Up-down separation type open-cut tunnel vault trolley with intelligent support changing function

By designing an open-cut tunnel arch trolley with intelligent bracelet replacement function with upper and lower separation, the problems of steel brace replacement, inefficient, and major safety hazards in traditional open-cut tunnel construction have been solved, and automated construction has been achieved, improving construction efficiency and safety.

CN119615966AActive Publication Date: 2025-03-14CHINA RAILWAY NO 10 ENG GRP CO LTD +1

Patent Information

Application Number
CN202510152809.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-02-12
Publication Date
2025-03-14
Estimated Expiration
2045-02-12

AI Technical Summary

Technical Problem

The traditional open-digging tunnel arch top construction method has problems such as steel brace replacement, low efficiency, high safety hazards, and the support system cannot meet long-term construction requirements.

Method used

A trolley with an open-dig tunnel arch trolley with intelligent support replacement function is designed. Through the lower walking mechanism and upper formwork mechanism separated by the upper and lower, the trolley is realized to pass through the steel support, automatically support the tunnel arch, automatically load and unload support force, and reduce manual operation.

Benefits of technology

The normal walking of the trolley under a steel support environment is achieved, and the support and replacement of the tunnel arches is automatically completed, which improves construction efficiency and safety, and reduces construction complexity and risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention belongs to the technical field of tunnel construction, and discloses an up-down separated open-cut tunnel vault trolley with an intelligent support changing function, which comprises a lower traveling mechanism capable of moving in a tunnel, a movable upper template mechanism is arranged on the lower traveling mechanism, and a supporting mechanism is arranged on the upper template mechanism; the upper template mechanism comprises an upper profile steel framework, an upper walking assembly is arranged at the bottom end of the upper profile steel framework, and the upper walking assembly moves on the lower walking mechanism; the lower walking mechanism comprises a lower section steel framework, and a lower walking assembly is arranged at the bottom end of the lower section steel framework and moves on the track; locking assemblies are arranged on the upper walking assembly and the lower walking assembly in a limiting mode correspondingly. The device is easy to operate and convenient to use, independent movement of the upper portion and the lower portion can be achieved, automatic supporting and support changing in the open cut tunnel excavation process can be conveniently achieved, adjustment is flexible, high feasibility and practical value are achieved, and safety is high.
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Description

Technical Field

[0001] The present invention relates to the technical field of tunnel construction, and in particular to an upper and lower separated open-cut tunnel vault trolley with an intelligent support replacement function. Background Art

[0002] The terminal is an important part of the airport. Traditional terminals and rail transit are mostly arranged adjacent to each other, and passengers need to walk a long distance to transfer. However, due to the deep buried depth of the dark tunnel, it is not convenient to transfer. Therefore, in order to achieve "zero transfer", shallow buried tunnels need to be used.

[0003] Open-cut tunnel foundation pit involves foundation pit support. Before the construction of the main structure top plate, steel replacement supports need to be installed on the side walls. Due to the influence of steel replacement supports, ordinary tunnel trolleys cannot be used normally. At the same time, traditional tunnel arch construction methods often rely on manual operation, which is not only inefficient but also has great safety hazards. Construction workers work at high altitudes, which not only consumes a lot of physical energy but is also easily disturbed by the external environment, thereby increasing the difficulty and risk of construction. In addition, although the traditional support system has advantages in controlling structural deformation, as the project continues to advance, its transitional characteristics make it unable to meet the requirements of long-term construction, and replacement support operations are required, which further increases the complexity and risk of construction.

[0004] Therefore, the present application designs an upper and lower separated open-cut tunnel vault trolley with an intelligent support replacement function to solve the above-mentioned technical problems. Summary of the invention

[0005] The purpose of the present invention is to provide an upper and lower separated open-cut tunnel vault trolley with an intelligent support replacement function to solve the problems existing in the prior art.

[0006] To achieve the above object, the present invention provides the following solution: The present invention provides an upper and lower separated open-cut tunnel vault trolley with an intelligent support replacement function, comprising a lower traveling mechanism movable in a tunnel, a movable upper template mechanism being arranged on the lower traveling mechanism, and a supporting mechanism for supporting the tunnel vault being arranged on the upper template mechanism; The upper template mechanism comprises an upper steel frame, the bottom end of which is provided with an upper walking assembly, and the upper walking assembly is movably arranged on the lower walking mechanism; The lower traveling mechanism comprises a lower steel frame, a lower traveling assembly is arranged at the bottom end of the lower steel frame, and the lower traveling assembly is movably arranged on the track at the bottom end of the tunnel; The upper traveling assembly and the lower traveling assembly are respectively provided with locking assemblies for limiting positions.

