Full-automatic flexible manufacturing system for metal wires

Abstract

The invention relates to the technical field of metal wire roll packaging, in particular to a full-automatic flexible manufacturing system for metal wires. According to the technical scheme, the full-automatic flexible manufacturing system for the metal wires comprises a pay-off rack and further comprises a grabbing and conveying mechanism, a drawing mechanism, a horizontal packaging mechanism, a weighing mechanism, a labeling mechanism, a hooking mechanism and a storage structure. A servo motor of the material hooking mechanism drives a double-end tooth transmission shaft to drive a whole translation frame to horizontally move and adjust along a first rack track, and a front-back direction adjusting motor of the material hooking machine is matched to drive the whole material hooking machine to move front and back along a second rack track to adjust; therefore, the point position adjusting, taking and placing functions of the materials on the metal wire ring placing frame are achieved, and the stacking and moving convenience of the wires is effectively improved.

Description

Technical Field

[0001] The invention belongs to the technical field of metal wire coil packaging, and in particular relates to a fully automatic flexible manufacturing system for metal wires. Background Art

[0002] With the advancement of industrial automation, the production and packaging efficiency of metal wire coils has become an important consideration. Traditional coiling and packaging devices have limitations in design and function, especially in the adjustment of material packaging stacking placement points, which is not flexible enough.

[0003] Existing metal wire coil winding and packaging devices usually include multiple links such as conveying, winding and packaging. However, in actual applications, due to limitations in equipment structure or design, the placement adjustment of individual wire coils is not flexible enough, and once set, it is difficult to change. This limitation not only affects the overall efficiency of the production line, but also increases the difficulty and time cost of operators.

[0004] Therefore, for the above-mentioned existing metal wire coil winding and packaging device, since the material packaging stacking placement point adjustment remains unchanged, resulting in the problem that the placement position of the individual wire coil is not flexible and difficult to change, a fully automatic flexible manufacturing system for metal wire can be designed. Summary of the invention

[0005] In order to overcome the problem that the existing metal wire coil winding and packaging device has an inflexible adjustment of the placement position of a single wire coil and is difficult to change because the material packaging stacking placement point adjustment remains unchanged.

[0006] The technical solution of the present invention is: a fully automatic flexible manufacturing system for metal wires, including a pay-off rack, a material grabbing and transporting mechanism, a pulling mechanism, a horizontal packaging mechanism, a weighing mechanism, a labeling mechanism and a material hooking mechanism; pay-off racks are arranged on both sides of the entire device; a material grabbing and transporting mechanism is arranged between two sets of pay-off racks; a pulling mechanism and a material receiving mechanism are arranged on both sides below the material grabbing and transporting mechanism; a horizontal packaging mechanism is arranged in front of the receiving mechanism as a whole; a weighing mechanism is arranged at the center in front of the horizontal packaging mechanism, a labeling mechanism is arranged in front of the weighing mechanism, and a labeling mechanism is arranged in front of the labeling mechanism A storage mechanism is provided on the side; a hooking mechanism is provided above the storage mechanism; the wire is pulled into the drawing mechanism through the wire pay-off rack for wire pulling, and the pulled wire is collected by the collecting mechanism. When the wire reaches a certain length, it is sheared, and the cut wire is grabbed by the grabbing and transporting mechanism to the horizontal packaging mechanism for packaging. The packaged wire is transported along the roller conveyor to the weighing mechanism for weighing, and then the wire is labeled by the labeling mechanism. After labeling, it is flipped by the flipping device. Finally, the wire is hooked by the hooking mechanism and placed on the storage mechanism for storage.

[0007] Preferably, the servo motor of the hooking mechanism drives the double-headed gear transmission shaft to drive the translation frame as a whole to move horizontally along the first rack track, and the front and rear direction adjustment motor of the hooking machine drives the hooking machine as a whole to move forward and backward along the second rack track, thereby realizing the point adjustment and retrieval function of the material on the metal wire ring placement rack, effectively improving the convenience of wire stacking and movement, and solving the problem of the existing metal wire coil winding and packaging device, because the material packaging stacking placement point adjustment remains unchanged, resulting in the inflexible adjustment of the placement position of the individual wire coil and the difficulty in changing the placement.

[0008] Preferably, a first rack track is arranged on the inner side of the metal wire ring placement rack; a translation rack is arranged above the metal wire ring placement rack, and the translation rack is slidably connected along the slide rail of the metal wire ring placement rack.

[0009] Preferably, a servo motor is provided on one side of the translation frame; double-headed gear transmission shafts are provided at both front and rear ends of the servo motor, and both ends of the double-headed gear transmission shaft are respectively connected to the output end of the servo motor and the inner side gear transmission of the first rack track.

