A heating device for aluminum silicate products with automatic loading and unloading

Abstract

The invention discloses an aluminum silicate product heating device with automatic loading and unloading, which relates to the technical field of aluminum silicate product heating, and comprises a base, and a transfer component, a feeding component and a heating component installed on the base; the transfer component comprises a support frame fixedly installed on the base, a scissor arm rotatably installed on the support frame, an opening and closing mechanism for driving the scissor arm to rotate, a mobile frame slidably installed on the scissor arm, and a moving lead screw installed on the scissor arm for driving the mobile frame to move; a clamping mechanism for clamping the aluminum silicate product is provided on the mobile frame; the feeding component is used for loading or unloading the aluminum silicate product; the heating component is used for performing heating treatment; the clamping mechanism on the mobile frame is intermittently docked with the feeding component and intermittently enters the heating component; the invention not only realizes automatic loading and unloading of the aluminum silicate product, but also realizes automatic transfer of the aluminum silicate product between the heating component and the feeding component responsible for loading and unloading, thereby saving labor costs and improving production efficiency.

Description

Technical Field

[0001] The invention relates to the technical field of heating aluminum silicate products, and in particular to an aluminum silicate product heating device with automatic loading and unloading. Background Art

[0002] Aluminum silicate insulation materials have excellent thermal insulation performance, high temperature resistance and certain compressive strength. They are widely used in building exterior wall insulation, roof insulation, and insulation work of industrial furnaces, reactors, high-temperature pipelines and other equipment. When aluminum silicate insulation materials (blocks, plates) are produced, the treated raw materials are mixed with an appropriate amount of binder and then molded by pressing or extrusion. The molded products need to be dried and cured in two steps to enhance the performance of the material. The heating in the curing stage is to make the binder react chemically, thereby enhancing the strength and stability of the material. The curing temperature is generally 400-800℃, and electric furnaces or gas furnaces are usually used for heating at this stage.

[0003] However, the loading and unloading process of traditional aluminum silicate product curing still relies on manual operation. Manually moving aluminum silicate products into the heating furnace and taking them out after heating is not only labor-intensive but also inefficient. With the expansion of production scale, labor costs have gradually become a heavy burden for enterprises.

[0004] Therefore, it is necessary to invent an aluminum silicate product heating device with automatic loading and unloading to save labor costs and improve production efficiency. Summary of the invention

[0005] In view of the above problems, the present invention proposes an automatic loading and unloading aluminum silicate product heating device, and the technical solution used is:

[0006] An automatic loading and unloading aluminum silicate product heating device comprises a base, a transfer component mounted on the base and a heating component for heating treatment;

[0007] The transfer assembly includes a support frame fixedly mounted on the base, a scissor arm rotatably mounted on the support frame, an opening and closing mechanism for driving the scissor arm to rotate, a mobile frame slidably mounted on the scissor arm, a moving screw mounted on the scissor arm for driving the mobile frame to move, a clamping plate slidably mounted on the mobile frame, and a moving cylinder mounted on the mobile frame for driving the clamping plate to move; an extension plate parallel to the clamping plate is fixedly provided on the mobile frame; the mobile frame intermittently enters the heating assembly;

[0008] The opening and closing mechanism includes a lifting frame slidably mounted on the support frame, a connecting block rotatably mounted on the lifting frame, a connecting rod with two ends rotatably connected to the connecting block and the scissor arm respectively, and a lifting screw installed on the support frame for driving the lifting frame to move.

[0009] Furthermore, it also includes a feeding assembly for loading or unloading aluminum silicate products, the feeding assembly includes a feeding rack fixedly mounted on a base, a feeding roller rotatably mounted on the feeding rack, and a feeding motor fixedly mounted on the feeding rack for driving the feeding roller to rotate.

[0010] Furthermore, a feeding trough is provided on the feeding rack corresponding to the aluminum silicate product.

[0011] Furthermore, the heating assembly includes a heating furnace fixedly mounted on the base, a mounting block slidably mounted on the heating furnace, a lifting screw 2 mounted on the heating furnace for driving the mounting block to move, and a heating wire fixedly mounted on the mounting block.

