Thread end bending device for electronic detonator

By designing a thread head bending device for electronic detonator including heating rods, support springs and positioning plates, the problems of creases or damage and slight rebound caused by hard bending are solved, and flexible bending and precise cutting are achieved, ensuring the accuracy and consistency of bending.

CN119608997APending Publication Date: 2025-03-14NINGXIA TIANCHANGMIN EXPLOSIVE EQUIP CO LTD
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Patent Information

Application Number
CN202411812866.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-10
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

When the electronic detonator pipe head is bent through the mold, it is prone to crease or damage when the force is too strong. If the force is less, the bend will easily rebound slightly, affecting the accuracy of the bend.

Method used

A wire head bending device for electronic detonator is designed, including the equipment box, support frame, bending chamber and positioning structure. By combining the heating rod, support spring and positioning plate, flexible bending of the wire head is achieved, and the bending angle and cutting components are adjusted through the electric telescopic rod.

Benefits of technology

Flexible bending to the thread head is achieved, avoiding creases or damage caused by hard bending, and at the same time, the accuracy and consistency of bending are ensured through heating and precise cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a thread end bending device for an electronic detonator, the thread end bending device comprises an equipment box body and a support frame arranged at the top of the equipment box body, a bending cavity is arranged in the equipment box body, a positioning structure is arranged in the bending cavity, the support frame is provided with a pressing and bending structure corresponding to the positioning structure, and the pressing and bending structure is arranged on the equipment box body. The two are matched to realize flexible bending of the wire end; the positioning structure comprises a heating guide rod, a supporting spring and a positioning plate, the heating guide rod is installed on the side wall of the bending cavity, one end of the positioning plate is hinged to the side wall of the bending cavity and located below the heating guide rod, a positioning protruding block is arranged on the positioning plate, a supporting block is further arranged on the inner side wall of the bending cavity, and the supporting spring is arranged on the supporting block. One end of the supporting spring is installed on the supporting block, and the other end is installed at the bottom of the positioning plate. The invention relates to the technical field of electronic detonator processing, and particularly provides a thread end bending device for an electronic detonator.
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Description

Technical Field

[0001] The invention relates to the technical field of electronic detonator processing, in particular to a wire end bending device for electronic detonators. Background Art

[0002] Electronic detonator is an electric detonator that uses an electronic control module to precisely control the detonation process. It is mainly composed of a detonator, an encoder and an initiator. Compared with traditional industrial detonators, electronic detonators can achieve precise delay and detonation energy control through electronic control modules, thereby improving blasting efficiency and safety.

[0003] During the production process of electronic detonators, the wire ends need to be bent and connected to the detonator control module. Specifically, the wire ends are bent through the upper and lower mold plates by bending equipment to ensure the consistency of the dimensions after bending. However, the existing bending methods are all hard bending. If the clamping force is too large, indentations or damages are likely to occur at the excessively bent feet of the mold plates. If the clamping force is too small, the bend is prone to slight rebound, affecting the bending accuracy. Summary of the invention

[0004] The technical problem to be solved by the present invention is that when the electronic detonator wire head is bent through a mold, creases or damages may occur if the force is too large, and slight rebound may occur if the force is too small, thus affecting the bending accuracy.

[0005] In order to solve the above technical problems, the present invention provides the following technical solutions: This solution provides a wire end bending device for electronic detonators, including an equipment box and a support frame arranged on the top of the equipment box, the equipment box is provided with a bending cavity and the bending cavity is provided with a positioning structure, the support frame is provided with a pressing and bending structure arranged corresponding to the positioning structure, and the two cooperate to achieve flexible bending of the wire end; the positioning structure includes a heating guide rod, a support spring and a positioning plate, the heating guide rod is installed on the side wall of the bending cavity, one end of the positioning plate is hinged on the side wall of the bending cavity and is located below the heating guide rod, the positioning plate is provided with a positioning protrusion, the inner side wall of the bending cavity is also provided with a support block, one end of the support spring is installed on the support block and the other end is installed at the bottom of the positioning plate.

