Steel plate flattening detection equipment

By designing steel plate leveling and testing equipment for lifting plates, feeding plates, pressing roller structures and testing mechanisms, the problems of steel plates being easily restored and deformed, poor stability, low manual loading efficiency, and time-consuming and labor-intensive in traditional equipment are solved, and efficient and fast steel plate flatness leveling and testing are achieved.

CN119608842APending Publication Date: 2025-03-14NINGXIA BOZHONG GANGLIAN INTELLIGENT MFG CO LTD
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Patent Information

Application Number
CN202510106952.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

Traditional steel plate leveling testing equipment is prone to recovery and deformation after leveling the steel plate, has poor stability, low manual loading efficiency, time-consuming and labor-intensive detection of flatness, and low measurement accuracy.

Method used

A steel plate leveling detection device is designed, including a lifting plate, a feeding plate, a press roller structure and a detection mechanism. The lifting plate of the first driving mechanism is vertically lifted and lowered, the feeding plate of the second driving mechanism is moved in a longitudinal direction, and the press roller structure is rapidly oriented and flattened in the horizontal direction, and the detection mechanism quickly detects the flatness of the steel plate.

Benefits of technology

It improves the flatness leveling efficiency of the steel plate, has high detection efficiency and fast detection speed, reduces manual labor intensity, and improves the stability and flatness measurement accuracy of the steel plate.

✦ Generated by Eureka AI based on patent content.

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    Figure CN119608842A_ABST
Patent Text Reader

Abstract

The invention discloses steel plate flattening detection equipment which comprises a rack, a feeding end is arranged at the front end of the rack, a discharging end is arranged at the rear end of the rack, a lifting plate is arranged at the front end of the rack, a first driving mechanism used for driving the lifting plate to vertically ascend and descend for feeding is arranged on the rack, and a feeding plate is arranged on the lifting plate. A second driving mechanism used for driving the feeding plate to move in the longitudinal direction is arranged on the lifting plate, a pressing roller structure is arranged on the portion, on the rear side of the feeding plate, of the rack, a detection mechanism used for detecting the flatness of the steel plate is arranged on the rear side of the pressing roller structure, and two feeding mechanisms used for conveying the steel plate from front to back are arranged at the front end and the rear end of the pressing roller structure. According to the steel plate flattening device, the lifting plate and the feeding plate are used for replacing manual feeding, the labor intensity of workers is reduced, a steel plate is conveniently rolled through the pressing roller structure, the flattening speed is high, the flattened steel plate is rapidly detected through the detection mechanism, and the part difficult to flatten can be rapidly marked.
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Description

Technical Field

[0001] The invention relates to the technical field of steel plate processing equipment, and in particular to a steel plate leveling detection device. Background Art

[0002] In modern industrial production, residual stress is left inside the steel plate material, which will cause distortion and deformation of the metal during long-term storage and transportation. This deformation not only affects the appearance, but also affects the normal processing and use, and even causes various troubles in the final assembly, especially in the installation of complex, huge and precise equipment with welding structure. For example, during the laser cutting of steel plate, the unevenness of the steel plate will cause large deviation in the positioning size accuracy of the holes on the steel plate surface, and the processed panel cannot be used.

[0003] At present, after being leveled by the existing steel plate leveling detection equipment, the steel plate is easy to recover deformation during the stress release process. The stability of the steel plate after leveling is poor. In addition, the steel plate loading process requires manual crane loading, which is inconvenient to fix the steel plate during loading. Safety accidents are prone to occur during the lifting process. The manual loading efficiency is low. In addition, in the process of continuous leveling of steel plates, the flatness of each steel plate needs to be quickly tested. Manual measurement is time-consuming and labor-intensive, and the measurement accuracy is low. Summary of the invention

[0004] The present invention provides a steel plate leveling detection device, which solves the problems of traditional steel plate leveling detection equipment that the steel plate is easily deformed after leveling, the steel plate has poor stability after leveling, the manual feeding efficiency is low, the steel plate flatness detection is time-consuming and labor-intensive, and the measurement accuracy is low.

