Molded case circuit breaker base copper piece assembly machine and assembly process thereof
By designing a plastic shell circuit breaker base copper assembly machine including conveyor belt, positioning mechanism, assembly mechanism, lifting seat and unloading mechanism, the problem of low automation of the existing assembly machine is solved, efficient and automated copper assembly is achieved, and the demand for mass production is met.
Patent Information
- Application Number
- CN202510152404.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2045-02-12
AI Technical Summary
The existing plastic shell circuit breaker base copper assembly machines have low automation degree and low assembly efficiency, making it difficult to meet the needs of mass production.
A plastic shell circuit breaker base copper assembly machine including a conveyor belt, a positioning mechanism, an assembly mechanism, a lifting seat and a discharge mechanism is designed. Through the conveyor belt conveyor base, a positioning mechanism fixes the base, and the assembly mechanism synchronizes the copper parts. The lifting seat realizes the automatic up and down movement of the base, and the unloading mechanism automatically unloads the base completed by the assembly.
It improves assembly efficiency, achieves a high degree of automation, can meet the needs of mass production, and reduces the time and labor intensity of manual operation.
Smart Images

Figure CN119626852A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of molded case circuit breaker production equipment, and in particular to a molded case circuit breaker base copper parts assembly machine and an assembly process thereof. Background Art
[0002] At present, the molded case circuit breaker base is a component used to install and fix the molded case circuit breaker in the low-voltage power distribution system. It is usually made of insulating materials such as plastic or ceramic to ensure the safety of operators and prevent short circuits and other electrical faults. The base is designed with specific slots or holes to facilitate the plug-in installation of the circuit breaker and can be quickly connected to the distribution board.
[0003] In the related technology, there is a molded case circuit breaker base, whose structure includes a plurality of sockets arranged side by side in the base, the sockets are used to plug and fix electrical components in the base, and copper parts are symmetrically arranged on both sides of the base. The copper parts on the same side of the base are respectively plugged and limited in the corresponding sockets, and the copper parts are used as conductive parts to realize electrical connection between the electrical components in the sockets and external cables.
[0004] For the above molded case circuit breaker base, the factory usually uses a copper assembly machine to install the copper parts. During assembly, the worker first places the base on the assembly platform of the copper assembly machine for positioning, and then pushes the copper parts into the corresponding socket slot through the copper assembly machine. After the assembly is completed, the base is taken out from the assembly platform, and then a new round of assembly work can be started. However, the above copper assembly machine has a low degree of automation and low assembly efficiency, which makes it difficult to meet the needs of mass production in the factory, so it is urgently needed to be improved. Summary of the invention
[0005] The present application provides a molded case circuit breaker base copper parts assembly machine, which has a high degree of automation, greatly improves the assembly efficiency, and can meet the needs of factory mass production.
[0006] The present application provides a molded case circuit breaker base copper parts assembly machine that adopts the following technical solutions: A molded case circuit breaker base copper parts assembly machine, comprising: A conveyor belt for conveying the molded case circuit breaker base backwards; The positioning mechanism comprises an assembly platform, the assembly platform is erected on the conveyor belt, a positioning component is arranged on the assembly platform, and the positioning component is used to position the molded case circuit breaker base on the assembly platform; An assembly mechanism is symmetrically arranged on both sides of the assembly platform, and is used to periodically assemble the copper parts into the molded case circuit breaker base located on the assembly platform; The first lifting seat and the second lifting seat are arranged along the feeding direction of the conveyor belt, and the first lifting seat and the second lifting seat are symmetrically arranged on both sides of the assembly platform; the first lifting seat is used to lift the molded case circuit breaker base to be assembled from the conveyor belt to the assembly platform, and the second lifting seat is used to move the assembled molded case circuit breaker base from the assembly platform to the conveyor belt.
[0007] Preferably, it also includes a pushing piece mounted on the conveyor belt. When the first lifting seat lifts the molded case circuit breaker base to be assembled from the conveyor belt to be flush with the assembly platform, the pushing piece is used to push the molded case circuit breaker base on the first lifting seat onto the assembly platform.
[0008] Preferably, the positioning assembly includes a lifting cylinder mounted above the assembly platform, and a positioning piece facing the assembly platform is installed on the piston rod of the lifting cylinder; the positioning piece is used to be inserted into the socket slot of the molded case circuit breaker base.