[0010] Preferably, a hooking machine is provided inside the translation frame, and a material handling hook claw is hoisted below the hooking machine.

[0011] Preferably, second rack rails are provided on both sides of the hooking machine, and both ends of the second rack rails are fixedly connected to the inside of the translation frame.

[0012] Preferably, a front-rear direction adjustment motor is provided inside the hook material machine, and the output end gear shaft of the front-rear direction adjustment motor is connected to the second rack track gear transmission.

[0013] Preferably, the horizontal packaging mechanism includes a conveying rod rack, a conveying rod, a conical rubber-coated wheel, a cylinder, and a packaging winding rod; a conveying rod is arranged inside the conveying rod rack; the conical rubber-coated wheel is arranged at the center of the conveying rod as a whole, and the conical rubber-coated wheel is transmission-connected to the output end of the motor module, and the rotation of the conical rubber-coated wheel drives the material roll to rotate.

[0014] Preferably, a cylinder is arranged around the conical rubber-coated wheel, and the outer shell of the cylinder is fixedly connected to the outer shell of the conveying rod rack.

[0015] Preferably, a packaging winding rod is provided on the inner side of the cylinder, and the outer shell of the packaging winding rod is fixedly connected to the telescopic cylinder shaft at the output end of the cylinder.

[0016] Beneficial effects of the present invention: 1. The existing metal wire coil winding and packaging device has the problem that the placement position of a single wire coil is not flexible and difficult to change because the placement point of the material packaging stacking is unchanged; the servo motor of the hooking mechanism drives the double-headed gear transmission shaft to drive the translation frame to move horizontally along the first rack track as a whole, and the front and rear direction adjustment motor of the hooking machine drives the hooking machine to move forward and backward along the second rack track as a whole, thereby realizing the point adjustment and placement function of the material on the metal wire coil placement rack, effectively improving the convenience of wire stacking and movement; solves the problem that the placement position of a single wire coil is not flexible and difficult to change because the placement point of the material packaging stacking is unchanged; 2. Through the setting of the horizontal packaging mechanism, the conical rubber-coated wheel of the horizontal packaging mechanism is driven by the motor to rotate, thereby driving the material roll to rotate. When the wire roll rotates, the cylinder pushes the packaging winding roller with the packaging film to coat the surface of the wire roll with film winding packaging, thereby completing the film coating packaging function of the wire roll; 3. The wire is pulled into the drawing mechanism through the wire pay-off rack, and the pulled wire is collected by the receiving mechanism. When the wire reaches a certain length, it is cut. The cut wire is grabbed by the grabbing and transporting mechanism and sent to the horizontal packaging mechanism for packaging. The packaged wire is transported along the roller conveyor to the weighing mechanism for weighing. Then the wire is labeled by the labeling mechanism. After labeling, it is flipped by the flipping device. Finally, the wire is hooked by the hooking mechanism and placed on the storage mechanism for storage. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 What is shown is a schematic diagram of the overall three-dimensional structure of the fully automatic flexible manufacturing system for metal wires of the present invention; Figure 2 Shown is a schematic diagram of the three-dimensional structure of the hooking mechanism of the metal wire material fully automatic flexible manufacturing system of the present invention; Figure 3 Shown is a three-dimensional structural schematic diagram of the horizontal packaging mechanism of the metal wire fully automatic flexible manufacturing system of the present invention.

[0018] The marks in the attached drawings are: 1. hooking mechanism; 2. labeling mechanism; 3. weighing mechanism; 4. horizontal packaging mechanism; 5. pulling mechanism; 6. material grabbing and transporting mechanism; 7. wire pay-off rack; 8. material collecting mechanism; 9. material storage mechanism; 101. metal wire ring placement rack; 102. first rack track; 103. translation rack; 104. servo motor; 105. double-headed gear transmission shaft; 106. hooking machine; 107. second rack track; 108. front and rear direction adjustment motor; 401. conveying rod rack; 402. conveying rod; 403. conical rubber-coated wheel; 404. cylinder; 405. packaging winding rod. DETAILED DESCRIPTION

[0019] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

[0020] See also Figure 1-3 The present invention provides an embodiment: a fully automatic flexible manufacturing system for metal wires, including a pay-off rack 7, and also including a material grabbing and transporting mechanism 6, a pulling mechanism 5, a horizontal packaging mechanism 4, a weighing mechanism 3, a labeling mechanism 2 and a hooking mechanism 1; pay-off racks 7 are arranged on both sides of the entire device; a material grabbing and transporting mechanism 6 is arranged between two groups of pay-off racks 7; a pulling mechanism 5 and a material receiving mechanism 8 are respectively arranged on both sides below the material grabbing and transporting mechanism 6; a horizontal packaging mechanism 4 is arranged in front of the entire material receiving mechanism 8; a weighing mechanism 3 is arranged at the center in front of the horizontal packaging mechanism 4, a labeling mechanism 2 is arranged in front of the weighing mechanism 3, and a material storage mechanism 9 is arranged in front of the labeling mechanism 2; a material hooking mechanism 1 is arranged above the material storage mechanism 9.

