A deblocking and stacking device

By designing the unblocking and stacking device, the combination of the unblocking fixture, the unblocking drive shaft and the blade set is used to achieve effective unblocking and gentle stirring of Pu'er tea blocks, solving the problem of poor tea deblocking effect in the prior art, and improving the fermentation quality and the overall quality of the tea leaves.

CN119610280BActive Publication Date: 2025-04-15YUNNAN AGRICULTURAL UNIVERSITY +1
View PDF 3 Cites 0 Cited by

Patent Information

Application Number
CN202510162986.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-02-14
Publication Date
2025-04-15
Estimated Expiration
2045-02-14

AI Technical Summary

Technical Problem

The prior art is difficult to effectively unpack Pu'er tea pieces, resulting in poor fermentation quality.

Method used

A deblocking and stacking device is designed, including a deblocking device and a deblocking device. The deblocking device uses the cutting and stirring effect of the deblocking blade set to realize the deblocking of tea through components such as the deblocking fixing frame, the deblocking drive shaft, the deblocking blade set and the drive motor. The uniform stacking device realizes gentle stirring and even stacking of tea leaves by uniform stacking the main bracket, uniform stacking rotating bracket, stirring leaves and driving device.

Benefits of technology

Effectively unpacking Pu'er tea pieces improves the fermentation quality, reduces the damage and broken tea of ​​tea, and meets the production needs of high-end high-quality Pu'er ancient tea tree tea.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119610280B_ABST
    Figure CN119610280B_ABST
Patent Text Reader

Abstract

The invention discloses a deblocking and homogenizing device, including a deblocking device and a homogenizing device, wherein the deblocking device includes an outer box body, wherein the outer box body is provided with an outer box body cavity; a deblocking fixed frame, wherein the deblocking fixed frame is fixed in the outer box body cavity, wherein a deblocking fixed groove is provided on the deblocking fixed frame, wherein a deblocking fixed blade is fixed in the deblocking fixed groove, wherein a deblocking fixed blade is provided on the deblocking fixed blade; a deblocking driving shaft, wherein the deblocking driving shaft is rotatably connected to the outer box body, wherein a rectangular tube is installed on the deblocking driving shaft; a deblocking blade group includes a first deblocking blade, a second deblocking blade, a third deblocking blade and a fourth deblocking blade, wherein the first deblocking blade, the second deblocking blade, the third deblocking blade and the fourth deblocking blade are fixed in sequence in the rectangular tube; a driving motor, wherein the driving motor is used to drive the deblocking driving shaft to rotate; a homogenizing device is arranged in the outer box body cavity, and the homogenizing device is arranged below the deblocking device. The invention can realize automatic deblocking and homogenizing, and the deblocking and homogenizing effect is good.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of tea production, and in particular relates to a deblocking and stacking device. Background Art

[0002] During the fermentation process of Pu'er tea, the tea leaves on the outer layer of the pile that is in contact with the air will form hard tea blocks of varying sizes due to rapid water loss. These tea blocks must be loosened when the pile is turned to ensure the fermentation quality of the tea in the next fermentation cycle.

[0003] The patent with publication number CN221410271U discloses a tea deblocking machine, including a base, the top of which is fixedly connected with two support columns, a processing chamber is arranged between the two support columns, the processing chamber includes an outer deblocking chamber and an inner deblocking chamber for tea agglomeration, the inner deblocking chamber is arranged inside the outer deblocking chamber, one end of the inner deblocking chamber is fixedly connected to one side of the inner surface of the outer deblocking chamber, and the outer surface of the inner deblocking chamber is surrounded by a plurality of leakage ports. The present invention is provided with components such as an inner deblocking chamber, a stop bar, a leakage port, an outer deblocking chamber, and a conical protrusion, and the stop bar in the inner deblocking chamber can be used to preliminarily break up the clumped tea leaves, and the tea leaves enter the outer deblocking chamber through the leakage port, and rolling on a plurality of conical protrusions can perform secondary deblocking of small tea leaves, and the deblocking is more refined, and no re-screening is required, which saves time and effort.

[0004] However, the effect of using retaining bars and conical protrusions to deblock the Pu'er tea lumps is generally poor and cannot effectively decompose the Pu'er tea lumps. Summary of the invention

[0005] The object of the present invention is to provide a deblocking and homogenizing device which can effectively decompose Pu'er tea.