[0009] Preferably, the assembly mechanism includes an assembly seat, an assembly cylinder is provided on the assembly seat, and a push plate is provided on the piston rod of the assembly cylinder; the assembly seat is provided with an assembly groove, and the assembly groove corresponds one by one to the socket slot of the molded case circuit breaker base to be assembled on the assembly platform; the assembly mechanism also includes a copper piece vibration plate, and the copper piece vibration plate is used to transport the copper pieces to the assembly seat in sequence; the push plate is used to push the copper pieces located at the designated workstation along their respective assembly grooves into the socket slots of the molded case circuit breaker base to be assembled.
[0010] Preferably, a material moving cylinder is mounted on the assembly seat, a material moving seat is arranged on the piston rod of the material moving cylinder, and the material moving cylinder is used to drive the material moving seat to slide back and forth along the feeding direction of the copper piece vibration plate; an adjusting cylinder is arranged on the material moving seat, a material moving piece is arranged on the piston rod of the adjusting cylinder, and a material moving column is arranged on the material moving seat, and the material moving piece and the material moving column are used to push the copper piece to slide along the telescopic direction of the material moving cylinder piston rod; the adjusting cylinder is used to adjust the interval between the material moving piece and the material moving column; a driving cylinder is also arranged on the assembly seat, and the material moving cylinder is arranged on the piston rod of the driving cylinder, and the driving cylinder is used to drive the material moving seat to rise and fall.
[0011] Preferably, it also includes: A unloading mechanism, wherein the unloading mechanism comprises an unloading rack located at a conveyor belt discharge port, a unloading chain is rotatably arranged on the unloading rack, a plurality of unloading parts arranged in sequence and at intervals along the rotation direction of the unloading chain are arranged on the unloading chain, and the unloading chain is used to drive each unloading part to be conveyed in a vertical direction; the unloading part facing the conveyor belt discharge port is used to take out the assembled molded case circuit breaker base from the conveyor belt; the unloading mechanism also comprises a first lifting platform located at one side of the unloading part, a plurality of first storage seats are stacked in sequence on the first lifting platform; the unloading mechanism also comprises a first unloading assembly, and the first unloading assembly is used to push the molded case circuit breaker base risen to a specified height from the unloading part into the first storage seat.
[0012] Preferably, the unloading mechanism also includes a second lifting platform located on the other side of the unloading piece, and a plurality of second storage seats are stacked in sequence on the second lifting platform; the first lifting platform and the second lifting platform are respectively located on both sides of the unloading piece, and the unloading mechanism also includes a second unloading assembly, and the second unloading assembly is used to push the molded case circuit breaker base risen to a specified height from the unloading piece into the second storage seat.
[0013] Preferably, the first unloading assembly and the second unloading assembly are arranged up and down, and the first unloading assembly includes a first unloading motor, a first screw rod arranged on the output shaft of the first unloading motor, and a first unloading plate threadedly connected to the first screw rod; the first unloading motor drives the first unloading plate to move via the first screw rod; the second unloading assembly includes a second unloading motor, a second screw rod arranged on the output shaft of the second unloading motor, and a second unloading plate threadedly connected to the second screw rod; the second unloading motor drives the second unloading plate to move via the second screw rod.
[0014] A molded case circuit breaker base copper parts assembly process, using the molded case circuit breaker base copper parts assembly machine, including: S1: placing the molded case circuit breaker bases to be assembled on the feeding end of the conveyor belt in sequence; S2: Positioning, when the conveyor belt conveys the molded case circuit breaker base to be assembled to the first lifting seat, the molded case circuit breaker base to be assembled is lifted to be flush with the assembly platform by the first lifting seat; then the molded case circuit breaker base on the first lifting seat is pushed onto the assembly platform by the pusher, and then the positioning member is inserted into the socket slot of the molded case circuit breaker base by the lifting cylinder, so that the molded case circuit breaker base is limited and fixed on the assembly platform; S3: assembling, periodically assembling the copper parts into the molded case circuit breaker base located on the assembly platform through the assembly mechanisms on both sides; after the assembly is completed, the assembled molded case circuit breaker base is pushed out from the assembly platform to the second lifting seat by the pusher, and the second lifting seat then moves the assembled molded case circuit breaker base from the assembly platform to the conveyor belt; S4: Automatic unloading, the assembled molded case circuit breaker base is automatically loaded into the first storage seat and the second storage seat through the unloading mechanism.
