Hollow sucker rod circulation heating device
By designing a stirring and cleaning mechanism for the hollow sucker rod circulating heating device, the problems of impurity blockage and scaling in the circulating heating device inside the double hollow sucker rods are solved, automatic cleaning and efficient heating are achieved, and labor intensity and the need for frequent cleaning are reduced.
Patent Information
- Application Number
- CN202411906234.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2044-12-23
AI Technical Summary
In the prior art, the internal circulation heating device of the double hollow sucker rod has problems such as impurity blockage, poor heating effect and scale influence. In particular, it needs frequent cleaning after long-term use, resulting in high labor intensity and discontinuous heating.
A hollow sucker rod circulating heating device was designed, which included a stirring mechanism, an inner wall cleaning mechanism, and a filter plate cleaning mechanism. The inner wall of the electric heating tank was cleaned by a stirring shaft and a scraper, and the filter plate was automatically cleaned by a linkage component and a cleaning brush to prevent clogging by impurities and adhesion of scale, thus realizing automatic cleaning and filtration.
It effectively prevents impurities from clogging and scale from sticking to the inner wall of the electric heating tank, improves heating efficiency and continuity, reduces labor intensity, and ensures the stable operation of the heating device.
Smart Images

Figure CN119616414B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of oil field development, and in particular to a hollow sucker rod circulating heating device. Background Art
[0002] In the middle and late stages of oil production in oil wells, the proportion of high pour point and high wax content crude oil is increasing, which leads to blockage of heavy oil at the wellhead. Common oil wellbore viscosity reduction processes include hot water viscosity reduction, chemical viscosity reduction and electric heating viscosity reduction. In order to effectively solve the problems existing in the heavy oil production lifting process and realize the economic and efficient production of heavy oil, the coaxial double hollow sucker rod internal circulation heating technology is adopted. It has good thermal insulation effect and low heat loss of thermal fluid, which plays a role in energy saving, viscosity reduction, and reducing well washing costs in heavy oil production.
[0003] In the prior art, when circulating heating the double hollow sucker rods, a water inlet pipe and a water return pipe are connected to both ends of the double hollow sucker rods, and the water flowing through the water inlet pipe is heated by a heating burner. Coal-fired heaters are usually used. When used on site, coal-fired heaters have problems such as high labor intensity of coal adding, high frequency of coal adding, and unstable and discontinuous combustion in the heater furnace.
[0004] Chinese utility model patent CN221609951U discloses a double hollow sucker rod heating device, which heats the water flowing through the No. 1 delivery pipe through a heating burner, and is designed with a filter to filter the circulating water to prevent clogging of the double hollow sucker rods. However, in actual use, it is difficult to remove impurities after filtering, which not only affects the flow of water, but also easily flushes impurities into the double hollow sucker rods during the circulation process, which not only affects the heating effect of the double hollow sucker rods, but also easily causes internal clogging of the double hollow sucker rods. After long-term use, scale will form on the bottom inner wall and the surrounding inner wall of the water storage tank. When the scale falls off, it will also affect the water quality. It needs to be cleaned in time to prevent impurities from entering the double hollow sucker rods and causing problems. Summary of the Invention
[0005] Based on this, it is necessary to provide a hollow sucker rod circulation heating device to address the existing technical problems.
[0006] In order to solve the problems of the prior art, the technical solution adopted by the present invention is:
[0007] Hollow sucker rod circulation heating device, including:
[0008] A base, an insulation box, and an electric heating pot, wherein the electric heating pot is fixedly arranged in the insulation box, and the insulation box is fixedly arranged on the top of the base;
[0009] The circulation mechanism is connected to the electric heating pot and includes a delivery pipe and a return pipe, wherein one end of the delivery pipe and the return pipe are both connected to the interior of the electric heating pot;
[0010] A stirring mechanism is connected to the electric heating pot and includes a stirring shaft and a lifting plate. A lifting chamber is defined in the electric heating pot. The lifting plate is slidably disposed in the lifting chamber. A through hole is defined in the bottom inner wall of the lifting chamber. The top end of the stirring shaft is rotatably connected to the bottom of the lifting plate. The bottom end of the stirring shaft passes through the through hole and extends into the electric heating pot.
[0011] An inner wall cleaning mechanism is connected to the stirring shaft and includes a bottom scraper and two side scrapers. The bottom scraper is fixedly mounted on the bottom end of the stirring shaft, and the two side scrapers are slidably mounted on the top of the bottom scraper.
[0012] The filtering mechanism is connected to the base and the electric heating pot, and includes a mounting platform, a filter box, an upper filter plate, a lower filter plate, and a water inlet assembly. The filter box is fixedly arranged on the top of the mounting platform, and the mounting platform is fixedly arranged on the top of the base. The filter box and the electric heating pot are connected through the water inlet assembly. A filter cavity is opened in the filter box, and the upper filter plate and the lower filter plate are both vertically arranged in the filter cavity. The upper filter plate and the lower filter plate are arranged side by side in the height direction. The upper filter plate is fixedly connected to the inner wall of the filter cavity, and the upper filter plate and the lower filter plate are connected by a hinge;
[0013] The filter plate cleaning mechanism is connected to the filter box and the stirring shaft, and includes a rotating rod, a brush holder, a cleaning brush, a reciprocating assembly, and a linkage assembly. The cleaning brush is fixedly mounted on the side of the brush holder and contacts the upper filter plate and the lower filter plate. A transmission cavity is opened on the upper part of the filter box. The two ends of the rotating rod are respectively rotatably mounted on the opposite inner walls of the transmission cavity. The rotating rod and the stirring shaft are connected by a linkage assembly, and the rotating rod is connected to the brush holder through a reciprocating assembly.
