A high-speed granulator

By designing a weight-controllable material separation collection mechanism in the granulator, the problem of plastic particles accumulation and distribution is solved, and the flexible distribution and collection of plastic particles is realized, ensuring balanced and efficient operation of the production line, and ensuring the quality of the particles.

CN119610588BActive Publication Date: 2025-06-24NANJING SANPU GRANULATION TECH CO LTD
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Patent Information

Application Number
CN202411941733.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-06-24
Estimated Expiration
2044-12-26

AI Technical Summary

Technical Problem

After the existing granulators cut plastic particles, the particles are easily piled up at the same place, which affects the normal progress of subsequent processing processes, and is difficult to achieve flexible distribution of plastic particles, affecting the balance and efficient operation of the production line.

Method used

A high-speed granulator is designed, using a weight-controllable material separation collection mechanism. Through components such as feed frames, material separation frames and weight sensors, the batch collection and flexible distribution of plastic particles is achieved, ensuring that each collection container obtains an appropriate amount of plastic particles.

Benefits of technology

It realizes flexible distribution and collection of plastic particles, ensures balanced and efficient operation of the production line, avoids the breakage of plastic particles due to extrusion, and ensures the quality of the particles.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention belongs to the technical field of plastic production, and specifically relates to a high-speed granulator, which includes a base. One side of the upper end surface of the base is fixedly connected with an extrusion barrel. The left side of the upper end of the extrusion barrel is fixedly connected with a feed hopper, and the bottom of the feed hopper communicates with the inner cavity of the extrusion barrel. The right side of the upper end of the extrusion barrel is fixedly connected with a connecting plate, and a blade is rotatably arranged on one side of the lower end of the connecting plate. A plurality of extrusion holes are arranged at the right end of the extrusion barrel, and the blade is attached to the right end surface of the extrusion barrel. A weight-controllable material distribution and collection mechanism for collecting the cut plastic particles is also arranged on the base. The present invention realizes the batch collection of plastic particles, and the weight of each batch of plastic particles can be flexibly controlled, thereby ensuring that each collection container can obtain an appropriate amount of plastic particles, and then transporting the collected plastic particles to the production line for processing, ensuring the balance and efficient operation of the production line.
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Description

Technical Field

[0001] The present invention belongs to the technical field of plastic production, and specifically relates to a high-speed granulator. Background Art

[0002] Plastics are important organic synthetic polymer materials and are widely used. In the process of plastic product processing, granulators are often used. The granulator can extrude molten plastic through a specific mold and cut it into granular form for subsequent processing, storage, and transportation.

[0003] The patent with the publication number CN218948142U discloses a granulator, which includes a granulator main body, and also includes: a crushing mechanism and a screening mechanism. The top end of the granulator main body is fixedly connected to the bottom end of the crushing mechanism, and the bottom end of the screening mechanism is fixedly connected to the top end of the granulator main body; in this patent, the first motor drives the transmission rod to rotate, so that the spiral blade stirs the plastic raw material to move to the right. At the same time, the spiral blade heats the plastic raw material for melting. The spiral blade rotates and squeezes the molten plastic raw material against the extrusion plate, so that the molten plastic is discharged through the mesh holes on the extrusion plate. At the same time, the cooling water inlet pipe is connected to cooling water to cool the extrusion plate, so that the plastic raw material flowing through the extrusion plate is quickly cooled and solidified. The transmission rod drives the blade to rotate to cut the plastic flowing out of the extrusion plate into plastic particles of appropriate size, keeping the blade clean, which is beneficial to improving the quality and production efficiency of plastic particles.

[0004] However, the above technical solution still has the following deficiencies in actual application:

[0005] The cut plastic particles will accumulate in the same place. Usually, the cut plastic particles need to enter different processing procedures for processing. Moreover, the staff needs to reasonably distribute the plastic particles according to the total weight of the plastic particles to ensure that each procedure can obtain an appropriate amount of raw materials, so as to maintain the balance and efficient operation of the production line. If the plastic particles are piled up together, it is not conducive to this distribution work, and thus affects the normal progress of the subsequent processing procedures of the plastic particles.

[0006] Therefore, the present invention provides a high-speed granulator. Summary of the Invention

[0007] In order to make up for the deficiencies of the prior art and solve at least one technical problem proposed in the background art, the present invention proposes a high-speed granulator.

