Intelligent packaging equipment and method for block-shaped seasoning
Through intelligent control of the chassis to coordinate the operation of each component, the problems of damage on the outside and inconsistent packaging of block seasonings are solved, and the uniform bagging and packaging quality of materials are achieved, and the packaging rate of different types of materials is adapted to the packaging rate of different types of materials.
Patent Information
- Application Number
- CN202411815179.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-03-14
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the packaging process of block-shaped seasoning, the problems of outer damage and fragmentation, inconsistent packaging, failure to adapt to different types of material materials, and uneven materials in the packaging bag.
An intelligent packaging device is designed to coordinate the operation of each component through three intelligent control chassis. The material is used to adjust the operation of each component and the feed groove structure to make the bulk material fit and the material jaws in full rolling friction contact. Combined with the counting component, an adjustable angle and height adjustment plate, as well as a double-layer plyboard and a tension sensor, it ensures the uniform bagging and consistency of the packaging quality of the material.
It effectively reduces the damage and fragmentation of the outer side of the block-like material, ensures the appearance integrity of the material and the consistency of the packaging quantity, adapts to the packaging rate of different types of materials, and improves the packaging quality and quality.
Smart Images
Figure CN119611873A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of seasoning production and processing equipment, and more specifically, to an intelligent packaging device and method for block-shaped seasonings. Background Art
[0002] Block seasoning refers to a seasoning mixed with block solid materials (such as chili blocks, curry blocks, chicken flavor blocks, beef flavor blocks, tomato flavor blocks, etc., which are usually made by pressing the powdered raw materials of the above materials into blocks through a briquetting machine) and liquid seasonings (such as vegetable oil, cooking oil, etc.), such as curry flavor blocks, chicken flavor soup cubes, tomato soup cubes, etc. Adding the above block seasonings to stir-fried dishes, soups or fried rice can obtain the taste of seasonings with corresponding flavors. It is easy to use and has high nutritional value, and is being used more and more widely. Because it is pressed, its structural stability is lower than that of traditional non-pressed solid materials, and it is easy to be bumped and damaged during the packaging process.
[0003] When actually packaging block-shaped seasonings, the following problems exist: first, the mixture needs to be stirred continuously during the mixing process to avoid oil separation, but the stirring shaft of the existing packaging and stirring machinery will collide with the block-shaped solid material, causing damage and fragmentation on the outside of the block-shaped solid material, and the integrity is difficult to ensure, affecting the block appearance and taste quality of the finished seasoning; second, since the discharge of the block-shaped seasonings is disordered after mixing, the block-shaped seasonings transported out on the conveyor belt below are sometimes scattered, and sometimes piled together. The packaging material connection is unstable, resulting in different quantities of block-shaped materials in different seasoning packages. Customers who buy less block-shaped materials often feel at a disadvantage, and the consistency of product packaging quality is poor; third, the existing packaging equipment unloading chute and conveyor belt are fixed structures, and their unloading height is fixed, which cannot be adjusted for different types of block-shaped solid materials. Adaptive adjustment, if the block-shaped solid material is hard after pressing and not easy to be damaged, the material feeding angle can be appropriately increased to speed up the packaging rate; or if the block-shaped solid material is soft after pressing and easy to be damaged, the material feeding angle can be appropriately reduced to reduce the falling damage of the soft block-shaped solid material; Fourth, in the bag clamping device of the existing packaging machine, two clamps are generally used to clamp the two sides of the upper end of the packaging bag, open the opening in the middle area of the upper end of the packaging bag, and pour the material. During the process, the lower end area of the packaging bag is in a vertical downward state under the action of gravity. The block-shaped seasoning that falls to the bottom of the packaging bag first is easily damaged by the accelerated collision from above by the block-shaped seasoning that falls later. At the same time, due to the disorder during falling, it is inevitable that there is too much material on one side of the packaging bag or less material on the other side. At this time, during stacked transportation, it is easy to cause excessive squeezing between the packaging bags, both of which will affect the finished product processing quality of the block-shaped seasoning. Summary of the invention
[0004] In view of the prior art, the present invention provides an intelligent packaging equipment for block-shaped seasonings. The intelligent packaging equipment controls various components to coordinate operations through three intelligent control chassis, thereby realizing intelligent packaging operations for block-shaped seasonings, reducing damage and fragmentation of the outer side of block-shaped solid materials, and ensuring the appearance integrity of the finished product and the consistency of the bagging quantity.