[0015] In summary, the present application includes at least one of the following beneficial technical effects: During assembly, the assembly mechanisms on both sides will be assembled synchronously, greatly improving assembly efficiency; After the staff takes out the first storage seat filled with molded case circuit breaker bases from the first lifting platform and stacks the empty first storage seat, the reciprocating unloading can be realized. The setting of the second storage seat can provide more sufficient operating time for the replacement of the first storage seat, facilitate the unloading of the staff, ensure production efficiency, and save time and effort in unloading; It has a high degree of automation, greatly improves the assembly efficiency, and can meet the needs of mass production in factories. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application; Figure 2 yes Figure 1 A schematic diagram showing the local structure of the positioning mechanism; Figure 3 yes Figure 2 A schematic diagram of the local structure of the positioning component is highlighted; Figure 4 It is a partial structural schematic diagram highlighting the assembly mechanism; Figure 5 It is a partial structural diagram highlighting the unloading mechanism; Figure 6 It is a partial structural schematic diagram highlighting the first unloading component and the second unloading component; Figure 7 yes Figure 6 Schematic diagram of the local structure explosion; Figure 8 This is a schematic diagram of the molded case circuit breaker base structure after the copper parts are assembled.
[0017] Description of reference numerals: 1. conveyor belt; 10. pusher; 11. mounting frame; 2. positioning mechanism; 20. assembly platform; 21. positioning assembly; 210. lifting cylinder; 211. positioning member; 3. assembly mechanism; 30. assembly seat; 31. assembly cylinder; 32. push plate; 33. assembly groove; 34. copper vibrating plate; 35. material transfer cylinder; 36. material transfer seat; 360. adjusting cylinder; 37. material transfer member; 38. material transfer column; 39. driving cylinder; 4. first lifting seat; 5. Second lifting seat; 6. Unloading mechanism; 60. Unloading rack; 61. Unloading chain; 62. Unloading parts; 63. First lifting platform; 630. First storage seat; 64. First unloading assembly; 640. First unloading motor; 641. First screw rod; 642. First unloading plate; 65. Second lifting platform; 66. Second storage seat; 67. Second unloading assembly; 670. Second unloading motor; 671. Second screw rod; 672. Second unloading plate; 7. Socket slot; 8. Copper parts. DETAILED DESCRIPTION
[0018] The present application is further described in detail below in conjunction with the accompanying drawings.
[0019] The embodiment of the present application discloses a molded case circuit breaker base copper parts assembly machine.
[0020] Figure 8 The molded case circuit breaker base after the copper parts are assembled for this application includes a socket slot 7 and copper parts 8 assembled on both sides of the socket slot 7. Please refer to the socket slot 7 and copper parts 8 involved in the subsequent documents. Figure 8 .
[0021] Reference Figure 1 , Figure 2 The molded case circuit breaker base copper parts assembly machine includes a conveyor belt 1, a positioning mechanism 2, an assembly mechanism 3, a first lifting seat 4, a second lifting seat 5 and a discharge mechanism 6. The conveyor belt 1 is driven by a motor and is used to transport the molded case circuit breaker base backward. The positioning mechanism 2 includes an assembly platform 20, which is set above the conveyor belt 1. The assembly platform 20 is provided with a positioning component 21, which is used to limit and fix the molded case circuit breaker base on the assembly station of the assembly platform 20.
[0022] like Figure 2 , Figure 3As shown, the positioning assembly 21 includes a lifting cylinder 210 fixedly mounted above the assembly platform 20, the piston rod of the lifting cylinder 210 is vertically downwardly arranged, and a positioning member 211 facing the assembly platform 20 is fixedly mounted on the piston rod of the lifting cylinder 210. The positioning member 211 is used to be inserted into the plug slot of the molded case circuit breaker base from top to bottom. When the positioning member 211 is inserted into the plug slot of the molded case circuit breaker base under the drive of the lifting cylinder 210, the molded case circuit breaker base will be limited and fixed on the assembly station of the assembly platform 20.
[0023] like Figure 2 , Figure 3 As shown, the first lifting seat 4 and the second lifting seat 5 are arranged in sequence along the feeding direction of the conveyor belt 1, and the first lifting seat 4 and the second lifting seat 5 are symmetrically arranged on the front and rear sides of the assembly platform 20. Cylinders are arranged at the bottom of the first lifting seat 4 and the second lifting seat 5, and the first lifting seat 4 and the second lifting seat 5 are lifted and lowered in the vertical direction under the drive of their respective cylinders.
