A high-pressure filter
By introducing a scraping and smoothing detection mechanism into the high-pressure filter, the problems of filter membrane offset, arching, wrinkling and damage are solved, efficient filtering effect and impurity cleaning are achieved, and the performance of the filter is improved.
Patent Information
- Application Number
- CN202510159548.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-02-13
AI Technical Summary
When used in existing high-pressure filters, the filter membrane is easily offset, arched, wrinkled and damaged, affecting the filtration efficiency and effect, and residual liquid and impurities on the inner wall of the cylinder affect the filtration effect.
A high-pressure filter is designed, including a scraping mechanism and a detection mechanism. Through the rotating rod, mounting plate, scraper and detection components, the automatic scraping, offset, wrinkle and damage detection of the filter membrane is realized, and impurities and residual liquid in the inner wall of the cylinder are cleaned.
Ensure that the filter membrane is flat, avoid offsets and wrinkles, detect damage in a timely manner, improve filtration efficiency and effect, clean impurities and residual liquids, and ensure filtration effect.
Smart Images

Figure CN119607876B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of filters, and specifically to a high-pressure filter. Background Art
[0002] High-pressure filters are widely used in small pharmaceutical factories, food and beverage factories, factories, mines, hospitals, laboratories and other units. They are mainly used for liquid filtration, clarification and sterilization treatment. They mainly consist of a base, a cylinder, a filter membrane and an air pressurization component. During filtration, the liquid to be filtered passes through the filter membrane under pressure. Under the action of pressure, the filtrate passes through the filter membrane and is discharged, while the solid particles are retained on the filter membrane to form a filter cake. By means of pressurization, the filtration efficiency and effect can be improved. When in use, the filter membrane needs to be placed on the filter membrane back plate of the base. Then, the cylinder is installed and fixed to the base.
[0003] However, when the existing high-pressure filter is in use, when placing the filter membrane, the filter membrane is prone to shift, arch and wrinkle, which is not easy to be detected, affecting the filtration efficiency and effect; during filtration, the filter membrane may be damaged, which is not easy to be detected. At the same time, liquid is likely to remain on the inner wall of the cylinder, and the impurities on the filter membrane will gradually increase, which will also affect the filtration efficiency and effect. Summary of the Invention
[0004] The purpose of the present invention is to provide a high-pressure filter to solve the problems raised in the above background art.
[0005] To achieve the above purpose, the present invention provides the following technical solution: A high-pressure filter, including a base assembly, a filter cylinder assembly and a pressurization assembly. The base assembly includes a filter membrane back plate, and a filter membrane is arranged on the filter membrane back plate. The filter cylinder assembly includes a cylinder. The high-pressure filter further includes:
[0006] A rotating rod, inserted into the cylinder and penetrating through the top of the cylinder, and the rotating rod rotates on the top of the cylinder;
[0007] A mounting plate, inserted into the cylinder and fixed to the lower end of the rotating rod;
[0008] Two first scraping plates, fixed to the top of the mounting plate, so that the first scraping plates can slide on the inner wall of the cylinder;
[0009] A driving mechanism, arranged on the top of the cylinder, for driving the rotating rod to rotate;
[0010] A flattening mechanism, arranged below the mounting plate, so that the flattening mechanism can scrape on the upper surface of the filter membrane, for scraping and cleaning the filter membrane;
[0011] The detection mechanism is arranged on two opposite side walls of the mounting plate and is used to detect the offset, damage and wrinkling state of the filter membrane.
[0012] The detection mechanism includes:
[0013] Two fixing plates are fixed on both sides of the mounting plate;
[0014] A plurality of second telescopic mechanisms are arranged below the fixing plates, and a rubber rod is connected to each second telescopic mechanism for lifting and moving the rubber rod;
[0015] The first detection component is arranged on the top of the mounting plate and is used to detect the movement of the rubber rod.
[0016] Preferably, the leveling mechanism includes:
[0017] The first telescopic mechanism is arranged below the mounting plate, and two first moving plates are connected to the first telescopic mechanism for lifting and moving the first moving plates;
[0018] Two second scraping plates slide below the first moving plates through guide rails. A collection groove is formed in the side wall of each second scraping plate, and a plurality of filter holes are formed in the side wall of the collection groove.
[0019] Preferably, the driving mechanism includes:
[0020] The motor is fixed on the top of the cylinder body through an L-shaped bracket, and a driving shaft is fixedly connected to the conveying end of the motor;
[0021] The flexible connection mechanism is arranged between the driving shaft and the rotating rod and is used to enable the driving shaft to rotate normally when the rotating rod cannot rotate.
[0022] Preferably, each second telescopic mechanism includes:
[0023] The first T-shaped guide rod penetrates through the top of the fixing plate, and the lower end of the first T-shaped guide rod is fixed to the upper end of the rubber rod through a first moving disk;
[0024] The first spring is sleeved on the side wall of the first T-shaped guide rod, and both ends of the first spring are respectively fixed to the bottom of the fixing plate and the top of the first moving disk;
[0025] The first telescopic sheath is sleeved on the side wall of the first spring, and both ends of the first telescopic sheath are respectively fixed to the bottom of the fixing plate and the top of the first moving disk.
