Precise composite grinding machine

By introducing a rangefinder and retracting components on the composite grinder, the gap between the baffle and grinding wheel is automatically adjusted, and debris is collected using the water tank and spray head system, the problem of Mars debris flying out caused by grinding wheel wear in traditional grinders is solved, and safety and cleaning efficiency are improved.

CN119609864APending Publication Date: 2025-03-14CHANGZHOU BEIDEFU MACHINERY SCI & TECH
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Patent Information

Application Number
CN202411910267.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-03-14

AI Technical Summary

Technical Problem

After grinding, the wear of the grinding wheel causes the gap between the grinding wheel and the baffle to become larger, which easily causes Martian debris to fly out, which is dangerous and difficult to clean.

Method used

A precision composite grinder was designed, using a rangefinder to measure the wear of the grinding wheel, automatically adjust the gap between the baffle and the grinding wheel through the retracting and placement components, and collect and clean metal debris through the water tank and nozzle system.

Benefits of technology

It effectively prevents Martian debris from flying out, ensures the safety of the working environment, and simplifies the subsequent cleaning process through automated systems, saving resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of automatic grinding, and discloses a precise composite grinding machine. According to the precise composite grinding machine, a distance meter can measure the distance between a protective shell and a grinding wheel and measure the abrasion thickness of the grinding wheel, then a baffle is driven through a retracting and releasing assembly, and the gap between the baffle and the grinding wheel is adjusted to be the initial distance; water drops can flow out of a water tank in the collecting assembly and flow down along the inner wall of the baffle, so that the side wall of the baffle is wetted, after the spark chips make contact with the inner wall of the baffle, the spark chips can be instantly extinguished and do not have adhesiveness any more, and finally the spark chips follow water flow; and the air blowing assembly can blow out air, cool the grinding wheel and blow-dry water drops adhered to the side wall of the air blowing assembly, and the situation that the grinding wheel and a workpiece cannot make direct contact and the grinding quality is affected due to the fact that the water drops form a water film on the surface of the grinding wheel is prevented.
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Description

Technical Field

[0001] The invention relates to the technical field of automatic grinding, and in particular to a precision composite grinding machine. Background Art

[0002] A compound grinder is a machine tool that combines multiple grinding processing methods. It can perform multiple processing operations at the same time, such as external cylindrical grinding, internal cylindrical grinding, surface grinding, turning, milling and drilling, etc. This versatility enables the compound grinder to adapt to a variety of processing needs, reduce the type and quantity of equipment, and reduce production costs.

[0003] Although traditional compound grinders can perform multiple processing operations at the same time, after grinding, the grinding wheel will gradually wear and become smaller and smaller, causing the gap between the grinding wheel and the baffle to become larger and larger. The debris and sparks generated when grinding the metal later may fly out through the gap, which can easily injure the staff accidentally and is also very difficult to clean up afterwards. Summary of the invention

[0004] In order to solve the problems existing in the background technology, the present invention provides a precision composite grinder which can automatically adjust the gap between the grinding wheel and the baffle plate and collect metal debris.

[0005] In response to the problems in the prior art, the present invention provides a precision compound grinder, including an equipment main body, and multiple groups of collecting components are installed on the equipment main body, the interior of the collecting component includes a baffle, a connecting plate, a connecting column, a water tank, a water inlet, a fixed box, a nozzle, a baffle, a pipe and a hose, the two ends of the connecting column are fixed inside the baffle, the connecting column is rotatably connected to the inside of a protective shell, the retractable component is fixedly installed on the side wall of the protective shell, the interior of the retractable component includes a second motor, a wire reel, a steel rope, a connecting ring and a fixing ring, the second motor is fixedly installed on the side wall of the protective shell, one side of the wire reel is fixedly connected to the output shaft of the second motor, and a portion of the steel rope is wound around the wire reel.

