Discharging assembly suitable for fermentation tank and integrated fermentation tank
By designing an integrated fermentation tank containing crushing, material transfer, fermentation and solid-liquid separation functions, the problem of difficult to guarantee functional separation and airtightness in the prior art is solved, and functional integration and airtightness guarantee are achieved.
Patent Information
- Application Number
- CN202411714200.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-14
- Publication Date
- 2025-03-14
AI Technical Summary
Existing fermentation tanks can only perform functions such as crushing, fermentation and solid-liquid separation alone, and cannot be integrated in one device, and it is difficult to ensure the airtightness of the operation and fermentation process in special use cases.
An integrated fermentation tank is designed, including a tank body, a crushing device, a material transfer assembly, a fermentation area, a material discharge assembly, a filter plate and a sloping plate. Through these components, the crushing, fermentation and solid-liquid separation of objects are achieved to ensure airtightness.
It realizes the integration of functions such as crushing, fermenting and solid-liquid separation of objects, ensuring the airtightness of operation and fermentation processes, and is suitable for special use occasions.
Smart Images
Figure CN119614344A_ABST
Abstract
Description
[0001] This application is a divisional application of the invention patent application with application date of January 14, 2022, application number 2022100421043, and invention name “An integrated fermentation tank”. Technical Field
[0002] The invention belongs to the technical field of fermentation, and in particular relates to a discharge component suitable for a fermentation tank and an integrated fermentation tank including the discharge component, which is suitable for enzyme fermentation. Background Art
[0003] Fermentation tank refers to an industrial device used for microbial fermentation, and its main body is generally a main cylinder made of stainless steel plate. Existing commercially available fermentation tanks basically only have a single fermentation function. After the object is crushed, it is placed in the fermentation tank for fermentation, and then dumped out for post-processing after the fermentation is completed. However, in some special use occasions, an integrated fermentation tank is needed that can integrate object crushing, fermentation, and solid-liquid separation, while ensuring the airtightness of the operation process and the fermentation process to avoid affecting the fermentation. Summary of the invention
[0004] In view of this, in order to overcome the defects of the prior art, the present invention provides an improved discharge assembly suitable for a fermentation tank and a fermentation tank having the same, wherein the fermentation tank can realize the functions of crushing, fermenting and solid-liquid separation of objects in one body.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] An integrated fermentation tank comprises a tank body, a crushing device arranged in the tank body, a material transfer assembly, a fermentation area, a discharge assembly, a filter plate and an inclined plate located below the discharge assembly, a feeding port is provided on the top of the tank body, the crushing device is arranged below the feeding port, the material transfer assembly is used to transport the crushed material to the fermentation area, the discharge assembly is used to place the material in the fermentation area onto the filter plate, the filter plate is used to separate the fermented material into solid and liquid, the inclined plate is used to guide the liquid, and a solid material taking port is provided on the tank body above the filter plate corresponding to the filter plate.
[0007] According to some preferred implementation aspects of the present invention, the material transfer assembly includes a first guide plate, a second guide plate and a rotating plate arranged opposite to each other, the horizontal height of the first guide plate gradually decreases from the side close to the crushing device to the side close to the second guide plate, the inclination direction of the second guide plate is opposite to that of the first guide plate, the second guide plate is used to transport the material from the first guide plate to the middle position of the fermentation area, and the rotating plate is used to conduct the passage formed between the fermentation area and the end of the second guide plate and the first guide plate for material discharge. A discharge passage is formed between the second guide plate and the first guide plate, and the material from the first guide plate is transported to the middle position of the fermentation area; the rotating plate is arranged to rotate so that the discharge passage is opened or closed.
[0008] According to some preferred embodiments of the present invention, the upper end of the rotating plate is rotatably connected to the first guide plate, and a receiving groove for receiving the end of the second guide plate is provided on a side of the lower end of the rotating plate close to the second guide plate. In a non-discharging state, the end of the second guide plate is received in the receiving groove.
[0009] According to some preferred embodiments of the present invention, a first magnetic sheet and a first sealing layer wrapping the first magnetic sheet are provided in the receiving groove, a second magnetic sheet and a second sealing layer wrapping the second magnetic sheet are provided at the end of the second guide plate, and the first magnetic sheet and the second magnetic sheet attract each other so that the end of the second guide plate is in close contact with the rotating plate under the action of gravity. The ends of the rotating plate and the second guide plate are attracted to each other and fit together by the magnetic sheet, so that when there is no material being transferred, the rotating plate has a tendency to fit with the end of the second guide plate under the action of its own gravity and magnetic force. At the same time, by providing a sealing layer, the rotating plate and the second guide plate fit more closely, thereby ensuring the air tightness of the operation process and the fermentation process. In some embodiments of the present invention, the above-mentioned magnetic design can be replaced or assisted by an elastic member.
