Multi-roller polishing equipment for rice polishing
By adopting a combined design of rotary shaft, partition plate and water spray pipe in rice polishing equipment, uniform wetting and smoothness of discharge of rice are achieved, solving the problems of uneven wetting and blockage of discharge in existing equipment, and improving processing quality and efficiency.
Patent Information
- Application Number
- CN202411902424.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-03-14
AI Technical Summary
The existing rice polishing equipment is unevenly wetting during the wetting process, resulting in high crushed rice rate, low processing quality, and easy blockage of the lower hopper, affecting efficiency.
A multi-roll polishing equipment is designed, using a combination of rotating shaft, partition plate and water spray pipe to form a temporary storage and wet space, extend the contact time between rice and wet water, and achieve uniform humidity and deep wetting of rice. At the same time, through the design of batch cutting, the smoothness of cutting is improved.
The uniform wetting of rice is achieved, the crushed rice rate is reduced, the processing quality is improved, and the down hopper is avoided, ensuring the continuity and efficiency of the polishing process.
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Figure CN119608274A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of rice processing equipment, in particular to a multi-roller polishing equipment for rice polishing. Background Art
[0002] After brown rice is milled, a small amount of bran powder still remains on the surface of the rice grains, which affects the appearance quality, storage quality and taste of the rice. By adding an appropriate amount of water for "polishing", it is helpful to completely remove the rice bran on the surface of the rice grains, and it can also gelatinize the starch on the surface of the rice grains, improve the smoothness of the rice, and improve the appearance of the rice while facilitating its preservation.
[0003] When polishing rice, a wetting component needs to be set at the feed port to wet the rice in advance. When the rice is wetted, not only the surface becomes relatively soft, but also the binding force between rice bran and rice is weakened, making the friction between the polishing equipment and the rice surface more uniform and the surface of the polished rice smoother. At the same time, after the wetting treatment, the rice absorbs a certain amount of water, the internal structure is softened to a certain extent, and the toughness is increased, which can effectively reduce the broken rice rate.
[0004] However, the prior art has the following deficiencies when polishing and wetting rice: first, only the upper layer of rice opposite to the water outlet pipe can be wetted, while the bottom rice cannot be wetted, the rice is not wetted evenly, and the contact time between the rice and water is short, so the wetting is not thorough, the broken rice rate is still high, and the rice processing quality is low; second, when polishing rice, the existing rice polishing machine generally transports the rice directly through the lower hopper to the polishing roller for polishing, and the bottom of the lower hopper is prone to blockage, which affects the efficiency of feeding. Summary of the invention
[0005] The invention aims to provide a multi-roller polishing device for rice polishing, which can solve the above technical problems, and has the effects of uniform and thorough rice wetting, uniform polishing, low rice breaking rate, high processing quality and smooth material loading.
[0006] The above technical purpose of the present invention is achieved through the following technical solutions: a multi-roller polishing equipment for rice polishing, including a shell, a feed port is provided above the shell, a polishing assembly is provided inside, a feed hopper is provided above the feed port, a circular cavity is connected to the bottom of the feed hopper, the feed port is connected below the cavity, a rotating shaft is rotatably connected in the cavity, a plurality of partition plates are evenly fixed along the circumference of the rotating shaft, the partition plates and adjacent partition plates form a temporary storage wetting space, a row of water spray pipes are respectively fixed on both sides of the partition plates, the water spray pipes on both sides of the same temporary storage wetting space are parallel and staggered up and down, the rotating shaft, the partition plates and the water spray pipes are hollow inside and connected to each other, molecular pores are evenly provided on the water spray pipes, and a water supply assembly for introducing wetting water into the rotating shaft is also included.