[0006] Specifically, one end of the steel rope is fixed to the side wall of the connecting ring, the connecting ring is clamped to the inside of the fixing ring, and one end of the fixing ring is fixed to the side wall of the connecting baffle.

[0007] Specifically, a group of connecting plates are fixedly connected to both sides of the baffle, a group of water tanks are fixedly installed inside the baffle, a group of water outlets are opened at the lower end of the water tank, the water inlet on the side wall of the water tank is fixedly connected to one end of the hose, the other end of the hose is fixedly connected to one end of the pipe, and the other end of the pipe is connected to the water source.

[0008] Specifically, a group of fixed boxes are fixedly installed at the lower end of the bottom of the baffle, a group of nozzles are fixedly installed on one side of the fixed box, and a group of baffle plates are fixedly installed on the other side of the fixed box, and multiple groups of sieve holes are provided on the baffle plates.

[0009] Specifically, a group of blowing components are installed inside the device body, and the interior of the blowing component includes an airbag, a spring, an air inlet, an air outlet box, an extrusion plate and a support block. The support block is fixedly installed on the device body, and multiple groups of airbags are fixedly installed on the upper end of the support block, and multiple groups of springs are installed inside the airbag.

[0010] Specifically, a group of air inlets are opened at the upper end of the airbag, and an air inlet valve is installed inside the air inlet. A group of air outlet boxes are fixedly connected to one side of the airbag, and the other end of the air outlet box is fixedly connected to the outer wall of the protective shell, and an air outlet valve is installed inside the air outlet box. The extrusion plate is fixedly installed on the transmission shaft.

[0011] Specifically, a group of transmission components are installed inside the device body, and the interior of the transmission component includes a first motor, a transmission shaft, a transmission chain, a limit sleeve and a connecting shaft. The first motor is fixedly installed on the outer wall of the outer shell, and the output shaft of the first motor is fixedly connected to one end of the transmission shaft, and the other end of the transmission shaft is rotatably connected to one side inner wall of the outer shell.

[0012] Specifically, multiple groups of transmission chains are coupled to the transmission shaft, and a group of limit sleeves are provided on both sides of the transmission chain. There is a gap between the limit sleeves and the transmission chain. The limit sleeves are fixedly installed on the outer wall of the transmission shaft. The other end of the transmission chain is coupled to the connecting shaft, one end of the connecting shaft is rotatably connected to the inner wall of the outer shell, and the other end of the connecting shaft is fixedly connected to another group of connecting shafts.

[0013] Beneficial effects of the present invention: The rangefinder in the present invention can measure the distance between the protective shell and the grinding wheel, calculate the wear thickness of the grinding wheel, and then drive the baffle through the retractable assembly to adjust the gap between the baffle and the grinding wheel to the initial distance, thereby preventing the gap between the baffle and the grinding wheel from being too large, causing sparks and debris to fly out.

[0014] In the present invention, water droplets can flow out of the water tank inside the collection component and flow down along the inner wall of the baffle, thereby wetting the side wall of the baffle. When the spark fragments come into contact with the inner wall of the baffle, they will be extinguished instantly and no longer have stickiness. Finally, they will follow the water flow and enter the interlayer between the fixed box and the baffle, so as to collect the metal fragments and effectively save resources.

[0015] The air blowing assembly in the present invention can blow out gas, which cools the grinding wheel and dries the water droplets adhering to the side wall thereof, thereby preventing the water droplets from forming a water film on the surface of the grinding wheel, resulting in the grinding wheel and the workpiece being unable to directly contact each other, thus affecting the grinding quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention is further described below in conjunction with the accompanying drawings and embodiments.

