Sweet osmanthus flattening and extruding method

Abstract

The invention provides a flattening and extruding method for sweet-scented osmanthus, and belongs to the technical field of sweet-scented osmanthus pickling. Comprising the following steps: leveling, extruding, raising an excavator bucket to a certain height, and circulating for multiple times, and further comprises two steps of manual feeding and excavator bucket resetting, after manual feeding, a first speed reducing motor on a rack drives the rack to move along a guide rail through a first driving wheel and a first driven wheel; a third gear motor on the walking mechanism drives a second driving wheel to drive the walking mechanism to move the bucket along the rack and move the opened bucket to flatten sweet osmanthus flowers, and a fifth gear motor drives the bucket to open and close through a second chain wheel, a third chain wheel, a third chain and a second lead screw elevator. The sweet osmanthus compacting machine has the advantages of being high in automation degree, high in efficiency, capable of saving labor and the like.

Description

Technical Field

[0001] The invention relates to the technical field of sweet osmanthus pickling, in particular to a method for flattening and extruding sweet osmanthus. Background Art

[0002] At present, fresh osmanthus flowers need to be processed in time after being harvested. Fresh osmanthus flowers that cannot be processed in time need to be pickled in time and taken out for processing when they need to be processed. At present, a layer of osmanthus flowers 20 cm thick is generally spread in the osmanthus pickling pool manually, and then a layer of salt and citric acid is sprinkled, and after being stepped on in the pool manually with rubber shoes, a layer of osmanthus flowers 20 cm thick is continued to be spread on it, and then a layer of salt and powdered citric acid is sprinkled, and then stepped on in the pool manually with rubber shoes, and so on and so forth, until it is spread to 50 to 80 cm from the top of the pool. The whole pickling process is inefficient and the labor intensity of the workers is high. If the salt and powdered citric acid are mixed with the osmanthus flowers in advance and then put into the osmanthus pickling pool, it is necessary to manually level and step on it with feet, and the whole leveling and stepping process is still inefficient and the labor intensity of the workers is high. Summary of the invention

[0003] The purpose of the present invention is to provide a method for flattening and extruding osmanthus flowers in view of the above-mentioned problems existing in the prior art. The technical problem to be solved by the present invention is how to improve the efficiency of flattening and extruding fresh osmanthus flowers and reduce the labor intensity.

[0004] The purpose of the present invention can be achieved through the following technical solutions: a method for flattening and extruding osmanthus, including flattening, extruding, raising the bucket to a certain height, multiple cycles, and also including two steps of manual feeding and bucket resetting, wherein the walking mechanism drives the bucket to move and lift along the frame beam, and the lifting mechanism drives the bucket to open and close and to lift and reciprocate.

[0005] Furthermore, the leveling step specifically includes: the fifth reduction motor drives the bucket to open, the second reduction motor drives the lifting mechanism to descend and contact the osmanthus through the first sprocket, the first chain, the second chain, the first sprocket shaft assembly, the second sprocket shaft assembly and the third sprocket shaft assembly, the first reduction motor drives the frame to move forward and backward, and the third reduction motor drives the second driven wheel to rotate by driving the second driving wheel to realize the walking mechanism moving the bucket left and right on the upper beam.

[0006] Furthermore, the extrusion step specifically includes: the fifth reduction motor drives the bucket to close, the fourth reduction motor drives the nut through the screw rod to drive the third mounting frame to reciprocate and lift so that the bucket reciprocates and lifts synchronously, the first reduction motor and the third reduction motor respectively drive the frame and the walking mechanism to move the reciprocating bucket to any position in the osmanthus storage pool forward, backward and left and right.

[0007] Furthermore, the step of raising the bucket to a certain height specifically includes: the second reduction motor drives the lifting mechanism to rise to a certain height through the first sprocket, the first chain, the second chain, the first sprocket shaft assembly, the second sprocket shaft assembly and the third sprocket shaft assembly.

