Online tunnel-type defoaming machine with self-contained transport basket

Abstract

The present application relates to the technical field of bubble removing machine, in particular to an online tunnel type bubble removing machine with a conveying basket, which mainly solves the technical problems of product damage caused by the influence of mechanical hand vacuum and pressure and low transmission efficiency. The bubble removing machine comprises a rack, a feeding transmission mechanism, a feeding basket mechanism, a bubble removing tank body mechanism and a discharging basket mechanism. The feeding transmission mechanism comprises a transmission assembly, the feeding basket mechanism comprises a first basket assembly, the bubble removing tank body mechanism comprises a tank body, front and rear transmission assemblies, a second basket assembly and sliding assemblies located on both sides of the tank body, and the discharging basket mechanism comprises a third basket assembly. The feeding and discharging of the bubble removing machine do not need the help of a mechanical hand, which can effectively avoid the damage of vacuum adsorption and pressure to the product during the mechanical hand carrying. At the same time, direct transmission is more efficient than mechanical hand transfer, and the disassembly process of the carrier such as the tray is also saved, so the transmission efficiency can be greatly improved.

Description

Technical Field

[0001] This invention relates to the field of defoaming machine technology, and more particularly to an online tunnel-type defoaming machine with a built-in transport basket. Background Technology

[0002] During the production of a display screen, multiple bonding processes are required, which can generate air bubbles between the media. In this case, a debubbling machine is needed to eliminate the air bubbles through high temperature and high pressure.

[0003] In existing automated production, online defoaming machines are mainly divided into two types: drawer type and tank type. Drawer type defoaming machines are generally composed of single or multiple drawer-shaped cavities. A robotic arm lays the material from the upstream equipment flat in each drawer. After the drawers are closed, heating and pressurization are applied to defoam. After defoaming is completed, the robotic arm sequentially removes the material from the drawers and transports it to the downstream equipment. Tank-type defoaming machines are further divided into multi-tank and tunnel types. Multi-tank defoaming machines use multiple single-sided opening tanks arranged horizontally. Each tank is equipped with multiple layers of trays. A pull-out robotic arm moves back and forth between the tanks to grab the trays, realizing the extension and retraction of each layer of trays. Then, a loading and unloading robotic arm realizes the loading and unloading of products, thus achieving the automatic loading and unloading function of the defoaming machine. Tunnel-type defoaming machines are usually single double-sided opening tanks. The material trays are used as product carriers. Multiple material trays are stacked to form material tray groups. Rollers are used as transport tools to transport the entire stack of material trays. The material trays enter the tank from one side and are closed for heating and pressurization for defoaming. After the process is completed, the door is opened and the material flows out from the other side. However, the loading and unloading of material trays still need to be realized by a robotic arm.

[0004] It is evident that both drawer-type and tank-type defoaming machines rely on robotic arms for loading and unloading products. This can easily damage products due to vacuum adsorption and pressure. Furthermore, when dealing with the increasingly demanding cycle times of automated production, they are easily limited by the robotic arm handling process, thus affecting the overall efficiency of the production line. Summary of the Invention

[0005] To overcome the technical defects of existing defoaming machines, such as the susceptibility of products to damage caused by the vacuum and pressure of robotic arms and low transmission efficiency, this invention provides an online tunnel-type defoaming machine with its own transmission basket.

[0006] The online tunnel-type defoaming machine with a built-in transport basket provided by the present invention includes:

[0007] frame;

[0008] The feeding and conveying mechanism includes a conveying component mounted on the frame, the conveying component forming a horizontally arranged and forward-carrying conveying surface for receiving material from the previous process;

[0009] The feeding basket mechanism comprises a first basket assembly arranged adjacent to the front side of the feeding transmission mechanism, the first basket assembly comprises a plurality of first conveying structures distributed in the vertical direction, the first conveying structures form first conveying surfaces arranged horizontally and conveying forward, the first basket assembly is installed on the rack and can be vertically lifted to enable each layer of the first conveying surfaces to be in butt joint with the conveying surface;