[0017] Figure 1 It is a three-dimensional schematic diagram of the overall structure of the present invention; Figure 2 This is a distribution diagram of the overall internal parts connection structure of the present invention; Figure 3 It is a top view of the overall structure of the present invention; Figure 4 This is a schematic diagram of the overall structure of the collection component in the present invention; Figure 5 It is a schematic diagram of the connection structure of the baffle, water tank, fixed box and other parts in the present invention; Figure 6 This is a distribution diagram of the connection structure of the fixed box and the baffle plate in the present invention; Figure 7 This is a distribution diagram of the connection structure of the internal parts of the blowing assembly of the present invention; Figure 8 for Figure 1 Enlarged view of point A in the middle.

[0018] In the figure: 1. Equipment body; 11. Outer shell; 12. Protective shell; 13. Grinding wheel; 14. Rangefinder; 2. Retractable assembly; 22. Second motor; 23. Cable drum; 24. Steel rope; 25. Connecting ring; 26. Fixed ring; 3. Collecting assembly; 31. Baffle; 32. Connecting plate; 33. Connecting column; 34. Water tank; 35. Water inlet; 36. Fixed box; 37. Nozzle; 38. Blocking plate; 39. Pipeline; 320. Hose; 4. Blowing assembly; 41. Air bag; 42. Spring; 43. Air inlet; 44. Air outlet box; 45. Extrusion plate; 46. Support block; 5. Transmission assembly; 51. First motor; 52. Transmission shaft; 53. Transmission chain; 54. Limiting sleeve; 55. Connecting shaft. DETAILED DESCRIPTION

[0019] In order to make the technical methods, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.

[0020] like Figure 1-Figure 8As shown, in response to the problems in the prior art, the present invention provides a precision composite grinder, including an equipment body 1, multiple groups of collecting components 3 are installed on the equipment body 1, the interior of the collecting component 3 includes a baffle 31, a connecting plate 32, a connecting column 33, a water tank 34, a water inlet 35, a fixed box 36, a nozzle 37, a baffle 38, a pipe 39 and a hose 320, the baffle 31 fixes the two ends of the connecting column 33 inside, the connecting column 33 is rotatably connected to the inside of the protective shell 12, the retractable component 2 is fixedly installed on the side wall of the protective shell 12, the interior of the retractable component 2 includes a second motor 22, a cable drum 23, a steel rope 24, a connecting ring 25 and a fixing ring 26, the second motor 22 is fixedly installed on the side wall of the protective shell 12, one side of the cable drum 23 is fixedly connected to the output shaft of the second motor 22, and a part of the steel rope 24 is wound around the cable drum 23; One end of the steel rope 24 is fixedly connected to the side wall of the connecting ring 25, and the connecting ring 25 is clamped into the inside of the fixing ring 26. One end of the fixing ring 26 is fixedly connected to the side wall of the baffle 31. A group of connecting plates 32 are fixedly connected to both sides of the baffle 31, and a group of water tanks 34 are fixedly installed inside the baffle 31. A group of water outlets are opened at the lower end of the water tank 34. The water inlet on the side wall of the water tank 34 is fixedly connected to one end of a hose 320, and the other end of the hose 320 is fixedly connected to one end of a pipe 39, and the other end of the pipe 39 is connected to the water source. A group of fixed boxes 36 are fixedly installed at the lower end of the bottom of the baffle 31, a group of nozzles 37 are fixedly installed on one side of the fixed box 36, and a group of baffles 38 are fixedly installed on the other side of the fixed box 36, and a plurality of sieve holes are opened on the baffle 38.

[0021] Specifically, a group of blowing components 4 are installed inside the device body 1, and the interior of the blowing component 4 includes an airbag 41, a spring 42, an air inlet 43, an air outlet box 44, an extrusion plate 45 and a support block 46. The support block 46 is fixedly installed on the device body 1, and multiple groups of airbags 41 are fixedly installed on the upper end of the support block 46. Multiple groups of springs 42 are installed inside the airbag 41. A group of air inlets 43 are opened at the upper end of the airbag 41, and an air inlet valve is installed inside the air inlet 43. One side of the airbag 41 is fixedly connected to a group of air outlet boxes 44, and the other end of the air outlet box 44 is fixedly connected to the outer wall of the protective shell 12. The air outlet box 44 is installed inside the air outlet valve, and the extrusion plate 45 is fixedly installed on the transmission shaft 52.