[0006] To achieve the above object, the present invention provides the following technical solution: a deblocking and homogenizing device, comprising a deblocking device and a homogenizing device, wherein the deblocking device comprises:

[0007] An outer box body, wherein an outer box body cavity is provided in the outer box body, and a deblocking inlet, a deblocking outlet and a material discharge port are provided on the outer box body cavity;

[0008] A deblocking fixing frame, the deblocking fixing frame is fixed in the outer box body cavity, the deblocking fixing frame is provided with a deblocking fixing groove, a plurality of parallel deblocking fixing blades are fixed in the deblocking fixing groove, the deblocking fixing blades are provided with deblocking fixing blades, and the deblocking fixing blades face the deblocking inlet;

[0009] A deblocking drive shaft, the deblocking drive shaft is arranged below the deblocking fixed frame, the deblocking drive shaft is rotatably connected to the outer box body, and a rectangular tube is installed on the deblocking drive shaft;

[0010] A plurality of deblocking blade groups, wherein the deblocking blade groups are sequentially arranged along the length direction of the rectangular tube, the deblocking blade groups are sequentially arranged between adjacent deblocking fixed blades, and there is a gap between the deblocking blade groups and the adjacent deblocking fixed blades, the deblocking blade groups include a first deblocking blade, a second deblocking blade, a third deblocking blade and a fourth deblocking blade, the first deblocking blade, the second deblocking blade, the third deblocking blade and the fourth deblocking blade are sequentially fixed on four sides of the rectangular tube, the first deblocking blade, the second deblocking blade, the third deblocking blade and the fourth deblocking blade protrude from the side of the rectangular tube by distances of T1, T2, T3 and T4 respectively, T1 has the largest length, T2 and T4 are equal, T3 is greater than T2 and T4, and the first deblocking blade is provided with a first chamfered surface;

[0011] A driving motor, the driving motor is used to drive the deblocking driving shaft to rotate;

[0012] The stacking device is arranged in the housing cavity of the outer box, and the stacking device is arranged below the deblocking device.

[0013] Furthermore, the deblocking fixing frame is arranged tilted.

[0014] Furthermore, one end of the second block-solving blade, the third block-solving blade and the fourth block-solving blade protruding from the rectangular tube is provided with a triangular protrusion.

[0015] Furthermore, two rectangular frames are fixed on the deblocking drive shaft, retaining rings are fixed on the rectangular frames, both ends of the rectangular tube are sleeved on the two rectangular frames, the rectangular tube is located between the two retaining rings, and a polyethylene flexible polymer material layer is provided on the outer wall of the rectangular frame.

[0016] Furthermore, the angle between the first deblocking blades of adjacent deblocking blade groups is 90°.

[0017] Furthermore, the stacking device comprises:

[0018] A main stacking support, wherein the main stacking support is fixed in the outer box cavity, and a main stacking installation cavity is provided in the main stacking support;

[0019] A stacking rotation bracket, the stacking rotation bracket is installed in the stacking main installation cavity, the stacking rotation bracket is rotatably connected to the stacking main support, a stacking rotation installation cavity is provided in the stacking rotation bracket, and a stacking rotation fixing frame is fixed to the lower side of the stacking rotation installation cavity;

[0020] A plurality of pile-leveling rotating shafts, wherein the plurality of pile-leveling rotating shafts are rotatably connected to the pile-leveling rotating fixed frame, and stirring blades are fixed on the pile-leveling rotating shafts, and the stirring blades are located below the pile-leveling rotating fixed frame;

[0021] A first stacking driving device, the first stacking driving device is used to drive the stacking rotating bracket to rotate;

[0022] The second stacking driving device is used to drive the stacking rotating shaft to rotate.

[0023] Furthermore, a material guide cover is fixed on the upper side of the stacking main support, and the upper side wall of the material guide cover is arc-shaped.

[0024] Furthermore, the first driving device for uniform stacking includes:

[0025] A first stacking motor, wherein the first stacking motor is fixed on the outer wall of the stacking main support;

[0026] A first bevel gear for balancing the stack, wherein the first bevel gear for balancing the stack is fixed on the rotating shaft of the first motor for balancing the stack;

[0027] The first stacking driven bevel gear is fixed to the upper end of the stacking rotating bracket, and the first stacking driving bevel gear is meshed with the first stacking driven bevel gear.