[0024] like Figure 2 , Figure 3 As shown, since the spacing height formed between the assembly platform 20 and the upper surface of the conveyor belt 1 is smaller than the height of the molded case circuit breaker base, when the molded case circuit breaker base to be assembled moves to the top of the first lifting seat 4 under the conveyance of the conveyor belt 1, the molded case circuit breaker base will be limited on the first lifting seat 4 by the assembly platform 20, and the molded case circuit breaker base will not be able to pass smoothly under the assembly platform 20. Then, the first lifting seat 4 will lift the molded case circuit breaker base to be assembled from the conveyor belt 1 upwards under the push of the cylinder until the bottom surface of the molded case circuit breaker base is flush with the upper surface of the assembly platform 20, and the molded case circuit breaker base is at the feeding station.
[0025] like Figure 2 , Figure 3 As shown, a pusher 10 is also included which is mounted above the conveyor belt 1. The pusher 10 is located on the side of the first lifting seat 4 away from the assembly platform 20. In this embodiment, the pusher 10 is a cylinder, and the piston rod of the pusher 10 faces the assembly platform 20. The pusher 10 is used to push the molded case circuit breaker base at the feeding station into the assembly station of the assembly platform 20 in the horizontal direction.
[0026] like Figure 3 , Figure 4 As shown, the assembly mechanism 3 is symmetrically arranged on the left and right sides of the assembly platform 20, and the assembly mechanism 3 is used to periodically assemble the copper parts into the molded case circuit breaker base located at the assembly station of the assembly platform 20. There are three copper parts to be assembled on the same side of the molded case circuit breaker base, so the assembly mechanism 3 will synchronously complete the assembly work of the three copper parts on the same side each time.
[0027] like Figure 3 , Figure 4 As shown, the assembly mechanism 3 includes an assembly seat 30, on which an assembly cylinder 31 is provided, and a push plate 32 is fixedly installed on the piston rod of the assembly cylinder 31, and the assembly cylinder 31 is used to push the push plate 32 to reciprocate along the direction in which the copper parts are assembled into the plug-in slot of the molded case circuit breaker base. The push plate 32 will synchronously assemble the three copper parts on the same side each time, and the assembly seat 30 is also provided with three assembly grooves 33, and the assembly grooves 33 are opposite to the plug-in slots of the molded case circuit breaker base to be assembled on the assembly station. When the three copper parts on the same side are moved to the openings of their respective corresponding assembly grooves 33, the push plate 32 will be driven by the piston rod of the assembly cylinder 31 to push the three copper parts along their respective assembly grooves 33 into the plug-in slots of the molded case circuit breaker base to be assembled, thereby completing the assembly of the copper parts. During assembly, the assembly mechanisms 3 on both sides will achieve synchronous assembly, which greatly improves the assembly efficiency.
[0028] like Figure 1 , Figure 4 As shown, the assembly mechanism 3 also includes two copper vibrating plates 34, which transport the copper pieces in sequence to the corresponding assembly seats 30 through the material channel. A material transfer cylinder 35 is mounted on the assembly seat 30, and a material transfer seat 36 is fixedly arranged on the piston rod of the material transfer cylinder 35. The material transfer cylinder 35 is used to drive the material transfer seat 36 to slide back and forth along the feeding direction of the copper vibrating plate 34 material channel.
[0029] like Figure 3 , Figure 4 As shown, two adjusting cylinders 360 are fixedly mounted on the material shifting seat 36, a material shifting piece 37 is fixedly arranged on the piston rod of the adjusting cylinder 360, a material shifting column 38 is fixedly arranged at the bottom of the material shifting seat 36, and the material shifting piece 37 is symmetrically arranged on the front and rear sides of the material shifting column 38. The material shifting piece 37 and the material shifting column 38 are used to be inserted into the respective opposite copper piece wiring holes, and the three copper pieces are synchronously moved to the openings of each assembly groove 33 under the push of the piston rod of the material shifting cylinder 35.