[0005] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0006] The invention relates to an intelligent packaging device for block-shaped seasonings, comprising a briquetting machine discharging conveyor belt and a device casing, a material shifting assembly is arranged above the briquetting machine discharging conveyor belt, a mixing and stirring assembly, a counting assembly and a material discharge adjustment assembly are arranged inside the device casing, a bag pulling assembly is arranged at the rear of the device casing, the material shifting assembly comprises an L-shaped bracket, an electrically-controlled telescopic push rod is installed on the inner side surface of the vertical section of the L-shaped bracket, a push plate is installed on the telescopic section of the outer end of the electrically-controlled telescopic push rod, and two front and rear first electrically-controlled telescopic rods are arranged on the lower side surface of the horizontal section of the L-shaped bracket, a first baffle is connected to the lower end of the first electrically-controlled telescopic rod, the first baffle moves downward to block the block-shaped material on the briquetting machine discharging conveyor belt and pushes the block-shaped material into the inside of the inclined feed trough recessed area in sequence through the inward movement of the push plate, the feed trough is mounted on the side of the device casing and extends above the mixing and stirring assembly, the first electrically-controlled telescopic rod and the electrically-controlled telescopic push rod are both connected to the first intelligent control chassis outside the L-shaped bracket through lines.
[0007] As a further optimization of the present solution, the mixing and stirring assembly comprises a mixing disk with a circular through groove in the central area, both ends of the outer side surface of the mixing disk are fixed to the support plate inside the equipment casing by connecting rods, the upper surface of the mixing disk is processed with a downwardly concave spiral mixing groove, both sides of the mixing groove are connected with liquid seasoning pipelines, the bottom of the liquid seasoning pipeline is connected to the inside of the liquid seasoning storage tank, the bottom of the liquid seasoning pipeline is also connected to an electrically controlled circulation pump, and the electrically controlled circulation pump is mounted inside the equipment casing through a support, and the A rotating bearing seat is provided inside the circular through groove of the mixing disk, the non-rotating part below the rotating bearing seat is fixed to the support plate inside the equipment casing by a connecting rod, and the rotating part above the rotating bearing seat is connected to the output shaft of the first driving motor, and the first driving motor is embedded and installed on the upper side of the equipment casing, and a plurality of outward-facing material removing rods are equidistantly provided on the side of the rotating part above the rotating bearing seat, wherein a plurality of inwardly inclined material removing claws are provided on the lower side of each material removing rod from the inside to the outside, and the lower end of the material removing claw is two to three millimeters away from the upper surface of the mixing disk.
[0008] As a further optimization of this solution, the first drive motor and the electronically controlled circulation pump are connected to the second intelligent control chassis through lines, and an inclined discharge trough is provided below the central area of the mixing disk. The upper end of the discharge trough is located below the innermost spiral of the mixing trough and the lower end of the discharge trough extends above the detection conveyor belt.
[0009] As a further optimization of this solution, a base is provided on one side of the detection conveyor belt and a counting component is provided above the base, the counting component includes a photoelectric counter and a photoelectric probe, and the upper surface of the base is also provided with a front and rear L-shaped mounting frame, wherein the front horizontal section of the L-shaped mounting frame is embedded with an image acquisition camera and the rear horizontal section of the L-shaped mounting frame is connected downwardly to a second baffle through two second electric-controlled telescopic rods, and the photoelectric counter, image acquisition camera and second electric-controlled telescopic rod are all connected to the second intelligent control chassis through lines.
[0010] As a further optimization of the present scheme, the unloading adjustment assembly includes an angle adjustment plate and a height adjustment plate, the upper end of the angle adjustment plate is located on the discharge end of the detection conveyor belt and the upper end of the angle adjustment plate passes horizontally through the rotating shaft and the rotating shaft is connected to the output shaft of the second drive motor, the height adjustment plate is tilted backward and the middle position of both sides of the height adjustment plate are downwardly connected with a third electrically-controlled telescopic rod, the outer side surfaces of the telescopic sections of the third electrically-controlled telescopic rod are connected with L-shaped limit plates through connecting rods, the horizontal section of the L-shaped limit plate extends out from the rear end of the equipment casing and two front and rear vertically staggered bag clamping brackets are installed between the outer ends of the horizontal section of the L-shaped limit plate, and packaging bags are clamped between the bag clamping brackets.
[0011] As a further optimization of this solution, the second drive motor and the third electrically-controlled telescopic rod are both connected to the second intelligent control chassis via lines.
[0012] As a further optimization of this solution, the bag pulling assembly includes a double-layer plywood located at the two side corners below the packaging bag, the double-layer plywood lifts the packaging bag backwards, the upper surface of the double-layer plywood is connected to a pull rod backwards and the upper ends of the pull rods are respectively connected to the inner side surfaces on the left and right sides of the rotating plate, the middle position of the outer side surface of the rotating plate is connected to the output shaft of the third drive motor, the third drive motor is embedded in the connecting seat, and the lower surface of the double-layer plywood is embedded with a tension sensor.
[0013] As a further optimization of this solution, the connection seat is placed on the ground of the processing site, and the third drive motor and the tension sensor are connected to the third intelligent control chassis through lines.