[0008] Furthermore, the multiple cycle steps specifically include: repeatedly repeating the continuous actions of manual loading, leveling, squeezing, and raising the bucket to a certain height.

[0009] The beneficial effects of the present invention are as follows: the third reduction motor drives the second driving wheel to drive the walking mechanism to move the bucket along the frame and move the opened bucket to flatten the osmanthus; the second reduction motor drives the lifting mechanism to rise and fall through the first sprocket, the first chain, the second chain, the first sprocket shaft assembly, the second sprocket shaft assembly and the third sprocket shaft assembly; the fourth reduction motor drives the bucket to reciprocate and rise and fall through the screw rod and nut to compact the osmanthus; the fifth reduction motor drives the bucket to open and close through the second sprocket, the third sprocket, the third chain and the second screw rod elevator to achieve that the bucket is used to flatten the osmanthus when it is opened and to compact the osmanthus when it is closed. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a schematic diagram of the three-dimensional structure of a device for flattening and extruding osmanthus provided by an embodiment of the present invention.

[0011] Figure 2 It is a three-dimensional structural schematic diagram of a walking mechanism in an osmanthus flattening and extruding device provided by an embodiment of the present invention.

[0012] Figure 3 It is a three-dimensional structural schematic diagram of a lifting mechanism in an osmanthus flattening and extruding device provided by an embodiment of the present invention.

[0013] Figure 4 yes Figure 3 It is a local magnified view.

[0014] Figure 5 It is a site layout diagram of an osmanthus flattening and extruding device provided by an embodiment of the present invention.

[0015] Figure 6 It is a flow chart of the implementation steps of the present invention.

[0016] In the figure, 100, frame; 101, first mounting frame; 1011, upper beam; 1012, lower beam; 102, first reduction motor; 103, first driving wheel; 104, first driven wheel; 105, first screw lift; 106, universal wheel; 200, walking mechanism; 201, first mounting seat; 202, second reduction motor; 203, first sprocket; 204, first sprocket shaft assembly; 205, second sprocket shaft assembly; 206, third sprocket shaft assembly; 207, first chain; 208, second chain; 209, third reduction motor; 210, second driving wheel; 211, second driven wheel; 212, first guide wheel ; 213, second guide wheel; 300, lifting mechanism; 301, second mounting frame; 302, double-ear chain; 303, fourth reduction motor; 304, lead screw; 305, nut; 306, third mounting frame; 307, fourth mounting frame; 3071, guide rod; 308, spring; 309, second lead screw lifter; 310, fifth reduction motor; 311, second sprocket; 312, third sprocket; 313, third chain; 314, first connecting rod; 315, second connecting rod; 3151, pressure sensor; 316, bucket; 3161, tooth; 400, osmanthus storage room; 401, osmanthus storage pool; 402, guide rail. DETAILED DESCRIPTION

[0017] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solution of the present invention, but the present invention is not limited to these embodiments.

[0018] like Figure 1As shown, it includes a frame 100, a walking mechanism 200 slidably connected to the frame 100, and a lifting mechanism 300 meshing with the walking mechanism 200 for transmission, wherein the frame 100 includes a first mounting frame 101, two first reduction motors 102 and three first screw lifts 105 fixed to the bottom of both sides of the first mounting frame 101, a first driving wheel 103 fixed to the output shaft on both sides of the first reduction motor 102, two groups of first driven wheels 104 rotatably connected to the bottom of both sides of the first mounting frame 101, and three universal wheels 106 respectively fixed to the bottom of the first screw lift 105, and an upper crossbeam 1011 and a lower crossbeam are provided on the first mounting frame 101. 1012, wherein the upper crossbeam 1011 is used to support the movement of the walking mechanism 200, and the lower crossbeam 1012 is used to install the second guide wheel 213 and bear the reaction force when the lifting mechanism 300 drives the bucket 316 to move downward to squeeze the osmanthus; the first reduction motor 102 drives the first driven wheel 104 to rotate by driving the first driving wheel 103 to realize the horizontal movement of the first mounting frame 101; the first screw lift 105 is used to manually lift the first mounting frame 101, so that the universal wheel 106 is suspended and not subjected to force when the first mounting frame 101 moves on the guide rail 402; the universal wheel 106 is used to allow the first mounting frame 101 to move freely on the ground after it is separated from the guide rail 402.