[0007] Preferably, the lower walking assembly includes a plurality of walking wheels arranged on the lower steel frame, the walking wheels are adapted to the track and are limited in rolling on the track; the walking wheels are electrically connected to a control module arranged on the lower steel frame, and the locking assembly is limited in position with the walking wheels.

[0008] Preferably, the locking assembly includes a locking plate that slides symmetrically on the bottom end of the lower steel frame, and the locking plate is provided with locking grooves corresponding to the two sides of the installation shaft of the walking wheel. When locking, the two locking plates slide toward the walking wheel, and the locking plates clamp the installation shaft through the locking grooves.

[0009] Preferably, the locking assembly includes a mounting seat fixedly connected to the bottom end of the lower steel frame, and the mounting seat is arranged corresponding to the walking wheel; locking power rods are respectively installed on both sides of the mounting seat, and the output end of the locking power rod is transmission-connected to the locking plate.

[0010] Preferably, a movable groove is formed on one side of the locking plate facing the mounting seat, a sliding block is longitudinally slidable in the movable groove, and the sliding block extends out of the movable groove and is fixedly connected to the output end of the locking power rod.

[0011] Preferably, a guide block is installed at the bottom end of the lower steel frame, the lower end surface of the guide block is inclined, and the guide block gradually thickens toward the side of the walking wheel, and the top end of the locking plate is adapted to and slidably connected to the inclined surface of the guide block.

[0012] Preferably, two clamping strips are provided on the track and arranged along the moving direction of the running wheel, and the clamping strips are arranged corresponding to the locking plate; when the running wheel is locked, the bottom end of the locking plate is limitedly abutted against the top end of the clamping strip.

[0013] Preferably, the traveling wheel is provided with a limiting groove in an annular arrangement, and the limiting groove is arranged corresponding to the top end of the track; the side wall of the limiting groove is provided with a telescopic groove in an annular arrangement, a telescopic block is telescopically slidable in the telescopic groove, and a rollable ball is provided on the telescopic block, and the ball is in rolling contact with the side wall of the track.

[0014] Preferably, the support mechanism comprises a plurality of arc-shaped inner formworks and outer formworks, a plurality of internal support rods are arranged between the inner wall of the inner formwork and the upper steel frame, and a plurality of external reinforcement rods are arranged between the outer formwork and the tunnel support structure.

[0015] Preferably, the outer wall of the outer formwork is provided with a plurality of vibrating pouring openings for pouring concrete between the inner formwork and the outer formwork and for vibrating.

[0016] Compared with the prior art, the present invention has the following advantages and technical effects: the present invention discloses an open-cut tunnel vault trolley with an intelligent support replacement function, which can be separated from each other up and down, and can pass through the steel supports that cannot be removed at present, thereby solving the problem of the vault trolley walking; by arranging a support mechanism on the upper formwork mechanism, the tunnel vault can be automatically supported, and the supporting force can be automatically loaded and unloaded without manual loading and unloading, thereby solving the problem of difficulty in steel support replacement and removal in the later stage, and saving the tedious process of manual support and loading and unloading; the lower steel frame is moved on the track at the bottom of the tunnel by the lower walking assembly The trolley can move on the track and can drive the device to move in the tunnel, while the upper steel frame of the upper formwork mechanism moves independently on the lower steel frame through the upper walking assembly, so that the lower walking mechanism and the upper formwork mechanism can realize independent movement, and realize the advancement of the lower walking mechanism under the support condition, with good flexibility and adaptability, and is suitable for the construction of tunnel vault structures where the support of open tunnels affects the advancement of the trolley; the upper walking assembly and the lower walking assembly are respectively provided with locking assemblies, which can realize the locking and loosening of the upper walking assembly and the lower walking assembly, thereby improving the stability of the support, improving the safety of the support state, and reducing the risk of support.