[0010] The bubble removing tank body mechanism comprises a tank body fixed on the rack, the axis of the tank body is arranged forward and backward, the inner bottom of the tank body is provided with a front and back transmission assembly, the second basket assembly is supported on the front and back transmission assembly, the second basket assembly comprises a plurality of second conveying structures distributed in the vertical direction, the second conveying structures form second conveying surfaces arranged horizontally and conveying forward, the front and back sides of the tank body are both provided with sliding assemblies, the sliding assemblies comprise sliding blocks, transition transmission structures and door bodies installed on the sliding blocks, the transition transmission structures and the door bodies are distributed in the left and right directions, the sliding blocks are installed on the rack and can be driven to move in the left and right directions to enable the transition transmission structures to butt joint with the front and back transmission assembly or the door bodies to close the corresponding ports of the tank body, and when the transition transmission structure on the rear side butt joints with the front and back transmission assembly, the second conveying surfaces can be arranged adjacent to the front side of the first conveying surfaces in a one-to-one correspondence;

[0011] The feeding basket mechanism comprises a first basket assembly arranged adjacent to the front side of the feeding transmission mechanism, the first basket assembly comprises a plurality of first conveying structures distributed in the vertical direction, the first conveying structures form first conveying surfaces arranged horizontally and conveying forward, the first basket assembly is installed on the rack and can be vertically lifted to enable each layer of the first conveying surfaces to be in butt joint with the conveying surface;

[0012] Optionally, the feeding transmission mechanism further comprises a first material blocking assembly, the first material blocking assembly comprises a blocking piece arranged at the front end of the transmission assembly, the blocking piece is installed on the rack and can be vertically lifted to extend outside the conveying surface or retract below the conveying surface.

[0013] Optionally, the feeding transmission mechanism further comprises a material arranging assembly, the material arranging assembly comprises two groups of clamping pieces arranged on the left and right sides of the transmission assembly respectively, the two groups of clamping pieces are both installed on the rack and can be driven to move close to or away from each other.

[0014] Optionally, the conveying assembly comprises a plurality of conveying shafts, each of which is arranged left and right and rotationally mounted on the frame, and a plurality of conveying wheels are uniformly distributed on each conveying shaft, and the conveying wheels of all the conveying shafts are flush to form the conveying surface, and the conveying assembly further comprises a driving shaft arranged front and back, which is rotationally mounted on the frame and connected with a driving member, and the driving shaft and all the conveying shafts are drivingly connected through a magnetic wheel set.

[0015] Optionally, the upper feeding basket mechanism further comprises a second material blocking assembly, which comprises an upper feeding blocking plate located at the front end of the first basket assembly, and the upper feeding blocking plate is mounted on the frame and can be driven to move left and right to block or unblock the front of the first conveying surface.

[0016] Optionally, the bubble removing tank body mechanism further comprises a guide assembly for guiding the second basket assembly to move front and back only, and the guide assembly comprises a first guide wheel set and a second guide wheel set, the first guide wheel set is provided with two sets and is located at the left and right ends of the front and back conveying assemblies respectively, and the second guide wheel set is provided with two sets and is located at the left and right ends of the transition conveying structure respectively.

[0017] Optionally, the lower feeding basket mechanism further comprises a third material blocking assembly, which comprises a lower feeding blocking plate located at the front end of the third basket assembly, and the lower feeding blocking plate is mounted on the frame and can be driven to move left and right to block or unblock the front of the third conveying surface.

[0018] Optionally, the third basket assembly can be driven to vertically lift.

[0019] Optionally, the first conveying structure, the second conveying structure and the third conveying structure are all magnetic conveying structures, the magnetic conveying structure comprises a plurality of conveying shafts, each of which is arranged left and right and rotationally mounted on the corresponding basket assembly, and a plurality of conveying wheels are uniformly distributed on each conveying shaft, and the conveying wheels of all the conveying shafts are flush to form the corresponding conveying surface, and the magnetic conveying structure further comprises a transmission shaft arranged front and back, which is rotationally mounted on the corresponding basket assembly and connected with a power member, and the transmission shaft and all the conveying shafts are drivingly connected through a magnetic wheel set.

[0020] Optionally, the frame comprises a conveying support, an upper feeding basket support, a tank body support, a sliding support and a lower feeding basket support which are fixedly arranged.