[0005] The present invention provides a steel plate leveling detection device, comprising a frame, wherein the front end of the frame is configured as a loading end, and the rear end is configured as a unloading end, a lifting plate is arranged at the front end of the frame, a first driving mechanism for driving the lifting plate to vertically lift and load is arranged on the frame, a feeding plate is arranged on the lifting plate, a second driving mechanism for driving the feeding plate to move along a longitudinal guide is arranged on the lifting plate, a pressure roller structure is arranged on the frame at the rear side of the feeding plate, a support plate is arranged at the rear side of the pressure roller structure, a detection mechanism for detecting the flatness of the steel plate is arranged above the support plate, and a plurality of feeding mechanisms for conveying the steel plate from front to back are arranged on the frame.

[0006] Furthermore, the first driving mechanism includes a slider, an electric telescopic rod, and a guide rail. Two guide rails are arranged on the two vertical beams at the front end of the frame, two sliders are arranged on the two guide rails, and two vertical electric telescopic rods are arranged on the two columns. The upper end of each electric telescopic rod is fixedly connected to the column and the lower end is hingedly connected to the slider, and the lifting plate is fixedly connected to the two sliders.

[0007] Furthermore, the second driving mechanism includes a motor mounting plate, a first motor, a screw shaft, and a screw nut. The motor mounting plate is fixedly connected to the lifting plate, the first motor is arranged on the motor mounting plate, the output shaft of the first motor is connected to one end of the screw shaft, the other end of the screw shaft is inserted into a guide hole arranged on the feed plate, the screw nut is arranged on the screw shaft, the screw nut is fixedly connected to the feed plate, two longitudinal guide grooves are arranged on the lifting plate, two guide blocks are arranged at the bottom of the feed plate, the two guide blocks are separately arranged in the two guide grooves and slide along the longitudinal guide.

[0008] Furthermore, the pressure roller structure includes a roller shaft seat, a positioning plate, an upper pressure roller, and a lower pressure roller. A plurality of lower pressure rollers are horizontally arranged above the frame. Both ends of the central axis of each lower pressure roller are rotatably supported by two shaft seats arranged on both sides of the frame. A plurality of upper pressure rollers are staggered above each lower pressure roller. Both ends of the central axis of each upper pressure roller are rotatably connected to two positioning plates arranged on both sides of the frame. Both ends of each positioning plate are connected to two vertical beams at the front and rear ends of the frame. Each lower pressure roller is driven to rotate by a third driving mechanism.

[0009] Furthermore, the detection mechanism includes a fixed plate, a lifting rod, an adjusting screw, a fixed seat, a rack, a driving gear, and a second motor. The fixed plate is fixedly connected to the two vertical beams at the rear end of the frame. A vertical guide hole is arranged on the fixed plate. The lifting rod is vertically inserted into the guide hole. An adjusting screw is arranged on the fixed plate to position and fix the lifting rod in the guide hole. A fixed seat is arranged at the lower end of the lifting rod. A positioning groove is arranged at the bottom of the fixed seat. Two racks are arranged in the positioning groove. A driving gear that can mesh with the two racks for transmission is arranged between the two racks. A second motor is arranged on the fixed seat. The output shaft of the second motor passes through the fixed seat and is coaxially fixedly connected to the driving gear. Two guide grooves are symmetrically arranged on both side walls of the positioning groove. , each rack part is inserted into the corresponding guide groove for guiding and sliding cooperation, a plurality of grooves are arranged on each rack at intervals along the length direction, a mounting hole is arranged at the bottom of each groove and vertically penetrates the rack, a guide rod which can vertically guide and slide with it is passed through the mounting hole, the lower end of the guide rod extends out of the mounting hole and extends to the bottom of the rack, a universal ball is arranged at the lower end of the guide rod, an annular boss is arranged on the outer wall of the upper end of the guide rod, the lower end surface of the annular boss is supported by the bottom surface of the groove, a compression spring is sleeved on the outer wall of the upper end of the guide rod, the lower end of the compression spring is elastically fixedly connected to the annular boss, and the upper end is elastically fixedly connected to the elastic plate, a force sensor is arranged on the rack, and the elastic plate elastically contacts the bottom of the force sensor.

[0010] Furthermore, each feeding mechanism includes a support, a third motor, a first gear, a roller, and a second gear. Two supports are arranged on both sides of the frame, and two rollers are arranged between the two supports. The two rollers are distributed in an upper and lower structure. The two ends of the central axis of each roller are rotatably connected to the two supports respectively. Two first gears that can mesh with each other for transmission are coaxially arranged on the central axis of the same end of the two rollers. A second gear that can mesh with it for transmission is arranged on one side of one of the first gears, and the second gear is coaxially and fixedly connected to the output shaft of the third motor arranged on the support.