[0008] The technical solution adopted by the present invention to solve its technical problems is as follows: A high-speed granulator includes a base. On one side of the upper end surface of the base, an extrusion barrel is fixedly connected. On the left side of the upper end of the extrusion barrel, a feed hopper is connected and fixedly connected. At both ends of the inner cavity wall of the extrusion barrel, a transmission rod is rotatably arranged. A screw blade is sleeved and fixedly connected on the outer side of the transmission rod. On the right side of the upper end of the extrusion barrel, a connecting plate is fixedly connected. On one side of the lower end of the connecting plate, a blade is rotatably arranged. A plurality of extrusion holes are arranged at the right end of the extrusion barrel. The blade is attached to the right end surface of the extrusion barrel. On the base, a weight-controllable material distribution and collection mechanism is also arranged for collecting the cut plastic particles.

[0009] The weight-controllable material distribution and collection mechanism includes a receiving frame fixedly connected to one side of the upper end surface of the base. On the right side of the upper end surface of the base, a fixing plate is fixedly connected. Two first sliding rods are slidably connected above the fixing plate. The upper ends of the first sliding rods are fixedly connected with a lifting seat. On one side of the lifting seat, a material distribution frame is rotatably arranged. Weight sensors are arranged at the inner bottom of both the receiving frame and the material distribution frame. In the inner cavities of the receiving frame and the material distribution frame, a second slider and a first slider are respectively slidably connected. On one side of the second slider and the first slider, a pushing plate and a return pushing plate are respectively rotatably arranged. On one side of the receiving frame, a second sliding rod is fixedly connected. A partition plate is slidably connected to the second sliding rod. On one side of the upper end surface of the base, a blanking frame is fixedly connected. The blanking frame is located below the material distribution frame.

[0010] Preferably, an electric heating plate is arranged on the upper side of the inner cavity wall of the extrusion barrel. A cooling disc is sleeved and fixedly connected on the right side of the extrusion barrel. The inside of the cooling disc is a cavity. On one side of the upper end surface of the base, a cooling water tank is fixedly connected. On one side of the upper end of the cooling water tank, a pump body is connected and fixedly connected. The water outlet end of the pump body is communicated with one side of the cooling disc through a water inlet pipe. One side of the cooling disc is communicated with a water outlet pipe. The lower end of the water outlet pipe is communicated with one side of the cooling water tank.

[0011] Preferably, a motor six is fixedly connected to the middle of the left end surface of the extrusion barrel. The output end of the motor six is fixedly connected to one end of the transmission rod. On one side of the lower end of the connecting plate, a motor one is fixedly connected. The output end of the motor one is fixedly connected to the blade.

[0012] Preferably, an electric push rod is fixedly connected to one side of the upper end of the fixing plate. The piston end of the electric push rod is fixedly connected to the bottom of the lifting seat. On one side of the lifting seat, a motor two is fixedly connected. The output end of the motor two is fixedly connected to one end of the material distribution frame.

[0013] Preferably, a third threaded rod is threadedly connected to the lower end of the first slider. One end of the third threaded rod is rotatably arranged on the material distribution frame. On one side of the right end surface of the material distribution frame, a motor three is fixedly connected. The output end of the motor three is fixedly connected to one end of the third threaded rod.

[0014] Preferably, one side of the slider is fixedly connected with a ninth motor, and the output end of the ninth motor is fixedly connected with one end of a push-back plate.

[0015] Preferably, a fourth threaded rod is threadedly connected to the lower end of the second slider. One end of the fourth threaded rod is rotatably arranged on the material receiving frame. One side of the left end face of the material receiving frame is fixedly connected with a fourth motor, and the output end of the fourth motor is fixedly connected with one end of the fourth threaded rod. One side of the second slider is fixedly connected with a tenth motor, and the output end of the tenth motor is fixedly connected with one end of a pushing plate.

[0016] Preferably, a first threaded rod is threadedly connected to one end of the partition plate. The lower end of the first threaded rod is rotatably arranged on the material receiving frame. One side of the material receiving frame is fixedly connected with a seventh motor, and the output end of the seventh motor is fixedly connected with one end of the first threaded rod.

[0017] Preferably, a third sliding rod is fixedly connected to one side of the material distribution frame. An anti-sticking plate is slidably connected to the third sliding rod. One end of the anti-sticking plate is threadedly connected with a second threaded rod. One end of the second threaded rod is rotatably arranged on the material distribution frame. One side of the material distribution frame is fixedly connected with an eighth motor, and the output end of the eighth motor is fixedly connected with one end of the second threaded rod.

[0018] Preferably, a stirring rod is rotatably arranged on one side of the upper end of the feed hopper. One side of the upper end of the feed hopper is fixedly connected with a fifth motor, and the output end of the fifth motor is fixedly connected with the stirring rod.