[0026] Preferably, the first detection component includes:
[0027] Two second moving plates are arranged above the first T-shaped guide rod and are fixed to each other through two connecting plates;
[0028] A first reset mechanism is arranged above the mounting plate, and the two connecting plates are connected to the first reset mechanism for guiding and resetting the movement of the connecting plates;
[0029] A second reset mechanism is arranged above the mounting plate, and a moving block is connected to the second reset mechanism for guiding and resetting the movement of the moving block; a slope is arranged at the bottom of the moving block so that the connecting plate can slide on the slope;
[0030] A plug rod is inserted into the side wall of one of the first scraping plates and is connected to the side wall of the moving block through a telescopic assembly;
[0031] A plurality of jacks are opened on the inner wall of the cylinder body and are arranged in an annular equidistant arrangement.
[0032] Preferably, the telescopic assembly includes:
[0033] A connecting rod is arranged between the moving block and the first scraping plate, and one end of the connecting rod is fixed to the side wall of the plug rod;
[0034] A fixed tube is sleeved on the side wall of the plug rod and is fixedly sleeved on the side wall of the connecting rod;
[0035] A return spring is inserted into the fixed tube, and both ends of the return spring are fixed to the connecting rod and the end of the plug rod respectively;
[0036] And one end of the plug rod away from the jack is fixed to the end of the connecting rod through the return spring.
[0037] Preferably, the flexible connection mechanism includes:
[0038] A first connection disk is arranged above the cylinder body and is fixed to the upper end of the rotating rod;
[0039] A second connection disk is arranged above the first connection disk and is fixed to the lower end of the driving shaft;
[0040] A plurality of rectangular grooves are opened on the top of the first connection disk and are arranged in an annular equidistant arrangement;
[0041] A plurality of third reset mechanisms are arranged below the second connection disk, and each third reset mechanism is connected with a plug block for guiding and resetting the movement of the plug block, and the plug block is inserted into the rectangular groove;
[0042] A plurality of moving columns are arranged above the second connection disk, and the moving columns are connected to the third reset mechanism;
[0043] The second detection component is arranged below the bracket and is used to detect the movement of the moving column.
[0044] Preferably, the second detection component includes:
[0045] Two first sleeves are fixed below the bracket, and a first sleeve rod is inserted into each first sleeve;
[0046] A moving ring is sleeved on the side wall of the driving shaft and is arranged above the moving column, and is fixed to the lower end of the first sleeve rod through a first connecting block;
[0047] A distance sensor is fixed below the bracket and is arranged opposite to the first connecting block.
[0048] Preferably, the first telescopic mechanism includes:
[0049] Two second sleeve rods are fixed to the top of each first moving plate. A second sleeve is sleeved on the side wall of the second sleeve rod, and the upper end of the second sleeve is fixed to the bottom of the mounting plate;
[0050] A second spring is sleeved on the side walls of the second sleeve and the second sleeve rod, and both ends of the second spring are fixed to the bottom of the mounting plate and the top of the first moving plate respectively;
[0051] A second telescopic sheath is sleeved on the side walls of the second sleeve and the second sleeve rod, and both ends of the second telescopic sheath are fixed to the bottom of the mounting plate and the top of the first moving plate respectively.
[0052] Preferably, the first reset mechanism includes:
[0053] Two second T-shaped guide rods are fixed to the top of the mounting plate and penetrate through the top of the connecting plate;
[0054] A third spring is sleeved on the side wall of the second T-shaped guide rod, and both ends of the third spring are fixed to the upper end of the second T-shaped guide rod and the top of the mounting plate respectively.
[0055] Preferably, the second reset mechanism includes:
[0056] Two third T-shaped guide rods are fixed to the side wall of the moving block. A second connecting block is sleeved on the side wall of the third T-shaped guide rod, and the second connecting block is fixed to the top of the mounting plate;
[0057] A fourth spring is sleeved on the side wall of the third T-shaped guide rod, and both ends of the fourth spring are fixed to the moving block and the side wall of the second connecting block respectively;
[0058] A third telescopic sheath is sleeved on the side wall of the fourth spring, and both ends of the third telescopic sheath are fixed to the moving block and the side wall of the second connecting block respectively.
[0059] Preferably, each of the third reset mechanisms includes:
[0060] A rectangular rod, fixed to the top of the insertion block, passing through the top of the second connection disk and fixed to the bottom of the moving column;
[0061] A fifth spring, sleeved on the side wall of the rectangular rod, and both ends of the fifth spring are fixed to the top of the insertion block and the bottom of the second connection disk respectively.