[0011] Furthermore, a paint spray gun fixedly connected to the rack is arranged at the rear side of each positioning plate, and the nozzle of the paint spray gun is arranged downward.

[0012] Preferably, a first natural gas pipeline is arranged between two adjacent upper pressure rollers, and a second natural gas pipeline is arranged between two adjacent lower pressure rollers. The first natural gas pipeline and the second natural gas pipeline are both arranged horizontally on the frame. A plurality of first flame nozzles with nozzles facing downward are arranged on the side wall of the first natural gas pipeline, and a plurality of second flame nozzles with nozzles facing upward are arranged at intervals on the side wall of the second natural gas pipeline.

[0013] It can be seen from the above technical solutions that the present invention provides a steel plate leveling detection device. Compared with the prior art, the present invention has the following beneficial effects: The present invention drives the lifting plate to raise the steel plate to a position by the first driving mechanism so that the height of the steel plate is consistent with the height at which the steel plate is leveled, which is convenient for feeding the steel plate horizontally between the upper pressing roller and the lower pressing roller, and preventing the steel plate from being inconsistent with the rolling height, resulting in the steel plate being unable to smoothly enter between the upper pressing roller and the lower pressing roller and causing material obstruction; the second driving mechanism drives the feeding plate to move in a horizontal direction, and the steel plate is conveniently conveyed continuously through multiple feeding mechanisms, so that the steel plate can be conveyed between the upper pressing roller and the lower pressing roller at a constant moving speed, so that the surface of the steel plate can be rolled at a constant speed under uniform force; the steel plate can be quickly and directionally extended and leveled in the horizontal direction through the pressing roller structure; the flatness of the leveled steel plate is detected by the detection mechanism, and the flatness of the steel plate can be quickly fed back, thereby increasing the flatness leveling efficiency of the steel plate; the detection mechanism is convenient for quickly performing flatness detection on the steel plate, and the uneven position of the steel plate can be quickly measured, with high detection efficiency and fast detection speed, thus saving manual labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solution of the present invention, the following briefly introduces the drawings required for use in the implementation cases. Obviously, for ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] Figure 1This is a schematic diagram of the overall structure of a steel plate leveling detection device proposed by the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of a steel plate leveling detection device proposed by the present invention; Figure 3 This is a schematic diagram of the overall structure of a steel plate leveling detection device proposed by the present invention; Figure 4 A schematic diagram of a front view of a detection mechanism of a steel plate leveling detection device proposed by the present invention; Figure 5 The present invention is attached Figure 4 A schematic diagram of a local enlarged structure of position I; Figure 6 A schematic diagram of the three-dimensional structure of a feeding mechanism of a steel plate leveling detection device proposed by the present invention; Figure 7 This is a schematic diagram of the installation structure of the columns and positioning plates of a steel plate leveling detection device proposed by the present invention.

[0016] In the figure: 1-frame; 11-loading end; 12-discharging end; 13-lifting plate; 14-feeding plate; 15-vertical beam; 16-support plate; 131-guide groove; 141-guide block; 151-installation adjustment hole; 152-screw; 153-nut; 2-first driving mechanism; 21-sliding block; 22-electric telescopic rod; 23-guide rail; 3-second driving mechanism; 31-motor mounting plate; 32-first motor; 33-screw shaft; 34-screw nut; 4-pressure roller structure; 41-roller seat; 42-positioning plate; 43-upper pressure roller; 44-lower pressure roller; 421-connecting plate; 431-first natural gas pipeline; 432-first flame nozzle; 441-second natural gas pipeline; 442-second flame nozzle; 5-detection mechanism; 51-fixed plate; 52-lifting rod; 53-adjusting screw; 54-fixed seat; 55-rack; 56-driving gear; 57-second motor; 58-spray gun; 511-guide hole; 541-positioning groove; 542-guide groove; 550-groove; 551-mounting hole; 552-guide rod; 553-universal ball; 554-compression spring; 555-annular boss; 556-force sensor; 557-elastic plate; 6-feeding mechanism; 61-support; 62-third motor; 63-first gear; 64-roller; 65-second gear. DETAILED DESCRIPTION

[0017] In order to enable persons skilled in the art to better understand the technical solutions in the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings.