[0017] The invention is simple to operate and easy to use, can realize independent movement of the upper and lower parts, is convenient for realizing automatic support and support replacement in the open-cut tunnel excavation process, has flexible adjustment, has strong feasibility and practical value, and is highly safe. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings constituting a part of the present application are used to provide a further understanding of the present application. The illustrative embodiments and descriptions of the present application are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings: Figure 1 It is the front view of the present invention; Figure 2 It is a side view structural schematic diagram of the present invention; Figure 3 It is a top view schematic diagram of the outer template of the present invention; Figure 4 It is a schematic diagram of the structure of the locking assembly of the present invention; Figure 5 For the present invention Figure 4 A partial enlarged view of middle A; Figure 6 For the present invention Figure 4 A partial enlarged view of B in the middle; Figure 7 is a side view of the locking plate of the present invention; Figure 8 It is a side view of the travel wheel of the present invention; In the figure: 1. lower walking mechanism; 2. upper formwork mechanism; 3. upper steel frame; 4. upper walking assembly; 5. lower steel frame; 6. lower walking assembly; 7. locking assembly; 8. walking wheel; 9. track; 10. locking plate; 11. locking groove; 12. mounting shaft; 13. mounting seat; 14. locking power rod; 15. movable groove; 16. sliding block; 17. guide block; 18. clamping strip; 19. limit groove; 20. telescopic groove; 21. telescopic block; 22. telescopic spring; 23. ball; 24. inner formwork; 25. outer formwork; 26. inner support rod; 27. outer reinforcement rod; 28. vibrating pouring port; 29. ​​ladder; 30. control module; 31. existing support. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0021] Reference Figure 1-Figure 8 As shown, this embodiment provides an upper and lower separated open-cut tunnel vault trolley with a self-contained intelligent support replacement function, comprising a lower traveling mechanism 1 movable in the tunnel, a movable upper template mechanism 2 being arranged on the lower traveling mechanism 1, and a supporting mechanism for supporting the tunnel vault being arranged on the upper template mechanism 2; The upper template mechanism 2 includes an upper steel frame 3, and an upper walking assembly 4 is arranged at the bottom end of the upper steel frame 3, and the upper walking assembly 4 is movably arranged on the lower walking mechanism 1; The lower traveling mechanism 1 comprises a lower steel frame 5, a lower traveling assembly 6 is arranged at the bottom end of the lower steel frame 5, and the lower traveling assembly 6 is movably arranged on a track 9 at the bottom end of the tunnel; The upper traveling assembly 4 and the lower traveling assembly 6 are respectively provided with locking assemblies 7 for limiting positions.

[0022] The present invention discloses an open-cut tunnel vault trolley with an intelligent support replacement function, which can realize the trolley passing through the steel support that cannot be removed at present by means of the lower walking mechanism 1 and the upper template mechanism 2 that are separated from each other, so as to solve the walking problem of the vault trolley; by arranging a supporting mechanism on the upper template mechanism 2, the automatic support of the tunnel vault can be realized, and the automatic loading and unloading of the supporting force can be realized, so that the difficulty of steel support replacement and removal in the later stage can be solved, and the tedious process of manual support and loading and unloading can be saved; the lower steel frame 5 can travel on the track 9 at the bottom end of the tunnel through the lower walking assembly 6, so as to drive the device to travel in the tunnel The upper steel frame 3 of the upper formwork mechanism 2 moves independently on the lower steel frame 5 through the upper walking assembly 4, so that the lower walking mechanism 1 and the upper formwork mechanism 2 can realize independent movement, realize the advancement of the lower walking mechanism 1 under the support condition, have good flexibility and adaptability, and are suitable for the construction of tunnel vault structures where the support of open-cut tunnels affects the advancement of the trolley; the upper walking assembly 4 and the lower walking assembly 6 are respectively provided with locking assemblies 7, which can realize the locking and loosening of the upper walking assembly 4 and the lower walking assembly 6, improve the stability of the support, improve the safety of the support state, and reduce the risk of support. The present invention is simple to operate and easy to use, can realize the independent movement of the upper and lower parts, and is convenient for realizing the automatic support and replacement of the open-cut tunnel excavation process. It is flexible to adjust, has strong feasibility and practical value, and is highly safe.

[0023] In one embodiment of the present application, ladders 29 are respectively provided on the upper steel frame 3 and the lower steel frame 5 to facilitate operators to climb and walk, facilitate equipment inspection and maintenance, and improve the convenience of the device.

[0024] In one embodiment of the present application, the top height of the lower steel frame 5 is lower than the existing support 31 of the tunnel. When movement is required, the lower walking mechanism 1 can pass under the existing support 31, and then the existing support 31 can be removed while supporting the tunnel.