[0019] like Figure 2As shown, the walking mechanism 200 includes a first mounting seat 201, a second reduction motor 202 fixed on the first mounting seat 201, a first sprocket 203 keyed to the output shaft of the second reduction motor 202, a first sprocket shaft assembly 204, a second sprocket shaft assembly 205 and a third sprocket shaft assembly 206 which are respectively rotatably connected to the first mounting seat 201, a first chain 207 chain-connecting the first sprocket 203 and the first sprocket shaft assembly 204, a second chain 208 chain-connecting the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206, a third reduction motor 209 fixed to the inner side wall of the first mounting seat 201, a second driving wheel 210 fixed to the two output shafts of the third reduction motor 209, a second driven wheel 211 arranged above both sides of the first mounting seat 201, and second driven wheels 212 arranged at the first The first guide wheel 212 and the second guide wheel 213 are provided below the two sides of the mounting seat 201, wherein the second reduction motor 202 drives the lifting mechanism 300 to rise and fall through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206; the third reduction motor 209 drives the second driven wheel 211 to rotate by driving the second driving wheel 210 to realize the movement of the walking mechanism 200 on the upper beam 1011; the first guide wheel 212 and the second guide wheel 213 are respectively arranged above and below the lower beam 1012, so as to limit the walking mechanism 200 to move only horizontally; the first sprocket shaft assembly 204 and the second sprocket shaft assembly 205 rotate in opposite directions, so as to simultaneously drive the double-ear chain 302 on the lifting mechanism 300, thereby driving the lifting mechanism 300 to rise and fall.

[0020] like Figures 3-4As shown, the lifting mechanism 300 includes a second mounting frame 301, a double-ear chain 302 fixed on both sides of the second mounting frame 301, a fourth reduction motor 303 fixed on the second mounting frame 301, a screw rod 304 connected to the output shaft of the fourth reduction motor 303 through a coupling, a nut 305 spirally connected to the screw rod 304, a third mounting frame 306 fixed with the nut 305, a fourth mounting frame 307 slidably connected to the third mounting frame 306, and a spring arranged between the third mounting frame 306 and the fourth mounting frame 307. 308, a second screw lift 309 and a fifth reduction motor 310 fixed on the fourth mounting frame 307, a second sprocket 311 keyed to the output shaft of the second screw lift 309, a third sprocket 312 keyed to the output shaft of the fifth reduction motor 310, a third chain 313 chained to the second sprocket 311 and the third sprocket 312, a first connecting rod 314 and a second connecting rod 315 respectively rotatably connected to the other ends of the first connecting rod 314 and the second connecting rod 315, The fourth reduction motor 303 drives the screw nut 305 through the screw rod 304 to drive the third mounting frame 306 to reciprocate and lift, thereby driving the bucket 316 to reciprocate and lift synchronously; the fourth mounting frame 307 is provided with a guide rod 3071 for sliding connection with the third mounting frame 306; the spring 308 is arranged on the guide rod 3071, and an elastic sliding connection is formed between the third mounting frame 306 and the fourth mounting frame 307, so that the bucket 316 has elasticity when squeezing the osmanthus, thereby preventing the bucket 316 from hard squeezing the osmanthus ; A pressure sensor 3151 is provided in the second connecting rod 315, which is used to detect and limit the pressure of the bucket 316 when squeezing the osmanthus; the buckets 316 are constructed in pairs and are rotatably connected to each other and are rotatably connected to the lower screw of the second screw lift 309. The fifth reduction motor 310 drives the bucket 316 to open and close through the second sprocket 311, the third sprocket 312, the third chain 313, and the second screw lift 309; the bucket 316 is provided with a tooth portion 3161, which is used to flatten the osmanthus when opened; the bucket 316 is used to squeeze the osmanthus when closed.