[0012] Furthermore, the heating furnace is provided with an opening corresponding to the scissor arm.

[0013] Since the present invention adopts the above technical solution, the present invention has the following advantages:

[0014] 1. The present invention realizes not only the automatic loading and unloading of aluminum silicate products, but also the automatic transfer of aluminum silicate products between the heating component and the feeding component responsible for loading and unloading through the coordinated design of the transfer component and the feeding component, which effectively reduces labor intensity, greatly saves labor costs, and improves production efficiency.

[0015] 2. The transfer assembly of the present invention can simultaneously complete the transfer and heating treatment of multiple groups of aluminum silicate products through the design of the scissor arm, effectively improving the heating treatment efficiency.

[0016] 3. The heating assembly of the present invention realizes the automatic lifting of the heating wire through the coordinated design of the mounting block and the heating wire, which can not only uniformly heat the aluminum silicate products, but also when the aluminum silicate products are moved outward, the heating wire moves to the bottom to avoid blocking the movement of the aluminum silicate products. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0018] Figure 2-Figure 3 It is a schematic diagram of the structure of the transfer component of the present invention.

[0019] Figure 4-Figure 6 It is a partial structural schematic diagram of the transfer component of the present invention.

[0020] Figure 7 It is a schematic diagram of the docking of the feeding component and the transfer component of the present invention.

[0021] Figure 8-Figure 9 It is a schematic structural diagram of the feeding assembly of the present invention.

[0022] Fig.10 It is a working schematic diagram of the transfer component and the heating component of the present invention.

[0023] Figure 11-Figure 12 It is a schematic structural diagram of the heating component of the present invention.

[0024] Fig.13 It is a working schematic diagram of the transfer component of the present invention docking with the feeding component for loading materials.

[0025] Fig.14 It is a working schematic diagram of the transfer component of the present invention docking with the feeding component for unloading materials.

[0026] Fig.15 This is a schematic diagram of the operation of the transfer component of the present invention to transfer a product to the heating component.

[0027] Figure Number:

[0028] 1-transfer assembly; 101-scissor arm; 102-opening and closing mechanism (1021-lifting frame; 1022-connecting block; 1023-connecting rod; 1024-lifting screw 1); 103-support frame; 104-moving frame (1041-extension plate); 105-clamping plate; 106-moving screw; 107-moving cylinder;

[0029] 2-feeding assembly; 201-feeding rack (2011-feeding trough); 202-feeding roller; 203-feeding motor;

[0030] 3-heating assembly; 301-heating furnace (3011-opening); 302-heating wire; 303-mounting block; 304-lifting screw 2;

[0031] 4- Base. DETAILED DESCRIPTION

[0032] The technical solution of the present invention is further specifically described below by way of embodiments and in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.

[0033] In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "up", "down", "in", "out", "front", "back", etc. are based on the directions or positional relationships shown in the accompanying drawings, or are the directions or positional relationships in which the inventive product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0034] Embodiment:

[0035] This embodiment discloses an automatic loading and unloading aluminum silicate product heating device, such as Figure 1 and Figure 13-Figure 15 As shown, it includes a transfer component 1 , a feeding component 2 , a heating component 3 and a base 4 ; the transfer component 1 , the feeding component 2 and the heating component 3 are all installed on the base 4 .

[0036] like Figure 2-Figure 6 As shown, the transfer assembly 1 includes a scissor arm 101, an opening and closing mechanism 102, a support frame 103, a moving frame 104, a clamping plate 105, a moving screw 106 and a moving cylinder 107; the support frame 103 is fixedly mounted on the base 4, and a vertically arranged support shaft is fixedly mounted thereon; a pair of scissor arms 101 are provided, and are centrally symmetrically arranged, and the centers of the two scissor arms 101 are rotatably mounted on the support shaft of the support frame 103, so that the two scissor arms 101 can be opened and closed;