[0062] Compared with the prior art, the beneficial effects of the present invention are:
[0063] For this kind of high-pressure filter, by setting a leveling mechanism, a detection mechanism, etc., when the cylinder body and the base are installed and fixed, the filter membrane can be automatically leveled to avoid arching. At the same time, it can detect whether the filter membrane is placed offset or wrinkled, ensuring the efficiency and effect of subsequent filtration; after the installation and fixation are completed, during filtration, the impurities on the surface of the filter membrane can be automatically scraped and collected, and at the same time, the liquid remaining on the inner wall of the cylinder can be scraped and cleaned, and moreover, the damage condition of the filter membrane can be detected in time, ensuring the efficiency and effect of filtration. BRIEF DESCRIPTION OF THE DRAWINGS
[0064] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0065] Figure 2 is a partial cross-sectional structure schematic diagram of the filter cylinder in the present invention;
[0066] Figure 3 is a partial cross-sectional structure schematic diagram of the filter cylinder from another perspective in the present invention;
[0067] Figure 4 is Figure 2 an enlarged structure schematic diagram of part A in
[0068] Figure 5 is Figure 3 an enlarged structure schematic diagram of part B in
[0069] Figure 6 is Figure 3 an enlarged structure schematic diagram of part C in
[0070] Figure 7 is Figure 4 an enlarged structure schematic diagram of part D in
[0071] Figure 8 is Figure 7 an enlarged structure schematic diagram of part E in
[0072] Figure 9 is Figure 6Schematic diagram of the enlarged structure at F in the [device / component name];
[0073] Figure 10 is Figure 6 Schematic diagram of the enlarged structure at G in the [device / component name];
[0074] Figure 11 is Figure 5 Schematic diagram of the enlarged structure at H in the [device / component name].
[0075] In the figure: 101, base; 102, liquid collecting tank; 103, filter membrane back plate; 104, liquid outlet; 105, threaded post; 106, filter membrane; 107, cylinder; 108, liquid inlet; 109, mounting ring; 110, positioning hole; 111, locking nut; 112, air pump; 113, air pipe; 114, ball valve; 115, pressure gauge; 201, first moving plate; 202, first T-shaped guide rod; 203, first spring; 204, first telescopic sheath; 301, second moving plate; 302, connecting plate; 303, jack; 304, inclined plane; 305, moving block; 306, inserting rod; 401, connecting rod; 402, reset spring; 403, fixed pipe; 501, second sleeve; 502, second rod sleeve; 503, second spring; 504, second telescopic sheath; 601, first connecting plate; 602, second connecting plate; 603, rectangular groove; 604, inserting block; 605, moving column; 701, rectangular rod; 702, fifth spring; 801, moving ring; 802, first connecting block; 803, first rod sleeve; 804, first sleeve; 805, distance sensor; 901, second T-shaped guide rod; 902, third spring; 1001, third T-shaped guide rod; 1002, second connecting block; 1003, fourth spring; 1004, third telescopic sheath; 11, rotating rod; 12, mounting plate; 13, first scraper; 1401, first moving plate; 1402, second scraper; 1403, guide rail; 1404, collecting tank; 1405, filter hole; 1501, fixing plate; 1502, rubber rod; 1601, bracket; 1602, motor; 1603, driving shaft. Detailed implementation manners
[0076] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0077] Please refer to Figures 1 - 11, the present invention provides a technical solution: a high-pressure filter, including a base assembly, a filter cartridge assembly, and a pressurizing assembly. The base assembly includes a filter membrane back plate 103, and a filter membrane 106 is provided on the filter membrane back plate 103. The filter cartridge assembly includes a cylinder body 107. The base assembly further includes a base 101. A liquid collecting groove 102 is opened at the top of the base 101. The filter membrane back plate 103 is inserted into the liquid collecting groove 102, and a liquid outlet 104 is provided at the bottom of the base 101. The top of the cylinder body 107 is provided with a liquid inlet 108. An installation ring 109 is fixedly sleeved at the bottom of the cylinder body 107, and a plurality of positioning holes 110 are opened at the top of the installation ring 109. A plurality of threaded columns 105 are fixedly connected to the top of the base 101, and a locking nut 111 is threadedly connected to the side wall of the threaded column 105. The pressurizing assembly includes an air pump 112. An air pipe 113 is fixedly connected between the air pump 112 and the cylinder body 107. A ball valve 114 and a pressure gauge 115 are provided on the side wall of the air pipe 113. The high-pressure filter further includes:
[0078] A rotating rod 11, inserted into the cylinder body 107 and penetrating through the top of the cylinder body 107, and the rotating rod 11 rotates on the top of the cylinder body 107;
[0079] An installation plate 12, inserted into the cylinder body 107 and fixed to the lower end of the rotating rod 11;
[0080] Two first scraping plates 13, fixed to the top of the installation plate 12, enabling the first scraping plates 13 to slide on the inner wall of the cylinder body 107;
[0081] A driving mechanism, arranged at the top of the cylinder body 107, for driving the rotating rod 11 to rotate;
[0082] A leveling mechanism, arranged below the installation plate 12, enabling the leveling mechanism to scrape on the upper surface of the filter membrane 106, for scraping and cleaning the filter membrane 106;
[0083] A detection mechanism, arranged on two opposite side walls of the installation plate 12, for detecting the offset, damage, and wrinkling states of the filter membrane 106.