[0010] According to some preferred implementation aspects of the present invention, a stopper is provided at the end of the second guide plate, and a hook portion cooperating with the stopper is provided on the rotating plate. In some embodiments, the cooperation between the stopper and the hook portion can make the connection between the second guide plate and the rotating plate tighter.
[0011] According to some preferred embodiments of the present invention, the first guide plate and the second guide plate are provided with serrated blocking blocks, and the blocking blocks are arranged in an arc shape, so that the liquid can flow to both sides along the arc-shaped serrated bottom, while larger solids are blocked on the blocking blocks. The solids are removed by opening a waste port on the tank body to prevent them from affecting the fermentation.
[0012] According to some preferred implementation aspects of the present invention, the discharge assembly includes a bottom plate arranged at the bottom of the fermentation area, a discharge plate rotatably arranged on the bottom plate, and a handle for driving the discharge plate to rotate. A discharge port is provided on the bottom plate, and the discharge plate is provided corresponding to the discharge port. One end of the handle is provided at the bottom of the bottom plate, and the other end of the handle extends outside the tank body. The tank body is provided with a port for the handle to move; the discharge plate is driven to rotate by the handle. When the discharge plate is placed below the discharge port, that is, the discharge port and the discharge plate coincide, the fermentation area is not connected to the space below, and fermentation can be carried out. When the rotating discharge plate is misaligned with the discharge port, the material in the fermentation area flows downward through the discharge port for discharge, and the material falls onto the filter plate for solid-liquid separation. The size of the discharge plate is larger than the size of the discharge port.
[0013] According to some preferred embodiments of the present invention, a sealing block is provided on the inner wall of the tank body corresponding to the end face of the discharge plate, a sealing groove for accommodating the sealing block is provided on the end face of the discharge plate close to the inner wall of the tank body, and a sealing member is provided between the sealing groove and the sealing block. The discharge plate is arranged in a fan-shaped manner, one end of the center of the circle of the discharge plate is rotatably connected to the bottom plate, and the rotation axis coincides with the center of the circle of the discharge plate and the center of the circle of the bottom plate, and the other end of the discharge plate is connected to the sealing block. The sealing block can play a supporting role on the one hand, and play a sealing role together with the end face of the discharge plate on the other hand.
[0014] In some embodiments of the present invention, a sealing strip is further provided on the lower surface of the bottom plate corresponding to the discharge port, and the sealing strip cooperates with both sides of the fan-shaped discharge plate to achieve sealing, thereby further enhancing the sealing during fermentation.
[0015] According to some preferred implementation aspects of the present invention, both ends of the sealing block are provided with limit blocks with increased sizes, thereby limiting the rotation of the discharge plate.
[0016] According to some preferred embodiments of the present invention, the upper surface of the discharge plate is provided with a first serrated sealing surface, and the lower surface of the bottom plate is provided with a second serrated sealing surface corresponding to the discharge plate, and the serrations in the serrated sealing surface are arc-shaped extensions so that the first serrated sealing surface and the second serrated sealing surface can rotate with each other to achieve sealing.
[0017] According to some preferred implementation aspects of the present invention, a temperature control component is included, the temperature control component includes a jacket arranged corresponding to the fermentation area, the jacket contains liquid at a set temperature, wherein the water inlet is located at the lower part of the fermentation area, and the water outlet is located at the upper part of the fermentation area. A stirring device is arranged in the fermentation area, and an oxygen control device can be installed in the fermentation area as needed.
[0018] Compared with the prior art, the present invention is advantageous in that the discharge assembly for the fermenter of the present invention is provided with an arc-shaped serrated sealing surface so that the first serrated sealing surface and the second serrated sealing surface can rotate with each other and seal.