[0007] By adopting the above technical scheme, by arranging a rotating shaft, a partition plate and a water spray pipe in the cavity, the rice can be dropped into the temporary storage and wetting space formed by the two partition plates and then rotated to discharge the rice, which can extend the contact time between the rice and the wetting water. The water spray pipes arranged in parallel and staggered up and down are inserted into different upper and lower positions of the rice in the temporary storage and wetting space, thereby achieving uniform humidity and deep wetting of the rice, and effectively avoiding the problem of broken rice caused by uneven wetting; at the same time, the rice can obtain a longer period of wetting treatment during the polishing process, making the polishing effect more ideal; in addition, the circular cavity, the rotating shaft and the partition plate design at the bottom of the feed hopper enable the rice to fall into the shell in batches, which greatly improves the smoothness of the discharge, reduces the risk of blockage, and ensures the continuity and efficiency of the entire polishing process.
[0008] The present invention is further configured as follows: a baffle plate is provided at the bottom of the feed hopper, when the feed hopper is opposite to a temporary storage and moistening space, the baffle plate and a partition plate close to one side of the baffle plate are located on the same straight line, and the bottom of the baffle plate is rotatably connected to the partition plate.
[0009] By adopting the above technical solution, the setting of the baffle plate enables the rice in the feed hopper to fall into a single storage moistening space more accurately each time, ensuring that the temporary storage time of each batch of rice in the storage moistening space is consistent, thereby ensuring the consistency of rice moisture, further improving the polishing efficiency of the equipment and the quality of rice.
[0010] The present invention is further configured as follows: the polishing assembly comprises polishing rollers, at least two polishing rollers are provided, and the polishing rollers are rotatably arranged in the housing.
[0011] By adopting the above technical solution, two polishing rollers are arranged in the shell, so as to improve the polishing efficiency of rice, so that the rice can be polished more fully and evenly when passing through the polishing rollers.
[0012] The present invention is further configured as follows: two polishing rollers are provided, the polishing rollers are arranged in parallel, a protective cover is provided on the outside of the shell, a polishing motor is provided outside the protective cover, a driving wheel is fixedly provided at one end of one polishing roller, a driven wheel is provided at one end of the other polishing roller, the driving wheel and the driven wheel are connected by a belt, and the polishing motor is used to drive the driving wheel to rotate.
[0013] By adopting the above technical scheme, the polishing motor drives the driving wheel and the polishing roller to rotate, and the belt rotation drives the driven wheel and the other polishing roller to rotate. Through the design of the driving wheel and the driven wheel, the synchronous rotation between the polishing rollers is achieved, ensuring the stability and uniformity of the rice during the polishing process; two parallel polishing rollers are set to polish the rice, and the polishing efficiency is high; the driving wheel and the driven wheel are set in a protective cover to protect the driving wheel and the driven wheel, and it can also avoid accidental injury to the staff when the driving wheel and the driven wheel rotate at high speed, which is safer.
[0014] The present invention is further configured as follows: a material discharge channel is provided at one end of the housing away from the polishing motor.
[0015] By adopting the above technical solution, a feeding channel is provided to facilitate the feeding of polished rice.
[0016] The present invention is further configured to include a drive motor, which is used to drive the rotating shaft to rotate.
[0017] By adopting the above technical solution and arranging a driving motor to drive the rotating shaft to rotate, the rotating speed can be adjusted, thereby controlling the material feeding speed and saving manpower.
[0018] The present invention is further configured as follows: the water supply assembly includes a water tank and a water pump, the water pump is used to pump the moist water in the water tank into the interior of the rotating shaft through a water inlet pipe, and the water inlet pipe is rotatably connected to the rotating shaft through a bearing seal.
[0019] By adopting the above technical solution, the water pump pumps the moistening water in the water tank into the rotating shaft through the water inlet pipe, so that the moistening water fills the rotating shaft. After flowing through the rotating shaft and the partition plate, the moistening water is sprayed onto the surface of the rice through the molecular holes on the water spray pipe to form a uniform wet layer, which not only ensures the wetness of the rice during the polishing process, but also avoids the reduction of the polishing effect due to excessive moisture.
[0020] The present invention is further configured as follows: a plurality of rows of molecular pores are arranged, and the plurality of rows of molecular pores are evenly arranged along the circumference of the water spray pipe.