[0084] The detection mechanism includes:
[0085] Two fixing plates 1501, fixed to both sides of the installation plate 12;
[0086] A plurality of second telescopic mechanisms, arranged below the fixing plates 1501. Each second telescopic mechanism is connected with a rubber rod 1502, for lifting and moving the rubber rod 1502;
[0087] The first detection component is arranged on the top of the mounting plate 12 and is used to detect the movement of the rubber rod 1502. When the cylinder body 107 and the base 101 are installed and fixed, it can automatically level the filter membrane 106 to avoid arching. At the same time, it can detect whether the filter membrane 106 is placed offset or wrinkled to ensure the efficiency and effect of subsequent filtration. After the installation and fixation are completed, during filtration, it can automatically scrape and collect the impurities on the surface of the filter membrane 106. At the same time, it can scrape and clean the liquid remaining on the inner wall of the cylinder body 107, and it can also detect the damage of the filter membrane 106 in a timely manner to ensure the efficiency and effect of filtration.
[0088] The leveling mechanism includes:
[0089] The first telescopic mechanism is arranged below the mounting plate 12, and two first moving plates 1401 are connected to the first telescopic mechanism for lifting and moving the first moving plates 1401.
[0090] Two second scraping plates 1402 slide below the first moving plates 1401 through guide rails 1403. A collection groove 1404 is formed on the side wall of each second scraping plate 1402, and a plurality of filter holes 1405 are formed on the side wall of the collection groove 1404. By driving the driving rotating rod 11 and the mounting plate 12 to rotate through the driving mechanism, the first telescopic mechanism is driven to drive the first moving plates 1401 and the second scraping plates 1402 to rotate clockwise. At this time, the filter membrane 106 can be automatically leveled to avoid arching, ensuring the efficiency and effect of subsequent filtration. And during subsequent filtration, the mounting plate 12 and the second scraping plates 1402 can be driven to rotate counterclockwise through the driving mechanism. At this time, the impurities on the surface of the filter membrane 106 can be automatically scraped and enter the collection groove 1404 for collection. At the same time, when the mounting plate 12 rotates, the first scraping plate 13 can be driven to rotate synchronously, so that the liquid remaining on the inner wall of the cylinder body 107 can be scraped and cleaned to ensure the efficiency and effect of filtration.
[0091] The driving mechanism includes:
[0092] The motor 1602 is fixed to the top of the cylinder body 107 through an L-shaped bracket 1601, and the transmission end of the motor 1602 is fixedly connected with a driving shaft 1603.
[0093] The flexible connection mechanism is arranged between the driving shaft 1603 and the rotating rod 11 and is used to enable the driving shaft 1603 to rotate normally when the rotating rod 11 cannot rotate. Start the motor 1602, the rotation of the motor 1602 drives the rotation of the driving shaft 1603, and the rotating rod 11 and the mounting plate 12 are driven to rotate through the flexible connection mechanism.
[0094] Each second telescopic mechanism includes:
[0095] The first T-shaped guide rod 202 is arranged through the top of the fixed plate 1501, and the lower end of the first T-shaped guide rod 202 is fixed to the upper end of the rubber rod 1502 through the first moving plate 201;
[0096] The first spring 203 is sleeved on the side wall of the first T-shaped guide rod 202, and both ends of the first spring 203 are respectively fixed to the bottom of the fixed plate 1501 and the top of the first moving plate 201;
[0097] The first telescopic sheath 204 is sleeved on the side wall of the first spring 203, and both ends of the first telescopic sheath 204 are respectively fixed to the bottom of the fixed plate 1501 and the top of the first moving plate 201, playing a role in guiding and resetting the movement of the rubber rod 1502.