[0022] Specifically, a group of transmission components 5 are installed inside the device body 1, and the interior of the transmission component 5 includes a first motor 51, a transmission shaft 52, a transmission chain 53, a limit sleeve 54 and a connecting shaft 55. The first motor 51 is fixedly installed on the outer wall of the shell 11, and the output shaft of the first motor 51 is fixedly connected to one end of the transmission shaft 52, and the other end of the transmission shaft 52 is rotatably connected to one side inner wall of the shell 11. Multiple groups of transmission chains 53 are coupled to the transmission shaft 52, and a group of limit sleeves 54 are provided on both sides of the transmission chain 53. There is a gap between the limit sleeves 54 and the transmission chain 53, and the limit sleeves 54 are fixedly installed on the outer wall of the transmission shaft 52. The other end of the transmission chain 53 is coupled to the connecting shaft 55, one end of the connecting shaft 55 is rotatably connected to the inner wall of the shell 11, and the other end of the connecting shaft 55 is fixedly connected to another group of connecting shafts 55.

[0023] (1) In the present invention, after a workpiece is polished, the rangefinder 14 starts to detect the distance between the protective shell 12 and the grinding wheel 13. After the detection is completed, it transmits the data to the central control system (not shown). After the central control system receives the data, it controls the second motor 22 to start. At this time, the second motor 22 drives the cable drum 23 to rotate, and the cable drum 23 gradually reels the steel rope 24. The connecting column 33 drives the baffle 31 to rotate, shortening the distance between the connecting plate 32 and the cable drum 23. The shortened distance is the increased distance between the protective shell 12 and the grinding wheel 13 after they are worn. The distance between the baffle 31 and the grinding wheel 13 is always controlled at a constant value to prevent the gap between the baffle 31 and the grinding wheel 13 from gradually increasing due to the wear of the grinding wheel 13, causing sparks to splash out through the debris. During the grinding process of the grinding wheel 13, water at the water source will enter the water tank 34 through the pipe 39 and the hose 320, and then flow out through the gap opened at the bottom of the water tank 34, and flow down along the inner wall of the baffle 31, thereby wetting the side wall of the baffle 31. When the spark debris contacts the inner wall of the baffle 31, it will be extinguished instantly and no longer have adhesion. Finally, it will follow the water flow and enter the interlayer between the fixed box 36 and the baffle 31. The water flow will enter the interior of the fixed box 36 through the sieve holes on the baffle plate 38, and then be transported to the nozzle 37 by the pump inside the fixed box 36, and then sprayed on the grinding wheel 13 to cool down the grinding wheel 13, while the metal debris will be blocked by the baffle plate 38 in the interlayer formed by the baffle plate 38 and the baffle 31, so that the metal debris can be collected, which is convenient for subsequent cleaning and reuse, effectively saving resources.

[0024] (2) The present invention first places the workpiece to be polished on the workbench, fixes it with a clamping mechanism (not shown), and then starts the first motor 51. At this time, the first motor 51 drives the transmission shaft 52 to rotate, and the transmission chain 53 coupled to the transmission shaft 52 drives the connecting shaft 55 to rotate together, and the connecting shaft 55 drives the grinding wheel 13 to rotate, thereby polishing the workpiece.

[0025] (3) In the present invention, during the rotation of the transmission shaft 52, the extrusion plate 45 is driven to move together. During the movement, the extrusion plate 45 continuously squeezes the arc surface of the air inlet 43. The air inlet 43 is squeezed, and the gas inside it is blown toward the outer wall of the grinding wheel 13 through the air outlet box 44. While cooling, the water droplets adhering to the outer wall of the grinding wheel 13 are dried to prevent the water droplets from forming a water film on the surface of the grinding wheel, resulting in the inability to directly contact the grinding wheel 13 and affect the grinding quality. When the extrusion plate 45 no longer squeezes the airbag 41, the spring 42 inside the airbag 41 drives the airbag 41 to return to its original state, and the external air also enters the airbag 41 through the air inlet 43 to replenish the missing gas inside the airbag 41.

