Aluminum alloy profile manufacturing process
By designing a manufacturing process for aluminum alloy profiles including docking, cutting, collecting and pushing into packing, the problem of difficulty in efficient batch collection and packing in existing processes is solved, and a more efficient packing process is achieved.
Patent Information
- Application Number
- CN202411843468.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-14
- Publication Date
- 2025-03-14
AI Technical Summary
The existing aluminum alloy profile manufacturing process is difficult to efficiently collect and pack in batches, resulting in insufficiency of packing.
An aluminum alloy profile manufacturing process is designed to cut, collect and box the extruded aluminum alloy profile through a manufacturing device, including the steps of docking, cutting, collecting and pushing into the box.
The efficient batch collection and packing of extruded aluminum profiles is achieved, and the packing efficiency is improved.
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Figure CN119609741A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of aluminum alloy profile manufacturing, and more specifically to an aluminum alloy profile manufacturing process. Background Art
[0002] Aluminum alloy profiles have been widely used in aviation, aerospace, automobiles, machinery manufacturing, shipbuilding, construction, decoration, and chemical industries. With the rapid development of science and technology and industrial economy in recent years, the demand for aluminum alloy welded structural parts has increased, which has led to in-depth research on the weldability of aluminum alloys. The wide application of aluminum alloys has promoted the development of aluminum alloy welding technology. In the prior art, in the field of aluminum alloy production, for example, an automatic feeding mechanism for an aluminum alloy production process with application number 202121896259.0 can solve the problem of insufficient stability of automatic feeding, complex structure, and easy damage, but it is not suitable for batch collection of extruded aluminum profiles, which helps to improve the efficiency of packing. Summary of the invention
[0003] The purpose of the present invention is to provide an aluminum alloy profile manufacturing process, which can collect extruded aluminum profiles in batches, thereby helping to improve the efficiency of packing.
[0004] The purpose of the present invention is achieved through the following technical solution: a process for manufacturing an aluminum alloy profile, the process comprising the following steps:
[0005] S1: docking the extruded aluminum alloy profile into the manufacturing device;
[0006] S2: cutting the aluminum alloy profile by a manufacturing device;
[0007] S3: collecting the cut aluminum alloy profiles through a manufacturing device;
[0008] S4: The collected aluminum alloy profiles are pushed out and packed into boxes through the manufacturing device.
[0009] The detailed steps of S1 are:
[0010] S11: placing the extruded aluminum alloy profile in a manufacturing device by docking;
[0011] S12: The aluminum profile connected to the inside of the manufacturing device is caused to rotate along the central axis by the manufacturing device.
[0012] The detailed steps of S2 are:
[0013] S21: cutting the aluminum alloy profile introduced into the manufacturing device at equal intervals;
[0014] S22: The aluminum alloy profiles cut at equal intervals are sequentially displaced and the next section of the aluminum alloy profile is cut.
[0015] The detailed steps of S3 are:
[0016] S31: Collecting the cut aluminum alloy profiles in sequence;
[0017] S32: exporting the collected aluminum alloy profiles.
[0018] The detailed steps of S4 are:
[0019] S41: placing the collected aluminum alloy profiles horizontally;
[0020] S42: Push the horizontally placed aluminum alloy profile into a box for packing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0022] Figure 1 It is a schematic diagram of the overall process flow of an aluminum alloy profile manufacturing process of the present invention;
[0023] Figure 2 It is a schematic diagram of the first part of the structure of a manufacturing process of an aluminum alloy profile of the present invention;
[0024] Figure 3 It is a schematic diagram of the second part of the structure of a manufacturing process of an aluminum alloy profile of the present invention;
[0025] Figure 4 It is a schematic diagram of the third structure of a process for manufacturing an aluminum alloy profile of the present invention;
[0026] Figure 5 It is a schematic structural diagram of the fourth part of a process for manufacturing an aluminum alloy profile of the present invention;
[0027] Figure 6 It is a partial structural schematic diagram of the docking frame of the present invention;
[0028] Figure 7 It is a partial structural schematic diagram of the sliding frame of the present invention;
[0029] Figure 8 It is a partial structural schematic diagram of the concave frame of the present invention;
[0030] Fig. 9 It is a partial structural schematic diagram of the cutting disc of the present invention;
[0031] Fig.10 It is a partial structural schematic diagram of the rotating frame of the present invention;
[0032] Fig.11 It is a partial structural schematic diagram of the extension frame of the present invention;
[0033] Fig.12 It is a partial structural schematic diagram of the collecting seat of the present invention;
[0034] Fig.13 It is a partial structural schematic diagram of the right angle frame of the present invention;
[0035] Fig.14 and Fig.15 All of them are schematic diagrams of the overall structure of the present invention.