[0021] Compared with the prior art, the technical scheme provided by the present application has the following advantages:

[0022] The online tunnel type bubble removing machine with a transmission basket provided by the application can make the incoming materials of the previous process be sequentially transmitted into the multilayer first conveying structure of the first basket assembly through the lifting of the first basket assembly, the second basket assembly can be docked with the first basket assembly under the cooperation of the front and rear transmission assemblies and the rear transition conveying structure, so as to directly convey the products in the multilayer first conveying structure into the multilayer second conveying structure of the second basket assembly for bubble removing, after the bubble removing is completed, the second basket assembly can be docked with the third basket assembly under the cooperation of the front and rear transmission assemblies and the front transition conveying structure, so as to directly convey the products in the multilayer second conveying structure into the multilayer third conveying structure of the third basket assembly, and the discharging is completed. The feeding and discharging of the bubble removing machine do not need to rely on the mechanical hand, which can effectively avoid the damage of the vacuum adsorption and pressure to the products in the mechanical hand carrying, at the same time, the direct transmission is more efficient than the mechanical hand transfer, and the splitting process of the carrier such as the tray is also saved, so the transmission efficiency can be greatly improved, and the bubble removing machine is especially suitable for the field of bubble removing of large-size products. BRIEF DESCRIPTION OF DRAWINGS

[0023] The drawings incorporated into the specification and constituting a part of the specification show embodiments consistent with the application and, together with the specification, serve to explain the principles of the application.

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, those skilled in the art can obtain other drawings according to these drawings without any creative effort.

[0025] Figure 1 The structure schematic diagram of the bubble removing machine in the embodiment of the application is shown;

[0026] Figure 2 The structure schematic diagram of the feeding transmission mechanism in the embodiment of the application is shown;

[0027] Figure 3 The structure schematic diagram of the feeding basket mechanism in the embodiment of the application is shown;

[0028] Figure 4 The structure schematic diagram of the first basket assembly in the embodiment of the application is shown;

[0029] Figure 5 The structure schematic diagram of the bubble removing tank body assembly in the embodiment of the application is shown;

[0030] Figure 6 The internal structure schematic diagram of the tank body in the embodiment of the application is shown;

[0031] Figure 7 The structure schematic diagram of the discharging basket mechanism in the embodiment of the application is shown.

[0032] In the drawings:

[0033] 1, rack; 11, conveying support; 12, loading basket support; 13, tank support; 14, sliding support; 15, unloading basket support; 2, loading conveying mechanism; 21, conveying assembly; 211, conveying shaft; 212, conveying wheel; 213, driving shaft; 214, driving member; 22, first material blocking assembly; 221, mounting strip; 222, blocking rod; 223, blocking block; 224, lifting cylinder; 23, material aligning assembly; 231, mounting rod; 232, clamping rod; 233, clamping block; 234, motor synchronous belt pair; 3, loading basket mechanism; 31, first basket assembly; 311, first conveying structure; 32, second material blocking assembly; 321, loading blocking plate; 322, driving cylinder; 33, sliding rail; 34, sliding frame; 35, screw pair; 4, bubble removing tank mechanism; 41, tank body; 42, front and rear conveying assembly; 43, second basket assembly; 431, second conveying structure; 44, sliding assembly; 441, sliding block; 442, transition conveying structure; 443, door body; 45, guiding assembly; 451, first guiding wheel set; 452, second guiding wheel set; 5, unloading basket mechanism; 51, third basket assembly; 511, third conveying structure; 52, third material blocking assembly; 521, unloading blocking plate; 61, conveying shaft; 62, conveying wheel; 63, conveying shaft; 64, power member. DETAILED DESCRIPTION

[0034] In order to more clearly understand the above-mentioned purposes, features and advantages of the present application, the solutions of the present application will be further described below. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0035] In the description, it should be noted that the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance. It should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting" should be understood in a broad sense, for example, it can be fixed connection, or detachable connection, or integrally connected; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through intermediate medium, or the communication inside two elements. For those skilled in the art, the specific meaning of the above terms can be understood according to the specific circumstances.

[0036] In the following description, many specific details are set forth in order to provide a thorough understanding of the present application, but the present application can also be implemented in other ways different from those described herein; obviously, the examples in the description are only some of the embodiments of the present application, not all the embodiments.

[0037] The following will be described in conjunction withFigures 1 to 7 The specific embodiments of the present application are described in detail.

[0038] The embodiment provides an online tunnel type bubble removing machine with a transmission basket, which comprises a rack 1, a feeding transmission mechanism 2, a feeding basket mechanism 3, a bubble removing tank body mechanism 4 and a discharging basket mechanism 5.

[0039] The rack 1 is mainly used for providing hardware support for other components.