[0014] Furthermore, the circulation mechanism also includes a circulating water pump, which is arranged on the delivery pipe. The delivery pipe and the return pipe are respectively provided with a delivery valve and a return valve. The outside of the delivery pipe and the return pipe are both provided with an insulation cover, and the two insulation covers are both connected to the insulation box.
[0015] Furthermore, the stirring mechanism also includes a cylinder, which is fixedly mounted on the top of the electric heating pot, and the movable end of the cylinder extends into the lifting chamber and is fixedly connected to the top of the lifting plate. A drive motor is fixedly mounted on the top of the lifting plate, and an avoidance hole adapted to the drive motor is provided on the top inner wall of the lifting chamber. The output shaft of the drive motor is connected to the top of the stirring shaft, and a plurality of square sleeves are fixedly sleeved on the circumferential outer wall of the stirring shaft, and telescopic rods are fixedly provided on both sides of the plurality of square sleeves.
[0016] Furthermore, the inner wall cleaning mechanism also includes an extrusion shaft and two convex sliders. A trapezoidal groove is provided at the bottom of the bottom scraper, and a guide rod is fixedly installed in the trapezoidal groove. The two convex sliders are respectively slidably sleeved on the outside of the two guide rods. Two rectangular holes are provided on the top inner wall of the trapezoidal groove. The two convex sliders are respectively slidably installed in the two rectangular holes. The bottoms of the two side scrapers are respectively fixedly connected to the tops of the two convex sliders. The sides of the two side scrapers close to each other are provided with rectangular slides, and limiting rods are jointly fixedly installed in the two rectangular slides. Multiple rectangular sliders are slidably installed on the two limiting rods, and the sides of the multiple rectangular sliders are respectively fixedly connected to the ends of the multiple telescopic rods.
[0017] Furthermore, the inner wall cleaning mechanism also includes an extrusion shaft, and the top of the trapezoidal groove and the bottom end of the stirring shaft are jointly provided with an avoidance groove, and the top inner wall of the avoidance groove is provided with a circular groove, the top end of the extrusion shaft is slidably installed in the circular groove, and the bottom end of the extrusion shaft is fixedly installed with an extrusion plate, and the extrusion shaft is outer-circuited with a compression spring, the bottom end of the compression spring is fixedly installed on the top of the extrusion plate, and the top end of the compression spring is fixedly installed on the top inner wall of the avoidance groove, and connecting rods are rotatably installed on both sides of the extrusion plate, and the two ends of the two connecting rods are respectively rotatably connected to the side portions of the two convex sliders.
[0018] Furthermore, the filtering mechanism also includes a tee, one end of the tee is connected to the filter chamber, the second end of the tee is provided with a water inlet pump and a first water inlet valve, the third end of the tee is provided with a drain pump and a first drain valve, the water inlet assembly includes a water inlet pipe, one end of the water inlet pipe is connected to the filter chamber, the other end of the water inlet pipe is connected to the electric heating pot, the water inlet pipe is provided with a second water inlet valve, the bottom of the electric heating pot is connected to a drain pipe, the other end of the drain pipe is connected to the water inlet pipe, and the drain pipe is provided with a second drain valve.
[0019] Furthermore, the filter plate cleaning mechanism also includes two concave blocks, both of which are fixedly mounted on the side of the brush holder, and a mounting shaft is fixedly mounted between the two concave blocks, and both of the mounting shafts are rotatably sleeved with extrusion rollers, and both of the extrusion rollers are in contact with the lower filter plate and the upper filter plate.
[0020] Furthermore, the linkage assembly includes a rotating shaft, and the side inner walls of the transmission chamber, the side inner walls of the lifting chamber, and the side inner walls of the insulation box are all provided with mounting holes. The rotating shaft is rotatably installed in the three mounting holes. One end of the rotating shaft extends into the lifting chamber and is fixedly sleeved with a first driven bevel gear. The outside of the stirring shaft is fixedly sleeved with a first driving bevel gear, and the first driving bevel gear is meshed with the first driven bevel gear. The other end of the rotating shaft extends into the transmission chamber and is fixedly sleeved with a worm. The outside of the rotating rod is fixedly sleeved with a worm wheel, and the worm wheel is meshed with the worm.
[0021] Furthermore, the reciprocating assembly includes two reciprocating screw rods, and the relative inner walls of the filter chamber are provided with lifting grooves, and circular holes are provided between the two lifting grooves and the transmission chamber. The two reciprocating screw rods are respectively rotatably installed in the two circular holes, and the bottom ends of the two reciprocating screw rods are respectively rotatably installed on the bottom inner walls of the two lifting grooves. The two ends of the brush holder are respectively threadedly installed on the two reciprocating screw rods, and the top ends of the two reciprocating screw rods extend into the transmission chamber and are connected to the rotating rod through the transmission unit.
[0022] Furthermore, the transmission unit includes a second driving bevel gear and a second driven bevel gear. The second driving bevel gear is fixedly sleeved on the outside of the rotating rod, and the second driven bevel gear is fixedly sleeved on the outer wall of one of the reciprocating screw rods. The second driven bevel gear is meshed and installed with the second driving bevel gear. A sprocket is fixedly sleeved on the outside of the two reciprocating screw rods, and the two sprockets are connected by a chain.