[0018] Embodiment 1: See also Figure 1-7 A steel plate leveling detection device comprises a frame 1, wherein the front end of the frame 1 is set as a loading end 11, and the rear end is set as a discharging end 12, a horizontal lifting plate 13 is set at the front end of the frame 1, a first driving mechanism 2 for driving the lifting plate 13 to lift and load materials vertically is set on the frame 1, a horizontal feeding plate 14 is set on the lifting plate 13, a second driving mechanism 3 for driving the feeding plate 14 to move along a longitudinal horizontal guide is set on the lifting plate 13, a roller structure 4 is set on the frame 1 at the rear side of the feeding plate 14, a support plate 16 is set at the rear side of the roller structure 4, and a detection mechanism 5 for detecting the flatness of the steel plate is set above the support plate 16, and three feeding mechanisms 6 for conveying the steel plate from front to back are set on the frame 1, after the lifting plate 13 is driven by the first driving mechanism 2 to lift the steel plate to a higher position, the height of the steel plate is increased. The degree is consistent with the height of the steel plate to be leveled, so that the steel plate can be horizontally fed between the upper and lower pressure rollers to prevent the steel plate from being unable to smoothly enter between the upper and lower pressure rollers due to the inconsistency between the steel plate and the rolling height, causing material obstruction. The second driving mechanism 3 drives the feeding plate 14 to move in the horizontal direction, and transports the steel plate into the space between the upper and lower pressure rollers at a uniform speed in the horizontal direction, so that the surface of the steel plate can be rolled at a constant speed under uniform force. The pressure roller structure 4 allows the steel plate to be quickly and directionally extended and flattened in the horizontal direction. The flatness of the leveled steel plate is detected by the detection mechanism 5, and the flatness of the steel plate can be quickly evaluated and marked. The detection efficiency is high and the detection speed is fast. The two feeding mechanisms 6 facilitate continuous transportation of the steel plate, so that the steel plate can be rolled at a constant moving speed.

[0019] In this embodiment, see Figure 2 The first driving mechanism 2 includes a slider 21, an electric telescopic rod 22, and a guide rail 23. Two vertical guide rails 23 are arranged on the two vertical beams 15 at the front end of the frame 1. Two sliders 21 that can vertically guide and slide are arranged on the two guide rails 23. Two vertical electric telescopic rods 22 are arranged on the two columns 15. The upper end of each electric telescopic rod 22 is fixedly connected to the upper end of the column 15, and the lower end is a telescopic end that is hingedly connected to a hinge seat arranged on the slider 21. The lifting plate 13 is horizontally fixedly connected to the two sliders 21. The electric telescopic rod 22 drives its telescopic end to drive the lifting plate 13 to rise and fall, which is convenient for automatically raising the steel plate from the ground to the leveling height, saving manual labor intensity, and the lifting height can be precisely controlled.

[0020] In this embodiment, see Figure 3The second driving mechanism 3 includes a motor mounting plate 31, a first motor 32, a screw shaft 33, and a screw nut 34. The motor mounting plate 31 is horizontally arranged at the front end of the lifting plate 13 and is fixedly connected to the lifting plate 13. The first motor 32 is horizontally arranged on the motor mounting plate 31. The output shaft of the first motor 32 is distributed longitudinally and is coaxially fixedly connected to one end of the screw shaft 33. The other end of the screw shaft 33 is inserted into a guide hole arranged on the front end surface of the feeding plate 14. The screw shaft 33 is provided with a screw nut 34, and the screw nut 34 is fixed to the feeding plate 14. The front end face of the plate 14 is fixedly connected, two longitudinal guide grooves 131 are horizontally arranged on the lifting plate 13, and two guide blocks 141 are arranged at the bottom of the feeding plate 14. The two guide blocks 141 are separately placed in the two guide grooves 131 and slide in the longitudinal guide. The first motor 32 drives the screw shaft 33 to rotate, and the screw shaft 33 drives the feeding plate 14 to move along the longitudinal horizontal guide through the side effect of the screw on the screw nut 34, so that the steel plate on the feeding plate 14 can be uniformly transported to the feeding mechanism 6 along the longitudinal direction for stable transportation.