[0014] The present invention also discloses a processing method of an intelligent packaging device for block-shaped seasonings, comprising the steps of: using a briquetting machine to press out block-shaped materials with rows and intervals, and transporting the block-shaped materials with rows and intervals to below a material shifting component through a briquetting machine discharge conveyor belt;
[0015] Step 2: Control the first electric telescopic rod and the electric telescopic push rod to work through the first intelligent control box, lower the first baffle plate through the first electric telescopic rod to block the block-shaped material, and drive the push plate inward through the electric telescopic push rod to push the block-shaped material into the inner part of the inclined feed trough recessed area in sequence;
[0016] Step three, the block-shaped materials move obliquely downward along the concave area of the feed trough, and enter the spiral mixing trough of the mixing disk of the mixing and stirring assembly in turn, and the first driving motor and the electric-controlled circulation pump are controlled by the second intelligent control chassis to work, and the electric-controlled circulation pump drives the liquid seasoning in the liquid seasoning storage tank to circulate in the mixing trough, and at the same time, the first driving motor drives the material-pickling rod to rotate, and during the process, the material-pickling claw pushes each block-shaped material to roll inward along the spiral of the mixing trough, and finally falls from the edge of the circular through groove into the discharge trough;
[0017] Step 4: the mixed bulk material in the discharging trough enters the detection conveyor belt, the second intelligent control box controls the second electric control telescopic rod to lower the second baffle, and controls the photoelectric counter on the side to count and the image acquisition camera to shoot images. After judging the type of bulk material to be transported by the image, the second drive motor is controlled to adjust the angle of the angle adjustment plate according to the material type, and the height of the height adjustment plate is adjusted by the third electric control telescopic rod. When the count meets the preset number, the second electric control telescopic rod is controlled to raise the second baffle, so that the disordered bulk materials pass through the surface of the angle adjustment plate and the surface of the height adjustment plate in turn, and finally enter the packaging bag.
[0018] Step five, when there is more block-shaped material on one side of the packaging bag than on the other side, the tension sensor on one side will detect the current signal corresponding to the tension value at this time. When the current signal exceeds the predetermined threshold, the current signal will be transmitted to the third intelligent control chassis. The third intelligent control chassis controls the third drive motor to rotate, driving the rotating plate to rotate and lift up one side of the packaging bag, so that the block-shaped material on one side flows to the other side of the packaging bag, and so on, for reciprocating adjustment.
[0019] As a further optimization of this solution, when the lower end of the vertical section of the L-shaped limiting plate hits the inner side of the equipment casing, it is the lowering limit position of the height adjustment plate.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] The present invention uses the material-digging assembly and the feed trough structure to allow the block-shaped materials to enter the mixing and stirring assembly in sequence. During the process, the block-shaped materials are in contact with the material-digging claws by rolling friction throughout the process, and are evenly mixed with the liquid seasoning in the mixing trough. There is no direct collision problem between the existing material-digging rod and the block-shaped materials, so the damage and fragmentation of the outer side of the block-shaped materials are reduced, ensuring the appearance integrity of the block-shaped materials.
[0022] The present invention provides a counting component, and uses a photoelectric counter to count each block-shaped material that passes through in sequence. Combined with the second baffle, the number of block-shaped materials loaded into each batch of packaging bags is the same, thereby improving the consistency of packaging.
[0023] In the present invention, by providing an adjustable angle adjustment plate and a height adjustment plate structure, combined with image recognition of material type, when the block-shaped solid material is of a type with a hard texture after pressing, it is not easy to be damaged, and the material feeding inclination angle can be appropriately increased, that is, the angle of the angle adjustment plate is adjusted downward, and the height adjustment plate is adjusted downward at the same time to speed up the packaging rate. If the block-shaped solid material is of a type with a soft texture after pressing, it is easy to be damaged, and the material feeding inclination can be appropriately reduced, that is, the angle of the angle adjustment plate is adjusted upward, and the height adjustment plate is adjusted upward at the same time to reduce the falling damage of the block-shaped solid material with a soft texture;