[0025] Further optimization scheme, the lower walking assembly 6 includes a plurality of walking wheels 8 arranged on the lower steel frame 5, the walking wheels 8 are adapted to the track 9 and limited to roll on the track 9; the walking wheels 8 are electrically connected to the control module 30 arranged on the lower steel frame 5, and the locking assembly 7 is limited to the walking wheels 8. The walking wheels 8 are adapted to the track 9, and the walking wheels 8 rotate under the drive of the driving module to ensure that the trolley moves stably along the track 9 in the tunnel, which is convenient for movement; the locking assembly 7 can realize the locking and loosening of the walking wheels 8. When supporting, the whole equipment needs to be stable, the locking assembly 7 is locked with the walking wheels 8, so that the walking wheels 8 are stuck, and stuck with the track 9, so that the trolley can be stably stopped at the specified position to avoid movement, thereby improving the stability and safety of the tunnel support; when moving is required, the locking assembly 7 loosens the walking wheels 8 so that the device can move freely.

[0026] In one embodiment of the present application, the driving module is preferably an explosion-proof motor to meet the safety of tunnel use, and the explosion-proof motor is controlled by the control module 30.

[0027] In one embodiment of the present application, the structure of the upper walking component 4 also includes a walking wheel 8 driven by a driving module, and the walking wheel 8 rolls on a track 9 at the top of the lower steel frame 5. The principle is the same as the walking and locking method of the lower walking component 6. Therefore, the present application is explained using the lower walking component 6 as an example, and the upper walking component 4 is no longer explained.

[0028] A further optimized solution is that the locking assembly 7 includes a locking plate 10 that slides symmetrically at the bottom end of the lower steel frame 5, and the locking plate 10 is provided with locking grooves 11 corresponding to the two sides of the mounting shaft 12 of the running wheel 8. When locking, the two locking plates 10 slide toward the running wheel 8, and the locking plates 10 clamp the mounting shaft 12 through the locking grooves 11. The two ends of the mounting shaft 12 of the traveling wheel 8 are prismatic, and gradually taper to a cone-like structure toward the side away from the traveling wheel 8. A locking groove 11 is provided on the locking plate 10. When traveling normally, the locking plate 10 is separated from the traveling wheel 8, and the small end of the mounting shaft 12 corresponds to the locking groove 11 but does not contact each other, so as to avoid the mounting shaft 12 being stuck and affecting the rotation of the traveling wheel 8; and when locking is required, the locking plate 10 moves toward the traveling wheel 8. At this time, the end of the prismatic mounting shaft 12 is gradually inserted into the locking groove 11, and the outer diameter corresponding to the outer edge of the locking groove 11 gradually increases. After reaching the limit position, the mounting shaft 12 is stuck by the locking groove 11, so that the traveling wheel 8 is locked, thereby ensuring the stability of the trolley during operation.

[0029] Further optimization scheme, the locking assembly 7 includes a mounting seat 13 fixedly connected to the bottom end of the lower steel frame 5, and the mounting seat 13 is arranged corresponding to the running wheel 8; locking power rods 14 are respectively installed on both sides of the mounting seat 13, and the output end of the locking power rod 14 is transmission-connected with the locking plate 10. The mounting seat 13 is installed on the lower steel frame 5 just above the running wheel 8, and locking power rods 14 are respectively installed on both sides of the mounting seat 13, and the locking power rod 14 is transmission-connected with the locking plate 10. The control module 30 controls the extension and retraction of the locking power rod 14, and then controls the movement of the locking plate 10 according to demand. When the running wheel 8 is running, the locking power rod 14 is extended, driving the locking plate 10 away from the running wheel 8, and does not affect the movement of the running wheel 8; and when locking is required, the locking power rod 14 is shortened, driving the locking plate 10 to move toward the running wheel 8, so as to achieve the locking of the running wheel 8.

