Shaftless generator

Abstract

A shaftless generator is disclosed. The shaftless generator comprises a rotor and a stator. The mounting plate can rotate along with the rotor; a gap along a central axis of the rotor; and an adjustable bearing disposed between the rotor and the stator, the adjustable bearing being configured to support the mounting plate, a bearing gap of the adjustable bearing being capable of increasing and decreasing.

Description

Information about divisional applications

[0001] This case is a divisional application. The parent case of this divisional application is the application date of December 20, 2022, application number 202280084338.2, and invention name "A shaftless generator for fluid turbine" Background Art

[0002] A generator driven by a wind turbine may include a central shaft for supporting the load of the blades. Typically, the load of the blades may be transferred to the shaft of the turbine and from the shaft of the turbine to the shaft of the generator. With respect to a wind turbine, the central shaft may bear the weight of the rotor and the forces of the wind and may need to be strong enough to withstand the strong moments generated by the blades. However, such a shaft may introduce significant inertia to the generator that prevents the generator from generating electricity at low wind speeds. In order to generate electricity using low wind speeds, it may be advantageous for the generator to avoid using a bulky central shaft. Summary of the invention

[0003] According to some aspects of the present disclosure, a shaftless generator includes: a rotor and a stator; a mounting plate, the mounting plate being capable of rotating together with the rotor; an adjustable bearing, the adjustable bearing being disposed between the rotor and the stator, the adjustable bearing being configured to support the mounting plate, and the bearing clearance of the adjustable bearing being capable of increasing and decreasing.

[0004] In some examples, the adjustable bearing acts as the only point of contact between the rotor and the stator connected to the mounting plate.

[0005] In some examples, the invention further includes: a housing having an upper housing rotatable relative to a lower housing, wherein the mounting plate is an integral structure with the upper housing.

[0006] In some examples, the upper housing includes a flange that overhangs the lower housing.

[0007] In some examples, the invention further includes: a height support member, wherein the height support member is used to support the lower shell.

[0008] In some examples, the elevation support includes a channel therein for electrical wiring.

[0009] In some examples, the adjustable bearing includes two bearing rings, and the upper housing rests on one of the bearing rings.

[0010] In some examples, the shaftless generator further comprises:

[0011] a gap along a central axis of the rotor;

[0012] A threaded adjustment rod is located in the void, wherein the threaded adjustment rod is configured to be manipulated to adjust the tension on the adjustable bearing and the threaded adjustment rod is configured to rotate with the rotor.

[0013] In some examples, the adjustable bearing includes two bearing rings, and the threaded adjustment rod is configured to be able to adjust the pressure between the two bearing rings.

[0014] In some examples, the threaded adjustment rod is a screw.

[0015] In some examples, the mounting plate includes an opening, the threaded adjustment rod is configured to extend through the opening, and a nut is located on a distal end of the threaded adjustment rod, thereby increasing the tension on the adjustable bearing when the threaded adjustment rod is tightened in the nut.

[0016] In some examples, a threaded hole is located below the upper surface of the mounting plate, the threaded hole being configured to receive the threaded adjustment rod, such that when the threaded adjustment rod is tightened in the threaded hole, tension on a set of bearings can be increased.

[0017] In some examples, the threaded adjustment rod is adjustable from a side of the adjustable bearing opposite the mounting plate.

[0018] In some examples, the threaded adjustment rod is configured with one or more washers such that tightening the threaded adjustment rod can compress the one or more washers to apply a compressive force on the housing of the shaftless generator and transmit the compressive force to the adjustable bearing.

[0019] In some examples, the one or more washers include a bearing washer and an upper housing washer, wherein the bearing washer is located below the adjustable bearing, and the upper housing washer is located above the mounting plate and the upper housing of the housing, and the threaded adjustment rod passes through the bearing washer below the adjustable bearing, then passes through the upper housing washer, and is attached by a nut above the upper housing.