[0037] The opening and closing mechanism 102 is used to drive the two scissor arms 101 to open and close, and includes a lifting frame 1021, a connecting block 1022, a connecting rod 1023 and a lifting screw 1024; the lifting frame 1021 is vertically slidably mounted on the support shaft of the support frame 103; a connecting rod 1023 is provided between each half of each scissor arm 101 and the lifting frame 1021, and each connecting rod 1023 corresponds to a connecting block 1022; one end of the connecting block 1022 is rotatably mounted on the lifting frame 1021 through a vertically arranged pin shaft, and the other end is rotatably connected to the inner end of the corresponding connecting rod 1023 through a horizontally arranged pin shaft, and the outer end of the connecting rod 1023 is rotatably connected to the corresponding half of the corresponding scissor arm 101 through a horizontally arranged pin shaft; the lifting screw 1024 adopts a servo screw and is vertically mounted on the support frame 103, and the connecting block 1022 is fixedly connected to the nut of the lifting screw 1024;

[0038] A moving frame 104 is slidably mounted on each half of each scissor arm 101, and the sliding direction of the moving frame 104 is parallel to the scissor arm 101; each moving frame 104 corresponds to a moving screw 106, which adopts a servo screw and is horizontally mounted on the scissor arm 101, and the moving frame 104 is fixedly connected to the nut of the corresponding moving screw 106; each moving frame 104 is horizontally slidably mounted with a clamping plate 105, and the sliding direction of the clamping plate 105 is perpendicular to the scissor arm 101; each clamping plate 105 corresponds to a moving cylinder 107, which adopts a servo cylinder and is horizontally mounted on the moving frame 104, and its telescopic end is fixedly connected to the corresponding clamping plate 105; an extension plate 1041 parallel to the clamping plate 105 is fixedly provided on the moving frame 104;

[0039] Specifically, the lifting screw 1024 drives the lifting frame 1021 to move in the vertical direction, and the connecting block 1022 drives the two scissor arms 101 to open and close through the connecting rod 1023; the moving cylinder 107 drives the clamp 105 to move on the support frame 103, and the opening and closing between the clamp 105 and the extension plate 1041 can clamp the aluminum silicate product; the moving screw 106 drives the moving frame 104 to move on the scissor arm 101, and when the clamp 105 and the extension plate 1041 clamp the aluminum silicate product, the moving frame 104 can drive the aluminum silicate product to move.

[0040] like Figure 1 and Figure 13-14 As shown, four groups of feeding components 2 are provided corresponding to four moving frames 104, and each group includes two groups of feeding components 2 for loading and unloading respectively (in this embodiment, the feeding components 2 located on the outside are used for loading, and the feeding components 2 located on the inside are used for unloading);

[0041] like Figure 7-Figure 9 As shown, each group of feeding components 2 includes a feeding frame 201, a feeding roller 202 and a feeding motor 203; the feeding frame 201 is fixedly mounted on the base 4, on which a feeding trough 2011 is provided, and the aluminum silicate products move in the feeding trough 2011; the clamping plate 105 and the extension plate 1041 are both higher than the top of the feeding frame 201; there are four feeding rollers 202, which are all rotatably mounted on the feeding frame 201, and the axis is vertically arranged; each feeding roller 202 can enter the feeding trough 2011 and contact the aluminum silicate products in the feeding trough 2011; the feeding motor 203 adopts a servo motor and is fixedly mounted on the feeding frame 201; transmission gears are coaxially fixed on the output end of the feeding motor 203 and the feeding roller 202, and all the transmission gears are connected together by a synchronous belt sleeve.

[0042] like Figure 1 and Fig.15 As shown, the heating assembly 3 is provided with four groups corresponding to the four moving frames 104, and each group is arranged on the outside of the scissor arm 101;

[0043] like Figure 10-12 As shown, each group of heating components 3 includes a heating furnace 301, a heating wire 302, a mounting block 303 and a lifting screw 304; the heating furnace 301 is fixedly mounted on the base 4, and the mounting block 303 is vertically slidably mounted on the heating furnace 301; the lifting screw 304 adopts a servo screw and is vertically mounted on the heating furnace 301, and the mounting block 303 is fixedly connected with the nut of the lifting screw 304; a pair of heating wires 302 are provided and fixedly mounted on the mounting block 303; an opening 3011 is provided on the heating furnace 301 corresponding to the swinging scissor arm 101;

[0044] Specifically, the outward swing of the scissor arm 101 can drive the aluminum silicate product into the heating furnace 301, at which time the aluminum silicate product is located between the two heating wires 302; the lifting screw 304 drives the mounting block 303 to move, and the heating wire 302 moves accordingly to heat the aluminum silicate product.