[0028] Furthermore, the second driving device for uniform stacking includes:

[0029] a second stacking motor, the second stacking motor being vertically fixed on the outer wall of the stacking main support, a second stacking fixing rod being fixed on the rotating shaft of the second stacking motor, a second stacking swing arm being rotatably connected to the second stacking fixing rod, and an end of the second stacking swing arm away from the second stacking fixing rod being located in the stacking main installation cavity;

[0030] A stacking oscillating rod, one end of which is hinged to the end of the second stacking oscillating arm away from the second stacking fixed rod through a joint ball head, a stacking rotatable through hole is provided in the stacking rotatable bracket, the stacking oscillating rod passes through the stacking rotatable through hole, and the middle part of the stacking oscillating rod is hinged to the stacking rotatable through hole through a joint ball head;

[0031] A stacking swing plate, one end of the stacking swing rod away from the second stacking fixed rod is hinged to the stacking swing plate through a joint ball head, two stacking fixed columns are fixed on the stacking swing plate, the middle part of the stacking fixed column is set as a sliding column, a rotating swing rod is fixed on the stacking rotating shaft, a rotating swing rod is provided with a rotating swing groove, and a rotating swing shaft plugged into the rotating swing groove is fixed on the stacking swing plate;

[0032] Two frame connecting rods, one end of each of the two frame connecting rods being rotatably connected to the upper inner wall of the stacking rotating installation cavity;

[0033] The other ends of the two frame connecting rods are rotatably connected to the cross, a swinging slide groove is provided on the cross, and the slide column is plugged into the swinging slide groove.

[0034] Furthermore, the lower side wall of the outer box cavity is inclined toward the discharge port.

[0035] Compared with the prior art, the present invention has the following beneficial effects:

[0036] (1) When the fermented Pu'er tea block material falls onto the deblocking fixed blade on the deblocking fixed frame, the driving motor drives the deblocking driving shaft to rotate, and the deblocking blade group rotates accordingly. The first oblique cutting surface on the first deblocking blade cuts the Pu'er tea block material, and the protruding rectangular tubes of the second, third and fourth deblocking blades can play the role of stirring, breaking and pushing the Pu'er tea block material above. The cut Pu'er tea will fall from the gap between the deblocking blade group and the adjacent deblocking fixed blade. The cutting effect is good by adopting this method. Through the rotation of a deblocking driving shaft, it plays the role of cutting and stirring at the same time, thereby increasing the cutting efficiency;

[0037] (2) Under the action of the first deblocking blade, the second deblocking blade, the third deblocking blade, the fourth deblocking blade and the fixed deblocking blade, the block-shaped Pu'er tea passes through a 0.85 cm gap after cutting, thus achieving cutting and deblocking. Unagglomerated Pu'er tea in the form of strips can pass through the gap without breaking and affecting the appearance quality, and the breakage rate of Pu'er tea is low;

[0038] (3) When the Pu'er tea blocks are cut, due to its resistance, the polyethylene flexible polymer material layer can play a good role in shock absorption. During the cutting process, the blade on the rotating shaft of the deblocking device can perform phased linear unidirectional flexible cutting on the Pu'er tea material, which can provide buffering and avoid damaging the top-quality, high-value large-leaf ancient tree tea leaves;

[0039] (4) The deblocked Pu'er tea enters the lower part of the outer box cavity, and then the first pile-leveling driving device and the second pile-leveling driving device work simultaneously. At this time, the stirring blade moves in a circle relative to the pile-leveling main bracket and rotates relative to the pile-leveling rotating fixed bracket, thereby realizing the "action one" + "action two" compound movement, which meets the requirement that the Yunnan large-leaf ancient tree Pu'er ripe tea can be piled and gently stirred. The piled and gently stirred Pu'er tea is discharged from the discharge port, with less damage to the Pu'er tea and less broken tea, which can meet the production and development needs of high-end fine Pu'er ancient tea tree tea;

[0040] (5) The deblocked Pu'er tea falls onto the material guide cover, and then slides from the material guide cover to the bottom of the outer box cavity, which plays a role in guiding the Pu'er tea;

[0041] (6) The rotating shaft of the second pile leveling motor can drive the second pile leveling fixed rod to rotate, and the second pile leveling fixed rod can drive the pile leveling swing rod to swing through the second pile leveling swing arm, thereby driving the pile leveling swing plate to rotate in a circular plane. The rotating swing shaft on the pile leveling swing plate slides in the rotating swing groove, thereby driving the stirring blade to rotate relative to the pile leveling rotating fixed frame. In this way, the first pile leveling driving device and the second pile leveling driving device can be compactly arranged in the pile leveling main bracket, and only two motors are needed to realize the "action one" + "action two" compound motion. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] Figure 1 It is a structural schematic diagram of a deblocking and homogenizing device;

[0043] Figure 2 It is a schematic diagram of the internal structure of the deblocking and stacking device;

[0044] Figure 3 It is a schematic diagram of the structure of a deblocking fixed frame, a deblocking fixed blade, and a deblocking blade group;

[0045] Figure 4 for Figure 3 A partial enlarged view of point I in the middle;

[0046] Figure 5 It is a schematic diagram of the connection structure between the deblocking blade set and the deblocking drive shaft;

[0047] Figure 6 for Figure 5 A cross-sectional view of

[0048] Figure 7 for Figure 6 A partial enlarged view of position II in the middle;

[0049] Figure 8 for Figure 1 A cross-sectional view of

[0050] Fig. 9 It is a partial structural schematic diagram of the stacking device;

[0051] Fig.10 for Fig. 9 A cross-sectional view of

[0052] Fig.11 It is a schematic diagram of the connection structure of the stacking swing plate;

[0053] Fig.12 It is another structural schematic diagram of the uniform stacking device.