[0030] Further optimization scheme, the locking plate 10 is provided with a movable groove 15 on the side facing the mounting seat 13, and a sliding block 16 is longitudinally slid in the movable groove 15, and the sliding block 16 extends out of the movable groove 15 and is fixedly connected to the output end of the locking power rod 14; the bottom end of the lower steel frame 5 is installed with a guide block 17, the lower end face of the guide block 17 is inclined, and the guide block 17 gradually thickens on the side facing the running wheel 8, and the top of the locking plate 10 is adapted to and slidably connected with the inclined surface of the guide block 17. The lower end face of the guide block 17 is designed as an inclined surface, and its thickness increases toward the running wheel 8. When the locking plate 10 moves driven by the locking power rod 14, it is longitudinally lifted and lowered under the push of the inclined surface of the guide block 17. At this time, the sliding block 16 longitudinally slides in the movable groove 15, so that the horizontal movement and longitudinal movement of the locking plate 10 do not interfere with each other, which is convenient for the running and locking control of the running wheel 8.

[0031] In one embodiment of the present application, a guide groove is arranged along the inclined surface of the guide block 17, and a guide sliding block adapted to the guide groove is provided at the top of the locking plate 10. The guide sliding block is slidably connected in the guide groove, thereby improving the movement stability between the locking plate 10 and the guide block 17.

[0032] Further optimization scheme, two clamping strips 18 are arranged along the moving direction of the running wheel 8 on the track 9, and the clamping strips 18 are arranged corresponding to the locking plate 10; when the running wheel 8 is locked, the bottom end of the locking plate 10 is limitedly abutted against the top end of the clamping strip 18. The track 9 is set as an I-shaped structure, the running wheel 8 moves on the top crossbeam of the track 9, and the clamping strip 18 is fixed to the crossbeam at the lower end of the track 9, and its position corresponds to when the locking plate 10 locks the running wheel 8. When locked, the bottom end of the locking plate 10 abuts against the clamping strip 18 to clamp, further locking the position between the running wheel 8 and the track 9, improving the stability of locking, and preventing displacement caused by external factors.

[0033] In one embodiment of the present application, a tooth shape for increasing friction is provided between the top end of the clamping strip 18 and the bottom end of the locking plate 10, thereby effectively preventing sliding between the clamping strip 18 and the locking plate 10 during locking.

[0034] A further optimization scheme is that a ring-shaped limit groove 19 is provided on the walking wheel 8, and the limit groove 19 is set corresponding to the top of the track 9; the side wall of the limit groove 19 is provided with a ring-shaped telescopic groove 20, and a telescopic block 21 is telescopically slidable in the telescopic groove 20, and a rollable ball 23 is provided on the telescopic block 21, and the ball 23 is in rolling contact with the side wall of the track 9. The limiting groove 19 outside the traveling wheel 8 is adapted to the crossbeam at the top of the track 9, and the top of the track 9 extends into the limiting groove 19 to realize the positioning between the traveling wheel 8 and the track 9 and prevent the traveling wheel 8 and the track 9 from being misaligned; the telescopic groove 20 is provided on the side wall of the limiting groove 19, and the telescopic block 21 is driven by the telescopic spring 22 inside to elastically slide in the telescopic groove 20, and the telescopic block 21 is provided with a ball 23 that can roll in multiple directions, and the ball 23 abuts against the side wall of the crossbeam at the top of the track 9. When the traveling wheel 8 moves on the track, the ball 23 moves on the track, which can avoid direct contact between the crossbeam at the top of the track 9 and the side wall of the limiting groove 19, thereby reducing the power loss caused by friction, and at the same time, it can avoid the heat caused by friction, reducing safety hazards.

[0035] To further optimize the solution, the supporting mechanism includes a number of arc-shaped inner formworks 24 and outer formworks 25, a number of internal support rods 26 are arranged between the inner wall of the inner formwork 24 and the upper steel frame 3, and a number of external reinforcement rods 27 are arranged between the outer formwork 25 and the tunnel support structure; the outer wall of the outer formwork 25 is provided with a number of vibration pouring ports 28, which are used to pour concrete between the inner formwork 24 and the outer formwork 25 and to vibrate. The inner formwork 24 is supported and unfolded by a number of internal support rods 26, while the outer formwork 25 is reinforced by external reinforcement rods 27, so that the support of the tunnel vault is more stable and reliable, and it is also convenient for the pouring and vibrating of concrete; after reaching the specified position, the internal support rods 26 are extended to support the inner formwork 24, and then concrete is injected into the space between the inner formwork 24 and the outer formwork 25 through the vibrating pouring port 28, and the vibrator is inserted through the vibrating pouring port 28 to vibrate the concrete, which improves the quality and efficiency of concrete pouring and also facilitates the operation of construction personnel; after the support is completed here, the internal support rods 26 are shortened to retract the inner formwork 24, so as to facilitate the movement of the upper formwork mechanism 2.