[0019] The beneficial effects of the present invention are as follows:

[0020] 1. The high-speed granulator described in the present invention utilizes a weight-controllable material distribution and collection mechanism. When a batch of plastic raw materials is completely pelletized, the plastic particles can be received by a receiving frame, and the total weight of the plastic particles can be obtained by using a weight sensor at the bottom thereof. The staff can formulate a reasonable distribution plan based on the total weight of the plastic particles, and use a push plate to push an appropriate number of plastic particles into the distributing frame based on the weight of the plastic particles that need to be collected at one time. If the weight of the plastic particles on the distributing frame is appropriate, the collection container can be placed at the lower end opening of the unloading frame to pour the plastic particles on the distributing frame into the unloading frame to complete the collection work. If the weight of the plastic particles on the distributing frame is less than the planned weight, the above operation can be repeated, and the push plate can be used again to push more plastic particles into the distributing frame. If the weight of the plastic particles on the distributing frame is greater than the planned weight, the push back plate can be used to push the excess plastic particles back into the receiving frame, thereby realizing the batch collection of the plastic particles, and each batch The weight of the plastic particles can be flexibly controlled to ensure that each collection container can obtain an appropriate amount of plastic particles, and then the collected plastic particles are transferred to the production line for processing, thereby ensuring the balance and efficient operation of the production line. In addition, when the number of plastic particles pushed is controlled, it is achieved by driving the push back plate and the push plate to move horizontally, and then changing from a straight state to a vertical state. Compared with inserting into the plastic particles from top to bottom to achieve separation of the plastic particles, this method will not cause the plastic particles to be crushed due to extrusion, thereby ensuring the quality of the plastic particles. In addition, when the dividing frame dumps the plastic particles, the push back plate can also be used to push the plastic particles to promote the falling of the plastic particles and prevent the plastic particles from adhering to the inside of the dividing frame. In addition, when the push back plate moves to the end of the dividing frame, the push back plate is flush with the end face of one side of the dividing frame, and the anti-sticking plate can be driven to move to form a scraping with the surface of the push back plate, which can further promote the falling of the plastic particles and prevent the plastic particles from adhering to the surface of the push back plate.

[0021] 2. The high-speed granulator described in the present invention can use the motor 5 to drive the stirring rod to rotate to stir the plastic raw materials after the plastic raw materials are added into the feed hopper, thereby improving the mixing effect of the plastic raw materials and further ensuring the quality and consistency of the plastic particles. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention will be further described below in conjunction with the accompanying drawings.

[0023] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;

[0024] Figure 2 It is a schematic diagram of the three-dimensional structure of the blade;

[0025] Figure 3 It is a schematic diagram of the three-dimensional structure at the fixed plate;

[0026] Figure 4It is a schematic three-dimensional structure diagram of the anti-sticking plate;

[0027] Figure 5 It is a schematic three-dimensional structure diagram of the partition board;

[0028] Figure 6 It is a schematic three-dimensional structure diagram of the material distribution frame;

[0029] Figure 7 It is a schematic three-dimensional structure diagram of another perspective of the material distribution frame;

[0030] Figure 8 It is Figure 7 The partial enlarged view of part A in

[0031] Figure 9 It is a schematic three-dimensional structure diagram of the material receiving frame;

[0032] Figure 10 It is Figure 9 The partial enlarged view of part B in

[0033] Figure 11 It is a schematic three-dimensional structure diagram of the pushing plate;

[0034] Figure 12 It is a schematic three-dimensional structure diagram of the semi-section of the extrusion barrel.

[0035] In the figure: 1. Base; 2. Extrusion barrel; 3. Feed hopper; 4. Cooling water tank; 5. Water inlet pipe; 6. Cooling plate; 7. Pump body; 8. Transmission rod; 9. Water outlet pipe; 10. Fixed plate; 11. Connecting plate; 12. Motor I; 13. Extrusion hole; 14. Blade; 15. Material receiving frame; 16. Material distribution frame; 17. Weight sensor; 18. Return pushing plate; 19. Feeding frame; 20. Electric push rod; 21. Slide bar I; 22. Lifting seat; 23. Motor II; 24. Anti-sticking plate; 25. Partition board; 26. Motor III; 27. Motor IV; 28. Pushing plate; 29. Electric heating plate; 30. Motor V; 31. Stirring rod; 32. Motor VI; 33. Screw blade; 34. Motor VII; 35. Slide bar II; 36. Screw rod I; 37. Screw rod II; 38. Slide bar III; 39. Slide block I; 40. Motor VIII; 41. Screw rod III; 42. Motor IX; 43. Screw rod IV; 44. Motor X; 45. Slide block II. Detailed implementation manners