[0054] In the figure:

[0055] 100, outer box; 101, discharge port; 102, deblocking inlet; 103, deblocking outlet; 104, deblocking fixed frame; 105, deblocking fixed groove; 106, deblocking fixed blade; 107, deblocking fixed blade; 108, deblocking drive shaft; 109, rectangular tube; 110, deblocking first blade; 111, deblocking second blade; 112, deblocking third blade; 113, deblocking fourth blade; 114, first chamfered surface; 115, driving motor; 116, triangular protrusion; 117, end chamfered surface; 118, rectangular frame; 119, retaining ring; 120, upper outer material frame; 121, outer box cavity; 122, deblocking blade group;

[0056] 200, stacking device; 201, cross hole; 202, stacking rotation bearing; 203, swing slide; 204, cross; 205, stacking main bracket; 206, stacking main installation cavity; 207, stacking rotation bracket; 208, stacking rotation installation cavity; 209, stacking rotation fixing frame; 210, stacking rotation shaft; 211, stirring blade; 212, material guide cover; 213, stacking first motor; 214, stacking second motor A driving bevel gear; 215, a first driven bevel gear for stacking; 216, a second motor for stacking; 217, a second fixed rod for stacking; 218, a second swing arm for stacking; 219, a swing rod for stacking; 220, a joint ball head; 221, a rotating through hole for stacking; 222, a swing plate for stacking; 223, a fixed column for stacking; 224, a sliding column; 225, a rotating swing rod; 226, a rotating swing slot; 227, a rotating swing shaft; 228, a frame connecting rod. DETAILED DESCRIPTION

[0057] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0058] See also Figure 1-Figure 12 The present invention provides a technical solution for a deblocking and homogenizing device.

[0059] A deblocking and homogenizing device includes a deblocking device and a homogenizing device 200, wherein the deblocking device includes:

[0060] An outer box body 100, wherein an outer box body cavity 121 is provided in the outer box body cavity 121, and a deblocking inlet 102, a deblocking outlet 103 and a material discharge port 101 are provided on the outer box body cavity 121;

[0061] A deblocking fixed frame 104, the deblocking fixed frame 104 is fixed in the outer box body cavity 121, a deblocking fixed groove 105 is provided on the deblocking fixed frame 104, a plurality of parallel deblocking fixed blades 106 are fixed in the deblocking fixed groove 105, a deblocking fixed blade 107 is provided on the deblocking fixed blade 106, and the deblocking fixed blade 107 faces the deblocking inlet 102;

[0062] The deblocking drive shaft 108 is arranged below the deblocking fixed frame 104, the deblocking drive shaft 108 is rotatably connected to the outer box body 100, and a rectangular tube 109 is installed on the deblocking drive shaft 108;

[0063] A plurality of deblocking blade groups 122, the deblocking blade groups 122 are arranged in sequence along the length direction of the rectangular tube 109, the deblocking blade groups 122 are sequentially arranged between adjacent deblocking fixed blades 106, and there is a gap between the deblocking blade groups 122 and the adjacent deblocking fixed blades 106, the deblocking blade groups 122 include a first deblocking blade 110, a second deblocking blade 111, a third deblocking blade 112 and a fourth deblocking blade 113, the first deblocking blade 110, the second deblocking blade 111, the third deblocking blade 112 and the fourth deblocking blade 113 are sequentially fixed on four sides of the rectangular tube 109, the first deblocking blade 110, the second deblocking blade 111, the third deblocking blade 112 and the fourth deblocking blade 113 protrude from the side of the rectangular tube 109 by distances T1, T2, T3 and T4 respectively, T1 has the largest length, T2 and T4 are equal, T3 is greater than T2 and T4, and the first deblocking blade 110 is provided with a first chamfered surface 114;

[0064] A driving motor 115, the driving motor 115 is used to drive the deblocking driving shaft 108 to rotate;

[0065] The stacking device 200 is disposed in the outer box cavity 121 and is disposed below the deblocking device.

