) is installed on one end face of the connecting seat (310); a downpipe (312) is installed on one side of the bottom end of the water tank (303); a transverse cylinder (313) is installed at the end of the downpipe (312); a gas tank (314) is installed on one side of the top of the outer curved surface of the transverse cylinder (313); a return pipe (315) is installed at the bottom of the outer curved surface of the gas tank (314); a water outlet valve (316) is installed on the other side of the top of the outer curved surface of the transverse cylinder (313); a circular ring (317) is installed inside the transverse cylinder (313) at a position between the water outlet valve (316) and the gas tank (314); a plug body (318) is slidably installed on the inner side of the circular ring (317); A compression spring (319) is installed at the end of the plug body (318); a blocking block (320) is slidably installed inside the gas tank (314); a drain pipe (321) is installed at the bottom of the outer curved surface of the horizontal cylinder (313) at a position corresponding to the water outlet valve (316); a hollow ring (322) is installed at the bottom end of the double-cavity seat (4) at a position outside the base (304); a plurality of atomizing nozzles (323) are installed at equal angles along the circumferential direction on the inner curved surface of the hollow ring (322); a branch pipe (324) is installed at a position on one side of the outer curved surface of the hollow ring (322) close to the drain pipe (321); a filter seat (325) is installed at the bottom end of the ash hopper (3); a sealing card plate (326) is slidably installed in the side end surface of the filter seat (325); and a drain valve (327) is installed at the corner of the other end surface of the filter seat (325).
8. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 7, characterized in that: An exhaust valve (6) is installed at a corner on one side of the top of the water tank (303), a plug tube (61) is installed at the top of the exhaust valve (6), a slider (62) is slidably installed inside the plug tube (61), and the top of the water tank (303) is filled with air at the top position of the slider (62).
9. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 7, characterized in that: The exhaust pipe (223) is connected to the bottom cavity of the double-cavity seat (4) through the inner cavity of the base (304), and the bottom cavity of the double-cavity seat (4) is connected to the top of the inner cavity of the water tank (303) through the conduit (305). The air inlet end of the air pump (5) is connected to the inner cavity of the ash hopper (3) through the air inlet pipe (52), and the height of the end of the air inlet pipe (52) is lower than the height of the top of the dust box (301). The end of the negative pressure pipe (311) is connected to the inner cavity of the ash hopper (3), and the end of the negative pressure pipe (311) is at the same height as the end of the air inlet pipe (52). The input end of the air pump (5) is electrically connected to the output end of an external power supply.
10. A constant pressure type air suction and dust removal device for fabric textile processing workshop according to claim 7, characterized in that: The maximum outer diameter of the plug body (318) is equal to the inner diameter of the ring (317), and the outer diameter of the plug body (318) gradually decreases from one side of the downpipe (312) to the side of the compression spring (319). The end of the water outlet valve (316) is connected to the return pipe (315), and the end of the return pipe (315) is connected to the water tank (303). The interior of the gas tank (314) is filled with air at the top position of the block (320).
Citation Information
Patent Citations
A workshop dust removal device
CN221045682U