[0021] The beneficial effects of the present invention are:
[0022] 1. The present application can drop rice into a temporary storage and wetting space formed by two adjacent partitions by arranging a rotating shaft, a partition plate, and a water spray pipe. The rotating shaft rotates to realize the rice dropping to the feed port in batches. In the process of rotating with the rotating shaft, the rice will not only be temporarily stored in the temporary storage and wetting space for a period of time to ensure that the rice is fully humidified, but will also turn over in the temporary storage and wetting space as the rotating shaft rotates, further ensuring the wetting uniformity, so that the rice is evenly polished, reducing physical damage to the rice, and improving the polishing efficiency and rice quality; at the same time, the water spray pipes arranged in parallel and staggered up and down in the temporary storage and wetting space are inserted into different upper and lower positions of the rice in the temporary storage and wetting space, thereby realizing all-round humidification and polishing of the rice, effectively avoiding the problem of uneven wetting, and having the advantages of high and sufficient humidification efficiency.
[0023] 2. The present application forms a plurality of temporary storage and moistening spaces by setting a rotating shaft and a partition plate, and sets a rotating component to drive the partition plate and the rotating shaft to rotate, thereby driving the loading and unloading of rice in the temporary storage and moistening space. Not only can the material be loaded and unloaded at the same time to form a continuous and smooth material flow, but the feeding speed of the rice into the polishing machine body can also be adjusted by controlling the rotation speed of the rotating shaft, thereby avoiding the problem of clogging of the feed port due to excessive rice unloading speed.
[0024] 3. This application sets a baffle plate at the bottom of the feed hopper so that the rice in the feed hopper can fall into a single storage moistening space more accurately each time, ensuring that each batch of rice has a consistent temporary storage time in the storage moistening space, thereby ensuring consistent rice moisture, further improving the polishing efficiency of the equipment and the quality of rice. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.
[0027] Figure 2 It is a schematic diagram of the polishing assembly of the present invention.
[0028] Figure 3 It is a schematic diagram of the interior of the cavity of the present invention.
[0029] In the figure, 1. shell; 2. feed port; 3. polishing assembly; 31. polishing roller; 32. protective cover; 33. polishing motor; 34. driving wheel; 35. driven wheel; 36. belt; 4. feed hopper; 5. cavity; 6. rotating shaft; 7. partition plate; 8. temporary storage wetting space; 9. water spray pipe; 10. molecular pore; 11. water supply assembly; 111. water storage tank; 112. water pump; 113. water inlet pipe; 12. material baffle plate; 13. material discharge channel; 14. driving motor. DETAILED DESCRIPTION
[0030] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Embodiment, a rice polishing multi-roller polishing device, such as Figure 1 , Figure 2 , Figure 3 As shown, it includes a shell 1, a feed port 2 is provided on the top of the shell 1, a polishing component 3 is provided inside, a feed hopper 4 is provided above the feed port 2, a circular cavity 5 is connected to the bottom of the feed hopper 4, the bottom of the cavity 5 is connected to the feed port 2, and a rotating shaft 6 is rotatably connected inside, a plurality of partition plates 7 are evenly fixed along the circumference of the rotating shaft 6, the partition plates 7 and adjacent partition plates 7 form a temporary storage wetting space 8, a row of water spray pipes 9 are respectively fixed on both sides of the partition plates 7, the water spray pipes 9 on both sides of the same temporary storage wetting space 8 are parallel and staggered up and down, the rotating shaft 6 and the partition plates 7 are hollow inside and connected to each other, the water spray pipes 9 are hollow inside and are connected to the partition plates 7, and molecular pores 10 are evenly provided on the water spray pipes 9, and also include a water supply component 11 for introducing wetting water into the rotating shaft 6, including a water pump 112, a water storage tank 111, and a water inlet pipe 113, and a driving motor 14 for driving the rotating shaft 6 to rotate.