[0021] See also Figure 1-3 In the present embodiment, a first rack rail 102 is provided on the inner side of the metal wire ring placing rack 101; a translation rack 103 is provided above the metal wire ring placing rack 101, and the translation rack 103 is slidably connected along the slide rail of the metal wire ring placing rack 101; a servo motor 104 is provided on one side of the translation rack 103; double-headed gear transmission shaft 105 is provided at both ends of the front and rear of the servo motor 104, and the two ends of the double-headed gear transmission shaft 105 are respectively connected to the output end of the servo motor 104 and the inner side gear transmission of the first rack rail 102; a hooking machine 106 is provided inside the translation rack 103, and a material handling hook claw is hoisted below the hooking machine 106; second rack rails 107 are provided on both sides of the hooking machine 106, and the two ends of the second rack rail 107 are fixedly connected inside the translation rack 103; the interior of the hooking machine 106 is provided A front-to-back direction adjustment motor 108 is provided, and the output end gear shaft of the front-to-back direction adjustment motor 108 is connected to the second rack rail 107 by gear transmission; the horizontal packaging mechanism 4 includes a conveying rod rack 401, a conveying rod 402, a conical rubber-coated wheel 403, a cylinder 404, and a packaging winding rod 405; a conveying rod 402 is arranged inside the conveying rod rack 401; the conical rubber-coated wheel 403 is arranged at the center of the conveying rod 402 as a whole, and the conical rubber-coated wheel 403 is transmission-connected to the output end of the motor module, and the rotation of the conical rubber-coated wheel 403 drives the material roll to rotate; a cylinder 404 is arranged around the conical rubber-coated wheel 403, and the outer shell of the cylinder 404 is fixedly connected to the outer shell of the conveying rod rack 401; a packaging winding rod 405 is arranged on the inner side of the cylinder 404, and the outer shell of the packaging winding rod 405 is fixedly connected to the telescopic cylinder shaft at the output end of the cylinder 404.

[0022] During operation, the wire is pulled into the drawing mechanism 5 through the pay-off frame 7, and the pulled wire is collected by the receiving mechanism 8. When the wire reaches a certain length, it is sheared. The cut wire is grabbed by the grabbing and transporting mechanism 6 and taken to the horizontal packaging mechanism 4 for packaging. The packaged wire is transported to the weighing mechanism 3 along the roller conveyor for weighing. Then the wire is labeled by the labeling mechanism 2. After labeling, it is flipped by the flipping device. Finally, the hooking mechanism 1 hooks the wire and places it on the storage mechanism 9 for storage; the conical rubber-coated wheel 403 of the horizontal packaging mechanism 4 is driven by the motor to rotate, thereby driving the material roll to rotate. When the wire roll rotates, the cylinder 404 pushes the packaging winding rod 405 with the packaging film to coat the surface of the wire roll for winding packaging, thereby completing the film coating packaging function of the wire roll; Next, the servo motor 104 of the hooking mechanism 1 drives the double-headed gear transmission shaft 105 to drive the translation frame 103 to move horizontally along the first rack track 102 as a whole, and the front and rear direction adjustment motor 108 of the hooking machine 106 drives the hooking machine 106 to move forward and backward along the second rack track 107 as a whole, thereby realizing the point adjustment and placement function of the material on the metal wire ring placement rack 101, effectively improving the convenience of wire stacking and movement; solving the problem of the existing metal wire coil winding and packaging device, because the material packaging stacking placement point adjustment remains unchanged, resulting in the inflexible adjustment of the placement position of the individual wire coil and the difficulty in changing the placement.

[0023] Through the above steps, the servo motor 104 of the hooking mechanism 1 drives the double-headed gear transmission shaft 105 to drive the translation frame 103 to move horizontally along the first rack track 102 as a whole, and the front and rear direction adjustment motor 108 of the hooking machine 106 drives the hooking machine 106 to move forward and backward along the second rack track 107 as a whole, thereby realizing the point adjustment and placement function of the material on the metal wire ring placement rack 101, effectively improving the convenience of wire stacking and movement, and avoiding the problem of the existing metal wire coil winding and packaging device that the material packaging stacking placement point adjustment remains unchanged, resulting in the inflexible adjustment of the placement position of the individual wire coil and the difficulty in changing the placement.