[0066] When the fermented Pu'er tea block material falls onto the deblocking fixed blade 106 on the deblocking fixed frame 104, the driving motor 115 drives the deblocking driving shaft 108 to rotate, and the deblocking blade group 122 rotates accordingly, and the first beveled surface 114 on the first deblocking blade 110 cuts the Pu'er tea block material, and the second deblocking blade 111, the third deblocking blade 112 and the fourth deblocking blade 113 protrude from the rectangular tube 109. One end of the protruding rectangular tube 109 can play the role of stirring, breaking and pushing the Pu'er tea block material above, and the cut Pu'er tea will fall from the gap between the deblocking blade group 122 and the adjacent deblocking fixed blade 106, and the unagglomerated Pu'er tea in strips and the like can pass through the gap without breaking and affecting the appearance quality.

[0067] The deblocking fixed frame 104 is tilted, and the tilt angle is preferably 45°. The angle between the first deblocking blades 110 of adjacent deblocking blade groups 122 is 90°. The gap between the deblocking blade group 122 and the adjacent deblocking fixed blade 106 is 0.85 cm. The thickness of the first deblocking blade 110, the second deblocking blade 111, the third deblocking blade 112 and the fourth deblocking blade 113 are all 1.8 cm, and the thickness of the deblocking fixed blade 106 is 1.7 cm.

[0068] When the fermented Pu'er tea block material falls onto the deblocking fixed blade 106 on the deblocking fixed frame 104, the driving motor 115 drives the deblocking driving shaft 108 to rotate, and the deblocking blade group 122 rotates accordingly, and the first beveled surface 114 on one of the first deblocking blades 110 cuts the Pu'er tea block material. Since the angle between the first deblocking blades 110 of adjacent deblocking blade groups 122 is 90°, after the deblocking driving shaft 108 rotates 90°, the first beveled surface 114 of the other first deblocking blade 110 cuts the Pu'er tea block material, and the cutting is cyclically carried out. During the cutting process, since T3 is greater than T2 and T4, the second deblocking blade 111, the third deblocking blade 112 and the fourth deblocking blade 113 of each layer in this process stir the Pu'er tea block materials accumulated on the deblocking fixed frame 104 inclined at 45°, and can also break and push them to the lower part of the fixed frame, thereby increasing the deblocking efficiency.

[0069] Under the action of the first deblocking blade 110, the second deblocking blade 111, the third deblocking blade 112, the fourth deblocking blade 113 and the fixed deblocking blade 106, the block Pu'er tea passes through a 0.85 cm gap after cutting to achieve cutting and deblocking. During the first to fifth fermentation processes of its sun-dried green tea, the moisture content of the raw Pu'er tea is relatively high, and the raw tea is highly soft. It appears in block shape because the substances produced by microbial fermentation make the tea combine with water to form blocks. Therefore, the present scheme can deblock the blocks, and the unagglomerated Pu'er tea in strips and the like can pass through the gaps without breaking and affecting the appearance quality, and the breakage rate of the Pu'er tea is relatively low.

[0070] like Figure 4 and Figure 5 As shown, the second block cutting blade 111, the third block cutting blade 112 and the fourth block cutting blade 113 are all provided with a triangular protrusion 116 on one end protruding from the rectangular tube 109, and a chamfer is provided on the triangular protrusion 116. The first block cutting blade 110 is provided with an end chamfer 117 on one end protruding from the rectangular tube 109.

[0071] like Figure 6 and Figure 7As shown, two rectangular frames 118 are fixed on the deblocking drive shaft 108, and a retaining ring 119 is fixed on the rectangular frame 118. Both ends of the rectangular tube 109 are sleeved on the two rectangular frames 118, and the rectangular tube 109 is located between the two retaining rings 119. The outer wall of the rectangular frame 118 is provided with a polyethylene flexible polymer material layer.

[0072] When cutting Pu'er tea blocks, there will be resistance, and the polyethylene flexible polymer material layer can play a good role in shock absorption. The polyethylene flexible polymer material layer has a high elastic modulus and good elastic recovery. It absorbs and disperses energy under the action of external force, and alleviates the sudden force caused by external impact through its own softness and elasticity. It can undergo plastic deformation under the action of external force, absorb and disperse energy, and thus reduce the conduction of impact force. It has high fracture toughness and strength, can effectively absorb impact energy, reduce vibration and damage of structures or equipment, has good wear resistance, and can reduce surface wear and damage under the action of friction and collision. It can effectively extend the service life of structures or equipment and reduce the frequency of maintenance and replacement.

[0073] In the traditional deblocking machine, the hard block Pu'er tea material is directly deblocked rigidly, which damages the top-grade high-value large-leaf ancient tree tea leaves. With this deblocking machine design, the blade on the rotating shaft of the deblocking device can perform phased linear unidirectional flexible cutting on the Pu'er tea material during the cutting process, and buffering can be performed. The above-mentioned design is used for the deblocking process after the fermentation of premium large-leaf ancient tree tea leaves. It needs to deblock a large number of fresh Pu'er tea leaves from ecological tea gardens after fermentation. Because the fresh leaves are larger than the premium large-leaf ancient tree tea leaves, the deblocking fixed blade 106 of the deblocking fixed frame 104 directly "takes one by one" to achieve rapid and large-scale deblocking.