[0098] The first detection assembly includes:
[0099] Two second moving plates 301 are arranged above the first T-shaped guide rod 202 and are fixed to each other through two connecting plates 302;
[0100] The first reset mechanism is arranged above the mounting plate 12, and the two connecting plates 302 are connected to the first reset mechanism, and are used for guiding and resetting the movement of the connecting plates 302;
[0101] The second reset mechanism is arranged above the mounting plate 12, and a moving block 305 is connected to the second reset mechanism, and is used for guiding and resetting the movement of the moving block 305; a slope 304 is arranged at the bottom of the moving block 305, so that the connecting plate 302 can slide on the slope 304;
[0102] The insertion rod 306 is inserted into the side wall of one of the first scraping plates 13 and is connected to the side wall of the moving block 305 through a telescopic assembly;
[0103] A plurality of jacks 303 are opened on the inner wall of the cylinder body 107 and arranged at equal intervals in a circular pattern. When the bottom of the cylinder body 107 contacts the top of the base 101, the upper end of the first T-shaped guide rod 202 just contacts the bottom of the second moving plate 301. If the filter membrane 106 is wrinkled, the thickness of the filter membrane 106 will increase. When the rubber rod 1502 slides on the top of the filter membrane 106, it can push the rubber rod 1502 and the first T-shaped guide rod 202 to move upward continuously. At this time, the connecting plate 302 can be driven by the second moving plate 301 to move upward along the side wall of the second T-shaped guide rod 901. At the same time, the third spring 902 is compressed, and the connecting plate 302 abuts against the inclined surface 304, so as to push the moving block 305 to move in the direction close to the second connecting block 1002. At the same time, the fourth spring 1003 is compressed. When the moving block 305 moves, the plug rod 306 is driven to move through the telescopic assembly and can be inserted into the jack 303 for limiting. At this time, the mounting plate 12 and the rotating rod 11 cannot rotate continuously.
[0104] The telescopic assembly includes:
[0105] A fixed tube 403 is sleeved on the side wall of the plug rod 306 and fixed to the side wall of the moving block 305 through a connecting rod 401. One end of the plug rod 306 away from the jack 303 is fixed to the end of the connecting rod 401 through a return spring 402. When the end of the plug rod 306 abuts against the inner wall of the cylinder body 107, the return spring 402 is compressed. When the plug rod 306 is aligned with the jack 303, the plug rod 306 can be inserted into the jack 303 for limiting under the action of the return spring 402.
[0106] The flexible connection mechanism includes:
[0107] A first connection disk 601 is arranged above the cylinder body 107 and fixed to the upper end of the rotating rod 11;
[0108] A second connection disk 602 is arranged above the first connection disk 601 and fixed to the lower end of the driving shaft 1603;
[0109] A plurality of rectangular grooves 603 are opened on the top of the first connection disk 601 and arranged at equal intervals in a circular pattern;
[0110] A plurality of third reset mechanisms are arranged below the second connection disk 602, and each third reset mechanism is connected with a plug block 604 for guiding and resetting the movement of the plug block 604. The plug block 604 is inserted into the rectangular groove 603;
[0111] A plurality of moving columns 605 are arranged above the second connection disk 602, and the moving columns 605 are connected to the third reset mechanism;
[0112] The second detection component is arranged below the support 1601 and is used to detect the movement of the moving column 605. When the mounting plate 12 and the rotating rod 11 can no longer rotate and the drive shaft 1603 continues to rotate, the insertion block 604 can slide out of the first connection disk 601 and slide on the top of the first connection disk 601. At the same time, the third reset mechanism drives the moving column 605 to move upward, and the movement is detected by the second detection component.
[0113] The second detection component includes:
[0114] Two first sleeves 804 are fixed below the support 1601, and a first sleeve rod 803 is inserted into each first sleeve 804;
[0115] The moving ring 801 is sleeved on the side wall of the drive shaft 1603 and is arranged above the moving column 605, and is fixed to the lower end of the first sleeve rod 803 through the first connection block 802;
[0116] The distance sensor 805 is fixed below the support 1601 and is arranged opposite to the first connection block 802. When the moving column 605 moves upward, it can push the moving ring 801 to move upward and drive the first connection block 802 to move upward synchronously. At this time, the distance change of the first connection block 802 can be detected by the distance sensor 805.
[0117] The first telescopic mechanism includes:
[0118] Two second sleeve rods 502 are fixed to the top of each first moving plate 1401. The side wall of the second sleeve rod 502 is sleeved with a second sleeve 501, and the upper end of the second sleeve 501 is fixed to the bottom of the mounting plate 12;
[0119] The second spring 503 is sleeved on the side walls of the second sleeve 501 and the second sleeve rod 502, and the two ends of the second spring 503 are respectively fixed to the bottom of the mounting plate 12 and the top of the first moving plate 1401;
[0120] The second telescopic sheath 504 is sleeved on the side walls of the second sleeve 501 and the second sleeve rod 502, and the two ends of the second telescopic sheath 504 are respectively fixed to the bottom of the mounting plate 12 and the top of the first moving plate 1401. When the second scraper 1402 abuts against the top of the filter membrane 106, the second sleeve rod 502 can slide into the second sleeve 501, and at the same time, the second spring 503 is compressed.
[0121] The first reset mechanism includes:
[0122] Two second T-shaped guide rods 901 are fixed to the top of the mounting plate 12 and penetrate through the top of the connecting plate 302;
[0123] The third spring 902 is sleeved on the side wall of the second T-shaped guide rod 901, and both ends of the third spring 902 are fixedly connected to the upper end of the second T-shaped guide rod 901 and the top of the mounting plate 12 respectively, playing a role in guiding and resetting the movement of the connecting plate 302 and the second moving plate 301. A telescopic sheath is also arranged on the side wall of the third spring 902 for protection.