[0040] Specifically, the rack 1 of the embodiment comprises a transmission support 11, a feeding basket support 12, a tank body support 13, a sliding support 14 and a discharging basket support 15 which are fixedly arranged. The transmission support 11 is used for installing the feeding transmission mechanism 2, the feeding basket support 12 is used for installing the feeding basket mechanism 3, the tank body support 13 and the sliding support 14 are used for installing the bubble removing tank body mechanism 4, and the discharging basket support 15 is used for installing the discharging basket mechanism 5.

[0041] It is easy to understand that the transmission support 11, the feeding basket support 12, the tank body support 13, the sliding support 14 and the discharging basket support 15 can be integrally formed, connected by other components, or independently installed and fixedly arranged.

[0042] The feeding transmission mechanism 2 comprises a transmission assembly 21 installed on the rack 1, the transmission assembly 21 is formed with a transmission surface which is horizontally arranged and forwards the transmission, and the transmission surface is used for abutting the incoming product of the previous process. In operation, the previous process places a single layer of products on the transmission surface, and the transmission assembly 21 forwards the products.

[0043] Specifically, the transmission assembly 21 of the embodiment comprises a plurality of transmission shafts 211 which are arranged left and right and are rotatably installed on the rack 1, the transmission shafts 211 are uniformly provided with a plurality of transmission wheels 212, the transmission wheels 212 of all the transmission shafts 211 are flush to form the transmission surface, and the transmission assembly 21 further comprises a driving shaft 213 which is arranged front and back, is rotatably installed on the rack 1 and is connected with a driving member 214, and the driving shaft 213 is drivingly connected with all the transmission shafts 211 through a magnetic wheel set. In operation, the driving member 214 drives the driving shaft 213 to rotate, the driving shaft 213 drives all the transmission shafts 211 to rotate through the magnetic wheel set, and the transmission shafts 211 drive the transmission wheels 212 to rotate, so that the transmission surface has a forward conveying power.

[0044] It is easy to understand that the so-called flush means that the top ends of all the transmission wheels 212 are at the same horizontal plane, and when the products are placed on the transmission assembly 21, they can be horizontally supported on all the transmission wheels 212, so as to form the transmission surface.

[0045] Further, the feeding and conveying mechanism 2 of the embodiment further comprises a first blocking assembly 22, which comprises a blocking piece arranged at the front end of the conveying assembly 21, and is installed on the rack 1 and can be driven to vertically lift to extend above the conveying surface or to sink below the conveying surface. The blocking piece can block the forward conveying of the products, so as to front-end limit the conveying stroke of the products on the conveying assembly 21, and avoid the over-extension of the products on the conveying assembly 21 due to the conveying failure of the conveying assembly 21, and cause the damage of the products or equipment and other accidents.

[0046] Specifically, the blocking piece of the embodiment comprises left and right arranged mounting bars 221, a plurality of blocking rods 222 are arranged on the mounting bars 221 in the left and right directions, a blocking block 223 is fixed to the top of the blocking rod 222, a lifting cylinder 224 is installed on the conveying bracket 11, and the free end of the piston rod of the lifting cylinder 224 is upward and connected with the mounting bar 221. In action, the lifting cylinder 224 drives the mounting bar 221 and all the blocking rods 222 and blocking blocks 223 thereon to synchronously lift, so that the blocking block 223 extends above the conveying surface to block the products or sinks below the conveying surface to avoid the forward conveying of the products to the feeding basket mechanism 3.

[0047] Further, the feeding and conveying mechanism 2 of the embodiment further comprises a first blocking assembly 22, which comprises a blocking piece arranged at the front end of the conveying assembly 21, and is installed on the rack 1 and can be driven to vertically lift to extend above the conveying surface or to sink below the conveying surface. The blocking piece can block the forward conveying of the products, so as to front-end limit the conveying stroke of the products on the conveying assembly 21, and avoid the over-extension of the products on the conveying assembly 21 due to the conveying failure of the conveying assembly 21, and cause the damage of the products or equipment and other accidents.

[0048] Specifically, the blocking piece of the embodiment comprises left and right arranged mounting bars 221, a plurality of blocking rods 222 are arranged on the mounting bars 221 in the left and right directions, a blocking block 223 is fixed to the top of the blocking rod 222, a lifting cylinder 224 is installed on the conveying bracket 11, and the free end of the piston rod of the lifting cylinder 224 is upward and connected with the mounting bar 221. In action, the lifting cylinder 224 drives the mounting bar 221 and all the blocking rods 222 and blocking blocks 223 thereon to synchronously lift, so that the blocking block 223 extends above the conveying surface to block the products or sinks below the conveying surface to avoid the forward conveying of the products to the feeding basket mechanism 3.