[0019] The integrated fermentation tank of the present invention crushes the material fed from the feeding port by a crushing device, and then transmits the crushed material to the fermentation area for fermentation by a material transfer component. After the fermentation is completed, the objects are placed on the filter plate for solid-liquid separation by a discharge component, and the separated solids are taken out through the solid feeding port, and the liquid is guided by the inclined plate, thereby realizing the functions of object crushing, fermentation and solid-liquid separation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a schematic diagram of the structure of an integrated fermentation tank in a preferred embodiment of the present invention;
[0022] Figure 2 for Figure 1 Enlarged view of the middle part I;
[0023] Figure 3 for Figure 1 Enlarged view of middle part II;
[0024] Figure 4 This is a schematic structural diagram of a first guide plate in a fermentation tank in a preferred embodiment of the present invention;
[0025] Figure 5 This is a schematic structural diagram of a bottom plate and a discharge plate in a fermentation tank in a preferred embodiment of the present invention;
[0026] In the accompanying drawings, fermentation tank 1, tank body 2, crushing device 3, fermentation area 4, filter plate 5, inclined plate 6, feeding port 7, first guide plate 81, second guide plate 82, rotating plate 83, first magnetic sheet 91, first sealing layer 92, second magnetic sheet 93, second sealing layer 94, bottom plate 10, discharge plate 11, handle 12, discharge port 13, sealing block 14, sealing element 15, first serrated sealing surface 161, second serrated sealing surface 162, jacket 17, water inlet 18, water outlet 19, liquid discharge port 20. DETAILED DESCRIPTION
[0027] In order to enable those skilled in the art to better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the present invention.
[0028] See also Figure 1-5 The integrated fermentation tank 1 in this embodiment includes a tank body 2, a crushing device 3 arranged in the tank body 2, a material transfer component, a fermentation area 4, a discharge component, a filter plate 5 and an inclined plate 6 located below the discharge component, a temperature control component for controlling the temperature of the fermentation area 4, and a stirring device placed in the fermentation area 4. A feeding port 7 is provided on the top of the tank body 2, and the crushing device 3 is provided below the feeding port 7. The material transfer component is used to transport the crushed material to the fermentation area 4, and the discharge component is used to put the material in the fermentation area 4 onto the filter plate 5. The filter plate 5 is used to separate the fermented material into solid and liquid. The inclined plate 6 is used to guide the liquid. A solid material taking port is provided above the filter plate 5 of the tank body 2. The temperature control component includes a jacket 17 arranged corresponding to the fermentation area 4, and the jacket 17 has a liquid of a set temperature, wherein the water inlet 18 is located at the lower part of the fermentation area 4, and the water outlet 19 is located at the upper part of the fermentation area 4, and is located on opposite sides. At the same time, an oxygen control device can be installed in the fermentation area 4 as needed.
[0029] The structures of the material transfer assembly and the material discharge assembly in this embodiment are described in detail below:
[0030] (1) Material transfer components
[0031] The material transfer assembly in this embodiment includes a first guide plate 81 and a second guide plate 82 that are arranged opposite to each other, and a rotating plate 83 .
[0032] The horizontal height of the first guide plate 81 gradually decreases from the side close to the crushing device 3 to the side close to the second guide plate 82. The inclination direction of the second guide plate 82 is opposite to that of the first guide plate 81. The second guide plate 82 is used to transport the material from the first guide plate 81 to the middle position of the fermentation area 4. The rotating plate 83 is used to conduct the passage formed between the fermentation area 4 and the end of the second guide plate 82 and the first guide plate 81 for discharging the material. A discharge passage is formed between the second guide plate 82 and the first guide plate 81 to transport the material from the first guide plate 81 to the middle position of the fermentation area 4; the rotating plate 83 is rotated to open or close the discharge passage.
[0033] The first guide plate 81 and the second guide plate 82 have sawtooth-shaped blocking blocks, and the blocking blocks are arranged in an arc shape, such as Figure 1 and Figure 3As shown, the liquid can flow to both sides along the arc-shaped sawtooth bottom, while larger solids are blocked on the blocking block, and the solid waste is removed by opening a waste port on the tank body 2 to prevent it from affecting the fermentation. At the same time, the sawtooth blocking block can play a better mixing role, and the material falling into the fermentation area 4 can be relatively evenly distributed, so that the fermentation can be better performed.
[0034] The upper end of the rotating plate 83 is rotatably connected to the first guide plate 81, and the lower end of the rotating plate 83 is provided with a receiving groove near the second guide plate 82 for receiving the end of the second guide plate 82. In the non-discharging state, the end of the second guide plate 82 is received in the receiving groove.