[0020] In some examples, the further included is a flange shaft interconnecting the blade support rod and the mounting plate.

[0021] In some examples, the two bearing rings are located in a common cavity.

[0022] In some examples, the rotor is configured to rotate within the stator.

[0023] In some examples, the rotor is configured to rotate about the stator.

[0024] In some examples, the interior of the shaftless generator is coated with a protective resin.

[0025] In some examples, the rotor is configured to rotate in response to wind flow. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1A is a perspective view of an exemplary wind turbine consistent with some disclosed embodiments.

[0027] Figure 1B is an exploded perspective view of the turbine of FIG. 1 consistent with some disclosed embodiments.

[0028] Figure 2A is a perspective view of a shaftless generator consistent with some disclosed embodiments.

[0029] Figure 2B Shown is a top housing removed consistent with some disclosed embodiments Figure 2A The generator in.

[0030] Figure 2C is consistent with some disclosed embodiments Figure 2A A perspective view of the upper casing and mounting plate of the shaftless generator.

[0031] Figure 2D is consistent with some disclosed embodiments Figure 2A Cross-sectional side view of the shaftless generator.

[0032] Figure 2E is a cross-sectional side view of another embodiment of a shaftless generator with a threaded mounting plate consistent with some disclosed embodiments.

[0033] Figure 3 An exploded view of a shaftless generator consistent with some disclosed embodiments is shown.

[0034] Figure 4 A plurality of brackets for supporting a plurality of blades of a turbine are shown, consistent with some disclosed embodiments. DETAILED DESCRIPTION

[0035] When discussed in conjunction with different disclosed embodiments, various terms used in this detailed description and claims may be defined or summarized differently. It should be understood that the definitions, summaries, and explanations of the terms in each example apply to all examples, even without repetitive descriptions, unless a transferable definition, explanation, or summary would result in an inoperability of the embodiment.

[0036] Throughout the disclosure, references to "disclosed embodiments" refer to examples of the inventive ideas, concepts, and / or manifestations described herein. Throughout the disclosure, many related and unrelated embodiments are described. The fact that some "disclosed embodiments" are described as exhibiting a feature or characteristic does not mean that other disclosed embodiments necessarily share that feature or characteristic.

[0037] The present disclosure uses open licensing language, for example, indicating that certain embodiments "may" employ, involve, or include particular features. The use of the term "may" and other open terms is intended to indicate that, although not every embodiment may employ a particular disclosed feature, at least one embodiment employs a particular disclosed feature.

[0038] The present embodiment discloses a turbine for obtaining energy from a fluid flow. The turbine may include a shaftless generator having a rotor and a stator. The turbine may have a mounting plate that rotates with the rotor and a gap along the central axis of the rotor. A plurality of blades may extend from the mounting plate, and an adjustable bearing may be disposed between the rotor and the stator. The adjustable bearing may be configured to support the mounting plate and the plurality of blades. A threaded adjustment rod may be located in the gap. The threaded adjustment rod may be configured to be manipulated to adjust the tension on the adjustable bearing, and may be configured to rotate with the rotor.

[0039] Some embodiments relate to turbines for obtaining energy from a flow. A turbine may include a mechanical device configured to obtain energy from a fluid flow (e.g., a flow of water, steam, gas, or wind) and convert the obtained energy into a form of work (e.g., rotational motion). The turbine may be combined with a generator to generate electricity (e.g., for supply to a power grid) using the work generated by the turbine. The turbine may include at least one moving part (e.g., a rotor) coupled to a plurality of blades.

[0040] Energy can refer to a quantitative property that can be transferred to a physical body or system, associated with the performance of work, and / or as heat or light. Energy can come in different forms (such as chemical, electrical, radiant, mechanical, thermal, and nuclear), and energy in one form can be converted into another. For example, a turbine coupled to a generator can convert mechanical energy (e.g., in a fluid flow) into electrical energy, and an electric motor can convert electrical energy into mechanical energy (e.g., to power a car or household appliance). Potential energy can refer to energy that is stored for future work, and kinetic energy can refer to the energy inherent in an object in motion. For example, a battery can store electrical energy as potential energy for later use by an electric motor. Potential energy can be converted into kinetic energy when the electric motor uses the stored electrical energy to rotate and perform work.