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] First: This device drives the lifting plate downward by starting the cylinder, thereby driving the drive motor and the stirring shaft to move downward synchronously. When the stirring shaft moves downward, the extrusion plate contacts the inner wall of the bottom end of the electric heating tank, thereby maintaining a stationary state. Under the connection action of the two connecting rods and the limiting action of the guide rod, the two convex sliders are driven to move synchronously back to each other. When the stirring shaft drives the bottom scraper to move to the bottom end of the electric heating tank, the two convex sliders drive the two side scrapers to move synchronously to the inner wall of the surrounding side of the electric heating tank. When the driving motor drives the stirring shaft to rotate, the rotation of the bottom scraper and the two side scrapers can clean the inner wall of the surrounding side of the electric heating tank to prevent scale and foreign matter from sticking, and prevent interference during the heating process of the hollow sucker rod.
[0025] Secondly, the device is raised and lowered by setting a stirring shaft, so that when it moves downward, it drives the first active bevel gear to move downward synchronously and mesh with the first driven bevel gear. When the stirring shaft rotates, it drives the rotating shaft to rotate, thereby driving the rotating rod to realize the rotation function under the meshing action of the worm gear and the worm. When the rotating rod rotates, it can drive the two reciprocating screws to rotate synchronously through the meshing action of the second active bevel gear and the second driven bevel gear and the meshing action of the two sprockets and the chain. The brush seat is moved upward by the thread action, driving the cleaning brush to clean the lower filter plate and the upper filter plate, and allowing the cleaned foreign matter to be flushed into the drain pipe with the water flow for discharge.
[0026] Third: During the cleaning process of this device, when the brush seat drives the cleaning brush and the squeezing roller to move upward, the squeezing effect of the squeezing roller on the lower filter plate disappears. At this time, the water flow impacts the lower filter plate, thereby discharging the foreign matter cleaned in the electric heating tank, preventing the foreign matter from remaining in the electric heating tank and causing an impact. When the brush seat moves downward, it drives the squeezing roller to move downward synchronously and reset, and resets the lower filter plate by squeezing it, thereby achieving a complete filtering function. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of an embodiment;
[0028] Figure 2 Schematic diagram of the partial cross-section structure of the insulation box and insulation cover in the embodiment;
[0029] Figure 3 It is a schematic diagram of the partial cross-section structure of the heat preservation box, electric heating pot, bottom scraper, and side scraper in the embodiment;
[0030] Figure 4 yes Figure 3 A magnified view of the structure at center A;
[0031] Figure 5 yes Figure 3 A magnified view of the structure at point B in the middle;
[0032] Figure 6 This is a partial cross-sectional structural diagram of the filter box, brush holder, concave block, and reciprocating screw rod in the embodiment;
[0033] Figure 7 yes Figure 6 A magnified view of the structure at point C in the middle;
[0034] Figure 8 This is a schematic diagram of a partial cross-section structure of a filter box in an embodiment;
[0035] Figure 9 yes Figure 8 Enlarged view of the structure at point D in the middle.
[0036] The numbers in the figure are:
[0037] 1. Base; 2. Insulation box; 3. Electric heating tank; 4. Delivery pipe; 5. Return pipe; 6. Circulating water pump; 7. Delivery valve; 8. Return valve; 9. Insulation sleeve; 10. Agitator shaft; 11. Lifting plate; 12. Cylinder; 13. Drive motor; 14. Square sleeve; 15. Telescopic rod; 16. Bottom scraper; 17. Extrusion shaft; 18. Extrusion plate; 19. Compression spring; 20. Convex slider; 21. Guide rod; 22. Connecting rod; 23. Side scraper; 24. Limit rod; 25. Rectangular slider; 26. Mounting platform; 27. Filter box; 28. Upper filter plate; 29. Lower filter Plate; 30. Hinge; 31. Rotating shaft; 32. First driving bevel gear; 33. First driven bevel gear; 34. Rotating rod; 35. Worm; 36. Worm gear; 37. Reciprocating screw; 38. Second driving bevel gear; 39. Second driven bevel gear; 40. Sprocket; 41. Chain; 42. Brush holder; 43. Cleaning brush; 44. Concave block; 45. Extrusion roller; 46. T-piece; 47. Water inlet pump; 48. First water inlet valve; 49. Drain pump; 50. First drain valve; 51. Water inlet pipe; 52. Second water inlet valve; 53. Drain pipe; 54. Second drain valve. DETAILED DESCRIPTION
[0038] In order to further understand the features, technical means, specific objectives and functions achieved by the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0039] refer to Figures 1 to 9The hollow sucker rod circulation heating device includes a base 1, an insulation box 2, an electric heating tank 3, a circulation mechanism, a stirring mechanism, an inner wall cleaning mechanism, a filtering mechanism and a filter plate cleaning mechanism. Through the circulation mechanism, the heat emitted when the electric heating tank 3 is heated and the liquid flows can be sealed to prevent it from escaping into the air, thereby reducing heat loss. By setting the stirring mechanism and the inner wall cleaning mechanism, the liquid can be stirred during water injection to increase the heating rate. The inner wall of the electric heating tank 3 can be cleaned during drainage to prevent scale and foreign matter from sticking. By setting the filtering mechanism and the filter plate cleaning mechanism, automatic filtration can be achieved during water injection. When draining, the filter plate can be automatically cleaned in conjunction with the stirring mechanism, and the liquid cleaned in the electric heating tank 3 can be removed. Foreign matter is discharged to the outside of the device to prevent the hollow sucker rod from being blocked during subsequent use. The electric heating tank 3 is