[0074] like Figure 1 As shown, the deblocking device further includes an upper outer material frame 120, the upper end of the upper outer material frame 120 is larger than the lower end, the lower end of the upper outer material frame 120 is fixedly connected to the upper end of the outer box 100, and the upper outer material frame 120 is connected to the outer box cavity 121. The upper end of the upper outer material frame 120 receives the Pu'er tea blocks that need to be deblocked, and then transports them into the outer box 100 through the lower end.

[0075] like Figure 8-Figure 12 As shown, the stacking device 200 includes:

[0076] The main stacking support 205 is fixed in the outer box cavity 121, and a main stacking installation cavity 206 is provided in the main stacking support 205;

[0077] The stacking rotating bracket 207 is installed in the stacking main installation cavity 206. The stacking rotating bracket 207 is rotatably connected with the stacking main bracket 205 through the stacking rotating bearing 202. The stacking rotating bracket 207 is provided with a stacking rotating installation cavity 208. The stacking rotating fixing frame 209 is fixed to the lower side of the stacking rotating installation cavity 208.

[0078] A plurality of stacking rotating shafts 210, the plurality of stacking rotating shafts 210 are rotatably connected to the stacking rotating fixed frame 209, the plurality of stacking rotating shafts 210 are evenly distributed around the axis of the stacking rotating fixed frame 209, a stirring blade 211 is fixed to the stacking rotating shaft 210, and the stirring blade 211 is located below the stacking rotating fixed frame 209;

[0079] A first driving device for uniform stacking, which is used to drive the uniform stacking rotating bracket 207 to rotate;

[0080] The second driving device for uniform stacking is used to drive the uniform stacking rotation shaft 210 to rotate.

[0081] Since the first pile-leveling driving device can drive the pile-leveling rotating support 207 to rotate, thereby driving the stirring blade 211 to move in a circle relative to the pile-leveling main support 205 (action 1), the second pile-leveling driving device drives the pile-leveling rotating shaft 210 to rotate, thereby driving the stirring blade 211 to rotate relative to the pile-leveling rotating fixed frame 209 (action 2). The deblocked Pu'er tea enters the lower part of the outer box body cavity 121, and then the first pile-leveling driving device and the second pile-leveling driving device work at the same time, at this time, the stirring blade 211 moves in a circle relative to the pile-leveling main support 205 and rotates relative to the pile-leveling rotating fixed frame 209, so that the "action 1" + "action 2" compound movement can be realized, meeting the requirement that the Yunnan large-leaf ancient tree Pu'er cooked tea can be piled and gently stirred, and the piled and gently stirred Pu'er tea is output from the discharge port 101, with less damage to the Pu'er tea and less broken tea, which can meet the needs of the production and development of high-end fine Pu'er ancient tea tree tea.

[0082] like Figure 8-Figure 9 As shown, a guide cover 212 is fixed on the upper side of the main stacking support 205, and the upper side wall of the guide cover 212 is arc-shaped. With this arrangement, the deblocked Pu'er tea falls onto the guide cover 212, and then the Pu'er tea slides from the guide cover 212 to the bottom of the outer box cavity 121, which plays a role in guiding the Pu'er tea.

[0083] like Fig.10 As shown, the first driving device for uniform stacking includes:

[0084] A first stacking motor 213, which is fixed on the outer wall of the stacking main support 205;

[0085] A first bevel gear 214 for balancing the stack, wherein the first bevel gear 214 for balancing the stack is fixed on the rotating shaft of the first motor 213 for balancing the stack;

[0086] The first stacking driven bevel gear 215 is fixed to the upper end of the stacking rotating bracket 207, and the first stacking driven bevel gear 214 and the first stacking driven bevel gear 215 are meshed.

[0087] The first pile leveling motor 213 can drive the first pile leveling driving bevel gear 214 to rotate, and the first pile leveling driving bevel gear 214 can drive the first pile leveling driven bevel gear 215 to rotate, thereby driving the pile leveling rotating bracket 207 to rotate.

[0088] like Figure 10-12 As shown, the second driving device for uniform stacking includes:

[0089] A second stacking motor 216 is vertically fixed on the outer wall of the stacking main support 205. A second stacking fixing rod 217 is fixed on the rotating shaft of the second stacking motor 216. A second stacking swing arm 218 is rotatably connected to the second stacking fixing rod 217. The second stacking swing arm 218 passes through a through slot on the stacking main support 205. One end of the second stacking swing arm 218 away from the second stacking fixing rod 217 is located in the stacking main installation cavity 206.