[0024] In the present invention, a double-layer plywood structure is provided on the left and right sides, so that the rear of the packaging bag can be lifted upward, thereby reducing the accelerated collision of the block materials falling later on the block materials below, and reducing the damage to the block materials below. In addition, when there are more block materials on one side of the packaging bag, the tension sensor on this side will detect a tension current signal. When the current signal exceeds the threshold, the signal is transmitted to the third intelligent control chassis. The third intelligent control chassis controls the third drive motor to rotate, driving the rotating plate on this side to rotate upward, so that more block materials on this side flow to the other side of the packaging bag, making the material bagging more uniform, avoiding extrusion damage during the subsequent transportation of adjacent packaging bags, and improving the intelligent packaging quality and quality of block seasonings as a whole. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 This is a schematic diagram of the overall structure of the intelligent packaging device of the present invention (part of the device housing is removed);
[0026] Figure 2 This is a schematic diagram of the structure of the material shifting assembly of the present invention (part of the equipment housing is removed);
[0027] Figure 3 This is a schematic diagram of the upper structure of the mixing and stirring assembly of the present invention (part of the equipment casing is removed);
[0028] Figure 4This is a schematic diagram of the structure below the mixing and stirring assembly of the present invention (part of the equipment casing is removed);
[0029] Figure 5 This is a schematic diagram of the structure of the counting component of the present invention (part of the device housing is removed);
[0030] Figure 6 This is a schematic diagram of the structure of the material blanking adjustment component of the present invention (part of the equipment housing is removed);
[0031] Figure 7 This is a schematic diagram of the upper structure of the bag pulling assembly of the present invention (part of the equipment housing is removed);
[0032] Figure 8 This is a schematic diagram of the structure below the bag pulling assembly of the present invention (part of the equipment housing is removed);
[0033] In the figure: 1. discharging conveyor belt of briquetting machine; 2. feeding trough; 3. equipment casing; 4. L-shaped bracket; 5. first electric telescopic rod; 6. electric telescopic push rod; 7. first intelligent control chassis; 8. circuit; 9. block-shaped material; 10. first baffle; 11. mixing plate; 12. connecting rod; 13. mixing trough; 14. material shifting rod; 15. first driving motor; 16. rotating bearing seat; 17. material shifting claw; 18. liquid seasoning pipeline; 19. electric circulation pump; 20. discharging trough; 21. detection conveyor belt; 22. photoelectric counter; 23. photoelectric Probe; 24. L-shaped mounting frame; 25. Image acquisition camera; 26. Liquid seasoning storage tank; 27. Second electrically controlled telescopic rod; 28. Second baffle; 29. Second drive motor; 30. Angle adjustment plate; 31. Height adjustment plate; 32. Third electrically controlled telescopic rod; 33. L-shaped limit plate; 34. Bag clamping bracket; 35. Packaging bag; 36. Second intelligent control chassis; 37. Double-layer plywood; 38. Pull rod; 39. Rotating plate; 40. Third drive motor; 41. Connecting seat; 42. Third intelligent control chassis; 43. Tension sensor. DETAILED DESCRIPTION
[0034] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the specific implementation methods of the present invention will be described below with reference to the accompanying drawings. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work, and other implementation methods can be obtained. It should also be noted that the illustrations provided in the following embodiments only illustrate the basic concept of the present application in a schematic manner. The drawings only show the components related to the present application rather than the number, shape and size of the components in the actual implementation. The type, quantity and proportion of each component in the actual implementation can be a random change, and the component layout type may also be more complicated. For example, the thickness of the elements in the drawings can be exaggerated for clarity.
[0035] In order to solve the problem that the existing mixing process needs to be constantly stirred for the mixed material to avoid oil separation, the existing packaging stirring mechanical stirring shaft will collide with the block-shaped solid material, causing the outer side of the block-shaped solid material to be damaged and broken, and the integrity is difficult to ensure, affecting the block appearance and taste quality of the finished seasoning. Figure 1 As shown, the present application includes a briquetting machine discharging conveyor belt 1 and an equipment casing 3, wherein a material shifting assembly is provided above the briquetting machine discharging conveyor belt 1, a mixing and stirring assembly, a counting assembly and a material discharge regulating assembly are provided inside the equipment casing 3, and a bag pulling assembly is provided at the rear of the equipment casing 3;