[0021] like Figure 5 As shown, before use, move the device in the osmanthus storage room 400 to both sides of the osmanthus storage pool 401, move the first driving wheel 103 and the first driven wheel 104 on both sides of the first mounting frame 101 to the corresponding guide rails 402, and manually crank the first screw lift 105 to make the first driving wheel 103 and the first driven wheel 104 contact the guide rails 402 and make the universal wheel 106 suspended in the air.

[0022] like Figure 6 As shown, the step flow chart includes manual loading, leveling, squeezing, bucket rising to a certain height, multiple cycles, and bucket resetting, as follows: S1: Manual feeding: Osmanthus fragrans mixed with salt and powdered citric acid are manually put into the osmanthus fragrans storage tank 401.

[0023] S2: leveling: when in use, the fifth reduction motor 310 drives the bucket 316 to open, the second reduction motor 202 drives the lifting mechanism 300 to descend and contact the osmanthus through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206, and the first reduction motor 102 drives the frame such as Figure 1 The third reduction motor 209 drives the second driven wheel 211 to rotate by driving the second driving wheel 210 to realize the walking mechanism 200 to move the bucket 316 left and right on the upper beam 1011, thereby realizing automatic leveling of the osmanthus.

[0024] S3: Extrusion: The fifth reduction motor 310 drives the bucket 316 to close, and the fourth reduction motor 303 drives the nut 305 through the screw rod 304 to drive the third mounting frame 306 to reciprocate and rise and fall, so that the bucket 316 reciprocates and rises synchronously, thereby automatically squeezing the osmanthus flowers and expelling the air between the osmanthus flowers; after squeezing one place, the first reduction motor 102 and the third reduction motor 209 respectively drive the frame 100 and the walking mechanism 200 to move the reciprocating bucket 316 to any position in the osmanthus storage pool 401, front and back and left and right, thereby squeezing a layer of osmanthus flowers after they are flattened.

[0025] S4: The bucket rises to a certain height: After a layer is flattened and extruded, the second reduction motor 202 drives the lifting mechanism 300 to rise to a certain height through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206.

[0026] S5: Multiple cycles: continue to put the osmanthus flowers mixed with salt and powdered citric acid into the osmanthus storage pool 401, then flatten and squeeze the osmanthus flowers, and after squeezing, drive the bucket 316 to rise to a certain height, and repeat this process to achieve flattening and squeezing of the osmanthus flowers in the osmanthus storage pool 401.

[0027] S6: Bucket reset: After the osmanthus fragrans in the osmanthus fragrans storage pool 401 is squeezed, the second reduction motor 202 controls the lifting mechanism 300 to rise to the highest position to complete the reset.

[0028] In addition, if it is necessary to go to the next osmanthus storage pool 401 on the same guide rail 402 for flattening and extruding, the first reduction motor 102 drives the frame 100 to move to the next osmanthus storage pool 401 to continue flattening and extruding; if it is necessary to change to an osmanthus storage pool 401 on a different guide rail 402 to flatten and extrude the osmanthus, it is necessary to manually crank the first screw lift 105 to make the first driving wheel 103 and the first driven wheel 104 leave the rail surface and the universal wheel 106 contact the ground, move the device to another guide rail 402, manually crank the first screw lift 105 to make the first driving wheel 103 and the first driven wheel 104 contact the guide rail 402 and make the universal wheel 106 suspended, and then start flattening and extruding the osmanthus in the osmanthus storage pool 401.