[0124] The second reset mechanism includes:
[0125] Two third T-shaped guide rods 1001 are fixed to the side wall of the moving block 305. A second connecting block 1002 is sleeved on the side wall of the third T-shaped guide rod 1001, and the second connecting block 1002 is fixedly connected to the top of the mounting plate 12;
[0126] The fourth spring 1003 is sleeved on the side wall of the third T-shaped guide rod 1001, and both ends of the fourth spring 1003 are fixedly connected to the side wall of the moving block 305 and the second connecting block 1002 respectively;
[0127] The third telescopic sheath 1004 is sleeved on the side wall of the fourth spring 1003, and both ends of the third telescopic sheath 1004 are fixedly connected to the side wall of the moving block 305 and the second connecting block 1002 respectively, playing a role in guiding and resetting the movement of the moving block 305.
[0128] Each third reset mechanism includes:
[0129] A rectangular rod 701 is fixed to the top of the insertion block 604, penetrates through the top of the second connecting disc 602 and is fixedly connected to the bottom of the moving column 605;
[0130] The fifth spring 702 is sleeved on the side wall of the rectangular rod 701, and both ends of the fifth spring 702 are fixedly connected to the top of the insertion block 604 and the bottom of the second connecting disc 602 respectively, playing a role in guiding and resetting the movement of the insertion block 604 and the moving column 605.
[0131] Working principle: During use, first place the filter membrane 106 on the top of the filter membrane back plate 103. Then, install and fix the cylinder body 107 to the base 101. When installing, first sleeve the positioning hole 110 on the threaded column 105. When the second scraper 1402 abuts against the top of the filter membrane 106, the second sleeve rod 502 can slide into the second sleeve 501, and at the same time, the second spring 503 is compressed. Meanwhile, start the motor 1602. The rotation of the motor 1602 drives the rotation of the drive shaft 1603, and drives the rotating rod 11 and the mounting plate 12 to rotate through the flexible connection mechanism, and then drives the first moving plate 1401 and the second scraper 1402 to rotate clockwise through the first telescopic mechanism. At this time, the filter membrane 106 can be automatically leveled to avoid arching, ensuring the efficiency and effect of subsequent filtration;
[0132] After the second squeegee 1402 finishes leveling the filter membrane 106, when the lower end of the rubber rod 1502 abuts against the top of the filter membrane 106, the first spring 203 can be gradually compressed. At the same time, when the mounting plate 12 rotates, it can drive the rubber rod 1502 to slide on the top of the filter membrane 106 through the fixing plate 1501 and the second telescopic mechanism. If the filter membrane 106 is placed offset on the top of the filter membrane backplane 103, the lower end of the rubber rod 1502 can be inserted into the filter hole of the filter membrane backplane 103. At this time, the mounting plate 12 and the rotating rod 11 cannot rotate any further. At this time, the plug 604 can slide out of the first connection disk 601 and slide on the top of the first connection disk 601. At the same time, the moving column 605 is driven to move upward by the rectangular rod 701, and the fifth spring 702 is compressed. When the moving column 605 moves upward, it can push the moving ring 801 upward and drive the first connection block 802 to move upward synchronously. At this time, the distance change of the first connection block 802 can be detected by the distance sensor 805, so that before the cylinder 107 is installed and fixed, it can be detected whether the filter membrane 106 is placed offset, ensuring the filtration efficiency and effect;
[0133] At the same time, when the bottom of the cylinder 107 contacts the top of the base 101, the upper end of the first T-shaped guide rod 202 just contacts the bottom of the second moving plate 301. If the filter membrane 106 is wrinkled, the thickness of the filter membrane 106 will increase. When the rubber rod 1502 slides on the top of the filter membrane 106, it can push the rubber rod 1502 and the first T-shaped guide rod 202 to move upward continuously. At this time, the connecting plate 302 can be driven by the second moving plate 301 to move upward along the side wall of the second T-shaped guide rod 901. At the same time, the third spring 902 is compressed, and the connecting plate 302 abuts against the inclined surface 304, so as to push the moving block 305 to move in the direction close to the second connection block 1002. At the same time, the fourth spring 1003 is compressed. When the moving block 305 moves, the insertion rod 306 is driven to move through the connecting rod 401 and the fixed pipe 403, so that the end of the insertion rod 306 can abut against the inner wall of the cylinder 107. At the same time, the return spring 402 is compressed. When the insertion rod 306 is aligned with the insertion hole 303, the insertion rod 306 can be inserted into the insertion hole 303 under the action of the return spring 402 for limiting. At this time, the mounting plate 12 and the rotating rod 11 cannot rotate any further. At this time, it can also drive the moving ring 801 and the first connection block 802 to move upward and be detected by the distance sensor 805, so that before the cylinder 107 is installed and fixed, the wrinkled state of the filter membrane 106 can be detected, ensuring the filtration efficiency and effect;
[0134] After the detection is completed, a plurality of locking nuts 111 are screwed and fixed on the side wall of the threaded column 105, so that the cylinder body 107 can be installed and fixed on the top of the base 101. Then, liquid can be supplied through the liquid inlet 108 and then closed. Then, air is supplied into the cylinder body 107 by the air pump 112 for pressurization, and then the filtering operation can be carried out. The filtered liquid enters the liquid collecting tank 102 through the filter membrane back plate 103 and flows out through the liquid outlet 104, while the impurities are filtered on the surface of the filter membrane 106;
[0135] During the filtering process, the driving mechanism can drive the mounting plate 12 and the second scraper 1402 to rotate counterclockwise. At this time, the impurities on the surface of the filter membrane 106 can be automatically scraped off and collected into the collection tank 1404. At the same time, when the mounting plate 12 rotates, it can drive the first scraper 13 to rotate synchronously, so as to scrape and clean the residual liquid on the inner wall of the cylinder body 107, ensuring the filtering efficiency and effect;
[0136] Moreover, when the filter membrane 106 is damaged, the lower end of the rubber rod 1502 can also be inserted into the filtering holes of the filter membrane back plate 103, so that the mounting plate 12 and the rotating rod 11 cannot continue to rotate, and this can also be detected by the distance sensor 805. Therefore, during the filtering process, the damage condition of the filter membrane 106 can be detected in time, ensuring the filtering efficiency and effect.