[0036] Next, the technical solutions of the present invention will be clearly and completely described in conjunction with the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0037] Please refer to Figures 1 - 12, the present invention provides a technical solution: a high-speed granulator, including a base 1, one side of the upper end surface of the base 1 is fixedly connected with an extrusion barrel 2, the left side of the upper end of the extrusion barrel 2 is communicated and fixedly connected with a feed hopper 3, both ends of the inner cavity wall of the extrusion barrel 2 are rotatably provided with a transmission rod 8, a screw blade 33 is sleeved and fixedly connected on the outer side of the transmission rod 8, the right side of the upper end of the extrusion barrel 2 is fixedly connected with a connecting plate 11, one side of the lower end of the connecting plate 11 is rotatably provided with a blade 14, the right end of the extrusion barrel 2 is provided with a plurality of extrusion holes 13, the blade 14 is attached to the right end surface of the extrusion barrel 2, and a weight-controllable material distribution and collection mechanism for collecting the cut plastic particles is also provided on the base 1;

[0038] The weight-controllable material distribution and collection mechanism includes a material receiving frame 15 fixedly connected to one side of the upper end surface of the base 1, a fixing plate 10 is fixedly connected to the right side of the upper end surface of the base 1, two first slide rods 21 are slidably connected to the upper side of the fixing plate 10, the upper ends of the first slide rods 21 are fixedly connected with a lifting seat 22, a material distribution frame 16 is rotatably provided on one side of the lifting seat 22, weight sensors 17 are arranged at the inner bottom of both the material receiving frame 15 and the material distribution frame 16, a second slider 45 and a first slider 39 are respectively slidably connected to the inner cavities of the material receiving frame 15 and the material distribution frame 16, a pushing plate 28 and a return pushing plate 18 are respectively rotatably provided on one side of the second slider 45 and the first slider 39, a second slide rod 35 is fixedly connected to one side of the material receiving frame 15, a partition plate 25 is slidably connected to the second slide rod 35, a blanking frame 19 is fixedly connected to one side of the upper end surface of the base 1, and the blanking frame 19 is located below the material distribution frame 16.

[0039] In this embodiment, as Figures 1 - 12 shown, an electric heating plate 29 is arranged on the upper side of the inner cavity wall of the extrusion barrel 2, a cooling disc 6 is sleeved and fixedly connected to the right side of the extrusion barrel 2, the inside of the cooling disc 6 is a cavity, a cooling water tank 4 is fixedly connected to one side of the upper end surface of the base 1, a pump body 7 is communicated and fixedly connected to one side of the upper end of the cooling water tank 4, the water outlet end of the pump body 7 is communicated with one side of the cooling disc 6 through a water inlet pipe 5, a water outlet pipe 9 is communicated with one side of the cooling disc 6, and the lower end of the water outlet pipe 9 is communicated with one side of the cooling water tank 4.

[0040] The middle part of the left end surface of the extrusion barrel 2 is fixedly connected with a sixth motor 32, and the output end of the sixth motor 32 is fixedly connected with one end of the transmission rod 8. One side of the lower end of the connecting plate 11 is fixedly connected with a first motor 12, and the output end of the first motor 12 is fixedly connected with the blade 14.

[0041] One side of the upper end of the fixing plate 10 is fixedly connected with an electric push rod 20, the piston end of the electric push rod 20 is fixedly connected with the bottom of the lifting seat 22, and one side of the lifting seat 22 is fixedly connected with a second motor 23, and the output end of the second motor 23 is fixedly connected with one end of the material distribution frame 16.

[0042] The lower end of the first slider 39 is threadedly connected to the third threaded rod 41. One end of the third threaded rod 41 is rotatably arranged on the material distribution frame 16. On one side of the right end face of the material distribution frame 16, a third motor 26 is fixedly connected. The output end of the third motor 26 is fixedly connected to one end of the third threaded rod 41.

[0043] One side of the first slider 39 is fixedly connected to a ninth motor 42. The output end of the ninth motor 42 is fixedly connected to one end of the back-pushing plate 18.

[0044] The lower end of the second slider 45 is threadedly connected to the fourth threaded rod 43. One end of the fourth threaded rod 43 is rotatably arranged on the material receiving frame 15. On one side of the left end face of the material receiving frame 15, a fourth motor 27 is fixedly connected. The output end of the fourth motor 27 is fixedly connected to one end of the fourth threaded rod 43. One side of the second slider 45 is fixedly connected to a tenth motor 44. The output end of the tenth motor 44 is fixedly connected to one end of the pushing plate 28.

[0045] One end of the partition plate 25 is threadedly connected to the first threaded rod 36. The lower end of the first threaded rod 36 is rotatably arranged on the material receiving frame 15. On one side of the material receiving frame 15, a seventh motor 34 is fixedly connected. The output end of the seventh motor 34 is fixedly connected to one end of the first threaded rod 36.