[0026] Working principle: first, place the workpiece to be polished on the workbench, fix it with a clamping mechanism (not shown), and then start the first motor 51. At this time, the first motor 51 will drive the transmission shaft 52 to rotate, and the transmission chain 53 coupled to the transmission shaft 52 will drive the connecting shaft 55 to rotate together, and the connecting shaft 55 will drive the grinding wheel 13 to rotate, so as to polish the workpiece. After polishing a workpiece, the rangefinder 14 will start to detect the distance between the protective shell 12 and the grinding wheel 13. After the detection is completed, it will transmit the data to the central control system (not shown). After the central control system receives the data, it will control the second motor 22 to start. At this time, the second motor 22 will The cable drum 23 is driven to rotate, and the cable drum 23 will gradually reel in the steel rope 24, and the connecting column 33 will drive the baffle plate 31 to rotate, while shortening the distance between the connecting plate 32 and the cable drum 23. The shortened distance is the increased distance between the protective shell 12 and the grinding wheel 13 after they are worn. The spacing between the baffle plate 31 and the grinding wheel 13 is always controlled at a constant value to prevent the gap between the baffle plate 31 and the grinding wheel 13 from gradually increasing due to the wear of the grinding wheel 13, causing sparks and debris to splash out through the debris. During the grinding work of the grinding wheel 13, water at the water source will enter the interior of the water tank 34 through the pipe 39 and the hose 320, and then enter the water tank 34 through the bottom opening of the water tank 34 The spark fragments will flow out through the gap designed and flow down along the inner wall of the baffle 31, thereby wetting the side wall of the baffle 31. When the spark fragments come into contact with the inner wall of the baffle 31, they will be extinguished instantly and no longer have adhesion. Finally, they will follow the water flow and enter the interlayer between the fixed box 36 and the baffle 31. The water flow will enter the interior of the fixed box 36 through the sieve holes on the baffle plate 38, and then be transported to the nozzle 37 by the pump inside the fixed box 36, and then sprayed on the grinding wheel 13 to cool the grinding wheel 13. The metal fragments will be blocked by the baffle plate 38 in the interlayer composed of the baffle plate 38 and the baffle 31, so that the metal fragments can be collected, which is convenient for subsequent cleaning and reuse, effectively saving resources, and when the transmission shaft 52 rotates During the process, the squeezing plate 45 will be driven to move together. The squeezing plate 45 will continuously squeeze the arc surface of the air inlet 43 during the movement. The air inlet 43 is squeezed, and the gas inside it will be blown to the outer wall of the grinding wheel 13 through the air outlet box 44. While cooling, the water droplets adhering to the outer wall of the grinding wheel 13 will be dried to prevent the water droplets from forming a water film on the surface of the grinding wheel, resulting in the inability to directly contact the grinding wheel 13 and the workpiece, affecting the grinding quality. When the squeezing plate 45 no longer squeezes the airbag 41, the spring 42 inside the airbag 41 will drive the airbag 41 to return to its original state, and the external air will also enter the airbag 41 through the air inlet 43 to replenish the missing gas inside the airbag 41.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention. The scope of protection claimed by the present invention.