[0030] like Figure 3 , Figure 4As shown, the adjusting cylinder 360 is used to adjust the interval between the material moving parts 37 and the material moving column 38 on both sides, and the assembly seat 30 is also provided with a driving cylinder 39, and the material moving cylinder 35 is installed on the piston rod of the driving cylinder 39, and the driving cylinder 39 is used to drive the material moving seat 36 to rise and fall in the vertical direction. When the material moving parts 37 and the material moving column 38 move to the material path of the copper vibrating plate 34, the material moving parts 37 on both sides will move to be close to the material moving column 38 under the drive of the respective adjusting cylinders 360, and then the driving cylinder 39 will drive the material moving seat 36 to descend, and the material moving parts 37 on both sides and the material moving column 38 will be inserted downward into the respective relative copper wiring holes, and then under the drive of the material moving cylinder 35, the three copper pieces will be synchronously moved out of the material path of the copper vibrating plate 34, and finally the copper pieces will be adjusted by the adjusting cylinder 360 and move to the openings of the respective corresponding assembly slots 33. Then the driving cylinder 39 drives the material shifting seat 36 to move upward, and then the material shifting cylinder 35 drives the material shifting seat 36 to retreat and reset to prepare for a new round of material shifting work.
[0031] like Figure 3 , Figure 4 As shown, when the molded case circuit breaker base completes the assembly of the copper parts, the lifting cylinder 210 will drive the positioning member 211 to withdraw from the plug slot of the molded case circuit breaker base, and then the pusher 10 will start again, and move the molded case circuit breaker base to be assembled in front from the first lifting seat 4 to the assembly platform 20. At this time, the assembled molded case circuit breaker base on the assembly platform 20 will be pushed onto the second lifting seat 5 in the raised state, and then the second lifting seat 5 will move the assembled molded case circuit breaker base from the assembly platform 20 back down to the conveyor belt 1.
[0032] like Figure 5 , Figure 6 As shown, the unloading mechanism 6 includes a unloading rack 60 located on one side of the discharge port of the conveyor belt 1, and the unloading rack 60 is vertically arranged. A unloading chain 61 is arranged on the unloading rack 60 through the rotation of a motor, and a plurality of unloading parts 62 arranged in sequence along the rotation direction of the unloading chain 61 are fixedly arranged on the unloading chain 61. The unloading chain 61 is used to drive each unloading part 62 to be transported in the vertical direction. When the unloading part 62 rotates to the side of the unloading rack 60 facing the discharge port of the conveyor belt 1, the molded case circuit breaker base sent out from the discharge port of the conveyor belt 1 will move to the unloading part 62, and then the unloading part 62 will drive the assembled molded case circuit breaker base to be lifted upward.
[0033] like Figure 6 , Figure 7 As shown, the unloading mechanism 6 also includes a first lifting platform 63 located on one side of the unloading rack 60. The first lifting platform 63 is lifted and lowered along the height direction of the unloading rack 60 under the cooperation of the screw rod and the motor. A plurality of first storage seats 630 are stacked and fixed in sequence above the first lifting platform 63, and the feed port of the first storage seat 630 faces the unloading rack 60.
[0034] like Figure 6 , Figure 7 As shown, the unloading mechanism 6 also includes a first unloading assembly 64, which is used to push the molded case circuit breaker base that has risen to a specified height from the unloading member 62 into the first storage seat 630 at a specified height. The first unloading assembly 64 includes a mounting frame 11, a first screw rod 641 rotatably arranged on the mounting frame 11, a first unloading motor 640 fixedly arranged on the mounting frame 11, and a first unloading plate 642 threadedly connected to the outside of the first screw rod 641. The first unloading motor 640 is coaxially arranged with the first screw rod 641, and the first unloading motor 640 is used to drive the first screw rod 641 to rotate. As the first screw rod 641 rotates, the first unloading plate 642 will slide back and forth along the length direction of the first screw rod 641 under the limit of the mounting frame 11. The end of the first unloading plate 642 away from the first screw rod 641 extends to the side of the unloading member 62 located at the first unloading station.
[0035] like Figure 6 , Figure 7 As shown, when the molded case circuit breaker base is lifted by the unloading member 62 to the first unloading station, the first unloading motor 640 drives the first screw rod 641 to rotate. As the first screw rod 641 rotates, the first unloading plate 642 will push the molded case circuit breaker base to move into the first storage seat 630 at a specified height, and then the first unloading motor 640 reverses and resets the first unloading plate 642. When the molded case circuit breaker base fills the first storage seat 630, the first lifting platform 63 will drive the first storage seat 630 to move down layer by layer until the first storage seats 630 on each layer are filled with molded case circuit breaker bases.