[0036] In the description of the present invention, it should be understood that the terms "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0037] The embodiments described above are only descriptions of the preferred modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary technicians in this field should all fall within the protection scope determined by the claims of the present invention.

Claims

1. An upper and lower separated open-cut tunnel vault trolley with intelligent support replacement function, characterized in that: It comprises a lower traveling mechanism (1) movable in a tunnel, a movable upper template mechanism (2) being arranged on the lower traveling mechanism (1), and a supporting mechanism for supporting a tunnel vault being arranged on the upper template mechanism (2); The upper formwork mechanism (2) comprises an upper steel frame (3), an upper walking assembly (4) is arranged at the bottom end of the upper steel frame (3), and the upper walking assembly (4) is movably arranged on the lower walking mechanism (1); The lower walking mechanism (1) comprises a lower steel frame (5), a lower walking assembly (6) is arranged at the bottom end of the lower steel frame (5), and the lower walking assembly (6) is movably arranged on a track (9) at the bottom end of the tunnel; The upper traveling assembly (4) and the lower traveling assembly (6) are respectively provided with locking assemblies (7) for limiting positions.

2. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 1 is characterized in that: The lower walking assembly (6) comprises a plurality of walking wheels (8) arranged on the lower steel frame (5), the walking wheels (8) being adapted to the track (9) and rolling on the track (9) in a limited manner; the walking wheels (8) are electrically connected to a control module (30) arranged on the lower steel frame (5), and the locking assembly (7) is arranged in a limited manner with the walking wheels (8).

3. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 2 is characterized in that: The locking assembly (7) includes a locking plate (10) symmetrically slidably mounted on the bottom end of the lower steel frame (5), and the locking plate (10) is provided with locking grooves (11) corresponding to the two sides of the mounting shaft (12) of the running wheel (8). When locking, the two locking plates (10) slide toward the running wheel (8), and the locking plates (10) clamp the mounting shaft (12) through the locking grooves (11).

4. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 3 is characterized in that: The locking assembly (7) comprises a mounting seat (13) fixedly connected to the bottom end of the lower steel frame (5), and the mounting seat (13) is arranged corresponding to the walking wheel (8); locking power rods (14) are respectively installed on both sides of the mounting seat (13), and the output end of the locking power rod (14) is drivingly connected to the locking plate (10).

5. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 4 is characterized in that: The locking plate (10) is provided with a movable groove (15) on one side facing the mounting seat (13), a sliding block (16) is longitudinally slidable in the movable groove (15), and the sliding block (16) extends out of the movable groove (15) and is fixedly connected to the output end of the locking power rod (14).

6. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 4 is characterized in that: A guide block (17) is installed at the bottom end of the lower steel frame (5), the lower end surface of the guide block (17) is inclined, and the guide block (17) gradually thickens on the side facing the walking wheel (8), and the top end of the locking plate (10) is adapted to and slidably connected to the inclined surface of the guide block (17).

7. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 4 is characterized in that: The track (9) is provided with two clamping strips (18) arranged along the moving direction of the running wheel (8), and the clamping strips (18) are arranged corresponding to the locking plate (10); when the running wheel (8) is locked, the bottom end of the locking plate (10) is limitedly abutted against the top end of the clamping strip (18).

8. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 2 is characterized in that: The travel wheel (8) is provided with a limiting groove (19) arranged in an annular shape, and the limiting groove (19) is arranged corresponding to the top end of the track (9); the side wall of the limiting groove (19) is provided with a telescopic groove (20) arranged in an annular shape, and a telescopic block (21) is telescopically slidable in the telescopic groove (20), and a rolling ball (23) is provided on the telescopic block (21), and the ball (23) is in rolling contact with the side wall of the track (9).

9. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 1 is characterized in that: The support mechanism comprises a plurality of arc-shaped inner templates (24) and outer templates (25), a plurality of internal support rods (26) are arranged between the inner wall of the inner template (24) and the upper steel frame (3), and a plurality of external reinforcement rods (27) are arranged between the outer template (25) and the tunnel support structure.

10. The up-and-down separated open-cut tunnel vault trolley with intelligent support replacement function according to claim 9 is characterized in that: The outer wall of the outer formwork (25) is provided with a plurality of vibrating and pouring openings (28) for pouring concrete between the inner formwork (24) and the outer formwork (25) and for vibrating.

Citation Information

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