[0036] like Figure 2 As shown, the material shifting assembly includes an L-shaped bracket 4, an electrically controlled telescopic push rod 6 is installed on the inner side of the vertical section of the L-shaped bracket 4, and a push plate is installed on the telescopic section of the outer end of the electrically controlled telescopic push rod 6. The lower side of the horizontal section of the L-shaped bracket 4 is provided with two first electrically controlled telescopic rods 5 in front and behind, and the lower end of the first electrically controlled telescopic rod 5 is connected to a first baffle 10, the first baffle 10 moves downward to block the block-shaped material 9 on the discharging conveyor belt 1 of the briquetting machine, and pushes the block-shaped material 9 into the inside of the inclined feed trough 2 recessed area in sequence through the push plate moving inward, the feed trough 2 is clamped on the side of the equipment casing 3 and extends above the mixing and stirring assembly, the first electrically controlled telescopic rod 5 and the electrically controlled telescopic push rod 6 are connected to the first intelligent control chassis 7 on the outer side of the L-shaped bracket 4 through the line 8, the first baffle 10 blocks a column of block-shaped materials 9, and pushes the column of block-shaped materials 9 into the feed trough 2 in sequence through the push plate, and the width of the recessed area of the feed trough 2 is slightly larger than the width of one block-shaped material 9 and smaller than the width of two block-shaped materials 9;
[0037] like Figure 3 and Figure 4As shown, the mixing and stirring assembly includes a mixing plate 11 with a circular through groove in the central area, both ends of the outer side of the mixing plate 11 are fixed to the support plate inside the equipment casing 3 by connecting rods 12, and the upper surface of the mixing plate 11 is processed with a spiral mixing groove 13 which is concave downward, and both sides of the mixing groove 13 are connected with liquid seasoning pipelines 18, and the bottom of the liquid seasoning pipeline 18 is connected to the inside of the liquid seasoning storage tank 26, and the bottom of the liquid seasoning pipeline 18 is also connected to an electric control circulation pump 19, which is mounted inside the equipment casing 3 through a support, and a rotating bearing seat 16 is provided inside the circular through groove of the mixing plate 11, and the non-rotating part below the rotating bearing seat 16 is fixed to the support plate inside the equipment casing 3 by a connecting rod and the rotating bearing seat The rotating part above 16 is connected to the output shaft of the first drive motor 15, and the first drive motor 15 is embedded and installed on the upper side of the equipment casing 3. A plurality of outward-pointing material-dispensing rods 14 are equidistantly arranged on the side of the rotating part above the rotating bearing seat 16, wherein the lower side of each material-dispensing rod 14 is provided with a plurality of inwardly inclined material-dispensing claws 17 from the inside to the outside, and the lower end of the material-dispensing claw 17 is spaced two to three millimeters from the upper surface of the mixing disk 11. The first drive motor 15 and the electronically controlled circulating pump 19 are connected to the second intelligent control chassis 36 through lines, and an oblique material discharging trough 20 is arranged below the central area of the mixing disk 11, and the upper end of the material discharging trough 20 is located below the innermost spiral of the mixing trough 13 and the lower end of the material discharging trough 20 extends above the detection conveyor belt 21;
[0038] Specifically, the block-shaped materials 9 enter the mixing and stirring assembly in sequence. During the process, the block-shaped materials 9 are in rolling and frictional contact with the material-dispensing claws 17 throughout the entire process, and are evenly mixed with the liquid seasoning inside the mixing tank 13. There is no direct collision problem between the existing material-dispensing rods and the block-shaped materials 9. Therefore, the damage and fragmentation of the outer side of the block-shaped materials 9 are reduced, thereby ensuring the appearance integrity of the block-shaped materials 9.
[0039] In order to solve the problem that the quantity of block materials in different seasoning packages is different, customers who buy less block materials often feel that they are at a disadvantage, and the consistency of product packaging quality is poor, such as Figure 5 As shown, a machine base is provided on one side of the detection conveyor belt 21 and a counting component is provided above the machine base, the counting component includes a photoelectric counter 22 and a photoelectric probe 23, and an L-shaped mounting frame 24 is provided on the upper surface of the machine base, and an image acquisition camera 25 is embedded in the horizontal section of the L-shaped mounting frame 24 located in the front, and the horizontal section of the L-shaped mounting frame 24 located in the rear is connected downwardly to a second baffle 28 through two second electric-controlled telescopic rods 27, and the photoelectric counter 22, the image acquisition camera 25 and the second electric-controlled telescopic rod 27 are all connected to the second intelligent control chassis 36 through lines;
[0040] Specifically, the photoelectric probe 23 of the photoelectric counter 22 counts each block material 9 passing through in sequence, and combined with the second baffle 28 to block, the number of block materials loaded into each batch of packaging bags is the same, thereby improving the consistency of packaging. When the preset number is reached, the second baffle 28 is controlled to lift up.