[0036] In the figure: docking frame 101; docking ring 102; sliding frame 103; belt conveyor 104; blocking plate 105; strip hole frame 106; two-way plate 107; concave frame 201; short rod 202; cutting disc 203; rotating frame 301; extension frame 401; collecting seat 402; right angle frame 501; pushing seat 502. DETAILED DESCRIPTION
[0037] A process for manufacturing an aluminum alloy profile, the process comprising the following steps:
[0038] S1: docking the extruded aluminum alloy profile into the manufacturing device;
[0039] S2: cutting the aluminum alloy profile by a manufacturing device;
[0040] S3: collecting the cut aluminum alloy profiles through a manufacturing device;
[0041] S4: The collected aluminum alloy profiles are pushed out and packed into boxes through the manufacturing device.
[0042] The detailed steps of S1 are:
[0043] S11: placing the extruded aluminum alloy profile in a manufacturing device by docking;
[0044] S12: The aluminum profile connected to the inside of the manufacturing device is caused to rotate along the central axis by the manufacturing device.
[0045] The detailed steps of S2 are:
[0046] S21: cutting the aluminum alloy profile introduced into the manufacturing device at equal intervals;
[0047] S22: The aluminum alloy profiles cut at equal intervals are sequentially displaced and the next section of the aluminum alloy profile is cut.
[0048] The detailed steps of S3 are:
[0049] S31: Collecting the cut aluminum alloy profiles in sequence;
[0050] S32: exporting the collected aluminum alloy profiles.
[0051] The detailed steps of S4 are:
[0052] S41: placing the collected aluminum alloy profiles horizontally;
[0053] S42: Push the horizontally placed aluminum alloy profile into a box for packing.
[0054] This part is based on Figure 1-12 The working process expressed in 14 and 15 is: in order to facilitate the batch collection of the extruded aluminum profiles, which helps to improve the efficiency of packing, when in use, the sliding insertion frame 401 is moved horizontally in advance through the handle on the left side of the insertion frame 401, and the collecting seat 402 located on the upper side of the insertion frame 401 slides in contact with the upper surface of the middle part of the sliding frame 103 until the lower surface of the collecting seat 402 is completely in contact with the upper surface of the middle part of the sliding frame 103, so that each extruded aluminum alloy profile is fed into the collecting seat 402 in turn, and the sliding frame 103 is manually pushed to move back and forth on the docking frame 101, so that after the materials are fed in sequence, the position of the collecting seat 402 on the sliding frame 103 is adjusted to collect the materials in sequence, which is convenient for subsequent batch packing work and helps to improve the efficiency of packing.
[0055] A docking ring 102 is fixedly connected to the right side of the docking frame 101 .
[0056] This part is based on Figure 1-12 The working process expressed in 14 and 15 is: a docking ring 102 is fixedly connected to the right side of the docking frame 101 by welding, so that the middle part of the docking ring 102 is docked with the extrusion position of each aluminum alloy profile, so that the aluminum alloy profile can be stably fed.
[0057] The collecting seat 402 is evenly provided with a plurality of feeding slots.
[0058] This part is based on Figure 1-12 The working process expressed in 14 and 15 is: a plurality of feeding troughs are evenly and integrally arranged on the collecting seat 402, so that when the aluminum alloy profiles are collected in sequence, the aluminum alloy profiles are respectively fed into each feeding trough for collection.
[0059] This part is based on Figure 1-10 The working process expressed in 14 and 15 is: the right side of the docking frame 101 is fixedly connected with a docking ring 102, the middle part of the docking ring 102 is rotatably connected with a rotating frame 301, and the middle part of the rotating frame 301 is provided with a square hole;
[0060] A belt conveyor 104 is disposed at the lower side of the sliding frame 103 , and a blocking plate 105 is fixedly connected to the bottom of the sliding frame 103 by bolts. The blocking plate 105 is located on the right side of the belt conveyor 104 .
[0061] For further explanation, when the extruded aluminum alloy profile is fed into the stable docking, the extruded aluminum alloy profile is extruded into the square hole in the middle of the rotating frame 301, and then each aluminum alloy profile slides into the feeding slot at each corresponding position through the square hole in the middle of the rotating frame 301. In order to facilitate timely adjustment of the rotation angle of the aluminum alloy profile docked to each feeding slot, the second handle located on the rotating frame 301 can be grasped to rotate the rotating frame 301, and the aluminum alloy profile located in the square hole in the middle of the rotating frame 301 can be rotated and adjusted synchronously, thereby reducing the steps of flipping the aluminum alloy profile during packing. It is simple and convenient to use. When a batch of collected aluminum alloy profiles are taken out for packing, the handle on the left side of the insertion frame 401 is grasped, so that the insertion frame 401 pulls out the aluminum alloy profiles on the collecting seat 402, and after pulling out the upper surface of the sliding frame 103, the right end of the collecting seat 402 falls onto the belt conveyor 104, and the driving force of the belt conveyor 104 is used to bring out multiple aluminum alloy profiles on the collecting seat 402, and each aluminum alloy profile is driven to the blocking plate 105, so that the right end of each aluminum alloy profile is more neat, and this batch of aluminum alloy profiles can be further packed.