fixedly arranged in the heat preservation box 2. Specifically, the electric heating tank 3 is a prior art and is controlled by a PLC controller, which will not be described in detail here. The heat preservation box 2 is fixedly arranged on the top of the base 1, and the circulation mechanism is connected to the electric heating tank 3. The circulation mechanism includes a delivery pipe 4 and a return pipe 5. One end of the delivery pipe 4 and the return pipe 5 are both connected to the interior of the electric heating tank 3. The stirring mechanism is connected to the electric heating tank 3. The stirring mechanism includes a stirring shaft 10 and a lifting plate 11. A lifting chamber is provided in the electric heating tank 3. The lifting plate 11 is slidably provided in the lifting chamber. A through hole is provided at the bottom of the lifting chamber. The top of the stirring shaft 10 is rotatably connected to the bottom of the lifting plate 11. The bottom end of 10 passes through the through hole and extends into the electric heating pot 3. The inner wall cleaning mechanism is connected to the stirring shaft 10. The inner wall cleaning mechanism includes a bottom scraper 16 and two side scrapers 23. The bottom scraper 16 is fixedly mounted on the bottom end of the stirring shaft 10. The two side scrapers 23 are slidably mounted on the top of the bottom scraper 16. The filtering mechanism is connected to the base 1 and the electric heating pot 3. The filtering mechanism includes a mounting platform 26, a filter box 27, an upper filter plate 28, a lower filter plate 29, and a water inlet assembly. The filter box 27 is fixedly arranged on the top of the mounting platform 26. The mounting platform 26 is fixedly arranged on the top of the base 1. The filter box 27 is connected to the electric heating pot 3 through the water inlet assembly. A filter chamber is provided in the filter box 27. The upper filter plate 28 and the lower filter plate 29 are both vertically arranged on the through hole. In the filter chamber, the upper filter plate 28 and the lower filter plate 29 are arranged side by side in the height direction, the upper filter plate 28 is fixedly connected to the inner wall of the filter chamber, and the upper filter plate 28 and the lower filter plate 29 are connected by a hinge 30. The filter plate cleaning mechanism is connected to the filter box 27 and the stirring shaft 10. The filter plate cleaning mechanism includes a rotating rod 34, a brush holder 42, a cleaning brush 43, a reciprocating assembly, and a linkage assembly. The cleaning brush 43 is fixedly mounted on the side of the brush holder 42 and contacts the upper filter plate 28 and the lower filter plate 29. A transmission chamber is provided on the upper part of the filter box 27. The two ends of the rotating rod 34 are respectively rotatably mounted on the opposite inner walls of the transmission chamber. The rotating rod 34 and the stirring shaft 10 are connected by a linkage assembly, and the rotating rod 34 is connected to the brush holder 42 through a reciprocating assembly.
[0040] The hinge 30 between the upper filter plate 28 and the lower filter plate 29 is arranged on the water inlet side. When draining, the water flow can open the lower filter plate 29. When water enters, the upper filter plate 28 limits the lower filter plate 29, which can maintain the stability of the lower filter plate 29. The water is filtered by the lower filter plate 29 before entering the electric heating pot 3. The electric heating pot 3 can heat the water by the electric heating wire arranged around it.
[0041] In order to avoid a large amount of heat dissipation during transportation, the following features are also set:
[0042] The circulation mechanism also includes a circulating water pump 6. Specifically, the circulating water pump 6 is controlled by a PLC controller. The circulating water pump 6 is arranged on the delivery pipe 4. The delivery pipe 4 and the return pipe 5 are respectively provided with a delivery valve 7 and a return valve 8. Specifically, the delivery valve 7 and the return valve 8 are both high-temperature resistant water valves to prevent temperature changes from reducing the sealing of the valves. The outside of the delivery pipe 4 and the return pipe 5 are both provided with an insulation sleeve 9. Specifically, the insulation box 2 and the two insulation sleeves 9 are made of insulation materials, and the two insulation sleeves 9 are connected to the insulation box 2. This arrangement can enable the heat generated by the electric heating pot 3 during heating to be sealed through the insulation box 2 and the insulation sleeve 9 to prevent it from escaping into the air. In addition, through the arrangement of the insulation sleeve 9, when the water flows through the delivery pipe 4 and the return pipe 5, heat loss can be prevented, which effectively ensures the water temperature during heating and improves the heating effect.
[0043] In order to uniformly heat the liquid in the electric heating tank 3, the following features are specifically provided:
[0044] The stirring mechanism also includes a cylinder 12, which is fixedly mounted on the top of the electric heating pot 3. The movable end of the cylinder 12 extends into the lifting chamber and is fixedly connected to the top of the lifting plate 11. A drive motor 13 is fixedly mounted on the top of the lifting plate 11. A avoidance hole compatible with the drive motor 13 is provided on the top inner wall of the lifting chamber. Specifically, the solenoid valve and the drive motor 13 connected to the cylinder 12 are controlled by a PLC controller. The output shaft of the drive motor 13 is connected to the top of the stirring shaft 10. A plurality of square sleeves 14 are fixedly sleeved on the outer wall of the peripheral side of the stirring shaft 10. Both sides of the plurality of square sleeves 14 are fixedly provided with telescopic rods 15. The stirring shaft 10 is driven to rotate by the drive motor 13, so that the plurality of telescopic rods 15 can rotate synchronously with the stirring shaft 10, thereby uniformly heating the liquid in the electric heating pot 3, preventing the phenomenon of hot bottom and cold top, and improving the heating rate.