[0046] One side of the material distribution frame 16 is fixedly connected to a third slide bar 38. A non-sticking plate 24 is slidably connected to the third slide bar 38. One end of the non-sticking plate 24 is threadedly connected to the second threaded rod 37. One end of the second threaded rod 37 is rotatably arranged on the material distribution frame 16. On one side of the material distribution frame 16, an eighth motor 40 is fixedly connected. The output end of the eighth motor 40 is fixedly connected to one end of the second threaded rod 37.

[0047] Specifically, when the existing granulator is in use, the cut plastic particles will be concentrated in the same place. Usually, the cut plastic particles need to enter different processing procedures for processing. Moreover, the staff needs to reasonably distribute the plastic particles according to the total weight of the plastic particles to ensure that each procedure can obtain an appropriate amount of raw materials, so as to maintain the balance and efficient operation of the production line. If the plastic particles are piled up together, it is not conducive to this distribution work, and thus affects the normal progress of the subsequent processing procedures of the plastic particles;

[0048] Therefore, to solve the above problems, in the use of this embodiment, the plastic raw material is added into the interior of the extrusion barrel 2 through the feed hopper 3. And the plastic raw material inside the extrusion barrel 2 is heated by the electric heating plate 29 to make it reach the molten state. Under the action of the sixth motor 32, the transmission rod 8 and the auger blade 33 rotate, so that the molten plastic raw material moves from left to right in the inner cavity of the extrusion barrel 2. And the cooling water in the cooling water tank 4 is pumped out to the cooling plate 6 by the pump body 7. After the cooling water moves in the inner cavity of the cooling plate 6, it will flow back to the cooling water tank 4 through the water outlet pipe 9. Thus, the plastic raw material in the right part of the inner cavity of the extrusion barrel 2 can be cooled and solidified. When the plastic raw material is extruded through the extrusion holes 13, under the action of the first motor 12 driving the blade 14 to rotate, the extruded plastic raw material can be cut by the blade 14, and plastic particles can be obtained. And the rotation speed of the blade 14 and the rotation speed of the transmission rod 8 are relatively fast, thus realizing high-speed granulation. The plastic particles will fall onto the material receiving frame 15. And at the initial state, the bottom of the partition plate 25 is in contact with the bottom of the material receiving frame 15. Therefore, the plastic particles will only be on the material receiving frame 15 and will not move into the material distribution frame 16. When all the plastic raw materials in a batch are granulated, the total weight of the plastic particles can be obtained through the weight sensor 17 at the bottom of the material receiving frame 15 and displayed by the display device. And a reasonable distribution plan can be formulated according to the total weight of the plastic particles. According to the weight of the plastic particles to be collected at one time, the seventh motor 34 can be used to drive the first threaded rod 36 to rotate, so that the partition plate 25 rises. At this time, the partition plate 25 no longer blocks the plastic particles. Then, the fourth motor 27 can be used to drive the fourth threaded rod 43 to rotate, so that the second slider 45 slides in the cavity of the material receiving frame 15, and the pushing plate 28 also moves horizontally. And because the groove of the material receiving frame 15 is relatively narrow, the plastic particles will not enter the cavity where the second slider 45 is located. When the pushing plate 28 moves horizontally to a suitable position, the tenth motor 44 is used to drive the pushing plate 28 to rotate 90 degrees, so that the horizontally placed pushing plate 28 becomes a standing state. At this time, driving the pushing plate 28 to approach the material distribution frame 16 again, the plastic particles on the right side of the pushing plate 28 can be pushed into the material distribution frame 16. At this time, the weight sensor 17 on the material distribution frame 16 detects the weight and displays the weight on the display device. And generally, it is not necessary to accurately control the weight of the plastic particles on the material distribution frame 16, and only within a reasonable range is required. If the weight of the plastic particles on the material distribution frame 16 is appropriate, the collection container can be placed at the lower opening of the blanking frame 19, and the electric push rod 20 is used to drive the material distribution frame 16 to descend, and the second motor 23 drives the material distribution frame 16 to rotate, so that the plastic particles on the material distribution frame 16 are poured into the blanking frame 19. The plastic particles will enter the collection container along with the blanking frame 19, and the collection work can be completed. And because the width of the bottom opening of the blanking frame 19 is relatively small, even a container with a small opening can realize the collection of plastic particles, avoiding the situation that plastic particles overflow the collection container when pouring plastic particles due to the small opening of the collection container.If the weight of the plastic particles on the material distribution frame 16 is less than the planned weight, the above operations can be repeated, and the pusher plate 28 can be used again to push more plastic particles onto the material distribution frame 16. If the weight of the plastic particles on the material distribution frame 16 is greater than the planned weight, the motor three 26 can be used to drive the rotation of the threaded rod three 41, so that the slider one 39 slides to adjust the position of the return push plate 18, and the motor nine 42 can be used to drive the rotation of the return push plate 18 to make the return push plate 18 stand up, and push the excess plastic particles back into the receiving frame 15. Thus, the batch collection of plastic particles is realized, and the weight of each batch of plastic particles can be flexibly controlled, so as to ensure that each collection container can obtain an appropriate amount of plastic particles. Then, the collected plastic particles are transported to the production line for processing, ensuring the balance and efficient operation of the production line. Moreover, when controlling the number of plastic particles pushed, it is achieved by driving the transverse movement of the return push plate 18 and the pusher plate 28 and then changing from a flat state to an upright state. Compared with inserting from top to bottom into the plastic particles to separate the plastic particles, this method will not cause the plastic particles to be crushed due to extrusion, ensuring the quality of the plastic particles;