[0006] Preferred technical solution one: the pressing and bending structure includes an electric telescopic rod, a pressing plate and a bending assembly. Two groups of guide rods are provided between the equipment box and the support frame. The pressing plate is slidably arranged on the two groups of guide rods. The electric telescopic rod is arranged at the top of the support frame and the power output shaft is connected to the pressing plate. Concave platforms are provided at the corresponding positions of the pressing plate and the positioning plate, and the bending assembly is arranged in the concave platforms.

[0007] Preferred technical solution two: the bending assembly includes a bending plate and two electric telescopic rods, one end of the bending plate is hinged to the inner wall of the recessed platform, a guide groove is provided on the top of the bending plate and a slider is slidably provided in the guide groove, the two electric telescopic rods are arranged on the top of the holding plate and the free end is hinged to the slider.

[0008] Preferred technical solution three: The positioning plate is also provided with a cutting assembly, and the cutting assembly includes a support column, a cutting frame and an electric telescopic rod three. The support columns are provided in two groups and are located on both sides of the positioning plate. The two ends of the cutting frame are slidably arranged on the two support columns. A return spring is provided on the support column and the two ends of the return spring are respectively connected to the cutting frame and the positioning plate. The electric telescopic rod three is arranged at the bottom of the positioning plate and the free end is connected to the middle part of the cutting frame. A cutting knife is provided at the bottom of the cutting frame to cooperate with the positioning protrusion to cut the wire head to make the bend neat.

[0009] Preferred technical solution four: A storage bin is provided on the rear wall of the equipment box, and the bottom of the bending cavity is open and arranged corresponding to the storage bin for collecting cut thread ends.

[0010] Preferred technical solution five: The cross-section of the heating guide rod is arc-shaped and is heated by an external power supply to increase the temperature of the bending position of the wire end, thereby achieving flexible bending.

[0011] Preferred technical solution six: A control display screen is provided in front of the equipment box, and the electric telescopic rod one, the electric telescopic rod two, the electric telescopic rod three and the heating guide rod are all electrically connected to the control display screen.

[0012] Preferred technical solution seven: The top of the equipment box, the heating guide rod and the positioning protrusion are all provided with multiple sets of positioning bending grooves correspondingly and equidistantly.

[0013] The invention proposes a wire bending device for electronic detonators, which adopts the above structure to achieve the following beneficial effects:

[0014] (1) The positioning plate is pressed tightly against the equipment box, and the bending assembly cooperates with the positioning structure to flexibly bend the wire head. At the same time, the bending angle is adjusted by controlling the pressing force of the electric telescopic rod 2, which is simple and accurate to operate;

[0015] (2) The heating guide rod is provided to assist in heating at the bending position, making bending easier while avoiding springback. The cutting assembly is provided to accurately cut and align the length of the bending head, further increasing the cutting accuracy. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0017] Figure 1 The overall structure of the wire bending device for electronic detonators proposed by the present invention is shown in FIG. Figure 1 ;

[0018] Figure 2 The overall structure of the wire bending device for electronic detonators proposed by the present invention is shown in FIG. Figure 2 ;

[0019] Figure 3 A schematic cross-sectional view of a wire bending device for an electronic detonator proposed by the present invention Figure 1 ;

[0020] Figure 4 A schematic cross-sectional view of a wire bending device for an electronic detonator proposed by the present invention Figure 2 ;

[0021] Figure 5 A schematic cross-sectional view of a wire bending device for an electronic detonator proposed by the present invention Figure 3 ;

[0022] Figure 6 for Figure 5 A schematic diagram of the enlarged local structure of part A;

[0023] Figure 7 The present invention provides a schematic diagram of the positioning structure of a wire bending device for an electronic detonator.

[0024] Among them, 1. equipment box, 2. support frame, 3. bending cavity, 4. positioning structure, 5. holding bending structure, 6. heating guide rod, 7. support spring, 8. positioning plate, 9. positioning protrusion, 10. support block, 11. electric telescopic rod one, 12. holding plate, 13. guide rod, 14. bending plate, 15. electric telescopic rod two, 16. guide slide groove, 17. slider, 18. support column, 19. cutting frame, 20. electric telescopic rod three, 21. reset spring, 22. cutting knife, 23. storage bin, 24. control display screen, 25. positioning bending groove. DETAILED DESCRIPTION

[0025] The technical invention in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments; based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] It should be noted that the words "front", "rear", "left", "right", "up" and "down" used in the following description refer to directions in the drawings, and the words "inside" and "outside" refer to directions toward or away from the geometric center of a specific component, respectively.