[0041] Flow (e.g., fluid flow) can refer to the movement or continuous deformation of a fluid under the action of an external force. Flow can correspond to the kinetic energy of particles or molecules of the fluid. For example, a temperature gradient in a fluid can cause hotter fluid to rise and cooler fluid to sink in a circulating flow. Uneven heating of the earth by the sun (e.g., in combination with the earth's rotation) can cause winds (e.g., air currents). Similarly, wind, water density differences, gravity, and the earth's rotation can cause ocean circulation (such as water currents). Examples of turbines for obtaining energy from flow can include windmills, water wheels, steam turbines, or gas turbines.

[0042] As a non-limiting example, Figure 1A to Figure 1B A perspective view and an exploded view of an exemplary turbine 100 for harvesting energy from a flow consistent with some disclosed embodiments are shown, respectively. The turbine 100 may include a plurality of blades 102a and 102b configured to harvest energy from a fluid flow (e.g., wind, water, steam, or gas) and convert the harvested energy into rotational motion, thereby rotating the blades 102a and 102b. The turbine 100 may be connected to a generator for converting the rotational motion of the blades 102a and 102b into alternating current (AC) electrical energy, as described in more detail below.

[0043] Some embodiments relate to a shaftless generator having a rotor and a stator. The rotor may refer to a rotating component of an electromagnetic system (e.g., an electric motor, a generator, or an alternator). The rotor may turn, flip, or rotate to cause a torque around the axis of the rotor. The stator may refer to a stationary (e.g., non-moving) component of a rotating electromagnetic system. The rotor being electromagnetically coupled to the stator may allow interaction of electromagnetic coils (e.g., windings) of electrical conductors and an alternating magnetic field. The interaction may allow electrical energy to be converted into mechanical energy as a rotational motion (e.g., in an electric motor), and allow mechanical energy as a rotational motion to be converted into electrical energy (e.g., in a generator). For example, energy may flow from a rotating component to a stator, such as in a generator, and the stator may convert a rotating magnetic field into an alternating current.

[0044] A generator having a rotor and a stator (such as an AC generator) may refer to a device that includes windings that are electromagnetically coupled to an alternating magnetic field via a rotor and a stator, allowing energy to be converted in a non-electrical form (e.g., chemical energy, radiation energy, mechanical energy, thermal energy, or nuclear energy) into electrical energy. For example, the mechanical energy of the rotational motion can be transferred from a turbine to the rotor of the generator. The rotational motion of the rotor can cause an alternating magnetic field to surround the windings, which can induce an alternating current, thereby converting the mechanical energy into electrical energy. In some embodiments, the rotor may include one or more magnets and the stator may include windings. In some embodiments, the rotor may include windings and the stator may include one or more magnets. In some embodiments, the rotor may be configured to rotate within the stator. For example, the stator may be formed as a ring or annulus surrounding the rotor. In some embodiments, the rotor is configured to rotate around the stator. For example, the rotor may be formed as a ring or annulus surrounding the stator.

[0045] In some embodiments, the rotor is connected to blades that are configured to rotate in response to an airflow. An airflow may refer to a fluid flow consisting of air. In some embodiments, the rotor may be configured to rotate in response to a flow of water on an impeller (e.g., a paddle wheel, a water wheel), or in response to a flow of steam or a flow of gas.