Claims
1. A high-pressure filter, comprising a base assembly, a filter cartridge assembly, and a pressurizing assembly. The base assembly includes a filter membrane backplate (103), and a filter membrane (106) is disposed on the filter membrane backplate (103). The filter cartridge assembly includes a cylinder body (107), characterized in that, The high-pressure filter further includes: A rotating rod (11) inserted into the cylinder body (107) and penetrating through the top of the cylinder body (107), and the rotating rod (11) rotates on the top of the cylinder body (107); A mounting plate (12) inserted into the cylinder body (107) and fixed to the lower end of the rotating rod (11); Two first scraping plates (13) fixed to the top of the mounting plate (12) so that the first scraping plates (13) can slide on the inner wall of the cylinder body (107); A driving mechanism arranged on the top of the cylinder body (107) for driving the rotating rod (11) to rotate; A leveling mechanism arranged below the mounting plate (12) so that the leveling mechanism can scrape on the upper surface of the filter membrane (106) for leveling and cleaning the filter membrane (106); A detection mechanism arranged on two opposite side walls of the mounting plate (12) for detecting the offset, damage and wrinkling states of the filter membrane (106); The detection mechanism includes: Two fixing plates (1501) fixed to both sides of the mounting plate (12); A plurality of second telescopic mechanisms arranged below the fixing plates (1501), and a rubber rod (1502) is connected to each second telescopic mechanism for lifting and moving the rubber rod (1502); A first detection component arranged on the top of the mounting plate (12) for detecting the movement of the rubber rod (1502); The first detection component includes: Two second moving plates (301) fixed to each other through two connecting plates (302); A first reset mechanism arranged above the mounting plate (12), and the two connecting plates (302) are connected to the first reset mechanism; A second reset mechanism arranged above the mounting plate (12), and a moving block (305) is connected to the second reset mechanism; a slope (304) is arranged at the bottom of the moving block (305) so that the connecting plate (302) can slide on the slope (304); A plug rod (306) inserted into the side wall of one of the first scraping plates (13) and connected to the side wall of the moving block (305) through a telescopic component; A plurality of jacks (303) are opened on the inner wall of the cylinder body (107) and are arranged in an annular and equidistant manner.
2. The high-pressure filter according to claim 1, characterized in that, The leveling mechanism includes: A first telescopic mechanism arranged below the mounting plate (12), and two first moving plates (1401) are connected to the first telescopic mechanism for lifting and moving the first moving plates (1401); Two second scraping plates (1402) slide below the first moving plates (1401) through guide rails (1403), and a collection groove (1404) is opened on the side wall of each second scraping plate (1402), and a plurality of filter holes (1405) are opened on the side wall of the collection groove (1404).
3. The high-pressure filter according to claim 1, characterized in that, The driving mechanism includes: The motor (1602) is fixed to the top of the cylinder body (107) through an L-shaped bracket (1601), and a driving shaft (1603) is fixedly connected to the conveying end of the motor (1602); The flexible connection mechanism is arranged between the driving shaft (1603) and the rotating rod (11) and is used to enable the driving shaft (1603) to rotate normally when the rotating rod (11) cannot rotate.