[0049] It should be noted that, in order to avoid damage to the products, the transmission wheel 212, the blocking block 223 and the clamping block 233 are all made of silica gel or nylon or other flexible materials.

[0050] The feeding basket mechanism 3 comprises a first basket assembly 31 arranged on the front side of the feeding transmission mechanism 2, the first basket assembly 31 comprises a plurality of first conveying structures 311 arranged in the vertical direction, the first conveying structures 311 are formed with first conveying surfaces arranged horizontally and conveying forwardly, the first basket assembly 31 is installed on the rack 1 and can be driven to lift vertically so that each layer of the first conveying surfaces can be in butt joint with the transmission surface. In operation, the first basket assembly 31 is first moved to the upper limit position so that the first conveying surface of the first conveying structure 311 of the lowermost layer is in butt joint with the transmission surface to convey the products onto the first conveying surface of the lowermost layer; then the first basket assembly 31 is lowered so that the first conveying surface of the first conveying structure 311 of the second lowermost layer is in butt joint with the transmission surface to convey the products onto the first conveying surface of the second lowermost layer; the operation is repeated until all layers of the first conveying surfaces are loaded with the products, at this time, the first basket assembly 31 is at the lower limit position.

[0051] Specifically, the feeding basket support 12 of the embodiment is a portal frame, vertical sliding rails 33 are arranged on the opposite side walls of the portal frame, a sliding frame 34 is slidingly connected to the sliding rails 33, the first basket assembly 31 is installed on the sliding frame 34, a screw pair 35 is installed on the feeding basket support 12, and the nut block of the screw pair 35 is connected with the sliding frame 34 to drive the sliding frame 34 to lift.

[0052] Specifically, the first conveying structure 311 of the embodiment is a magnetic conveying structure, the magnetic conveying structure comprises a plurality of conveying shafts 61, each of the conveying shafts 61 is arranged leftward and rightward and is rotationally installed on the corresponding basket assembly, the conveying shaft 61 is uniformly provided with a plurality of conveying wheels 62, the conveying wheels 62 of all the conveying shafts 61 are flush to form the corresponding conveying surface, the magnetic conveying structure further comprises transmission shafts arranged frontward and rearward, the transmission shafts are rotationally installed on the corresponding basket assembly and are connected with a power member 64, and the transmission shafts are in transmission connection with all the conveying shafts 61 through a magnetic wheel set. In operation, the power member 64 drives the transmission shafts to rotate, the transmission shafts drive all the conveying shafts 61 to rotate through the magnetic wheel set, the conveying shaft 61 drives the conveying wheel 62 to rotate, so that the first conveying surface has the power to convey forwardly.

[0053] Further, the feeding basket mechanism 3 of the embodiment further comprises a second material blocking assembly 32, the second material blocking assembly 32 comprises a feeding baffle 321 located at the front end of the first basket assembly 31, the feeding baffle 321 is installed on the rack 1 and can be driven to move leftward and rightward to block or be separated from the front of the first conveying surface. The feeding baffle 321 can block the products from conveying forwardly to limit the front end of the conveying stroke of the products on the first basket assembly 31, avoid the products from overextending on the first basket assembly 31 due to the transmission failure of the first basket assembly 31, and cause accidents such as product or equipment damage.

[0054] Specifically, the upper feeding baffle 321 of the embodiment is provided with two left-right symmetrical ones, and a left-right driving cylinder 322 is fixed on the upper feeding basket support 12 in an output direction, the free end of the piston rod of the two driving cylinders 322 is connected with the two upper feeding baffles 321 respectively, and the two upper feeding baffles 321 are driven to approach each other to block the front of the first conveying surface or to move away from each other to leave the front of the first conveying surface.