[0036] like Figure 6 , Figure 7 As shown, the unloading mechanism 6 also includes a second lifting platform 65 located on the other side of the unloading member 62, and the first lifting platform 63 and the second lifting platform 65 are respectively located on the left and right sides of the unloading member 62. The lifting structure of the second lifting platform 65 is the same as the lifting structure of the first lifting platform 63, so it is not repeated. A plurality of second storage seats 66 are stacked and fixed on the second lifting platform 65 in sequence, and the feed port of the second storage seat 66 faces the unloading rack 60. The unloading mechanism 6 also includes a second unloading assembly 67, and the first unloading assembly 64 and the second unloading assembly 67 are arranged up and down.
[0037] like Figure 6 , Figure 7As shown, the second unloading assembly 67 includes a second screw rod 671 rotatably mounted on the mounting frame 11, a second unloading motor 670 fixedly mounted on the mounting frame 11, and a second unloading plate 672 threadedly connected to the outside of the second screw rod 671. The output shaft of the second unloading motor 670 is coaxially fixedly connected to the output shaft of the second screw rod 671, and the second unloading plate 672 reciprocates along the length direction of the second screw rod 671 under the limit of the mounting frame 11. The second screw rod 671 is used to push the molded case circuit breaker base that rises to the second unloading station from the unloading member 62 into the second storage seat 66 of each layer. The unloading principle of the second storage seat 66 is consistent with the unloading principle of the first storage seat 630, so it is not repeated.
[0038] like Figure 6 , Figure 7 As shown, when the first storage seats 630 of each layer are filled with molded case circuit breaker bases, the first unloading assembly 64 will stop running, and then the second unloading assembly 67 will start. At this time, the unloading work can be ensured to continue without affecting the normal assembly of copper parts, without stopping the unloading, and the assembly efficiency is guaranteed. After the staff takes out the first storage seat 630 filled with molded case circuit breaker bases from the first lifting platform 63, and then stacks the empty first storage seats 630, the reciprocating unloading can be realized. The setting of the second storage seat 66 can provide more sufficient operating time for the replacement of the first storage seat 630, facilitate the unloading of the staff, ensure production efficiency, and save time and effort in unloading.
[0039] The embodiment of the present application also discloses an assembly process of a molded case circuit breaker base copper part, using the above-mentioned molded case circuit breaker base copper part assembly machine, including: S1: placing the molded case circuit breaker bases to be assembled on the feeding end of the conveyor belt 1 in sequence; S2: Positioning, when the conveyor belt 1 conveys the molded case circuit breaker base to be assembled to the first lifting seat 4, the molded case circuit breaker base to be assembled is lifted to be flush with the assembly platform 20 by the first lifting seat 4; then the molded case circuit breaker base on the first lifting seat 4 is pushed onto the assembly platform 20 by the pusher 10, and then the positioning member 211 is inserted into the slot of the molded case circuit breaker base by the lifting cylinder 210, so that the molded case circuit breaker base is limited and fixed on the assembly platform 20; S3: Assembling, the copper parts are periodically assembled into the circuit breaker base located on the assembly platform 20 by the assembly mechanisms 3 on both sides; after the assembly is completed, the assembled molded case circuit breaker base is pushed out from the assembly platform 20 to the second lifting platform 5 by the pusher 10, and the second lifting platform 5 then moves the assembled molded case circuit breaker base from the assembly platform 20 to the conveyor belt 1; S4: Automatic unloading, the assembled molded case circuit breaker base is automatically loaded into the first storage seat 630 and the second storage seat 66 through the unloading mechanism 6.
[0040] The implementation principle is as follows: the first lifting seat 4 will, under the push of the cylinder, lift the molded case circuit breaker base to be assembled from the conveyor belt 1 upward until the bottom surface of the molded case circuit breaker base is flush with the upper surface of the assembly platform 20, at which time the molded case circuit breaker base is in the feeding station. Then the pusher 10 is used to push the molded case circuit breaker base in the feeding station into the assembly station of the assembly platform 20 in the horizontal direction. When the positioning member 211 is inserted into the slot of the molded case circuit breaker base under the drive of the lifting cylinder 210, the molded case circuit breaker base will be limited and fixed on the assembly station of the assembly platform 20. Then, the copper parts are periodically assembled into the molded case circuit breaker base located at the assembly station of the assembly platform 20 through the assembly mechanisms 3 on both sides.