[0045] In order to clean the inner wall of the bottom end and the inner wall of the surrounding side of the electric heating pot 3, the following features are specifically set:
[0046] The inner wall cleaning mechanism also includes an extrusion shaft 17, two convex sliders 20, a trapezoidal groove is provided at the bottom of the bottom scraper 16, a guide rod 21 is fixedly installed in the trapezoidal groove, and each guide rod 21 is arranged along the radial direction of the extrusion shaft 17, and the two convex sliders 20 are respectively slidably sleeved on the outside of the two guide rods 21, and two rectangular holes are provided on the top inner wall of the trapezoidal groove. The two convex sliders 20 are respectively slidably installed in the two rectangular holes, and the bottoms of the two side scrapers 23 are respectively fixedly connected to the tops of the two convex sliders 20, and the sides of the two side scrapers 23 close to each other are provided with rectangular grooves, and the two rectangular grooves are fixedly installed. There is a vertical limit rod 24, and multiple rectangular sliders 25 are slidably installed on the two limit rods 24. The sides of the multiple rectangular sliders 25 are fixedly connected to the ends of the multiple telescopic rods 15 respectively. The cylinder 12 drives the lifting plate 11 to move downward, thereby driving the bottom scraper 16 to contact the bottom inner wall of the electric heating pot 3. At the same time, the two side scrapers 23 are squeezed to move back to back and fit with the surrounding inner wall of the electric heating pot 3. When the stirring shaft 10 rotates, it can drive the bottom scraper 16 and the two side scrapers 23 to rotate synchronously, and clean the bottom inner wall and the surrounding inner wall of the electric heating pot 3 to prevent scale and foreign matter from sticking.
[0047] In order to make the two side scrapers 23 move synchronously in opposite directions when the stirring shaft 10 moves downward, the following features are also provided:
[0048] The inner wall cleaning mechanism also includes an extrusion shaft 17. The top of the trapezoidal groove and the bottom end of the stirring shaft 10 are jointly provided with an avoidance groove. The top inner wall of the avoidance groove is provided with a circular groove. The top end of the extrusion shaft 17 is slidably installed in the circular groove. The bottom end of the extrusion shaft 17 is fixedly installed with an extrusion plate 18. The outer sleeve of the extrusion shaft 17 is provided with a compression spring 19. Specifically, the compression spring 19 is a stainless steel spring to avoid rust and the like when immersed in water. The bottom end of the compression spring 19 is fixedly installed on the top of the extrusion plate 18, and the top end of the compression spring 19 is fixedly installed on the top inner wall of the avoidance groove. The two sides of the extrusion plate 18 Each of the two connecting rods 22 is rotatably mounted, and the ends of the two connecting rods 22 are rotatably connected to the sides of the two convex sliders 20. When the stirring shaft 10 moves downward, the extrusion plate 18 is in contact with the inner wall of the bottom end of the electric heating pot 3, so the extrusion plate 18 and the extrusion shaft 17 remain stationary. When the stirring shaft 10 drives the bottom scraper 16 downward, the connection between the two connecting rods 22 can drive the two convex sliders 20 and the two side scrapers 23 to move synchronously in opposite directions. The provision of multiple telescopic rods 15 can limit the side scrapers 23 to prevent tilting during movement. In the initial state, the connecting rods 22 are inclined from top to bottom, gradually approaching the extrusion shaft 17.
[0049] In order to enable the liquid to flow through the filter box 27, the following features are also provided:
[0050] The filtering mechanism also includes a three-way pipe 46, one end of the three-way pipe 46 is connected to the filter chamber, the second end of the three-way pipe 46 is provided with a water inlet pump 47 and a first water inlet valve 48, the third end of the three-way pipe 46 is provided with a drain pump 49 and a first drain valve 50, the water inlet assembly includes a water inlet pipe 51, one end of the water inlet pipe 51 is connected to the filter chamber, the other end of the water inlet pipe 51 is connected to the electric heating tank 3, a second water inlet valve 52 is provided on the water inlet pipe 51, the bottom of the electric heating tank 3 is connected to a drain pipe 53, the other end of the drain pipe 53 is connected to the filter chamber, and the second end of the drain pipe 53 is connected to the filter chamber. The water inlet pipe 51 is connected, and a second drain valve 54 is provided on the drain pipe 53. Specifically, the water inlet pump 47, the first water inlet valve 48, the drain pump 49, the first drain valve 50, the second water inlet valve 52, and the second drain valve 54 are all controlled by a PLC controller, and the first drain valve 50 and the second drain valve 54 are both high-temperature resistant valves. Through the setting of the water inlet pump 47 and the drain pump 49, water can be injected and pumped into the filter box 27 respectively, which is convenient for replenishing water and draining water from the electric heating tank 3.
[0051] In order to filter water when filling the electric heating tank 3, the following features are also provided:
[0052] The filter plate cleaning mechanism also includes two concave blocks 44, both of which are fixedly mounted on the sides of the brush holder 42, and a mounting shaft is fixedly mounted between the two concave blocks 44. Extrusion rollers 45 are rotatably sleeved on both mounting shafts, and the two extrusion rollers 45 are in contact with the lower filter plate 29 and the upper filter plate 28. Through the arrangement of the upper filter plate 28 and the lower filter plate 29, a filtering function can be achieved when water is injected into the electric heating pot 3, and through the arrangement of the extrusion rollers 45, the lower filter plate 29 can be limited to prevent it from shaking and the like.