[0024] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the spirit of the present invention.

Claims

1. A fully automatic flexible manufacturing system for metal wires, comprising a pay-off frame (7), characterized in that: The device also comprises a material grabbing and transporting mechanism (6), a pulling mechanism (5), a horizontal packaging mechanism (4), a weighing mechanism (3), a labeling mechanism (2) and a material hooking mechanism (1); both sides of the device as a whole are provided with a wire pay-off frame (7); a material grabbing and transporting mechanism (6) is provided between two sets of wire pay-off frames (7); a pulling mechanism (5) and a material receiving mechanism (8) are provided on both sides below the material grabbing and transporting mechanism (6); a horizontal packaging mechanism (4) is provided in front of the material receiving mechanism (8); a weighing mechanism (3) is provided at the center in front of the horizontal packaging mechanism (4); a labeling mechanism (2) is provided in front of the weighing mechanism (3); a material storage mechanism (2) is provided in front of the labeling mechanism (2) Mechanism (9); a hooking mechanism (1) is arranged above the material storage mechanism (9); the wire is pulled into the drawing mechanism (5) through the wire pay-off frame (7) for wire drawing, and the pulled wire is collected by the collecting mechanism (8). When the wire reaches a certain length, it is sheared, and the cut wire is grabbed by the grabbing and transporting mechanism (6) and taken to the horizontal packaging mechanism (4) for packaging. The packaged wire is transported along the roller conveyor to the weighing mechanism (3) for weighing, and then the wire is labeled by the labeling mechanism (2). After labeling, it is flipped by the flipping device. Finally, the wire is hooked by the hooking mechanism (1) and placed on the material storage mechanism (9) for storage.

2. The fully automatic flexible manufacturing system for metal wire according to claim 1, characterized in that: A first rack rail (102) is arranged on the inner side of the metal wire ring placement rack (101); a translation rack (103) is arranged above the metal wire ring placement rack (101), and the translation rack (103) is slidably connected along the slide rail of the metal wire ring placement rack (101).

3. The fully automatic flexible manufacturing system for metal wire according to claim 2 is characterized in that: A servo motor (104) is provided on one side of the translation frame (103); a double-headed gear transmission shaft (105) is provided at both the front and rear ends of the servo motor (104), and both ends of the double-headed gear transmission shaft (105) are respectively connected to the output end of the servo motor (104) and the inner side gear transmission of the first rack track (102).

4. The fully automatic flexible manufacturing system for metal wire according to claim 2, characterized in that: A material hooking machine (106) is arranged inside the translation frame (103), and a material handling hook claw is hoisted below the material hooking machine (106).

5. The fully automatic flexible manufacturing system for metal wire according to claim 4, characterized in that: Second rack rails (107) are provided on both sides of the hooking machine (106), and both ends of the second rack rails (107) are fixedly connected to the inside of the translation frame (103).

6. The fully automatic flexible manufacturing system for metal wire according to claim 4, characterized in that: A front-to-back direction adjustment motor (108) is arranged inside the hooking machine (106), and a gear shaft at the output end of the front-to-back direction adjustment motor (108) is connected to the second rack track (107) in a gear transmission manner.

7. The fully automatic flexible manufacturing system for metal wire according to claim 1, characterized in that: The horizontal packaging mechanism (4) comprises a conveying rod frame (401), a conveying rod (402), a conical rubber-coated wheel (403), a cylinder (404), and a packaging winding rod (405); the conveying rod (402) is arranged inside the conveying rod frame (401); the conical rubber-coated wheel (403) is arranged at the center of the conveying rod (402) as a whole, and the conical rubber-coated wheel (403) is transmission-connected to the output end of the motor module, and the rotation of the conical rubber-coated wheel (403) drives the material roll to rotate.

8. The fully automatic flexible manufacturing system for metal wire according to claim 7, characterized in that: A cylinder (404) is arranged around the conical rubber-coated wheel (403), and the outer shell of the cylinder (404) is fixedly connected to the outer shell of the conveying rod frame (401).

9. The fully automatic flexible manufacturing system for metal wire according to claim 8, characterized in that: A packaging winding rod (405) is arranged on the inner side of the cylinder (404), and the outer shell of the packaging winding rod (405) is fixedly connected to the telescopic cylinder shaft at the output end of the cylinder (404).

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