[0049] Since some plastic particles may have a certain viscosity, when the plastic particles are poured from the material distribution frame 16 into the blanking frame 19, the plastic particles may adhere to the inner side of the material distribution frame 16, thus affecting the smooth progress of the blanking work. Therefore, to avoid this situation, when the material distribution frame 16 dumps the plastic particles, the return push plate 18 can also be used to push the plastic particles to promote the falling of the plastic particles and prevent the plastic particles from adhering to the inner side of the material distribution frame 16. Moreover, when the return push plate 18 moves to the end of the material distribution frame 16 and the return push plate 18 is flush with one side end face of the material distribution frame 16, the motor eight 40 can be used to drive the rotation of the threaded rod two 37 to move the anti-adhesion plate 24 to scrape the surface of the return push plate 18, which can further promote the falling of the plastic particles and prevent the plastic particles from adhering to the surface of the return push plate 18.

[0050] In this embodiment, as Figure 12 shown, a stirring rod 31 is rotatably arranged on one side of the upper end of the feed hopper 3, and a motor five 30 is fixedly connected to one side of the upper end of the feed hopper 3. The output end of the motor five 30 is fixedly connected to the stirring rod 31.

[0051] Specifically, when the plastic raw material is added to the feed hopper 3, the motor five 30 can be used to drive the rotation of the stirring rod 31 to stir the plastic raw material, thereby improving the mixing effect of the plastic raw material and ensuring the quality and consistency of the plastic particles.