[0032] Its working principle is: first, the rice to be polished is loaded into the feed hopper 4, and the rice will enter the cavity 5 through the feed hopper 4. Since a partition plate 7 is provided in the cavity 5, the rice will be stored in the temporary storage and moistening space 8 formed by the partition plate 7 and the inner wall of the cavity 5. Then, the rotating shaft 6 rotates a certain angle, and the subsequent rice is dropped into the next temporary storage and moistening space 8. The rotating shaft 6 rotates multiple times to achieve continuous dropping. At this time, the rice will be temporarily stored in the temporary storage and moistening space 8 for a period of time. The parallel and vertically staggered water spray pipes 9 are inserted into different upper and lower positions of the rice for moistening. The humidification efficiency is high and the polishing is more uniform. When the temporary storage and moistening space 8 moves to the feed port 2, the rice is dropped into the shell 1 by its own gravity. At this time, the polishing component 3 starts to work. The rice is separated from the rice bran under the action of the polishing component 3, and the surface of the rice gradually becomes smooth.
[0033] Specifically, the water supply assembly 11 includes a water tank 111 and a water pump 112. The water pump 112 is used to pump the moist water in the water tank 111 into the interior of the rotating shaft 6 through a water inlet pipe 113. The water inlet pipe 113 is rotatably connected to the rotating shaft 6 through a bearing seal.
[0034] Secondly, when humidifying the rice, the water pump 112 is started to pump the wetting water in the water storage tank 111 into the rotating shaft 6 through the water inlet pipe 113, so that the wetting water fills the rotating shaft 6, flows through the rotating shaft 6 through the partition plate 7, and then is sprayed to the surface of the rice through the molecular holes 10 on the water spray pipe 9 to form a uniform wetting layer. When the rice falls from the feed hopper 4, it is wetted by the water spray pipe 9. At the same time, when the rice is stacked, the water spray pipe 9 is located inside the rice and is wetted. The rice will also turn over in the temporary storage wetting space 8 as the rotating shaft 6 rotates, further ensuring the wetting uniformity, thereby improving the polishing efficiency.
[0035] Specifically, a baffle plate 12 is provided at the bottom of the feed hopper 4. When the feed hopper 4 is opposite to the temporary storage and moistening space 8, the baffle plate 12 and the partition plate 7 close to one side of the baffle plate 12 are located on the same straight line, and the bottom of the baffle plate 12 is rotatably connected to the partition plate 7.
[0036] like Figure 3 As shown, by setting a baffle plate 12 at the bottom of the feed hopper 4, the rice in the feed hopper 4 can fall into a single storage moistening space more accurately each time, ensuring that each batch of rice has a consistent temporary storage time in the storage moistening space, thereby ensuring consistent rice moisture content, further improving polishing efficiency and rice quality.
[0037] Specifically, the polishing assembly 3 includes a polishing roller 31 . At least two polishing rollers 31 are provided. The polishing rollers 31 are rotatably disposed in the housing 1 .
[0038] Specifically, two polishing rollers 31 are provided, and the two polishing rollers 31 are arranged in parallel. A protective cover 32 is provided on the outside of the shell 1, and a polishing motor 33 is provided outside the protective cover 32. A driving wheel 34 is fixedly provided at one end of one polishing roller 31, and a driven wheel 35 is provided at one end of the other polishing roller 31. The driving wheel 34 and the driven wheel 35 are connected by a belt 36, and the polishing motor 33 is used to drive the driving wheel 34 to rotate.
[0039] like Figure 2 As shown, the rice is polished by arranging two parallel polishing rollers 31, and the polishing efficiency is high; the polishing motor 33 drives the driving wheel 34 and the polishing roller 31 to rotate, so that the belt 36 rotates to drive the driven wheel 35 and the other polishing roller 31 to rotate. Through the design of the driving wheel 34 and the driven wheel 35, the synchronous rotation between the polishing rollers 31 is achieved, and the stability and uniformity of the rice during the polishing process are ensured; the driving wheel 34 and the driven wheel 35 are rotatably arranged in the protective cover 32, which plays a role in protecting the driving wheel 34 and the driven wheel 35, and can also avoid accidental injury to the staff when the driving wheel 34 and the driven wheel 35 rotate at high speed, which is safer.