[0041] When the molded case circuit breaker base has completed the assembly of the copper parts, the lifting cylinder 210 will drive the positioning member 211 to withdraw from the plug slot of the molded case circuit breaker base, and then the pusher 10 will start again and move the molded case circuit breaker base to be assembled in front from the first lifting seat 4 to the assembly platform 20. At this time, the assembled molded case circuit breaker base on the assembly platform 20 will be pushed onto the second lifting seat 5 in the raised state, and then the second lifting seat 5 will move the assembled molded case circuit breaker base from the assembly platform 20 back down to the conveyor belt 1.
[0042] When the molded case circuit breaker base is lifted to the first unloading station by the unloading member 62, the first unloading motor 640 drives the first screw rod 641 to rotate. As the first screw rod 641 rotates, the first unloading plate 642 pushes the molded case circuit breaker base to move into the first storage seat 630 at a specified height, and then the first unloading motor 640 reverses and resets the first unloading plate 642. When the molded case circuit breaker base fills the first storage seat 630, the first lifting platform 63 will drive the first storage seat 630 to move down layer by layer until the first storage seats 630 on each layer are filled with molded case circuit breaker bases.
[0043] When the first storage seats 630 on each layer are filled with molded case circuit breaker bases, the first unloading assembly 64 will stop running, and then the second unloading assembly 67 will start. At this time, the unloading work can be continued without affecting the normal assembly of copper parts, without stopping for unloading, thus ensuring the assembly efficiency.
[0044] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. A molded case circuit breaker base copper parts assembly machine, characterized in that: Included are: A conveyor belt (1) for conveying the molded case circuit breaker base backwards; A positioning mechanism (2) comprising an assembly platform (20), the assembly platform (20) being mounted on the conveyor belt (1), a positioning component (21) being arranged on the assembly platform (20), the positioning component (21) being used to position the molded case circuit breaker base on the assembly platform (20); An assembly mechanism (3) is symmetrically arranged on both sides of the assembly platform (20), and the assembly mechanism (3) is used to periodically assemble the copper parts into a molded case circuit breaker base located on the assembly platform (20); A first lifting seat (4) and a second lifting seat (5), wherein the first lifting seat (4) and the second lifting seat (5) are arranged along the feeding direction of the conveyor belt (1), and the first lifting seat (4) and the second lifting seat (5) are symmetrically arranged on both sides of the assembly platform (20); the first lifting seat (4) is used to lift the molded case circuit breaker base to be assembled from the conveyor belt (1) to the assembly platform (20), and the second lifting seat (5) is used to move the assembled molded case circuit breaker base from the assembly platform (20) to the conveyor belt (1).
2. The molded case circuit breaker base copper parts assembly machine according to claim 1, characterized in that: It also includes a pusher (10) mounted on the conveyor belt (1), and when the first lifting seat (4) lifts the molded case circuit breaker base to be assembled from the conveyor belt (1) to be flush with the assembly platform (20), the pusher (10) is used to push the molded case circuit breaker base on the first lifting seat (4) onto the assembly platform (20).
3. The molded case circuit breaker base copper parts assembly machine according to claim 1, characterized in that: The positioning assembly (21) comprises a lifting cylinder (210) mounted above the assembly platform (20); a positioning piece (211) facing the assembly platform (20) is mounted on the piston rod of the lifting cylinder (210); the positioning piece (211) is used to be inserted into a socket slot of a molded case circuit breaker base.
4. The molded case circuit breaker base copper parts assembly machine according to claim 3, characterized in that: The assembly mechanism (3) comprises an assembly seat (30), an assembly cylinder (31) is arranged on the assembly seat (30), and a push plate (32) is arranged on the piston rod of the assembly cylinder (31); the assembly seat (30) is provided with an assembly groove (33), and the assembly groove (33) corresponds one-to-one with the plug-in slot of the molded case circuit breaker base to be assembled on the assembly platform (20); the assembly mechanism (3) further comprises a copper piece vibration plate (34), and the copper piece vibration plate (34) is used to transport the copper pieces to the assembly seat (30) in sequence; the push plate (32) is used to push the copper pieces located at the designated workstation along the respective assembly grooves (33) into the plug-in slot of the molded case circuit breaker base to be assembled.