[0041] In order to solve the problem that the existing packaging equipment unloading trough and conveyor belt are fixed structures, the unloading height is fixed, and it is not possible to adapt and adjust for different types of block-shaped solid materials, such as Figure 6 As shown, the material unloading adjustment component includes an angle adjustment plate 30 and a height adjustment plate 31, the upper end of the angle adjustment plate 30 is located on one side of the discharging end of the detection conveyor belt 21 and the upper end of the angle adjustment plate 30 passes through the rotating shaft horizontally and the rotating shaft is connected to the output shaft of the second drive motor 29, the height adjustment plate 31 is tilted backward and the middle position of both sides of the height adjustment plate 31 is downwardly connected to the third electrically controlled telescopic rod 32, the outer side surface of the telescopic section of the third electrically controlled telescopic rod 32 is connected to an L-shaped limit plate 33 through a connecting rod, the horizontal section of the L-shaped limit plate 33 extends out of the rear end of the equipment housing 3 and two front and rear vertically staggered bag clamping brackets 34 are installed between the outer ends of the horizontal section of the L-shaped limit plate 33, and a packaging bag 35 is clamped between the bag clamping brackets 34, and the second drive motor 29 and the third electrically controlled telescopic rod 32 are connected to the second intelligent control chassis 36 through lines;
[0042] Specifically, in combination with image recognition of material type, the color in the image, that is, RGB component information, can be extracted through a program in the computer software to determine the specific color of the photographed block material 9, and the actual block material 9 type can be judged by color. When the block solid material is a type with a harder texture after pressing (such as meat block material), it is not easy to be damaged, and the material discharge inclination angle can be appropriately increased, that is, the angle of the angle adjustment plate 30 is adjusted downward by the second drive motor 29, and the height adjustment plate 31 is controlled by the third electric telescopic rod 32 to cooperate with the downward adjustment of the height, so as to accelerate the falling of the material and increase the packaging rate. If the block solid material is a type with a softer texture after pressing (such as vegetable block material), it is easy to be damaged, and the material discharge inclination can be appropriately reduced, that is, the angle of the angle adjustment plate 30 is adjusted upward, and the height adjustment plate 31 cooperates to adjust the height to reduce the falling damage of the soft block solid material.
[0043] In order to solve the problem that the block-shaped seasonings that fall to the bottom of the packaging bag first are easily damaged by the block-shaped seasonings that fall later from above, and because of the disorderly falling, it is inevitable that there are too much materials on one side of the packaging bag or too little materials on the other side. At this time, it is easy to cause excessive squeezing between the packaging bags during stacking transportation, both of which will affect the processing quality of the finished product of the block-shaped seasonings, such as Figure 7 and Figure 8As shown, the bag pulling assembly includes a double-layer plywood 37 located at the two side corners below the packaging bag 35. The double-layer plywood 37 lifts the packaging bag 35 backwards. The upper surface of the double-layer plywood 37 is connected to a pull rod 38 backwards, and the upper ends of the pull rods 38 are respectively connected to the inner side surfaces of the left and right sides of the rotating plate 39. The middle position of the outer side surface of the rotating plate 39 is connected to the output shaft of the third drive motor 40. The third drive motor 40 is embedded and installed on the connecting seat 41. The lower surface of the double-layer plywood 37 is embedded and installed with a tension sensor 43. The connecting seat 41 is placed on the ground of the processing site. The third drive motor 40 and the tension sensor 43 are connected to the third intelligent control chassis 42 through lines.
[0044] Specifically, the rear of the packaging bag 35 is lifted upward by the pull rod 38, which reduces the accelerated collision of the falling block materials on the block materials below, and reduces the damage to the block materials below. In addition, when there are more block materials 9 on one side of the inside of the packaging bag 35, the tension sensor 43 on this side will detect a tension current signal. When the current signal exceeds the threshold, the signal is transmitted to the third intelligent control box 42. The third intelligent control box 42 controls the third drive motor 40 to rotate, driving the rotating plate 39 on this side to rotate upward, so that the more block materials 9 on this side flow to the other side of the packaging bag 35, so that the material is bagged more evenly, avoiding extrusion damage during the transportation of subsequent adjacent packaging bags 35, and improving the intelligent packaging quality and quality of block seasonings as a whole.
[0045] The processing method of the intelligent packaging equipment of the present invention is as follows, comprising: step 1, using a briquetting machine to press out block-shaped materials with parallel rows and intervals, and transporting the block-shaped materials 9 with parallel rows and intervals to the bottom of the material shifting component through a briquetting machine discharge conveyor belt 1;
[0046] Step 2: The first intelligent control box 7 controls the first electric telescopic rod 5 and the electric telescopic push rod 6 to work, the first electric telescopic rod 5 lowers the first baffle 10 to block the block-shaped material 9, and the electric telescopic push rod 6 drives the push plate inward to push the block-shaped material 9 into the inner part of the inclined recessed area of the feed trough 2 in sequence;
[0047] Step three, the block-shaped material 9 moves obliquely downward along the concave area of the feed trough 2, and enters the spiral mixing trough 13 of the mixing disk 11 of the mixing and stirring assembly in turn, and the first drive motor 15 and the electric control circulation pump 19 are controlled by the second intelligent control box 36 to work, and the electric control circulation pump 19 drives the liquid seasoning in the liquid seasoning storage tank 26 to circulate in the mixing trough 13, and at the same time, the first drive motor 15 drives the material moving rod 14 to rotate, and during the process, the material moving claw 17 moves each block-shaped material 9 to roll inward along the spiral mixing trough 13, and finally falls from the edge of the circular through groove into the discharge trough 20;
[0048] Step 4: the mixed bulk material 9 in the discharge trough 20 enters the detection conveyor belt 21, and the second intelligent control box 36 controls the second electrically controlled telescopic rod 27 to lower the second baffle 28, and at the same time controls the photoelectric counter 22 on the side to count and the image acquisition camera 25 to shoot images. After judging the type of bulk material to be transported by the image, the second drive motor 29 is controlled to adjust the reasonable angle of the angle adjustment plate 30 according to the material type, and at the same time, the height of the height adjustment plate 31 is adjusted by the third electrically controlled telescopic rod 32. When the count meets the preset number, the second electrically controlled telescopic rod 27 is controlled to raise the second baffle 28, so that the disordered bulk material 9 passes through the surface of the angle adjustment plate 30 and the surface of the height adjustment plate 31 in turn, and finally enters the packaging bag 35.