[0021] In this embodiment, see Figure 3 The pressure roller structure 4 includes a roller seat 41, a positioning plate 42, an upper pressure roller 43, and a lower pressure roller 44. A plurality of lower pressure rollers 44 are arranged horizontally above the frame 1. Both ends of the central axis of each lower pressure roller 44 are rotatably supported by two shaft seats 41 arranged on both sides of the frame 1. A plurality of upper pressure rollers 43 are staggered above each lower pressure roller 44. The outer skin material of the upper pressure roller 43 and the lower pressure roller 44 is high-strength alloy steel. Both ends of the central axis of each upper pressure roller 43 are rotatably connected to the bearings in the bearing seats correspondingly arranged on the two positioning plates 42 arranged on both sides of the frame 1. Both ends of each positioning plate 42 are connected to the two vertical beams 15 at the front and rear ends of the frame 1. Each lower pressure roller 44 is connected to the upper and lower pressure rollers 43 through the two shaft seats 41 arranged on both sides of the frame 1. The third driving mechanism is driven to rotate, and the third driving mechanism is composed of a driving motor and a reducer installed on the ground on one side of the frame 1. The driving motor drives the reducer to drive each lower pressure roller 44 to rotate. A sprocket is coaxially fixed on the central axis of the same side of each lower pressure roller 44. The sprockets on the central axes of two adjacent lower pressure rollers 44 are connected and synchronously transmitted through a chain. By connecting the central axis of one of the lower pressure rollers 44 to the output end of the reducer, each lower pressure roller 44 can rotate synchronously in the same direction. The two ends of each positioning plate 42 are respectively fixedly connected to two connecting plates 421, and the positioning plate 42 is connected to the vertical beam 15 through the connecting plate 421. For details, see Figure 7The connecting plate 421 is connected to the screw rod 152 set in the installation adjustment hole 151 set on the side of the vertical beam 15, and the upper and lower ends of the screw rod 152 are fixedly connected to the upper and lower side walls of the installation adjustment hole 151 respectively. The screw rod 152 is inserted into the vertical adjustment hole set on the connecting plate 421. A spring 153 is sleeved on the screw rod 152 below the connecting plate 421, and a nut 154 is sleeved on the screw rod 152 above the connecting plate 421. The installation height of the connecting plate 421 is adjusted by the nut 154, and the installation height of each upper pressing roller 43 is further adjusted, so that the gap between the upper pressing roller 43 and the lower pressing roller 44 can be flexibly adjusted, and the rolling pressure on the steel plate is further adjusted.

[0022] In this embodiment, see Figure 3 , 4 5. The detection mechanism 5 includes a fixing plate 51, a lifting rod 52, an adjusting screw 53, a fixing seat 54, a rack 55, a driving gear 56, and a second motor 57. The fixing plate 51 is fixedly connected to the two vertical beams 15 at the rear end of the frame 1. A vertical guide hole 511 is provided on the fixing plate 51. The lifting rod 52 is vertically penetrated in the guide hole 511. The fixing plate 51 is provided with an adjusting screw 53 to position and fix the lifting rod 52 in the guide hole 511. A threaded hole that penetrates the guide hole 511 is provided on the side of the fixing plate 51. , the adjusting screw 53 is inserted into the threaded hole to support and fix the side wall of the lifting rod 52, a fixing seat 54 is set at the lower end of the lifting rod 52, a horizontal positioning groove 541 is set on the ground of the fixing seat 54, two racks 55 are set in the positioning groove 541, and a driving gear 56 that can mesh with the two racks 55 is set between the two racks 55. A second motor 57 is set on the fixing seat 54, and the output shaft of the second motor 57 passes through the fixing seat 54 and is coaxially fixedly connected to the driving gear 56. Two guide grooves 57 are symmetrically set on the two side walls of the positioning groove 541 42, each rack 55 is partially inserted into the corresponding guide groove 542 for guiding and sliding cooperation, a plurality of grooves 550 are arranged on each rack 55 along the length direction, a mounting hole 551 is arranged at the bottom of each groove 550 and vertically penetrates the rack 55, a guide rod 552 is arranged in the mounting hole 551 and can slide with the rack 55, the lower end of the guide rod 552 extends out of the mounting hole 551 and extends to the bottom of the rack 55, a universal ball 553 is arranged at the lower end of the guide rod 552, and a ring-shaped outer wall is arranged at the upper end of the guide rod 552 Boss 555, the lower end surface of the annular boss 555 is in contact with the bottom surface of the groove 551 for support, the outer wall of the upper end of the guide rod 552 is sleeved with a compression spring 554, the lower end of the compression spring 554 is elastically fixedly connected to the annular boss 555, and the upper end is elastically fixedly connected to the elastic plate 557, a plurality of force sensors 556 are arranged on the rack 55, and the elastic plate 557 elastically contacts the bottom detection end of the corresponding force sensor 556, and each force sensor 556 has a corresponding number to facilitate determination of the position of the force sensor 556.