[0055] The deaeration tank body mechanism 4 comprises a tank body 41 fixed on the rack 1, the axis of the tank body 41 is arranged front and back, and the inner side of the bottom of the tank body 41 is provided with a front and back transmission assembly 42, the second basket assembly 43 is supported on the front and back transmission assembly 42, the second basket assembly 43 comprises a plurality of second conveying structures 431 distributed in the vertical direction, the second conveying structures 431 form a second conveying surface arranged horizontally and conveying forward, and the front and back sides of the tank body 41 are provided with sliding assemblies 44, the sliding assemblies 44 comprise sliding blocks 441 and transition transmission structures 442 and door bodies 443 installed on the sliding blocks 441, the transition transmission structures 442 and the door bodies 443 are distributed in the left and right directions, the sliding blocks 441 are installed on the rack 1 and can be driven to move in the left and right directions to make the transition transmission structures 442 butt against the front and back transmission assembly 42 or make the door bodies 443 close to the corresponding ports of the tank body 41, and when the transition transmission structure 442 on the back side butts against the front and back transmission assembly 42, the second conveying surface can be arranged on the front side of the first conveying surface in a one-to-one corresponding manner. When feeding, the sliding block 441 at the back end of the tank body 41 moves left and right to make the door body 443 at the back end open and the transition transmission structure 442 at the back end butt against the front and back transmission assembly 42, the second basket assembly 43 moves backward under the joint driving of the transition transmission structure 442 and the front and back transmission assembly 42 to butt against the first basket assembly 31, the product is transferred from the first basket assembly 31 to the second basket assembly 43, and then the second basket assembly 43 moves forward under the joint driving of the transition transmission structure 442 and the front and back transmission assembly 42 to the inside of the tank body 41, the door body 443 at the back end is closed for deaeration; when discharging, the sliding block 441 at the front end of the tank body 41 moves left and right to make the door body 443 at the front end open and the transition transmission structure 442 at the front end butt against the front and back transmission assembly 42, the second basket assembly 43 moves forward under the joint driving of the transition transmission structure 442 and the front and back transmission assembly 42 to butt against the third basket assembly 51 of the lower feeding basket mechanism 5, and the product is transferred from the second basket assembly 43 to the third basket assembly 51.

[0056] Specifically, the tank body 41 is installed on the tank body support 13, and the two sliding assemblies 44 are installed on the two sliding supports 14 respectively.

[0057] Specifically, the second conveying structure 431 of the embodiment is also a magnetic conveying structure.

[0058] Specifically, the front and rear conveying assemblies 42 and the transition conveying structure 442 are drum conveying structures.

[0059] Further, the bubble removing tank mechanism 4 further comprises a guide assembly 45 for guiding the second basket assembly 43 to move only forward and backward, the guide assembly 45 comprises a first guide wheel set 451 and a second guide wheel set 452, the first guide wheel set 451 is provided with two sets and is respectively located at the left and right ends of the front and rear conveying assemblies 42, and the second guide wheel set 452 is provided with two sets and is respectively located at the left and right ends of the transition conveying structure 442. The first guide wheel set 451 and the second guide wheel set 452 cooperate to guide and limit the second basket assembly 43 during the whole movement process, so as to ensure that the second basket assembly 43 can only move in the forward and backward directions, thereby ensuring the docking precision of the product.

[0060] It should be noted that the second basket assembly 43 can also be provided with a material blocking assembly.

[0061] The third basket assembly 51 comprises a plurality of third conveying structures 511 distributed in the vertical direction, the third conveying structures 511 form a third conveying surface arranged horizontally and conveying forward, and when the transition conveying structure 442 located at the front side is docked with the front and rear conveying assemblies 42, the second conveying surface can be arranged adjacent to the rear side of the third conveying surface in a one-to-one correspondence. During work, the third basket assembly 51 cooperates with the downstream material receiving device to complete multi-layer discharging.

[0062] Specifically, the third basket assembly 51 is driven to be vertically lifted. Through the lifting of the third basket assembly 51, the third basket assembly 51 can be moved to a preset discharging height to realize docking with the downstream equipment and meet the function of discharging single-piece and multi-piece products. More specifically, the driving structure of the third basket assembly 51 is the same as that of the first basket assembly 31, which will not be described here.

[0063] Specifically, the third conveying structure 511 is also a magnetic conveying structure.

[0064] Further, the discharging basket mechanism 5 further comprises a third material blocking assembly 52, the third material blocking assembly 52 comprises a discharging baffle 521 located at the front end of the third basket assembly 51, the discharging baffle 521 is installed on the rack 1 and is driven to move left and right to block the front of the third conveying surface or to be separated from the front of the third conveying surface. The structure and function of the third material blocking assembly 52 are the same as those of the second material blocking assembly 32, which will not be described here.