[0027] Embodiment 1

[0028] like Figures 1 to 7 As shown, the technical invention adopted by the present invention is as follows: a wire end bending device for electronic detonators, including an equipment box 1 and a support frame 2 arranged on the top of the equipment box 1, a bending cavity 3 is provided in the equipment box 1 and a positioning structure 4 is provided in the bending cavity 3, and a pressing and bending structure 5 corresponding to the positioning structure 4 is provided on the support frame 2, and the two cooperate to realize the flexible bending of the wire end; the positioning structure 4 includes a heating guide rod 6, a support spring 7 and a positioning plate 8, the heating guide rod 6 is installed on the side wall of the bending cavity 3, one end of the positioning plate 8 is hingedly arranged on the side wall of the bending cavity 3 and is located below the heating guide rod 6, a positioning protrusion 9 is provided on the positioning plate 8, and a support block 10 is also provided on the inner side wall of the bending cavity 3, one end of the support spring 7 is installed on the support block 10 and the other end is installed at the bottom of the positioning plate 8. The pressing and bending structure 5 includes an electric telescopic rod 11, a pressing plate 12 and a bending assembly. Two sets of guide rods 13 are provided between the equipment box 1 and the support frame 2. The pressing plate 12 is slidably arranged on the two sets of guide rods 13. The electric telescopic rod 11 is arranged at the top of the support frame 2 and the power output shaft is connected to the pressing plate 12. A concave platform is provided at the corresponding position of the pressing plate 12 and the positioning plate 8, and the bending assembly is arranged in the concave platform. The bending assembly includes a bending plate 14 and an electric telescopic rod 2 15. One end of the bending plate 14 is hinged to the inner side wall of the concave platform. A guide slot 16 is provided at the top of the bending plate 14 and a slider 17 is slidably arranged in the guide slot 16. The electric telescopic rod 2 15 is arranged at the top of the pressing plate 12 and the free end is hinged to the slider 17.

[0029] like Figure 5 As shown, a storage bin 23 is provided on the rear wall of the equipment box 1, and the bottom of the bending cavity 3 is open and is arranged corresponding to the storage bin 23 for collecting cut thread ends.

[0030] The cross section of the heating guide rod 6 is arranged in an arc shape and is heated by an external power supply to increase the temperature of the bending position of the wire end, thereby realizing flexible bending.

[0031] A plurality of groups of positioning bending grooves 25 are correspondingly and equidistantly arranged on the top of the equipment box 1 , the heating guide rod 6 and the positioning protrusion 9 .

[0032] Embodiment 2

[0033] Based on the first embodiment, Figure 6 and Figure 7As shown, a cutting assembly is also provided on the positioning plate 8, and the cutting assembly includes a support column 18, a cutting frame 19 and an electric telescopic rod 20. The support column 18 is provided with two groups and is located on both sides of the positioning plate 8. Both ends of the cutting frame 19 are slidably provided on the two support columns 18. A reset spring 21 is provided on the support column 18, and both ends of the reset spring 21 are respectively connected to the cutting frame 19 and the positioning plate 8. The electric telescopic rod 20 is provided at the bottom of the positioning plate 8 and the free end is connected to the middle part of the cutting frame 19. A cutting knife 22 is provided at the bottom of the cutting frame 19 and cooperates with the positioning protrusion 9 to cut the wire head to make the bend neat.

[0034] Among them, a control display screen 24 is provided in front of the equipment box 1, and the electric telescopic rod 1 11, the electric telescopic rod 2 15, the electric telescopic rod 3 20 and the heating guide rod 6 are all electrically connected to the control display screen 24.