[0023] In this embodiment, see Figure 6Each feeding mechanism 6 includes a support 61, a third motor 62, a first gear 63, a roller 64, and a second gear 65. Two supports 61 are arranged on both sides of the frame 1, and two rollers 64 are arranged between the two supports 61. The outer skin of each roller 64 is made of rubber material. The two rollers 64 are distributed in an upper and lower structure. The two ends of the central axis of each roller 64 are rotatably connected with the shaft seats on the two supports 61 respectively. Two first gears 63 that can mesh with each other for transmission are coaxially arranged on the central axis of the same end of the two rollers 64. A second gear 65 that can mesh with it for transmission is arranged on one side of one of the first gears 63. The second gear 65 is coaxially fixedly connected with the output shaft of the third motor 62 arranged on the support 61. The second gear 65 is driven by the third motor 62 to drive the two first gears 63 to rotate. The rotation of the two first gears 63 drives the two rollers 64 to rotate in the opposite direction to bite the steel plate for transportation, and the transportation stability is good.

[0024] In this embodiment, further, see Figure 3 A paint spray gun 58 fixedly connected to the rack 55 is arranged on the rear side of each positioning plate 42, and the nozzle of the paint spray gun 58 is arranged downward. The paint spray gun 58 is an existing commercially available equipment. The air pipe is connected to the air pump, and the air supply is controlled by the gas regulating valve. The paint liquid is supplied by connecting the paint bottle through the liquid pipe. The paint spray gun 58 is used to spray paint and mark the parts of the steel plate with poor flatness. Each paint spray gun 58 controls the painting through the buttons of the DCS controller, and the paint spray control valve can also be controlled by PLC programming to spray paint.

[0025] As an improved implementation of this embodiment, see Figure 3 A first natural gas pipeline 431 is arranged between two adjacent upper pressure rollers 43, and a second natural gas pipeline 441 is arranged between two adjacent lower pressure rollers 44. The first natural gas pipeline 431 and the second natural gas pipeline 441 are both arranged horizontally on the frame 1 in a horizontal direction. A plurality of first flame nozzles 432 with nozzles facing downward are arranged on the side wall of the first natural gas pipeline 431, and a plurality of second flame nozzles 442 with nozzles facing upward are arranged at intervals on the side wall of the second natural gas pipeline 441. Natural gas is introduced into the first natural gas pipeline 431 and the second natural gas pipeline 441 through gas valve control. After the first flame nozzle 432 on the first natural gas pipeline 431 is ignited, the upper surface of the steel plate is heated, and after the second flame nozzle 442 on the second natural gas pipeline 441 is ignited, the lower surface of the steel plate is heated, so that the steel plate can be heated and quickly rolled and flattened during the rolling process, and the stability of the flattened deformation state can be maintained.