[0049] Step five, when there are more block-shaped materials 9 on one side of the packaging bag 35, the tension sensor 43 on this side will detect a tension current signal. When the current signal exceeds the threshold, the signal is transmitted to the third intelligent control box 42. The third intelligent control box 42 controls the third drive motor 40 to rotate, driving the rotating plate 39 on that side to rotate upward, so that the more block-shaped materials 9 on this side flow to the other side of the packaging bag 35, and so on, reciprocating adjustment.
[0050] It should be noted that the above embodiments can be freely combined as needed. The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made, and these improvements and modifications should also be regarded as the protection scope of the present invention. All documents mentioned in the present invention are cited as references in this application, just as each document is cited as a reference separately. In addition, it should be understood that after reading the above content of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the claims attached to this application.
Claims
1. An intelligent packaging device for block-shaped seasonings, comprising a briquetting machine discharge conveyor belt and a device housing, characterized in that: A material shifting assembly is provided above the discharging conveyor belt of the briquetting machine, a mixing and stirring assembly, a counting assembly and a material discharge adjusting assembly are provided inside the equipment casing, a bag pulling assembly is provided at the rear of the equipment casing, the material shifting assembly includes an L-shaped bracket, an electrically-controlled telescopic push rod is installed on the inner side surface of the vertical section of the L-shaped bracket, a push plate is installed on the telescopic section of the outer end of the electrically-controlled telescopic push rod, and two front and rear first electrically-controlled telescopic rods are provided on the lower side surface of the horizontal section of the L-shaped bracket, a first baffle is connected to the lower end of the first electrically-controlled telescopic rod, the first baffle moves downward to block the block-shaped material on the discharging conveyor belt of the briquetting machine and pushes the block-shaped material into the inclined recessed area of the feed trough in sequence through the inward movement of the push plate, the feed trough is mounted on the side of the equipment casing and extends above the mixing and stirring assembly, the first electrically-controlled telescopic rod and the electrically-controlled telescopic push rod are connected to the first intelligent control chassis on the outer side of the L-shaped bracket through lines.
2. The intelligent packaging device for block-shaped seasoning according to claim 1, characterized in that: The mixing and stirring assembly comprises a mixing plate with a circular through groove in the central area, both ends of the outer side of the mixing plate are fixed to the support plate inside the equipment casing by connecting rods, the upper surface of the mixing plate is processed with a downwardly concave spiral mixing groove, both sides of the mixing groove are connected with liquid seasoning pipelines, the lower part of the liquid seasoning pipeline is connected to the inside of the liquid seasoning storage tank, the lower part of the liquid seasoning pipeline is also connected with an electric control circulation pump, the electric control circulation pump is mounted inside the equipment casing through a support, the circular shape of the mixing plate A rotating bearing seat is provided inside the shaped through groove, the non-rotating part below the rotating bearing seat is fixed to the support plate inside the equipment casing by a connecting rod, and the rotating part above the rotating bearing seat is connected to the output shaft of the first drive motor, and the first drive motor is embedded and installed on the upper side of the equipment casing, and a plurality of outward-facing material removing rods are equidistantly provided on the side of the rotating part above the rotating bearing seat, wherein a plurality of inwardly inclined material removing claws are provided on the lower side of each material removing rod from the inside to the outside, and the lowermost end of the material removing claw is two to three millimeters away from the upper surface of the mixing disk.
3. The intelligent packaging device for block-shaped seasoning according to claim 2, characterized in that: The first drive motor and the electronically controlled circulation pump are connected to the second intelligent control chassis through lines. An inclined discharge trough is provided below the central area of the mixing disk. The upper end of the discharge trough is located below the innermost spiral of the mixing trough and the lower end of the discharge trough extends above the detection conveyor belt.
4. The intelligent packaging device for block-shaped seasoning according to claim 3, characterized in that: A machine base is provided on one side of the detection conveyor belt and a counting component is provided above the machine base, the counting component includes a photoelectric counter and a photoelectric probe, and an L-shaped mounting frame is provided on the upper surface of the machine base, respectively, at the front and rear ends, wherein the horizontal section of the L-shaped mounting frame located in the front is embedded with an image acquisition camera and the horizontal section of the L-shaped mounting frame located in the rear is connected downwardly to a second baffle through two second electrically-controlled telescopic rods, and the photoelectric counter, the image acquisition camera and the second electrically-controlled telescopic rod are all connected to the second intelligent control chassis through lines.