[0090] A stacking swing rod 219, one end of which is hinged to an end of the second stacking swing arm 218 away from the second stacking fixed rod 217 through a joint ball head 220, a stacking rotation through hole 221 is provided in the stacking rotation bracket 207, the stacking swing rod 219 passes through the stacking rotation through hole 221, and the middle part of the stacking swing rod 219 is hinged to the stacking rotation through hole 221 through the joint ball head 220;

[0091] The stacking swing plate 222, the end of the stacking swing rod 219 away from the second stacking fixed rod 217 is hinged to the stacking swing plate 222 through a joint ball head 220, two stacking fixed columns 223 are fixed on the stacking swing plate 222, the middle part of the stacking fixed column 223 is set as a sliding column 224, a rotating swing rod 225 is fixed on the stacking rotating shaft 210, and a rotating swing rod 225 is provided with a rotating swing groove 226, and a rotating swing shaft 227 inserted in the rotating swing groove 226 is fixed on the stacking swing plate 222, and the rotating swing shaft 227 can slide relative to the rotating swing groove 226;

[0092] Two frame connecting rods 228, one end of the two frame connecting rods 228 is rotatably connected to the upper inner wall of the stacking rotating installation cavity 208;

[0093] The cross 204, the other ends of the two frame connecting rods 228 are rotatably connected to the cross 204, the cross 204 is provided with a swinging slot 203, the slide column 224 is plugged with the swinging slot 203, and the cross 204 is provided with a cross hole 201 for the stacking swing rod 219 to pass through.

[0094] like Figure 8-Figure 12 As shown, the rotating shaft of the second pile-leveling motor 216 can drive the second pile-leveling fixed rod 217 to rotate, and the second pile-leveling fixed rod 217 can drive the pile-leveling swing rod 219 to swing through the second pile-leveling swing arm 218, thereby driving the pile-leveling swing plate 222 to rotate in a plane circle, and the rotating swing shaft 227 on the pile-leveling swing plate 222 slides in the rotating swing groove 226, thereby driving the stirring blade 211 to rotate relative to the pile-leveling rotating fixed frame 209. In this way, the first pile-leveling driving device and the second pile-leveling driving device can be compactly arranged in the pile-leveling main bracket 205, and only two motors are needed to realize the "action one" + "action two" compound motion.

[0095] like Figure 8 As shown, the lower side wall of the outer box cavity 121 is inclined toward the discharge port 101, the inclination angle of the lower side wall of the outer box cavity 121 is 1.3°, and the width of the discharge port 101 is 0.6CM. The uniformly piled Pu'er tea is discharged from the discharge port 101 along the lower side wall of the outer box cavity 121, and then the next step can be carried out.

[0096] Of course, two second stacking motors 216 may be provided. If a single second stacking motor 216 is used, the power of the single second stacking motor 216 is increased. The upper end width of the stirring blade 211 is greater than the lower end width.

[0097] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A deblocking and stacking device, characterized in that: It includes a deblocking device and a homogenizing device. The deblocking device includes: An outer box body, wherein an outer box body cavity is provided in the outer box body, and a deblocking inlet, a deblocking outlet and a material discharge port are provided on the outer box body cavity; A deblocking fixing frame, the deblocking fixing frame is fixed in the outer box body cavity, the deblocking fixing frame is provided with a deblocking fixing groove, a plurality of parallel deblocking fixing blades are fixed in the deblocking fixing groove, the deblocking fixing blades are provided with deblocking fixing blades, and the deblocking fixing blades face the deblocking inlet; A deblocking drive shaft, the deblocking drive shaft is arranged below the deblocking fixed frame, the deblocking drive shaft is rotatably connected to the outer box body, and a rectangular tube is installed on the deblocking drive shaft; A plurality of deblocking blade groups, wherein the deblocking blade groups are sequentially arranged along the length direction of the rectangular tube, the deblocking blade groups are sequentially arranged between adjacent deblocking fixed blades, and there is a gap between the deblocking blade groups and the adjacent deblocking fixed blades, the deblocking blade groups include a first deblocking blade, a second deblocking blade, a third deblocking blade and a fourth deblocking blade, the first deblocking blade, the second deblocking blade, the third deblocking blade and the fourth deblocking blade are sequentially fixed on four sides of the rectangular tube, the first deblocking blade, the second deblocking blade, the third deblocking blade and the fourth deblocking blade protrude from the side of the rectangular tube by distances of T1, T2, T3 and T4 respectively, T1 has the largest length, T2 and T4 are equal, T3 is greater than T2 and T4, and the first deblocking blade is provided with a first chamfered surface; A driving motor, the driving motor is used to drive the deblocking driving shaft to rotate; The stacking device is arranged in the housing cavity of the outer box, and the stacking device is arranged below the deblocking device.