[0029] The advantage is that: the second reduction motor 202 drives the bucket 316 on the lifting mechanism 300 to rise and fall to any height in the sweet-scented osmanthus storage pool 401 through the first sprocket 203, the first chain 207, the second chain 208, the first sprocket shaft assembly 204, the second sprocket shaft assembly 205 and the third sprocket shaft assembly 206; the first motor 102 drives the first mounting frame 101 to move forward and backward, and the third reduction motor 209 drives the second driving wheel 210 to drive the walking mechanism 200 to move left and right along the first mounting frame 101 to move the bucket 316 to any position in the sweet-scented osmanthus storage pool 401, so that the open bucket 316 is leveled and the closed bucket 316 is shifted; the fifth reduction motor 31 The bucket 316 is driven to open and close through the second sprocket 311, the third sprocket 312, the third chain 313, and the second screw lift 309, so that the bucket 316 is used to flatten the sweet-scented osmanthus when it is opened and to compact the sweet-scented osmanthus when it is closed; the fourth reduction motor 303 drives the bucket 316 to reciprocate and lift through the screw 304 and the nut 305 to compact the sweet-scented osmanthus; in addition, a pressure sensor 3151 is provided in the second connecting rod 315, which can control the pressure of the bucket 316 squeezing the sweet-scented osmanthus; at the same time, a spring 308 is provided between the third mounting frame 306 and the fourth mounting frame 307, so that the third mounting frame 306 and the fourth mounting frame 307 form an elastic sliding connection, thereby reducing the squeezing damage of the sweet-scented osmanthus by the bucket 316.

[0030] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A method for flattening and extruding osmanthus, characterized in that: The method comprises leveling, squeezing, and raising the bucket to a certain height for multiple cycles, and also comprises two steps of manual loading and resetting the bucket, wherein the walking mechanism (200) drives the bucket (316) to move and lift along the crossbeam of the frame (100), and the lifting mechanism (300) drives the bucket (316) to open and close and to lift and reciprocate.

2. A method for flattening and extruding sweet osmanthus according to claim 1, characterized in that: The leveling step specifically includes: the fifth reduction motor (310) drives the bucket (316) to open, the second reduction motor (202) drives the lifting mechanism (300) to descend and contact the osmanthus through the first sprocket (203), the first chain (207), the second chain (208), the first sprocket shaft assembly (204), the second sprocket shaft assembly (205) and the third sprocket shaft assembly (206), the first reduction motor (102) drives the frame to move forward and backward, and the third reduction motor (209) drives the second driving wheel (210) to drive the second driven wheel (211) to rotate, so that the walking mechanism (200) moves the bucket (316) left and right on the upper beam (1011).

3. The method for flattening and extruding sweet osmanthus according to claim 1, characterized in that: The extrusion step specifically includes: the fifth reduction motor (310) drives the bucket (316) to close, the fourth reduction motor (303) drives the nut (305) through the screw rod (304) to drive the third mounting frame (306) to reciprocate and lift, so that the bucket (316) is synchronously reciprocated and lifted, and the first reduction motor (102) and the third reduction motor (209) respectively drive the frame (100) and the walking mechanism (200) to move the bucket (316) that performs reciprocating lifting and lowering motion to any position in the osmanthus storage pool (401) forward and backward and left and right.

4. The method for flattening and extruding sweet osmanthus according to claim 1, characterized in that: The step of raising the bucket to a certain height specifically includes: the second reduction motor (202) drives the lifting mechanism (300) to rise to a certain height through the first sprocket (203), the first chain (207), the second chain (208), the first sprocket shaft assembly (204), the second sprocket shaft assembly (205) and the third sprocket shaft assembly (206).

5. The method for flattening and extruding osmanthus fragrans according to claim 1, characterized in that: The multiple cycle steps specifically include: repeatedly repeating the continuous actions of manual loading, leveling, squeezing, and the bucket rising to a certain height.

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