[0035] like Figure 2 As shown, a first magnetic sheet 91 and a first sealing layer 92 wrapping the first magnetic sheet 91 are provided in the receiving groove, and a second magnetic sheet 93 and a second sealing layer 94 wrapping the second magnetic sheet 93 are provided at the end of the second guide plate 82. The first magnetic sheet 91 and the second magnetic sheet 93 attract each other so that the end of the second guide plate 82 is in close contact with the rotating plate 83 under the action of gravity. The ends of the rotating plate 83 and the second guide plate 82 are attracted to each other and fit together by the magnetic sheet, so that when there is no material transmission, the rotating plate 83 has a tendency to fit with the end of the second guide plate 82 under the action of its own gravity and magnetic force. At the same time, by providing a sealing layer, the fitting between the rotating plate 83 and the second guide plate 82 is made tighter, ensuring the airtightness of the operation process and the fermentation process. In some other embodiments of the present invention, the above-mentioned magnetic design can be replaced or assisted by providing an elastic member.
[0036] In other embodiments, a stopper is provided at the end of the second guide plate 82, and a hook that cooperates with the stopper is provided on the rotating plate 83; the cooperation between the stopper and the hook can make the connection between the second guide plate 82 and the rotating plate 83 tighter.
[0037] (2) Unloading components
[0038] like Figure 1 and Figure 5As shown, the discharge assembly in this embodiment includes a bottom plate 10 arranged at the bottom of the fermentation area 4, a discharge plate 11 rotatably arranged on the bottom plate 10, and a handle 12 for driving the discharge plate 11 to rotate. A discharge port 13 is provided on the bottom plate 10, and the discharge plate 11 is arranged corresponding to the discharge port 13. One end of the handle 12 is arranged at the bottom of the bottom plate 10, and the other end of the handle 12 extends outside the tank body 2. The tank body 2 is provided with a port for the handle 12 to move; the discharge plate 11 is driven to rotate by the handle 12. When the discharge plate 11 is placed below the discharge port 13, that is, the discharge port 13 overlaps with the discharge plate 11, the fermentation area 4 is not connected to the space below, and fermentation can be carried out. When the rotating discharge plate 11 is misaligned with the discharge port 13, the material in the fermentation area 4 flows downward through the discharge port 13 for discharge, and the material falls onto the filter plate 5 for solid-liquid separation.
[0039] The upper surface of the discharge plate 11 is a first serrated sealing surface 161, and the lower surface of the bottom plate 10 is provided with a second serrated sealing surface 162 corresponding to the discharge plate 11. The serrations in the serrated sealing surface are arc-shaped extensions, so that the first serrated sealing surface 161 and the second serrated sealing surface 162 can rotate with each other and seal.
[0040] like Figure 3 As shown, a sealing block 14 is provided on the inner wall of the tank body 2 corresponding to the end face of the discharge plate 11, and a sealing groove for accommodating the sealing block 14 is provided on the end face of the discharge plate 11 close to the inner wall of the tank body 2, and a sealing member 15 is provided between the sealing groove and the sealing block 14. The discharge plate 11 is arranged in a fan shape, and one end of its center is rotatably connected to the bottom plate 10, and the rotation axis coincides with the center of the discharge plate 11 and the center of the bottom plate 10, and the other end of the discharge plate 11 is connected to the sealing block 14. The sealing block 14 can play a supporting role on the one hand, and play a sealing role together with the end face of the discharge plate 11 on the other hand. Limiting blocks with increased size are provided at both ends of the sealing block 14, thereby limiting the rotation of the discharge plate 11.
[0041] In some other embodiments of the present invention, a sealing strip is further provided on the lower surface of the bottom plate 10 corresponding to the discharge port 13, and the sealing strip cooperates with both sides of the fan-shaped discharge plate 11 to achieve sealing, further enhancing the sealing during fermentation.
[0042] The working process of the integrated fermentation tank 1 of this embodiment is briefly described below:
[0043] First, open the feeding port 7, and feed the raw material into the crushing device 3 through the feeding port 7, and add liquid as needed. The liquid and the crushed material flow along the first guide plate 81, the second guide plate 82, and break the rotating plate 83 and fall into the fermentation area 4. When on the first guide plate 81 and the second guide plate 82, the liquid and the crushed material can flow to both sides along the serrated arc groove and flow downward step by step, while some fiber waste is left on the serrated plate to prevent it from being stuck between the rotating plate 83 and the end of the second guide plate 82, affecting the air tightness and affecting the fermentation process. The waste can then be taken out by opening the corresponding waste port.