[0052] Working principle: The plastic raw materials are added into the interior of the extrusion barrel 2 through the feed hopper 3. The stirring rod 31 is driven to rotate by the fifth motor 30 to stir the plastic raw materials, thereby improving the mixing effect of the plastic raw materials, and further ensuring the quality and consistency of the plastic particles. Moreover, the plastic raw materials inside the extrusion barrel 2 are heated by the electric heating plate 29 to reach the molten state. Under the action of the sixth motor 32, the transmission rod 8 and the auger blade 33 rotate, causing the molten plastic raw materials to move from left to right in the inner cavity of the extrusion barrel 2. Additionally, the cooling water in the cooling water tank 4 is pumped out to the cooling disc 6 by the pump body 7. After the cooling water moves in the inner cavity of the cooling disc 6, it will flow back to the cooling water tank 4 through the water outlet pipe 9, so as to cool and solidify the plastic raw materials in the right part of the inner cavity of the extrusion barrel 2. When the plastic raw materials are extruded through the extrusion holes 13, under the action of the first motor 12 driving the blade 14 to rotate, the extruded plastic raw materials are cut by the blade 14, and plastic particles can be obtained. Moreover, the rotation speed of the blade 14 and the rotation speed of the transmission rod 8 are relatively fast, thus realizing high-speed granulation;Plastic pellets will fall onto the material receiving frame 15. And initially, the bottom of the partition plate 25 is in contact with the bottom of the material receiving frame 15. Therefore, the plastic pellets will only be on the material receiving frame 15 and will not move into the material distribution frame 16. After a batch of plastic raw materials are all granulated, the total weight of the plastic pellets can be obtained through the weight sensor 17 at the bottom of the material receiving frame 15, and it will be displayed on the display device. And a reasonable distribution plan can be formulated according to the total weight of the plastic pellets. According to the weight of the plastic pellets that need to be collected at one time, the motor seven 34 can be used to drive the threaded rod one 36 to rotate, so that the partition plate 25 rises. At this time, the partition plate 25 no longer blocks the plastic pellets. Then, the motor four 27 can be used to drive the threaded rod four 43 to rotate, so that the slider two 45 slides in the cavity of the material receiving frame 15, and the pushing plate 28 also moves horizontally. And because the groove of the material receiving frame 15 is relatively narrow, the plastic pellets will not enter the cavity where the slider two 45 is located. When the pushing plate 28 moves horizontally to a suitable position, the motor ten 44 is used to drive the pushing plate 28 to rotate by 90 degrees, so that the horizontally placed pushing plate 28 becomes a standing state. At this time, by driving the pushing plate 28 to approach the material distribution frame 16, the plastic pellets on the right side of the pushing plate 28 can be pushed into the material distribution frame 16. At this time, the weight sensor 17 on the material distribution frame 16 detects the weight and displays it on the display device. And usually, there is no need to precisely control the weight of the plastic pellets on the material distribution frame 16, as long as it is within a reasonable range. If the weight of the plastic pellets on the material distribution frame 16 is appropriate, the collection container can be placed at the lower opening of the blanking frame 19, and the electric push rod 20 is used to drive the material distribution frame 16 to descend, and the motor two 23 drives the material distribution frame 16 to rotate, so that the plastic pellets on the material distribution frame 16 are poured into the blanking frame 19. The plastic pellets will then enter the collection container along with the blanking frame 19, and the collection work can be completed. And because the width of the bottom opening of the blanking frame 19 is relatively small, even a container with a small opening can be used to collect the plastic pellets, avoiding the situation where plastic pellets overflow the collection container when pouring the plastic pellets due to the small opening of the collection container;If the weight of the plastic particles on the material distribution frame 16 is less than the planned weight, the above operation can be repeated, and the pushing plate 28 can be used again to push more plastic particles onto the material distribution frame 16. If the weight of the plastic particles on the material distribution frame 16 is greater than the planned weight, the motor three 26 can be used to drive the rotation of the threaded rod three 41, so that the slider one 39 slides to adjust the position of the return push plate 18, and the motor nine 42 can be used to drive the return push plate 18 to rotate, so that the return push plate 18 stands up, and the excess plastic particles are pushed back into the receiving frame 15, thus realizing the flexible control of the weight of the plastic particles on the material distribution frame 16, and further ensuring that each collection container can obtain an appropriate amount of plastic particles. Then, the collected plastic particles are transported to the production line for processing, ensuring the balance and efficient operation of the production line. Moreover, when controlling the number of plastic particles pushed, it is achieved by driving the return push plate 18 and the pushing plate 28 to move horizontally and then change from a flat state to an upright state. Compared with inserting from top to bottom into the plastic particles to separate the plastic particles, this method will not cause the plastic particles to be crushed due to extrusion, ensuring the quality of the plastic particles. And because some plastic particles may have a certain viscosity, when the plastic particles are poured from the material distribution frame 16 into the blanking frame 19, the plastic particles may adhere to the inner side of the material distribution frame 16, thus affecting the smooth progress of the blanking work. Therefore, to avoid this situation, when the material distribution frame 16 pours the plastic particles, the return push plate 18 can also be used to push the plastic particles to promote the falling of the plastic particles and prevent the plastic particles from adhering to the inner side of the material distribution frame 16. Moreover, when the return push plate 18 moves to the end of the material distribution frame 16 and the return push plate 18 is flush with one end face of the material distribution frame 16, the motor eight 40 can be used to drive the rotation of the threaded rod two 37 to move the anti-adhesion plate 24 to scrape the surface of the return push plate 18, which can further promote the falling of the plastic particles and prevent the plastic particles from adhering to the surface of the return push plate 18.;