5. The intelligent packaging device for block-shaped seasoning according to claim 4, characterized in that: The unloading adjustment assembly includes an angle adjustment plate and a height adjustment plate, the upper end of the angle adjustment plate is located on the discharge end of the detection conveyor belt and the upper end of the angle adjustment plate passes horizontally through the rotating shaft and the rotating shaft is connected to the output shaft of the second driving motor, the height adjustment plate is tilted backward and the middle position of both sides of the height adjustment plate is downwardly connected with a third electrically-controlled telescopic rod, the outer side of the telescopic section of the third electrically-controlled telescopic rod is connected with an L-shaped limit plate through a connecting rod, the horizontal section of the L-shaped limit plate extends out from the rear end of the equipment casing and two front and rear vertically staggered bag clamping brackets are installed between the outer ends of the horizontal section of the L-shaped limit plate, and packaging bags are clamped between the bag clamping brackets.
6. The intelligent packaging device for block-shaped seasoning according to claim 5, characterized in that: The second drive motor and the third electrically-controlled telescopic rod are both connected to the second intelligent control chassis via lines.
7. The intelligent packaging device for block-shaped seasoning according to claim 6, characterized in that: The bag pulling assembly includes double-layer plywood located at the two side corners below the packaging bag, the double-layer plywood lifts the packaging bag backwards, the upper surfaces of the double-layer plywood are connected backwards with pull rods and the upper ends of the pull rods are respectively connected to the inner side surfaces on the left and right sides of the rotating plate, the middle position of the outer side surface of the rotating plate is connected to the output shaft of the third drive motor, the third drive motor is embedded in the connecting seat, and the lower surface of the double-layer plywood is embedded with a tension sensor.
8. The intelligent packaging device for block-shaped seasoning according to claim 7, characterized in that: The connecting seat is placed on the ground of the processing site, and the third driving motor and the tension sensor are connected to the third intelligent control chassis through lines.
9. The method for processing a smart packaging device for block-shaped seasoning according to claim 8, characterized in that: The method comprises the steps of: using a briquetting machine to press out block-shaped materials with intervals in a row, and transporting the block-shaped materials with intervals in a row to the bottom of a material shifting assembly through a briquetting machine discharge conveyor belt; Step 2: Control the first electric telescopic rod and the electric telescopic push rod to work through the first intelligent control box, lower the first baffle plate through the first electric telescopic rod to block the block-shaped material, and drive the push plate inward through the electric telescopic push rod to push the block-shaped material into the inner part of the inclined feed trough recessed area in sequence; Step three, the block-shaped materials move obliquely downward along the concave area of the feed trough, and enter the spiral mixing trough of the mixing disk of the mixing and stirring assembly in turn, and the first driving motor and the electric-controlled circulation pump are controlled by the second intelligent control chassis to work, and the electric-controlled circulation pump drives the liquid seasoning in the liquid seasoning storage tank to circulate in the mixing trough, and at the same time, the first driving motor drives the material-pickling rod to rotate, and during the process, the material-pickling claw pushes each block-shaped material to roll inward along the spiral of the mixing trough, and finally falls from the edge of the circular through groove into the discharge trough; Step 4: the mixed bulk material in the discharging trough enters the detection conveyor belt, the second intelligent control box controls the second electric control telescopic rod to lower the second baffle, and controls the photoelectric counter on the side to count and the image acquisition camera to shoot images. After judging the type of bulk material to be transported by the image, the second drive motor is controlled to adjust the angle of the angle adjustment plate according to the material type, and the height of the height adjustment plate is adjusted by the third electric control telescopic rod. When the count meets the preset number, the second electric control telescopic rod is controlled to raise the second baffle, so that the disordered bulk materials pass through the surface of the angle adjustment plate and the surface of the height adjustment plate in turn, and finally enter the packaging bag. Step five, when there is more block-shaped material on one side of the packaging bag than on the other side, the tension sensor on one side will detect the current signal corresponding to the tension value at this time. When the current signal exceeds the predetermined threshold, the current signal will be transmitted to the third intelligent control chassis. The third intelligent control chassis controls the third drive motor to rotate, driving the rotating plate to rotate and lift up one side of the packaging bag, so that the block-shaped material on one side flows to the other side of the packaging bag, and so on, for reciprocating adjustment.
10. The processing method of the intelligent packaging equipment for block-shaped seasoning according to claim 9 is characterized in that: When the lower end of the vertical section of the L-shaped limiting plate touches the inner side of the equipment casing, the height adjustment plate is at the lowering limit position.