5. The molded case circuit breaker base copper parts assembly machine according to claim 4, characterized in that: The assembly seat (30) is provided with a material transfer cylinder (35), and a material transfer seat (36) is provided on the piston rod of the material transfer cylinder (35). The material transfer cylinder (35) is used to drive the material transfer seat (36) to slide back and forth along the feeding direction of the copper piece vibration plate (34); the material transfer seat (36) is provided with an adjusting cylinder (360), and a material transfer piece (37) is provided on the piston rod of the adjusting cylinder (360); and the material transfer seat (36) is provided with a material transfer column ( 38), the material moving piece (37) and the material moving column (38) are used to push the copper piece to slide along the extension and contraction direction of the piston rod of the material moving cylinder (35); the adjusting cylinder (360) is used to adjust the interval between the material moving piece (37) and the material moving column (38); the assembly seat (30) is also provided with a driving cylinder (39), the material moving cylinder (35) is arranged on the piston rod of the driving cylinder (39), and the driving cylinder (39) is used to drive the material moving seat (36) to rise and fall.
6. The molded case circuit breaker base copper parts assembly machine according to claim 1, characterized in that: Also included are: A discharge mechanism (6), the discharge mechanism (6) comprising a discharge rack (60) located at a discharge port of the conveyor belt (1), a discharge chain (61) being rotatably arranged on the discharge rack (60), a plurality of discharge pieces (62) being arranged in sequence and spaced apart along a rotation direction of the discharge chain (61) being arranged on the discharge chain (61), the discharge chain (61) being used to drive each discharge piece (62) to be transported in a vertical direction; the discharge piece (62) facing the discharge port of the conveyor belt (1) is used to transfer the The assembled molded case circuit breaker base is taken out from the conveyor belt (1); the unloading mechanism (6) further comprises a first lifting platform (63) located on one side of the unloading piece (62), and a plurality of first storage seats (630) are stacked in sequence on the first lifting platform (63); the unloading mechanism (6) further comprises a first unloading assembly (64), and the first unloading assembly (64) is used to push the molded case circuit breaker base raised to a specified height from the unloading piece (62) into the first storage seat (630).
7. The molded case circuit breaker base copper parts assembly machine according to claim 6, characterized in that: The unloading mechanism (6) further comprises a second lifting platform (65) located at the other side of the unloading piece (62), and a plurality of second storage seats (66) are sequentially stacked on the second lifting platform (65); the first lifting platform (63) and the second lifting platform (65) are respectively located at the two sides of the unloading piece (62), and the unloading mechanism (6) further comprises a second unloading assembly (67), and the second unloading assembly (67) is used to push the molded case circuit breaker base that has been raised to a specified height from the unloading piece (62) into the second storage seat (66).
8. The molded case circuit breaker base copper parts assembly machine according to claim 7, characterized in that: The first unloading component (64) and the second unloading component (67) are arranged vertically, and the first unloading component (64) includes a first unloading motor (640), a first screw rod (641) arranged on the output shaft of the first unloading motor (640), and a first unloading plate (642) threadedly connected to the first screw rod (641); the first unloading motor (640) drives the first unloading plate (642) to move through the first screw rod (641); the second unloading component (67) includes a second unloading motor (670), a second screw rod (671) arranged on the output shaft of the second unloading motor (670), and a second unloading plate (672) threadedly connected to the second screw rod (671); the second unloading motor (670) drives the second unloading plate (672) to move through the second screw rod (671).
9. An assembly process for a molded case circuit breaker base copper part, using the molded case circuit breaker base copper part assembly machine as described in any one of claims 1 to 8, characterized in that: S1: placing the molded case circuit breaker bases to be assembled in sequence on the feeding end of the conveyor belt (1); S2: Positioning, when the conveyor belt (1) conveys the molded case circuit breaker base to be assembled to the first lifting seat (4), the molded case circuit breaker base to be assembled is lifted to be flush with the assembly platform (20) by the first lifting seat (4); then the molded case circuit breaker base on the first lifting seat (4) is pushed onto the assembly platform (20) by the pushing member (10), and then the positioning member (211) is inserted into the insertion slot of the molded case circuit breaker base by the lifting cylinder (210), so that the molded case circuit breaker base is limited and fixed on the assembly platform (20); S3: assembling, periodically assembling the copper parts into the molded case circuit breaker base located on the assembly platform (20) through the assembly mechanisms (3) on both sides; after the assembly is completed, the assembled molded case circuit breaker base is pushed out from the assembly platform (20) to the second lifting seat (5) through the pushing member (10), and the second lifting seat (5) then moves the assembled molded case circuit breaker base from the assembly platform (20) down to the conveyor belt (1); S4: Automatic unloading, the assembled molded case circuit breaker base is automatically loaded into the first storage seat (630) and the second storage seat (66) through the unloading mechanism (6).
Citation Information
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