[0065] The working principle of the online tunnel type bubble removing machine with a conveying basket of the embodiment is as follows:

[0066] The product is placed on the conveying surface by upstream equipment or manual single piece carrying, the product is driven forward by the feeding conveying mechanism 2 to the end of the conveying assembly 21 and positioned by the first blocking assembly 22, at this time the first basket assembly 31 of the feeding basket mechanism 3 has been raised to the working high position, the lowest set of first conveying structures 311 of the first basket assembly 31 keeps the same horizontal plane with the conveying assembly 21, the first blocking assembly 22 is opened, the first conveying structure 311 works simultaneously with the conveying assembly 21, the product can be smoothly conveyed into the feeding basket mechanism 3 and positioned by the second blocking assembly 32, after the first layer conveying is completed, the first basket assembly 31 is lowered by one layer spacing height, so that the first conveying structure 311 of the second layer keeps the same horizontal plane with the conveying assembly 21, and the conveying of the next piece of product can be completed, and so on, until the first basket assembly 31 is filled with several layers; after the feeding of the first basket assembly 31 is completed, it continues to move to the height preset to be connected with the de-bubble tank body mechanism 4, the door body 443 at the rear end of the tank body 41 is opened, and the rear end transition conveying structure 442 is aligned with the front and rear conveying assembly 42 in the tank body 41, then the second basket assembly 43 is driven through the transition conveying structure 442 and the front and rear conveying assembly 42, and moves to be connected with the first basket assembly 31, at this time the second blocking assembly 32 is opened, the blocking mechanism of the second basket assembly 43 is closed, the first basket assembly 31 and the second basket assembly 43 are driven simultaneously to realize the simultaneous conveying of several pieces of products until all enter the second basket assembly 43; then the second basket assembly 43 is driven to retreat to the inside of the tank body 41, the door body 443 at the rear end of the tank body 41 is closed, the sealing ring is inflated, the tank body 41 is inflated and heated, and the de-bubble process is carried out, at the same time, the feeding conveying mechanism 2 and the feeding basket mechanism 3 can continue to complete the subsequent feeding work; after the de-bubble process is completed, the door body 443 at the front end of the tank body 41 is opened, and the front end transition conveying structure 442 is aligned with the front and rear conveying assembly 42, the second basket assembly 43 is driven through the front and rear conveying assembly 42 and the transition conveying structure 442, and moves to be aligned with the third basket assembly 51, the third blocking assembly 52 is closed, the second basket assembly 43 and the third basket assembly 51 are driven simultaneously to realize the simultaneous conveying of several pieces of products until all enter the third basket assembly 51, then the door body 443 at the rear end of the tank body 41 is opened, and the next group of feeding is carried out.

[0067] The above is only a specific embodiment of the present application, enabling those skilled in the art to understand or implement the present application. Although the foregoing embodiments are described in detail, those skilled in the art should understand that the technical solutions recorded in the foregoing embodiments can be modified, or some or all of the technical features can be replaced by equivalents; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments, and they should be covered in the protection scope of the claims.

Claims

1. An online tunnel-type defoaming machine with a built-in transport basket, characterized in that, include: Rack (1); The feeding and conveying mechanism (2) includes a conveying component (21) mounted on the frame (1), the conveying component (21) forming a horizontally arranged and forward-transmitting conveying surface for connecting with the material from the previous process; The loading basket mechanism (3) includes a first basket assembly (31) disposed adjacent to the front side of the loading conveying mechanism (2). The first basket assembly (31) includes multiple layers of first conveying structures (311) distributed in the vertical direction. The first conveying structures (311) form a first conveying surface arranged horizontally and conveying forward. The first basket assembly (31) is mounted on the frame (1) and is driven to rise and fall vertically so that each layer of the first conveying surface can contact the conveying surface. The defoaming tank mechanism (4) includes a tank body (41) fixed on the frame (1). The tank body (41) is arranged front to back along its axis, and a front-to-back transmission assembly (42) is provided on the inner bottom of the tank body (41). A second basket assembly (43) is supported on the front-to-back transmission assembly (42). The second basket assembly (43) includes multiple layers of second conveying structures (431) distributed vertically. The second conveying structures (431) form a horizontally arranged and forward-conveying second conveying surface. Sliding assemblies (44) are provided on both the front and back sides of the tank body (41). The sliding assemblies (44) include sliders (…). 441) and a transition transmission structure (442) and a door (443) mounted on the slider (441), the transition transmission structure (442) and the door (443) being distributed in the left and right direction, the slider (441) being mounted on the frame (1) and being driven to move in the left and right direction so that the transition transmission structure (442) docks with the front and rear transmission components (42) or the door (443) is closed at the corresponding port of the tank body (41), and when the transition transmission structure (442) located on the rear docks with the front and rear transmission components (42), the second conveying surface is adjacent to the front side of the first conveying surface in a one-to-one correspondence manner; The feeding basket mechanism (5) includes a third basket assembly (51) located in front of the defoaming tank mechanism (4) and mounted on the frame (1). The third basket assembly (51) includes multiple layers of third conveying structures (511) distributed in the vertical direction. The third conveying structure (511) forms a horizontally arranged and forward conveying third conveying surface. When the transition transmission structure (442) located in front docks with the front and rear transmission components (42), the second conveying surface is adjacent to the rear side of the third conveying surface in a one-to-one correspondence manner.

2. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The feeding and conveying mechanism (2) further includes a first blocking component (22), which includes a stop located at the front end of the conveying component (21). The stop is mounted on the frame (1) and is driven to move vertically up and down, extending above the conveying surface or retracting below the conveying surface.

3. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The feeding and conveying mechanism (2) also includes a material straightening component (23), which includes two sets of clamps located on the left and right sides of the conveying component (21), respectively. Both sets of clamps are installed on the frame (1) and can be driven to move closer or further away from each other.

4. The online tunnel-type defoaming machine with a built-in conveyor basket according to any one of claims 1 to 3, characterized in that, The transmission assembly (21) includes several transmission shafts (211), each of which is arranged left and right and rotatably mounted on the frame (1). Several transmission wheels (212) are evenly distributed on the transmission shafts (211), and the transmission wheels (212) of all the transmission shafts (211) are flush to form the transmission surface. The transmission assembly (21) also includes a drive shaft (213) arranged front and rear. The drive shaft (213) is rotatably mounted on the frame (1) and connected to a drive component (214). The drive shaft (213) is connected to all the transmission shafts (211) through a magnetic wheel set.

5. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The feeding basket mechanism (3) further includes a second material blocking component (32), which includes a feeding baffle (321) located at the front end of the first basket component (31). The feeding baffle (321) is mounted on the frame (1) and is driven to move left and right to block the front of the first conveying surface or move away from the front of the first conveying surface.

6. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The defoaming tank mechanism (4) further includes a guide assembly (45) for guiding the second basket assembly (43) to move only back and forth. The guide assembly (45) includes a first guide wheel set (451) and a second guide wheel set (452). The first guide wheel set (451) has two sets and is located at the left and right ends of the front and rear transmission assembly (42), respectively. The second guide wheel set (452) has two sets and is located at the left and right ends of the transition transmission structure (442), respectively.

7. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The feeding basket mechanism (5) further includes a third material blocking component (52), which includes a feeding baffle (521) located at the front end of the third basket component (51). The feeding baffle (521) is mounted on the frame (1) and is driven to move left and right to block the front of the third conveying surface or move away from the front of the third conveying surface.

8. The online tunnel-type defoaming machine with a built-in conveyor basket according to claim 1 or 7, characterized in that, The third basket assembly (51) is driven to move vertically up and down.

9. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The first conveying structure (311), the second conveying structure (431) and the third conveying structure (511) are all magnetic conveying structures. The magnetic conveying structure includes several conveying shafts (61). Each conveying shaft (61) is arranged left and right and rotatably mounted on the corresponding basket assembly. Several conveying wheels (62) are evenly distributed on the conveying shaft (61). The conveying wheels (62) of all conveying shafts (61) are flush to form the corresponding conveying surface. The magnetic conveying structure also includes a drive shaft arranged front and rear. The drive shaft is rotatably mounted on the corresponding basket assembly and connected to a power component (64). The drive shaft is connected to all conveying shafts (61) through a magnetic wheel set.

10. The online tunnel-type defoaming machine with a built-in transmission basket according to claim 1, characterized in that, The frame (1) includes a transmission support (11), a loading basket support (12), a tank support (13), a sliding support (14), and a unloading basket support (15) that are relatively fixed.

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