[0062] This part is based on Figure 1-10 The working process expressed in 14 and 15 is: the right side of the sliding frame 103 is integrally provided with a strip hole frame 106, and the strip hole frame 106 is slidably connected with a concave frame 201, the middle part of the concave frame 201 is rotatably connected with a short rod 202, the middle part of the short rod 202 is fixedly connected with a cutting disk 203 by bolts, the left side of the short rod 202 is fixedly connected with the output shaft of the motor through a coupling, the motor is fixedly connected to the strip hole frame 106 by bolts, the bottom of the concave frame 201 is fixedly connected with the movable end of the first electric push rod by a flange, and the fixed end of the first electric push rod is fixedly connected to the bottom of the sliding frame 103.
[0063] To further explain, in order to facilitate equidistant cutting of the aluminum alloy profiles flowing into each collecting seat 402 and further improve the packing efficiency, when in use, the driving motor rotates the short rod 202, and the cutting disk 203 located on the short rod 202 rotates synchronously. At this time, the first electric push rod is driven to make the concave frame 201 drive the rotating cutting disk 203 to move to one side, so that each aluminum alloy profile slides into the feed trough on the collecting seat 402 and the end is pressed against the left side surface of the feed trough, and then each aluminum alloy profile entering the collecting seat 402 is quickly cut at equal distances, so as to further improve the packing efficiency.
[0064] This part is based on Figure 1-10The working process expressed in 14 and 15 is: the bottom of the sliding frame 103 is fixedly connected to the two-way plate 107 by welding, the upper side of the two-way plate 107 is slidably connected to the right-angle frame 501, the rear side of the right-angle frame 501 is fixedly connected to the pushing seat 502, the bottom of the right-angle frame 501 is fixedly connected to the movable end of the second electric push rod, and the fixed end of the second electric push rod is fixedly connected to the bottom of the two-way plate 107.
[0065] To further explain, in order to facilitate the pushing out of each batch of aluminum alloy profiles on the belt conveyor 104 into the packaging box prepared in advance under the docking frame 101, the second electric push rod is driven to make the right-angle frame 501 located on the movable end of the second electric push rod slide on the two-way plate 107, and then the pushing seat 502 located on the two-way plate 107 pushes the aluminum alloy profile out and drops it into the packaging box, thereby improving the overall work automation level, reducing manual labor, and improving the overall work efficiency.
Claims
1. A process for manufacturing aluminum alloy profiles, characterized in that: The process includes the following steps: S1: docking the extruded aluminum alloy profile into the manufacturing device; S2: cutting the aluminum alloy profile by a manufacturing device; S3: collecting the cut aluminum alloy profiles through a manufacturing device; S4: The collected aluminum alloy profiles are pushed out and packed into boxes through the manufacturing device.
2. The process according to claim 1, characterized in that: The detailed steps of S1 are: S11: placing the extruded aluminum alloy profile in a manufacturing device by docking; S12: The aluminum profile connected to the inside of the manufacturing device is caused to rotate along the central axis by the manufacturing device.
3. The process according to claim 1, characterized in that: The detailed steps of S2 are: S21: cutting the aluminum alloy profile introduced into the manufacturing device at equal intervals; S22: The aluminum alloy profiles cut at equal intervals are sequentially displaced and the next section of the aluminum alloy profile is cut.
4. The process according to claim 1, characterized in that: The detailed steps of S3 are: S31: Collecting the cut aluminum alloy profiles in sequence; S32: exporting the collected aluminum alloy profiles.
5. The process according to claim 1, characterized in that: The detailed steps of S4 are: S41: placing the collected aluminum alloy profiles horizontally; S42: Push the horizontally placed aluminum alloy profile into a box for packing.
6. The process according to claim 1, characterized in that: The length of the cutting described in S2 is not less than 2M.
7. The process according to claim 1, characterized in that: The collected aluminum alloy profiles described in S3 are no less than two.
8. The process according to claim 1, characterized in that: The manufacturing device comprises a docking frame (101) and a sliding frame (103) slidably connected to the docking frame (101); the lower side of the sliding frame (103) is slidably connected to an insertion frame (401); the middle part of the insertion frame (401) is rotatably connected to a collecting seat (402); and the collecting seat (402) is placed on the sliding frame (103).
9. The process according to claim 8, characterized in that: A docking ring (102) is fixedly connected to the right side of the docking frame (101).
10. The process according to claim 9, characterized in that: The collecting seat (402) is evenly provided with a plurality of feeding slots.
Citation Information
Patent Citations
Automatic feeding mechanism for aluminum alloy production process
CN215438642U