[0053] In order to enable the stirring shaft 10 to drive the rotating rod 34 to realize the rotation function when rotating, the following features are also provided:
[0054] The linkage assembly includes a rotating shaft 31. The side inner walls of the transmission cavity, the side inner walls of the lifting cavity, and the side inner walls of the insulation box 2 are all provided with mounting holes. The rotating shaft 31 is rotatably installed in the three mounting holes. One end of the rotating shaft 31 extends into the lifting cavity and is fixedly sleeved with a first driven bevel gear 33. The outside of the stirring shaft 10 is fixedly sleeved with a first driving bevel gear 32, and the first driving bevel gear 32 is meshed with the first driven bevel gear 33. The other end of the rotating shaft 31 extends into the transmission cavity and is fixedly sleeved with a worm 35. The outside of the rotating rod 34 is fixedly sleeved with a worm gear 36, and the worm gear 36 is meshed with the worm 35. The first driving bevel gear 32 is driven downward by the stirring shaft 10 and meshes with the first driven bevel gear 33, so that when the stirring shaft 10 rotates, it can drive the rotating shaft 31 to realize the rotation function, thereby driving the rotating rod 34 to realize rotation through the meshing action of the worm 35 and the worm gear 36.
[0055] In order to drive the brush holder 42 and the cleaning brush 43 to realize the lifting function, the following features are also provided:
[0056] The reciprocating assembly includes two reciprocating screw rods 37. The opposite inner walls of the filter chamber are provided with lifting grooves. Circular holes are provided between the two lifting grooves and the transmission chamber. The two reciprocating screw rods 37 are rotatably installed in the two circular holes respectively. The bottom ends of the two reciprocating screw rods 37 are rotatably installed on the bottom inner walls of the two lifting grooves respectively. The two ends of the brush holder 42 are respectively threadedly installed on the two reciprocating screw rods 37. The top ends of the two reciprocating screw rods 37 extend into the transmission chamber and are connected to the rotating rod 34 through the transmission unit. When the two reciprocating screw rods 37 rotate, the brush holder 42 can be driven by the thread action to realize reciprocating lifting motion, thereby realizing the cleaning function of the upper filter plate 28 and the lower filter plate 29 through the cleaning brush 43 to prevent foreign matter from clogging and affecting the water inlet efficiency.
[0057] In order to enable the rotating rod 34 to drive the two reciprocating screw rods 37 to rotate when rotating, the following features are specifically provided:
[0058] The transmission unit includes a second driving bevel gear 38 and a second driven bevel gear 39. The second driving bevel gear 38 is fixedly sleeved on the outside of the rotating rod 34. The second driven bevel gear 39 is fixedly sleeved on the outer wall of the circumference of one of the reciprocating screw rods 37. The second driven bevel gear 39 is meshed with the second driving bevel gear 38 and installed. A sprocket 40 is fixedly sleeved on the outside of the two reciprocating screw rods 37. The two sprockets 40 are connected by a chain 41. When the rotating rod 34 rotates, the second driving bevel gear 38 is driven to rotate synchronously. Through the meshing action of the second driven bevel gear 39, one of the reciprocating screw rods 37 can be driven to rotate. Through the meshing action of the two sprockets 40 and the chain 41, the other reciprocating screw rod 37 can be driven to rotate synchronously to prevent jamming during the lifting process.
[0059] The working principle of this device is that before use, the first water inlet valve 48, the second water inlet valve 52 and the water inlet pump 47 are opened, and the water is passed through the three-way pipe 46, the filter box 27 and the water inlet pipe 51 by the action of the water inlet pump 47 into the electric heating tank 3, and the water is quickly heated by the electric heating tank 3. During the heating process, the drive motor 13 is started to drive the stirring shaft 10 to rotate, thereby driving the bottom scraper 16 and multiple telescopic rods 15 to rotate synchronously through the stirring shaft 10 to stir the liquid in the electric heating tank 3, so that it is heated evenly and the heating effect is improved, preventing the set temperature from being difficult to reach when heating the hollow sucker rod. During the water inlet process, impurities in the water are filtered under the action of the upper filter plate 28 and the lower filter plate 29 to prevent foreign matter from clogging the hollow sucker rod.
[0060] After the electric heating tank 3 is heated, the first water inlet valve 48 and the second water inlet valve 52 are closed, and the delivery valve 7, the return valve 8 and the circulating water pump 6 are opened. Water is delivered to the hollow sucker rod through the delivery pipe 4 and refluxed through the return pipe 5. During the flow of the liquid, the dissipated heat is collected by the insulation box 2 and the insulation sleeve 9, so that it is always in a sealed environment to prevent a large amount of heat loss.
[0061] After use, open the first drain valve 50, the second drain valve 54 and the drain pump 49, and the liquid in the electric heating pot 3 is pumped out through the drain pipe 53 and the filter box 27 by the drain pump 49. During the drainage process, the cylinder 12 is started to drive the lifting plate 11 to move downward, thereby driving the drive motor 13 and the stirring shaft 10 to move downward synchronously. When the stirring shaft 10 moves downward, the squeezing plate 18 contacts the inner wall of the bottom end of the electric heating pot 3, thereby maintaining a stationary state. Under the connection of the two connecting rods 22 and the guide rod 2 1, the two convex sliders 20 are driven to move synchronously in opposite directions. When the stirring shaft 10 drives the bottom scraper 16 to move to the bottom end of the electric heating pot 3, the two convex sliders 20 drive the two side scrapers 23 to move synchronously to the inner wall of the surrounding side of the electric heating pot 3. When the driving motor 13 drives the stirring shaft 10 to rotate, the rotation of the bottom scraper 16 and the two side scrapers 23 can clean the inner wall of the surrounding side of the electric heating pot 3 to prevent scale and foreign matter from sticking, and to prevent interference during the heating process of the hollow sucker rod.