[0045] The working steps of this embodiment are as follows:

[0046] The first step is to start the lifting screw 1024, the scissor arm 101 rotates and docks with the feeding rack 201 responsible for loading (such as Fig.13 As shown); start the feeding motor 203 of the feeding assembly 2 responsible for feeding, the feeding roller 202 rotates, driving the aluminum silicate product in the feeding trough 2011 for feeding to move toward the scissor arm 101, and at the same time, the moving screw 106 on the scissor arm 101 drives the moving frame 104 to move toward the feeding frame 201 responsible for feeding, and the aluminum silicate product gradually enters between the clamping plate 105 and the extension plate 1041; start the moving cylinder 107, the clamping plate 105 moves to fix the aluminum silicate product, and the moving frame 104 moves in the opposite direction to take out the aluminum silicate product;

[0047] In the second step, the lifting screw 1024 is started, and the scissor arm 101 rotates and enters the heating furnace 301 through the opening 3011 (such as Fig.15 As shown), the aluminum silicate product is driven into the heating furnace 301; the lifting screw 304 is started, and the mounting block 303 moves up and down reciprocatingly, driving the heating wire 302 to move, and the heating wire 302 heats the aluminum silicate product;

[0048] In the third step, after the heating treatment is completed, the lifting screw 2 304 drives the mounting block 303 and the heating wire 302 to move to the bottom; the lifting screw 1 1024 is started, and the scissor arm 101 rotates and docks with the feeding rack 201 responsible for unloading (such as Fig.14 As shown); start the moving screw 106, the moving frame 104 drives the aluminum silicate product into the feeding trough 2011 for unloading; start the feeding motor 203 of the feeding component 2 responsible for unloading, and the feeding roller 202 rotates; the moving cylinder 107 drives the clamping plate 105 to move, the aluminum silicate product is released, and then the aluminum silicate product is driven to move by the feeding roller 202 until it moves out of the feeding trough 2011;

[0049] The above steps complete the heating treatment of the aluminum silicate product.

Claims

1. An automatic loading and unloading aluminum silicate product heating device, characterized in that: It includes a base, a transfer component mounted on the base, and a heating component for performing a heating treatment; The transfer assembly includes a support frame fixedly mounted on the base, a scissor arm rotatably mounted on the support frame, an opening and closing mechanism for driving the scissor arm to rotate, a mobile frame slidably mounted on the scissor arm, a moving screw mounted on the scissor arm for driving the mobile frame to move, a clamping plate slidably mounted on the mobile frame, and a moving cylinder mounted on the mobile frame for driving the clamping plate to move; an extension plate parallel to the clamping plate is fixedly provided on the mobile frame; the mobile frame intermittently enters the heating assembly; The opening and closing mechanism includes a lifting frame slidably mounted on the support frame, a connecting block rotatably mounted on the lifting frame, a connecting rod rotatably connected to the connecting block and the scissor arm at both ends, and a lifting screw 1 mounted on the support frame for driving the lifting frame to move; It also includes a feeding assembly for loading or unloading aluminum silicate products, wherein the feeding assembly includes a feeding rack fixedly mounted on a base, a feeding roller rotatably mounted on the feeding rack, and a feeding motor fixedly mounted on the feeding rack for driving the feeding roller to rotate.

2. The automatic loading and unloading aluminum silicate product heating device according to claim 1 is characterized in that: The feeding rack is provided with a feeding trough corresponding to the aluminum silicate product.

3. The automatic loading and unloading aluminum silicate product heating device according to claim 1 is characterized in that: The heating assembly includes a heating furnace fixedly mounted on a base, a mounting block slidably mounted on the heating furnace, a lifting screw 2 mounted on the heating furnace for driving the mounting block to move, and a heating wire fixedly mounted on the mounting block.

4. The automatic loading and unloading aluminum silicate product heating device according to claim 3 is characterized in that: The heating furnace is provided with an opening corresponding to the scissor arm.

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