[0044] After the materials are added, fermentation is carried out in the fermentation area 4. The rotating plate 83 is tightly attached to the end of the second guide plate 82 under the action of its own gravity and magnetic force to ensure air tightness. At the same time, the sealing surface between the bottom plate 10 of the fermentation area 4 and the discharge plate 11 and the sealing design between the sealing block 14 and the end surface of the discharge plate 11 can further ensure the sealing during fermentation.
[0045] After fermentation is completed, the fan-shaped discharge plate 11 is rotated by turning the handle 12 so that it is staggered with the discharge port 13, and the material in the fermentation area 4 falls onto the filter plate 5 for filtration to achieve solid-liquid separation. The solid is then removed through the solid feeding port, and the liquid is collected by diversion through the inclined plate 6.
[0046] After all the work is completed, pour cleaning liquid into the feeding port 7 to clean the inside of the tank body 2 to prevent the presence of impurities from affecting the air tightness of the next fermentation.
[0047] The integrated fermentation tank of the present invention crushes the material fed from the feeding port by a crushing device, and then transmits the crushed material to the fermentation area for fermentation by a material transfer component. After the fermentation is completed, the objects are placed on the filter plate for solid-liquid separation by a discharge component, and the separated solids are taken out through the solid feeding port, and the liquid is guided by the inclined plate, thereby realizing the functions of object crushing, fermentation and solid-liquid separation.
[0048] The above embodiments are only for illustrating the technical concept and features of the present invention, and their purpose is to enable people familiar with this technology to understand the contents of the present invention and implement them accordingly. They cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be included in the protection scope of the present invention.
Claims
1. A discharge assembly suitable for a fermenter, used to discharge materials in a fermentation area of the fermenter, characterized in that: The discharge assembly includes a bottom plate arranged at the bottom of the fermentation area, a discharge plate rotatably arranged on the bottom plate, and a handle for driving the discharge plate to rotate, a discharge port is opened on the bottom plate, and the discharge plate is arranged corresponding to the discharge port; a first serrated sealing surface is arranged on the upper surface of the discharge plate, and a second serrated sealing surface is arranged on the lower surface of the bottom plate corresponding to the discharge plate, and the serrations in the serrated sealing surface are arc-shaped extensions; the first serrated sealing surface and the second serrated sealing surface can rotate with each other and achieve sealing.
2. The discharge assembly according to claim 1, characterized in that: One end of the handle is arranged at the bottom of the bottom plate, and the other end of the handle extends out of the tank body of the fermentation tank. The tank body is provided with an opening for the handle to move.
3. The discharge assembly according to claim 1, characterized in that: When the discharge plate is located below the discharge port, the discharge port and the discharge plate overlap, the fermentation area is isolated from the space below, and fermentation is carried out in the fermentation area; when the discharge plate and the discharge port are misaligned, the material in the fermentation area flows downward through the discharge port for discharge.
4. The discharge assembly according to claim 1, characterized in that: The size of the discharge plate is larger than the size of the discharge port.
5. The discharge assembly according to claim 1, characterized in that: A sealing block is arranged on the inner wall of the fermentation tank body corresponding to the end face of the discharge plate, a sealing groove for accommodating the sealing block is opened on the end face of the discharge plate close to the inner wall of the tank body, and a sealing member is arranged between the sealing groove and the sealing block.
6. The discharge assembly according to claim 5, characterized in that: The discharge plate is fan-shaped, one end of the center of the circle is rotatably connected to the bottom plate, and the rotation axis of the discharge plate coincides with the center of the discharge plate and the center of the bottom plate.
7. The discharge assembly according to claim 6, characterized in that: The other end of the unloading plate is connected to the sealing block, and the sealing block is used to play a supporting role and to play a sealing role together with the end surface of the unloading plate.
8. The discharge assembly according to claim 5, characterized in that: Limiting blocks with increased sizes are arranged at both ends of the sealing block to limit the rotation of the discharge plate.
9. The unloading assembly according to any one of claims 1 to 8, characterized in that: A sealing strip is also provided on the lower surface of the bottom plate corresponding to the discharge port, and the sealing strip cooperates with two sides of the fan-shaped discharge plate to achieve sealing.
10. An integrated fermentation tank comprising the discharge assembly according to any one of claims 1 to 9.