[0062] When the stirring shaft 10 moves downward, it drives the first active bevel gear 32 to move downward synchronously and mesh with the first driven bevel gear 33. When the stirring shaft 10 rotates, it drives the rotating shaft 31 to rotate, thereby driving the rotating rod 34 to realize the rotation function under the meshing action of the worm gear 36 and the worm 35. When the rotating rod 34 rotates, it can drive the two reciprocating screws 37 to rotate synchronously through the meshing action of the second active bevel gear 38 and the second driven bevel gear 39 and the meshing action of the two sprockets 40 and the chain 41. The brush seat 42 moves upward through the thread action, driving the cleaning brush 43 to clean the lower filter plate 29 and the upper filter plate 28, and allowing the cleaned foreign matter to be flushed into the drain pipe 53 with the water flow for discharge.
[0063] During the cleaning process, when the brush holder 42 drives the cleaning brush 43 and the squeezing roller 45 to move upward, the squeezing effect of the squeezing roller 45 on the lower filter plate 29 disappears. At this time, the water flow impacts the lower filter plate 29, thereby discharging the foreign matter cleaned in the electric heating pot 3 and preventing the foreign matter from remaining in the electric heating pot 3 and causing an impact. When the brush holder 42 moves downward, it drives the squeezing roller 45 to move downward synchronously and reset, and resets the lower filter plate 29 by squeezing it, thereby achieving a complete filtering function.
[0064] The above embodiments merely represent one or several implementations of the present invention, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.
Claims
1. Hollow sucker rod circulation heating device, characterized in that: include: A base (1), a heat preservation box (2), and an electric heating pot (3), wherein the electric heating pot (3) is fixedly arranged in the heat preservation box (2), and the heat preservation box (2) is fixedly arranged on the top of the base (1); A circulation mechanism is connected to the electric heating tank (3), comprising a delivery pipe (4) and a return pipe (5), one end of each of the delivery pipe (4) and the return pipe (5) being in communication with the interior of the electric heating tank (3); A stirring mechanism is connected to the electric heating pot (3), comprising a stirring shaft (10) and a lifting plate (11); a lifting chamber is provided in the electric heating pot (3); the lifting plate (11) is slidably arranged in the lifting chamber; a through hole is provided on the bottom inner wall of the lifting chamber; the top end of the stirring shaft (10) is rotatably connected to the bottom of the lifting plate (11); the bottom end of the stirring shaft (10) passes through the through hole and extends into the electric heating pot (3); An inner wall cleaning mechanism is connected to the stirring shaft (10), comprising a bottom scraper (16) and two side scrapers (23), wherein the bottom scraper (16) is fixedly mounted on the bottom end of the stirring shaft (10), and the two side scrapers (23) are slidably mounted on the top of the bottom scraper (16); A filtering mechanism is connected to the base (1) and the electric heating pot (3), and includes a mounting platform (26), a filter box (27), an upper filter plate (28), a lower filter plate (29), and a water inlet assembly. The filter box (27) is fixedly arranged on the top of the mounting platform (26), and the mounting platform (26) is fixedly arranged on the top of the base (1). The filter box (27) and the electric heating pot (3) are connected through the water inlet assembly. A filter chamber is provided in the filter box (27). The upper filter plate (28) and the lower filter plate (29) are both vertically arranged in the filter chamber. The upper filter plate (28) and the lower filter plate (29) are arranged side by side in the height direction. The upper filter plate (28) is fixedly connected to the inner wall of the filter chamber. The upper filter plate (28) and the lower filter plate (29) are connected by a hinge (30). A filter plate cleaning mechanism is connected to the filter box (27) and the stirring shaft (10), and includes a rotating rod (34), a brush holder (42), a cleaning brush (43), a reciprocating assembly, and a linkage assembly. The cleaning brush (43) is fixedly mounted on the side of the brush holder (42) and contacts the upper filter plate (28) and the lower filter plate (29). A transmission cavity is provided on the upper portion of the filter box (27). Both ends of the rotating rod (34) are rotatably mounted on opposite inner walls of the transmission cavity. The rotating rod (34) and the stirring shaft (10) are connected via a linkage assembly, and the rotating rod (34) is connected to the brush holder (42) via a reciprocating assembly.
2. The hollow sucker rod circulation heating device according to claim 1, characterized in that: The circulation mechanism further comprises a circulating water pump (6), which is arranged on the delivery pipe (4). The delivery pipe (4) and the return pipe (5) are respectively provided with a delivery valve (7) and a return valve (8). The exteriors of the delivery pipe (4) and the return pipe (5) are both provided with insulation sleeves (9), and the two insulation sleeves (9) are both connected to the insulation box (2).
3. The hollow sucker rod circulation heating device according to claim 1, characterized in that: The stirring mechanism further comprises a cylinder (12), wherein the cylinder (12) is fixedly mounted on the top of the electric heating pot (3), the movable end of the cylinder (12) extends into the lifting chamber and is fixedly connected to the top of the lifting plate (11), the top of the lifting plate (11) is fixedly mounted with a driving motor (13), the top inner wall of the lifting chamber is provided with an avoidance hole adapted to the driving motor (13), the output shaft of the driving motor (13) is connected to the top of the stirring shaft (10), and a plurality of square sleeves (14) are fixedly sleeved on the peripheral outer wall of the stirring shaft (10), and telescopic rods (15) are fixedly provided on both sides of the plurality of square sleeves (14).