2. The deblocking and stacking device according to claim 1, characterized in that: The deblocking fixing frame is arranged tilted.

3. The deblocking and stacking device according to claim 1, characterized in that: The ends of the second block-solving blade, the third block-solving blade and the fourth block-solving blade protruding from the rectangular tube are all provided with triangular protrusions.

4. The deblocking and stacking device according to claim 1, characterized in that: Two rectangular frames are fixed on the deblocking drive shaft, retaining rings are fixed on the rectangular frames, two ends of the rectangular tube are sleeved on the two rectangular frames, the rectangular tube is located between the two retaining rings, and a polyethylene flexible polymer material layer is provided on the outer wall of the rectangular frame.

5. The deblocking and stacking device according to claim 1, characterized in that: The angle between the first deblocking blades of adjacent deblocking blade sets is 90°.

6. The deblocking and stacking device according to claim 1, characterized in that: The stacking device comprises: A main stacking support, wherein the main stacking support is fixed in the outer box cavity, and a main stacking installation cavity is provided in the main stacking support; A stacking rotation bracket, the stacking rotation bracket is installed in the stacking main installation cavity, the stacking rotation bracket is rotatably connected to the stacking main support, a stacking rotation installation cavity is provided in the stacking rotation bracket, and a stacking rotation fixing frame is fixed to the lower side of the stacking rotation installation cavity; A plurality of pile-leveling rotating shafts, wherein the plurality of pile-leveling rotating shafts are rotatably connected to the pile-leveling rotating fixed frame, and stirring blades are fixed on the pile-leveling rotating shafts, and the stirring blades are located below the pile-leveling rotating fixed frame; A first stacking driving device, the first stacking driving device is used to drive the stacking rotating bracket to rotate; The second stacking driving device is used to drive the stacking rotating shaft to rotate.

7. The deblocking and stacking device according to claim 6, characterized in that: A material guide cover is fixed on the upper side of the main stacking support, and the upper side wall of the material guide cover is arc-shaped.

8. The deblocking and stacking device according to claim 6, characterized in that: The first driving device for uniform stacking comprises: A first stacking motor, wherein the first stacking motor is fixed on the outer wall of the stacking main support; A first bevel gear for balancing the stack, wherein the first bevel gear for balancing the stack is fixed on the rotating shaft of the first motor for balancing the stack; The first stacking driven bevel gear is fixed to the upper end of the stacking rotating bracket, and the first stacking driving bevel gear is meshed with the first stacking driven bevel gear.

9. The deblocking and stacking device according to claim 8, characterized in that: The second driving device for uniform stacking comprises: a second stacking motor, the second stacking motor being vertically fixed on the outer wall of the stacking main support, a second stacking fixing rod being fixed on the rotating shaft of the second stacking motor, a second stacking swing arm being rotatably connected to the second stacking fixing rod, and an end of the second stacking swing arm away from the second stacking fixing rod being located in the stacking main installation cavity; A stacking oscillating rod, one end of which is hinged to the end of the second stacking oscillating arm away from the second stacking fixed rod through a joint ball head, a stacking rotatable through hole is provided in the stacking rotatable bracket, the stacking oscillating rod passes through the stacking rotatable through hole, and the middle part of the stacking oscillating rod is hinged to the stacking rotatable through hole through a joint ball head; A stacking swing plate, one end of the stacking swing rod away from the second stacking fixed rod is hinged to the stacking swing plate through a joint ball head, two stacking fixed columns are fixed on the stacking swing plate, the middle part of the stacking fixed column is set as a sliding column, a rotating swing rod is fixed on the stacking rotating shaft, a rotating swing rod is provided with a rotating swing groove, and a rotating swing shaft plugged into the rotating swing groove is fixed on the stacking swing plate; Two frame connecting rods, one end of each of the two frame connecting rods being rotatably connected to the upper inner wall of the stacking rotating installation cavity; The other ends of the two frame connecting rods are rotatably connected to the cross, a swinging slide groove is provided on the cross, and the slide column is plugged into the swinging slide groove.

10. The deblocking and stacking device according to claim 1, characterized in that: The lower side wall of the outer box cavity is inclined toward the discharge port.

Citation Information

Patent Citations

  • Tea leaf deblocking machine

    CN221410271U

  • Tea deblocking machine

    CN102793026A

  • Tea leaf deblocking machine

    CN108782817A