[0040] Specifically, a discharge channel 13 is provided at one end of the housing 1 away from the polishing motor 33 to facilitate the discharge of polished rice.
[0041] Specifically, the molecular holes 10 are arranged in multiple rows, and the multiple rows of molecular holes 10 are evenly arranged along the circumference of the water spray pipe 9, so that the multiple rows of molecular holes 10 are evenly arranged around the circumference of the water spray pipe 9, and the rice around the water spray pipe 9 can be wetted, further increasing the wetted area of the rice and strengthening the wetting effect of the water spray pipe 9.
Claims
1. A multi-roller polishing device for rice polishing, characterized in that: The invention comprises a shell (1), wherein a feed port (2) is provided on the top of the shell (1), and a polishing assembly (3) is provided inside the shell (1); a feed hopper (4) is provided above the feed port (2); a circular cavity (5) is connected to the bottom of the feed hopper (4); the bottom of the cavity (5) is connected to the feed port (2); a rotating shaft (6) is rotatably connected inside the cavity (5); a plurality of partition plates (7) are evenly fixed along the circumference of the rotating shaft (6); the partition plates (7) and adjacent partition plates (7) form a temporary storage and moistening space (8); a row of water spray pipes (9) are respectively fixed on both sides of the partition plates (7); the water spray pipes (9) on both sides of the same temporary storage and moistening space (8) are parallel and staggered up and down; the rotating shaft (6), the partition plates (7) and the water spray pipes (9) are hollow inside and connected to each other; the water spray pipes (9) are evenly provided with molecular pores (10); and a water supply assembly (11) for passing moistening water into the rotating shaft (6) is also provided.
2. A multi-roller polishing device for rice polishing according to claim 1, characterized in that: A baffle plate (12) is provided at the bottom of the feed hopper (4). When the feed hopper (4) is opposite to the temporary storage and moistening space (8), the baffle plate (12) and a partition plate (7) close to one side of the baffle plate (12) are located on the same straight line, and the bottom of the baffle plate (12) is rotatably connected to the partition plate (7).
3. A multi-roller polishing device for rice polishing according to claim 1, characterized in that: The polishing assembly (3) comprises a polishing roller (31), at least two of which are provided, and the polishing roller (31) is rotatably arranged in the housing (1).
4. A multi-roller polishing device for rice polishing according to claim 3, characterized in that: Two polishing rollers (31) are provided, and the polishing rollers (31) are arranged in parallel. A protective cover (32) is provided on the outside of the housing (1), and a polishing motor (33) is provided outside the protective cover (32). A driving wheel (34) is fixedly provided at one end of one of the polishing rollers (31), and a driven wheel (35) is provided at one end of the other of the polishing rollers (31). The driving wheel (34) and the driven wheel (35) are connected via a belt (36), and the polishing motor (33) is used to drive the driving wheel (34) to rotate.
5. The multi-roller polishing device for rice polishing according to claim 4, characterized in that: A material discharge channel (13) is provided at one end of the housing (1) away from the polishing motor (33).
6. The multi-roller polishing device for rice polishing according to claim 1, characterized in that: It also includes a driving motor (14), wherein the driving motor (14) is used to drive the rotating shaft (6) to rotate.
7. The multi-roller polishing device for rice polishing according to claim 1, characterized in that: The water supply assembly (11) comprises a water tank (111) and a water pump (112). The water pump (112) is used to pump the moistening water in the water tank (111) into the interior of the rotating shaft (6) through a water inlet pipe (113). The water inlet pipe (113) is rotatably connected to the rotating shaft (6) via a bearing seal.
8. The multi-roller polishing device for rice polishing according to claim 1, characterized in that: The molecular pores (10) are arranged in multiple rows, and the multiple rows of molecular pores (10) are evenly arranged along the circumference of the water spray pipe (9).
Citation Information
Patent Citations
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