4. The hollow sucker rod circulation heating device according to claim 3, characterized in that: The inner wall cleaning mechanism also includes an extrusion shaft (17), two convex sliders (20), a trapezoidal groove is provided at the bottom of the bottom scraper (16), a guide rod (21) is fixedly installed in the trapezoidal groove, the two convex sliders (20) are respectively slidably sleeved on the outside of the two guide rods (21), two rectangular holes are provided on the top inner wall of the trapezoidal groove, the two convex sliders (20) are respectively slidably installed in the two rectangular holes, the bottoms of the two side scrapers (23) are respectively fixedly connected to the tops of the two convex sliders (20), the sides of the two side scrapers (23) close to each other are provided with rectangular slides, and a limiting rod (24) is fixedly installed in both rectangular slides, and a plurality of rectangular sliders (25) are slidably installed on the two limiting rods (24), and the sides of the plurality of rectangular sliders (25) are respectively fixedly connected to the ends of the plurality of telescopic rods (15).
5. The hollow sucker rod circulation heating device according to claim 4, characterized in that: The inner wall cleaning mechanism also includes an extrusion shaft (17), the top of the trapezoidal groove and the bottom end of the stirring shaft (10) are jointly provided with an avoidance groove, the top inner wall of the avoidance groove is provided with a circular groove, the top end of the extrusion shaft (17) is slidably mounted in the circular groove, the bottom end of the extrusion shaft (17) is fixedly mounted with an extrusion plate (18), the outer sleeve of the extrusion shaft (17) is provided with a compression spring (19), the bottom end of the compression spring (19) is fixedly mounted on the top of the extrusion plate (18), the top end of the compression spring (19) is fixedly mounted on the top inner wall of the avoidance groove, and connecting rods (22) are rotatably mounted on both sides of the extrusion plate (18), and the two ends of the two connecting rods (22) are respectively rotatably connected to the side portions of the two convex sliders (20).
6. The hollow sucker rod circulation heating device according to claim 1, characterized in that: The filtering mechanism further comprises a three-way pipe (46), one end of which is in communication with the filtering chamber, a second end of which is provided with a water inlet pump (47) and a first water inlet valve (48), and a third end of which is provided with a drain pump (49) and a first drain valve (50). The water inlet assembly comprises a water inlet pipe (51), one end of which is in communication with the filtering chamber, the other end of which is in communication with the electric heating pot (3), a second water inlet valve (52) being provided on the water inlet pipe (51), and a drain pipe (53) being connected to the bottom of the electric heating pot (3), the other end of which is connected to the water inlet pipe (51), and a second drain valve (54) being provided on the drain pipe (53).
7. The hollow sucker rod circulation heating device according to claim 1, characterized in that: The filter plate cleaning mechanism further comprises two concave blocks (44), both of which are fixedly mounted on the side of the brush holder (42), a mounting shaft being fixedly mounted between the two concave blocks (44), and squeezing rollers (45) being rotatably sleeved on both of the mounting shafts, and both of the squeezing rollers (45) being in contact with the lower filter plate (29) and the upper filter plate (28).
8. The hollow sucker rod circulation heating device according to claim 1, characterized in that: The linkage assembly includes a rotating shaft (31), and mounting holes are provided on the side inner wall of the transmission chamber, the side inner wall of the lifting chamber, and the side inner wall of the heat preservation box (2). The rotating shaft (31) is rotatably mounted in the three mounting holes. One end of the rotating shaft (31) extends into the lifting chamber and is fixedly sleeved with a first driven bevel gear (33). The stirring shaft (10) is fixedly sleeved with a first driving bevel gear (32). The first driving bevel gear (32) is meshed with the first driven bevel gear (33). The other end of the rotating shaft (31) extends into the transmission chamber and is fixedly sleeved with a worm (35). The rotating rod (34) is fixedly sleeved with a worm wheel (36). The worm wheel (36) is meshed with the worm (35).
9. The hollow sucker rod circulation heating device according to claim 1, characterized in that: The reciprocating assembly includes two reciprocating screw rods (37), the opposite inner walls of the filter chamber are provided with lifting grooves, and a circular hole is provided between the two lifting grooves and the transmission chamber. The two reciprocating screw rods (37) are rotatably mounted in the two circular holes respectively, and the bottom ends of the two reciprocating screw rods (37) are rotatably mounted on the bottom inner walls of the two lifting grooves respectively. The two ends of the brush holder (42) are respectively threadedly mounted on the two reciprocating screw rods (37), and the top ends of the two reciprocating screw rods (37) extend into the transmission chamber and are connected to the rotating rod (34) through the transmission unit.
10. The hollow sucker rod circulation heating device according to claim 9, characterized in that: The transmission unit comprises a second active bevel gear (38) and a second driven bevel gear (39), wherein the second active bevel gear (38) is fixedly sleeved on the outside of the rotating rod (34), and the second driven bevel gear (39) is fixedly sleeved on the outer wall of one of the reciprocating screw rods (37), and the second driven bevel gear (39) is meshed and installed with the second active bevel gear (38), and a sprocket (40) is fixedly sleeved on the outside of the two reciprocating screw rods (37), and the two sprockets (40) are connected by a chain (41).
Citation Information
Patent Citations
Double-hollow sucker rod heating device
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