Claims

1. A precision compound grinding machine, characterized in that: The device comprises a main body (1), A collection assembly (3), wherein a plurality of the collection assemblies (3) are mounted on the device body (1), wherein the interior of the collection assembly (3) comprises a baffle (31), a connecting plate (32), a connecting column (33), a water tank (34), a water inlet (35), a fixing box (36), a nozzle (37), a baffle plate (38), a pipe (39), and a hose (320); A baffle (31), wherein two ends of a connecting column (33) are fixedly connected inside the baffle (31); A connecting post (33), wherein the connecting post (33) is rotatably connected to the interior of the protective shell (12); A retractable assembly (2), the retractable assembly (2) being fixedly mounted on a side wall of the protective shell (12), the retractable assembly (2) comprising a second motor (22), a cable drum (23), a steel rope (24), a connecting ring (25) and a fixing ring (26); a second motor (22), the second motor (22) being fixedly mounted on a side wall of the protective shell (12); A cable barrel (23), one side of which is fixedly connected to an output shaft of a second motor (22); A steel rope (24), a portion of which is wound around the cable drum (23).

2. A precision compound grinding machine according to claim 1, characterized in that: One end of the steel rope (24) is fixed to the side wall of the connecting ring (25), the connecting ring (25) is clamped to the inside of the fixing ring (26), and one end of the fixing ring (26) is fixedly connected to the side wall of the baffle (31).

3. A precision composite grinding machine according to claim 2, characterized in that: A group of connecting plates (32) are fixedly connected to both sides of the baffle (31), a group of water tanks (34) are fixedly installed inside the baffle (31), a group of water outlets are opened at the lower end of the water tank (34), a water inlet on the side wall of the water tank (34) is fixedly connected to one end of a hose (320), the other end of the hose (320) is fixedly connected to one end of a pipe (39), and the other end of the pipe (39) is connected to a water source.

4. The precision compound grinding machine according to claim 1, characterized in that: A set of fixed boxes (36) are fixedly mounted at the lower end of the bottom interior of the baffle (31), a set of nozzles (37) are fixedly mounted on one side of the fixed box (36), and a set of baffle plates (38) are fixedly mounted on the other side of the fixed box (36), and a plurality of sieve holes are formed on the baffle plates (38).

5. The precision composite grinding machine according to claim 1, characterized in that: A group of air blowing components (4) are installed inside the device body (1), and the interior of the air blowing component (4) includes an air bag (41), a spring (42), an air inlet (43), an air outlet box (44), an extrusion plate (45) and a support block (46). The support block (46) is fixedly installed on the device body (1), and multiple groups of air bags (41) are fixedly installed on the upper end of the support block (46), and multiple groups of springs (42) are installed inside the air bag (41).

6. The precision compound grinding machine according to claim 5, characterized in that: A group of air inlets (43) are provided at the upper end of the air bag (41), and an air inlet valve is installed inside the air inlet (43). A group of air outlet boxes (44) are fixedly connected to one side of the air bag (41), and the other end of the air outlet box (44) is fixedly connected to the outer wall of the protective shell (12), and an air outlet valve is installed inside the air outlet box (44). The extrusion plate (45) is fixedly installed on the transmission shaft (52).

7. The precision composite grinding machine according to claim 1, characterized in that: A transmission assembly (5) is installed inside the device body (1), and the transmission assembly (5) includes a first motor (51), a transmission shaft (52), a transmission chain (53), a limit sleeve (54) and a connecting shaft (55). The first motor (51) is fixedly installed on the outer wall of the housing (11), and the output shaft of the first motor (51) is fixedly connected to one end of the transmission shaft (52), and the other end of the transmission shaft (52) is rotatably connected to one side inner wall of the housing (11).

8. The precision composite grinding machine according to claim 7, characterized in that: The transmission shaft (52) is coupled to a plurality of transmission chains (53), and a group of limiting sleeves (54) are provided on both sides of the transmission chain (53). There is a gap between the limiting sleeves (54) and the transmission chain (53). The limiting sleeves (54) are fixedly mounted on the outer wall of the transmission shaft (52). The other end of the transmission chain (53) is coupled to a connecting shaft (55), and one end of the connecting shaft (55) is rotatably connected to the inner wall of the housing (11), and the other end of the connecting shaft (55) is fixedly connected to another group of connecting shafts (55).

Citation Information

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