[0053] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art of this industry should understand that the present invention is not limited by the above embodiments. What is described in the above embodiments and the specification only illustrates the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-speed granulator, comprising a base (1), characterized in that: An extrusion cylinder (2) is fixedly connected to one side of the upper end surface of the base (1); the left side of the upper end of the extrusion cylinder (2) is connected to and fixedly connected to a feed hopper (3); transmission rods (8) are rotatably provided at both ends of the inner cavity wall of the extrusion cylinder (2); an auger blade (33) is sleeved and fixedly connected to the outer side of the transmission rod (8); a connecting plate (11) is fixedly connected to the right side of the upper end of the extrusion cylinder (2); a blade (14) is rotatably provided on one side of the lower end of the connecting plate (11); a plurality of extrusion holes (13) are provided at the right end of the extrusion cylinder (2); the blade (14) is in contact with the right end surface of the extrusion cylinder (2); and a weight-controllable material distribution and collection mechanism for collecting cut plastic particles is also provided on the base (1); The weight-controllable material distributing and collecting mechanism comprises a material receiving frame (15) fixedly connected to one side of the upper end surface of the base (1); a fixed plate (10) is fixedly connected to the right side of the upper end surface of the base (1); two sliding rods (21) are slidably connected to the upper side of the fixed plate (10); a lifting seat (22) is fixedly connected to the upper end of the sliding rod (21); a material distributing frame (16) is rotatably provided on one side of the lifting seat (22); a weight sensor (17) is provided at the bottom of the inner side of each of the material receiving frame (15) and the material distributing frame (16); a sliding block (45) and a sliding block (39) are slidably connected to the inner cavities of the material receiving frame (15) and the material distributing frame (16); a pushing plate (28) and a push-back plate (18) are rotatably provided on one side of each of the sliding blocks (45) and the sliding block (39); a sliding block (35) and a partition plate (25) are fixedly connected to one side of the material receiving frame (15); and a lifting seat (22) is fixedly connected to the upper end of the sliding block (21); and a weight sensor (17) is provided at the bottom of the inner side of each of the material distributing frame (15) and the material distributing frame (16). A material unloading frame (19) is fixedly connected to one side of the upper end surface of the base (1), and the material unloading frame (19) is located below the material distribution frame (16). A threaded rod (41) is threadedly connected to the lower end of the slider (39), and one end of the threaded rod (41) is rotatably arranged on the material distribution frame (16). A motor (26) is fixedly connected to one side of the right end surface of the material distribution frame (16), and an output end of the motor (26) is fixedly connected to one end of the threaded rod (41). A threaded rod (43) is threadedly connected to the lower end of the slider (45), and one end of the threaded rod (43) is rotatably arranged on the material receiving frame (15). A motor (27) is fixedly connected to one side of the left end surface of the material receiving frame (15), and an output end of the motor (27) is fixedly connected to one end of the threaded rod (43). A motor (44) is fixedly connected to one side of the slider (45), and an output end of the motor (44) is fixedly connected to one end of the push plate (28).

2. A high-speed granulator according to claim 1, characterized in that: An electric heating plate (29) is provided on the upper side of the inner cavity wall of the extrusion barrel (2); a cooling disk (6) is sleeved on and fixedly connected to the right side of the extrusion barrel (2); the interior of the cooling disk (6) is a cavity; one side of the upper end surface of the base (1) is fixedly connected to a cooling water tank (4); one side of the upper end of the cooling water tank (4) is connected to and fixedly connected to a pump body (7); the water outlet end of the pump body (7) is connected to one side of the cooling disk (6) through a water inlet pipe (5); one side of the cooling disk (6) is connected to a water outlet pipe (9); the lower end of the water outlet pipe (9) is connected to one side of the cooling water tank (4).

3. A high-speed granulator according to claim 1, characterized in that: A motor six (32) is fixedly connected to the middle of the left end surface of the extruder barrel (2), and the output end of the motor six (32) is fixedly connected to one end of the transmission rod (8). A motor one (12) is fixedly connected to one side of the lower end of the connecting plate (11), and the output end of the motor one (12) is fixedly connected to the blade (14).

4. A high-speed granulator according to claim 1, characterized in that: An electric push rod (20) is fixedly connected to one side of the upper end of the fixed plate (10), a piston end of the electric push rod (20) is fixedly connected to the bottom of a lifting seat (22), a motor 2 (23) is fixedly connected to one side of the lifting seat (22), and an output end of the motor 2 (23) is fixedly connected to one end of a material distribution frame (16).

5. A high-speed granulator according to claim 1, characterized in that: One side of the slider one (39) is fixedly connected to a motor nine (42), and the output end of the motor nine (42) is fixedly connected to one end of the push back plate (18).

6. A high-speed granulator according to claim 1, characterized in that: One end of the partition plate (25) is threadedly connected to a threaded rod (36); the lower end of the threaded rod (36) is rotatably arranged on the material receiving frame (15); one side of the material receiving frame (15) is fixedly connected to a motor (34); the output end of the motor (34) is fixedly connected to one end of the threaded rod (36).

7. A high-speed granulator according to claim 1, characterized in that: One side of the material distribution frame (16) is fixedly connected to a sliding rod three (38), and the sliding rod three (38) is slidably connected to an anti-sticking plate (24). One end of the anti-sticking plate (24) is threadedly connected to a threaded rod two (37), and one end of the threaded rod two (37) is rotatably arranged on the material distribution frame (16). One side of the material distribution frame (16) is fixedly connected to a motor eight (40), and an output end of the motor eight (40) is fixedly connected to one end of the threaded rod two (37).

8. A high-speed granulator according to claim 1, characterized in that: A stirring rod (31) is rotatably provided on one side of the upper end of the feed hopper (3), a motor five (30) is fixedly connected to one side of the upper end of the feed hopper (3), and an output end of the motor five (30) is fixedly connected to the stirring rod (31).

Citation Information

Patent Citations

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