4. A high-pressure filter according to claim 1, characterized in that Each of the second telescopic mechanisms includes: The first T-shaped guide rod (202) penetrates through the top of the fixing plate (1501), and the lower end of the first T-shaped guide rod (202) is fixed to the upper end of the rubber rod (1502) through a first moving disk (201); The first spring (203) is sleeved on the side wall of the first T-shaped guide rod (202), and both ends of the first spring (203) are respectively fixed to the bottom of the fixing plate (1501) and the top of the first moving disk (201); The first telescopic sheath (204) is sleeved on the side wall of the first spring (203), and both ends of the first telescopic sheath (204) are respectively fixed to the bottom of the fixing plate (1501) and the top of the first moving disk (201).
5. A high-pressure filter according to claim 1, characterized in that, The telescopic assembly includes: The connecting rod (401) is arranged between the moving block (305) and the first scraper (13), and one end of the connecting rod (401) is fixed to the side wall of the inserting rod (306); The fixed tube (403) is sleeved on the side wall of the inserting rod (306) and fixedly sleeved on the side wall of the connecting rod (401); The reset spring (402) is inserted into the fixed tube (403), and both ends of the reset spring (402) are respectively fixed to the connecting rod (401) and the end of the inserting rod (306); And one end of the inserting rod (306) far from the jack (303) is fixed to the end of the connecting rod (401) through the reset spring (402).
6. The high-pressure filter according to claim 3, wherein; The flexible connection mechanism includes: The first connection disk (601) is arranged above the cylinder body (107) and fixed to the upper end of the rotating rod (11); The second connection disk (602) is arranged above the first connection disk (601) and fixed to the lower end of the driving shaft (1603); A plurality of rectangular grooves (603) are formed in the top of the first connection disk (601) and are arranged in an annular equidistant manner; A plurality of third reset mechanisms are arranged below the second connection disk (602), and each third reset mechanism is connected with an inserting block (604) for guiding and resetting the movement of the inserting block (604), and the inserting block (604) is inserted into the rectangular groove (603); A plurality of moving columns (605) are arranged above the second connection disk (602), and the moving columns (605) are connected to the third reset mechanism; The second detection component is arranged below the bracket (1601) and is used to detect the movement of the moving column (605).
7. The high-pressure filter according to claim 6, characterized in that, The second detection component includes: Two first sleeves (804) are fixed below the bracket (1601), and a first sleeve rod (803) is inserted into each first sleeve (804); The moving ring (801) is sleeved on the side wall of the driving shaft (1603) and is arranged above the moving column (605), and is fixed to the lower end of the first sleeve rod (803) through the first connecting block (802); The distance sensor (805) is fixed below the bracket (1601) and is arranged opposite to the first connecting block (802).
8. The high-pressure filter according to claim 2, characterized in that, The first telescopic mechanism includes: Two second sleeve rods (502) are fixed to the top of each first moving plate (1401). The side wall of the second sleeve rod (502) is sleeved with a second sleeve (501), and the upper end of the second sleeve (501) is fixed to the bottom of the mounting plate (12); The second spring (503) is sleeved on the side walls of the second sleeve (501) and the second sleeve rod (502), and the two ends of the second spring (503) are respectively fixed to the bottom of the mounting plate (12) and the top of the first moving plate (1401); The second telescopic sheath (504) is sleeved on the side walls of the second sleeve (501) and the second sleeve rod (502), and the two ends of the second telescopic sheath (504) are respectively fixed to the bottom of the mounting plate (12) and the top of the first moving plate (1401).
9. The high-pressure filter according to claim 1, wherein The first reset mechanism includes: Two second T-shaped guide rods (901) are fixed to the top of the mounting plate (12) and penetrate through the top of the connecting plate (302); The third spring (902) is sleeved on the side wall of the second T-shaped guide rod (901), and the two ends of the third spring (902) are respectively fixed to the upper end of the second T-shaped guide rod (901) and the top of the mounting plate (12).
10. A high-pressure filter according to claim 1, characterized in that, The second reset mechanism includes: Two third T-shaped guide rods (1001) are fixed to the side wall of the moving block (305). The side wall of the third T-shaped guide rod (1001) is sleeved with a second connecting block (1002), and the second connecting block (1002) is fixed to the top of the mounting plate (12); The fourth spring (1003) is sleeved on the side wall of the third T-shaped guide rod (1001), and the two ends of the fourth spring (1003) are respectively fixed to the side wall of the moving block (305) and the second connecting block (1002); The third telescopic sheath (1004) is sleeved on the side wall of the fourth spring (1003), and the two ends of the third telescopic sheath (1004) are respectively fixed to the side wall of the moving block (305) and the second connecting block (1002).
11. A high-pressure filter according to claim 6, characterized in that, Each of the third reset mechanisms includes: The rectangular rod (701) is fixed to the top of the plug block (604), penetrates through the top of the second connecting disc (602) and is fixed to the bottom of the moving column (605); The fifth spring (702) is sleeved on the side wall of the rectangular rod (701), and the two ends of the fifth spring (702) are respectively fixed to the top of the plug block (604) and the bottom of the second connecting disc (602).
Citation Information
Patent Citations
Large-flow low-viscosity oil ultrafiltration equipment with flow guide structure
CN221432637U