[0035] During specific use, the electronic detonator wire is placed in the positioning bending groove 25 on the equipment box 1, the heating guide rod 6 and the positioning protrusion 9, and the wire head is located at the position of the heating guide rod 6 and the positioning protrusion 9. Then the electric telescopic rod 11 is started to drive the holding plate 12 to move downward and cooperate with the equipment box 1 to press the electronic detonator wire to complete the positioning. The bending plate 14 cooperates with the positioning protrusion 9 to press the bending part. Then the electric telescopic rod 2 15 is started, and the driving slider 17 rotates and bends the bending plate 14 in the guide groove 16 at the same time. The bending part of the wire head is heated by heating the heating guide rod 6 to increase the temperature of the bending position of the wire head, thereby realizing flexible bending. The electric telescopic rod 3 20 is started, so that the free end of the electric telescopic rod 3 20 drives the cutting frame 19 to move downward, thereby driving the cutting knife 22 to cut and align the excess wire heads, and the cut wire heads fall into the storage bin 23.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, material or apparatus including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, material or apparatus.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire bending device for electronic detonators, characterized in that: The invention comprises an equipment box (1) and a support frame (2) arranged on the top of the equipment box (1); a bending cavity (3) is arranged in the equipment box (1) and a positioning structure (4) is arranged in the bending cavity (3); a pressing and bending structure (5) corresponding to the positioning structure (4) is arranged on the support frame (2); the positioning structure (4) comprises a heating guide rod (6), a support spring (7) and a positioning plate (8); the heating guide rod (6) is mounted on the side wall of the bending cavity (3); one end of the positioning plate (8) is hingedly arranged on the side wall of the bending cavity (3) and is located below the heating guide rod (6); a positioning protrusion (9) is arranged on the positioning plate (8); a support block (10) is also arranged on the inner side wall of the bending cavity (3); one end of the support spring (7) is mounted on the support block (10) and the other end is mounted on the bottom of the positioning plate (8).

2. The wire bending device for electronic detonators according to claim 1, characterized in that: The pressing and bending structure (5) comprises an electric telescopic rod (11), a pressing plate (12) and a bending assembly. Two groups of guide rods (13) are provided between the equipment box (1) and the support frame (2). The pressing plate (12) is slidably arranged on the two groups of guide rods (13). The electric telescopic rod (11) is arranged on the top of the support frame (2) and the power output shaft is connected to the pressing plate (12). A concave platform is provided at the corresponding position of the pressing plate (12) and the positioning plate (8), and the bending assembly is arranged in the concave platform.

3. The wire bending device for electronic detonators according to claim 2, characterized in that: The bending assembly comprises a bending plate (14) and an electric telescopic rod (15), one end of the bending plate (14) is hingedly arranged on the inner side wall of the concave platform, a guide slot (16) is arranged on the top of the bending plate (14) and a slider (17) is slidably arranged in the guide slot (16), and the electric telescopic rod (15) is arranged on the top of the holding plate (12) and the free end is hingedly arranged with the slider (17).

4. The wire bending device for electronic detonators according to claim 3, characterized in that: The positioning plate (8) is also provided with a cutting assembly, which comprises a support column (18), a cutting frame (19) and an electric telescopic rod (20). The support column (18) is provided with two groups and is located on both sides of the positioning plate (8). The two ends of the cutting frame (19) are slidably arranged on the two support columns (18). A return spring (21) is sleeved on the support column (18) and the two ends of the return spring (21) are respectively connected to the cutting frame (19) and the positioning plate (8). The electric telescopic rod (20) is arranged at the bottom of the positioning plate (8) and the free end is connected to the middle of the cutting frame (19). The bottom of the cutting frame (19) is provided with a cutting knife (22) and cooperates with the positioning protrusion (9) to cut the thread head.

5. The wire bending device for electronic detonators according to claim 4, characterized in that: The rear wall of the equipment box (1) is provided with a storage bin (23), and the bottom of the bending cavity (3) is open and is arranged corresponding to the storage bin (23).

6. The wire bending device for electronic detonators according to claim 5, characterized in that: The heating guide rod (6) has an arc-shaped cross section and is heated by an external power source.

7. The wire bending device for electronic detonators according to claim 6, characterized in that: A control display screen (24) is provided in front of the equipment box (1), and the electric telescopic rod 1 (11), the electric telescopic rod 2 (15), the electric telescopic rod 3 (20) and the heating guide rod (6) are all electrically connected to the control display screen (24).

8. The wire bending device for electronic detonators according to claim 7, characterized in that: The top of the equipment box (1), the heating guide rod (6) and the positioning protrusion (9) are all provided with a plurality of groups of positioning bending grooves (25) correspondingly and equidistantly.