[0026] It can be seen from the above technical scheme that when in use, first, the steel plate to be leveled is placed on the feeding plate 14 by a forklift, and the lifting plate 13 is driven by the first driving mechanism 2 to raise the steel plate to a higher position, so that the height of the steel plate is consistent with the height of the steel plate to be leveled, so that the steel plate can be horizontally fed between the upper pressing roller and the lower pressing roller to prevent the steel plate from not being able to smoothly enter between the upper pressing roller and the lower pressing roller due to the inconsistent height of the steel plate and the rolling, causing material obstruction, and then, the feeding plate 14 is driven by the second driving mechanism 3 to move in a horizontal direction to guide the steel plate to be uniformly transported in a horizontal direction to the front feeder The steel plate surface can be rolled evenly at a constant speed by the feeding mechanism 6, and the steel plate can be quickly directional and flattened in the horizontal direction by the pressing roller structure 4. The rolled steel plate is continuously conveyed to the support plate 16 by the rear feeding mechanism 6, and the flatness of the leveled steel plate is detected by the detection mechanism 5, which increases the flatness leveling efficiency of the steel plate. The detection mechanism 5 is convenient for quickly detecting the flatness of the steel plate, and the uneven position of the steel plate can be quickly detected, with high detection efficiency and fast detection speed. The detection principle of the detection mechanism 5 includes: first, First, the DCS controller controls the second motor 57 to rotate the driving gear 56. According to the lateral width of the steel plate, the driving gear 56 meshes with the two racks 55 to drive the two racks 55 to move in opposite directions, so that the lifting rods 52 on the racks 55 can be pressed against the surface of the steel plate through the universal ball 553. When the steel plate moves in the longitudinal direction, the larger protrusions on the steel plate will cause the lifting rod 52 to move upward. When the lifting rod 52 moves upward, the lifting rod 52 will drive the compression spring 554 upward to press the elastic plate 557 upward. The elastic plate 557 pushes upward against the pressure sensor 556, and the detection end at the bottom of the force sensor 556 detects a signal that the spring elastic force increases. The force sensor 556 feeds back the force change signal to the control system in real time. The control system alarms and immediately stops leveling. Then the operator controls the control valve of the paint spray gun 58 through the controller button of the paint spray gun 58, so that the paint spray gun 58 automatically sprays paint liquid to the raised parts of the steel plate detected by the force sensor 556 to mark them, so as to facilitate timely detection and timely marking, and timely secondary leveling treatment of unqualified steel plates.

[0027] Those skilled in the art will readily appreciate other embodiments of the invention after considering the specification and practicing the invention disclosed herein. The present invention is intended to cover any variations, uses or adaptations of the present invention that follow the general principles of the present invention and include common knowledge or customary techniques in the art not disclosed herein. The description and examples are to be regarded as exemplary only, and the true scope of the invention is indicated by the claims.

[0028] It should be understood that the present invention is not limited to the precise structure described above and shown in the drawings, and various modifications and changes can be made without departing from its scope. The above-described embodiments of the present invention do not constitute a limitation on the scope of protection of the present invention.

Claims

1. A steel plate leveling detection device, characterized in that: The invention comprises a frame (1), a lifting plate (13) is arranged at the front end of the frame (1), a first driving mechanism (2) for driving the lifting plate (13) to lift and load materials vertically is arranged on the frame (1), a feeding plate (14) is arranged on the lifting plate (13), a second driving mechanism (3) for driving the feeding plate (14) to move along a longitudinal guide is arranged on the lifting plate (13), a pressing roller structure (4) is arranged on the frame (1) at the rear side of the feeding plate (14), a supporting plate (16) is arranged at the rear side of the pressing roller structure (4), a detecting mechanism (5) for detecting the flatness of a steel plate is arranged above the supporting plate (16), and a plurality of feeding mechanisms (6) for conveying steel plates from front to back are arranged on the frame (1).

2. The steel plate leveling detection device according to claim 1, characterized in that: The first driving mechanism (2) comprises a slider (21), an electric telescopic rod (22), and a guide rail (23); two guide rails (23) are arranged on two vertical beams (15) at the front end of the frame (1); two sliders (21) are arranged on the two guide rails (23); two electric telescopic rods (22) are arranged on the two vertical columns (15); the upper end of each electric telescopic rod (22) is fixedly connected to the vertical column (15) and the lower end is hingedly connected to the slider (21); the lifting plate (13) is fixedly connected to the two sliders (21).

3. The steel plate leveling detection device according to claim 1, characterized in that: The second driving mechanism (3) comprises a motor mounting plate (31), a first motor (32), a screw shaft (33), and a screw nut (34); the motor mounting plate (31) is fixedly connected to the lifting plate (13); the first motor (32) is arranged on the motor mounting plate (31); the output shaft of the first motor (32) is connected to one end of the screw shaft (33); the other end of the screw shaft (33) is inserted into a guide hole arranged on the feeding plate (14); the screw shaft (33) is arranged with a screw nut (34); the screw nut (34) is fixedly connected to the feeding plate (14); two longitudinal guide grooves (131) are arranged on the lifting plate (13); two guide blocks (141) are arranged at the bottom of the feeding plate (14); the two guide blocks (141) are arranged in the two guide grooves (131) and slide along the longitudinal guide.

4. The steel plate leveling detection device according to claim 1, characterized in that: The pressing roller structure (4) comprises a roller shaft seat (41), a positioning plate (42), an upper pressing roller (43), and a lower pressing roller (44); a plurality of lower pressing rollers (44) are arranged transversely above the frame (1); two ends of a central axis of each lower pressing roller (44) are rotatably supported by two shaft seats (41) arranged on both sides of the frame (1); a plurality of upper pressing rollers (43) are staggered above each lower pressing roller (44); two ends of a central axis of each upper pressing roller (43) are rotatably connected to two positioning plates (42) arranged on both sides of the frame (1); and two ends of each positioning plate (42) are connected to two vertical beams (15) at the front and rear ends of the frame (1).

5. The steel plate leveling detection device according to claim 1, characterized in that: The detection mechanism (5) comprises a fixing plate (51), a lifting rod (52), an adjusting screw (53), a fixing seat (54), a rack (55), a driving gear (56), and a second motor (57); the fixing plate (51) is connected to two vertical beams (15) at the rear end of the frame (1); a guide hole (511) is provided on the fixing plate (51); the lifting rod (52) is vertically inserted into the guide hole (511); and an adjusting screw (53) is provided on the fixing plate (51) to position and fix the lifting rod (52) in the guide hole (511). A fixing seat (54) is arranged at the lower end of the lifting rod (52), a positioning groove (541) is arranged at the bottom of the fixing seat (54), two racks (55) are arranged in the positioning groove (541), a driving gear (56) which can mesh with the two racks (55) is arranged between the two racks (55), a second motor (57) is arranged on the fixing seat (54), an output shaft of the second motor (57) passes through the fixing seat (54) and is coaxially fixedly connected with the driving gear (56), and two guide grooves (542) are symmetrically arranged on both side walls of the positioning groove (541). Each of the racks (55) is partially inserted into the corresponding guide groove (542) for guiding and sliding cooperation. A plurality of grooves (550) are arranged on each of the racks (55) at intervals along the length direction. A mounting hole (551) vertically penetrating the rack (55) is arranged at the bottom of each of the grooves (550). A guide rod (552) is arranged in the mounting hole (551) for vertical guiding and sliding cooperation with the rack. The lower end of the guide rod (552) extends out of the mounting hole (551) and extends to the bottom of the rack (55). A universal joint is arranged at the lower end of the guide rod (552). A ball (553) is provided on the outer wall of the upper end of the guide rod (552), and the lower end surface of the annular boss (555) is supported by the bottom surface of the groove (551). A compression spring (554) is sleeved on the outer wall of the upper end of the guide rod (552), and the lower end of the compression spring (554) is elastically fixedly connected to the annular boss (555), and the upper end is elastically fixedly connected to the elastic plate (557). A force sensor (556) is provided on the rack (55), and the elastic plate (557) elastically contacts the bottom of the force sensor (556).

6. The steel plate leveling detection device according to claim 1, characterized in that: Each of the feeding mechanisms (6) comprises a support (61), a third motor (62), a first gear (63), a roller (64), and a second gear (65). Two supports (61) are arranged on both sides of the frame (1), and two rollers (64) are arranged between the two supports (61). The two rollers (64) are arranged in an upper and lower structure. The two ends of the central axis of each roller (64) are respectively rotatably connected to the two supports (61). Two first gears (63) that can mesh with each other for transmission are coaxially arranged on the central axis of the same end of the two rollers (64), and a second gear (65) that can mesh with each other for transmission is arranged on one side of one of the first gears (63), and the second gear (65) is coaxially fixedly connected to the output shaft of the third motor (62) arranged on the support (61).

7. The steel plate leveling detection device according to claim 5, characterized in that: A paint spray gun (58) fixedly connected to the rack (55) is disposed on the rear side of each positioning plate (42), and the spray head of the paint spray gun (58) is disposed downward.

8. The steel plate leveling detection device according to claim 4, characterized in that: A first natural gas pipeline (431) is arranged between two adjacent upper pressure rollers (43), a second natural gas pipeline (441) is arranged between two adjacent lower pressure rollers (44), a plurality of first flame spray heads (432) are arranged on the side wall of the first natural gas pipeline (431), and a plurality of second flame spray heads (442) are arranged on the side wall of the second natural gas pipeline (441).

Citation Information

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  • Steel plate correcting device and method for LNG storage tank machining

    CN119870211A