[0046] The shaft may include a rod, a bar, a column, a support, a tower, or any other shaft or axis. In some embodiments, the shaft may be used to support one or more objects in a vertical configuration. For example, the blades of a vertical turbine may be connected to the shaft, thereby allowing the blades to be vertically supported by a shaft that can rotate with the blades. Connecting the shaft with blades to the rotor may allow the kinetic energy of the fluid flow to be transferred to a rotational motion through the rotor to generate electrical energy. A shaftless turbine may refer to a system or device having blades but lacking (e.g., not existing, not including, or not having) a shaft for supporting the blades. For example, a shaftless turbine may vertically support one or more blades of a vertical turbine without (e.g., not using) a shaft at its center. In contrast, a shaftless generator may refer to a generator having a rotor and a stator for converting non-electrical energy into electrical energy, without a shaft for supporting the rotor in the generator itself. For example, the blades of a vertical turbine may be mechanically coupled (e.g., directly or indirectly) to the rotor without using a shaft in the generator itself to support the rotor.

[0047] As a non-limiting example, Figure 2A-2E Various views of an exemplary shaftless generator 200 are shown, consistent with some disclosed embodiments. Figure 2A-2C Various perspective views of the shaftless generator 200 are shown. Figure 3 An exploded view of a shaftless generator 200 is shown. Figure 2D-Figure 2EDifferent cross-sectional views of the shaftless generator 200 are shown. The shaftless generator 200 may include a rotor 202 and a stator 204. The rotor 202 may be mechanically coupled to the blades 102a and 102b and may rotate freely so that the rotational motion of the blades 102a and 102b may be transferred to the rotor 202 so that the rotor 202 and the blades 102a and 102b may rotate in unison. The stator 204 is restricted from rotating and may remain stationary relative to the rotor 202 while the rotor 202 rotates.

[0048] Reference now Figure 2D , which shows a cross-sectional view of an exemplary shaftless generator 200 consistent with some disclosed embodiments. In the illustrated embodiment, the rotor 202 includes one or more magnets 206 and the stator 204 includes windings 208 (e.g., copper windings). However, it should be noted that some embodiments may allow the rotor 202 to include windings and the stator 204 to include one or more magnets. The rotor 202 can be separated from the stator 204 by a gap 210, thereby allowing the rotor 202 to rotate freely relative to the stator 204. For example, the gap 210 can include air. Rotation of the rotor 202 (e.g., in synchronization with the blades 102a and 102b connected thereto) relative to the stator 204 can cause an alternating magnetic field to surround the windings 208, generating alternating current, thereby converting the rotational motion (e.g., mechanical energy) of the blades 102a and 102b into electrical energy. In Figure 2A-2C In the illustrated embodiment, the rotor 202 may form concentric rings around the stator 204 and may rotate around the stator 204. However, in other embodiments, the stator may form concentric rings around the rotor, thereby allowing the rotor to rotate within the stator.

[0049] Some embodiments relate to a mounting plate that can rotate with the rotor. A mounting plate can refer to a disk-shaped, ring-shaped, or dish-shaped object used as a foundation, platform, or base for supporting one or more other objects. Although the overall shape of the mounting plate can be disk-shaped, the mounting plate can include non-disk-shaped components mounted on the disk. The mounting plate can be configured to rotate (e.g., turn, spin, rotate, pivot), which can include movement around an axis or center, where the rotation rate can be measured as an angular velocity. A torque (e.g., a rotational force) applied to an object can cause the object to rotate (e.g., rotate) around an axis or center to obtain an angular acceleration. Thus, for example, when a blade is connected to a mounting plate, the force on the blade can be transferred to the mounting plate, so that the mounting plate can rotate. The mounting plate may include a cover or housing connected to the rotor (e.g., of a generator) so that the rotor can rotate with the mounting plate, so that the mounting plate can rotate with the rotor. For example, connecting multiple blades (e.g., directly or indirectly) to a mounting plate can allow the rotational force of the blades to be transmitted to the rotor through the mounting plate, thereby converting kinetic energy of the fluid flow into electrical energy without a generator shaft, eliminating the need for a central shaft positioned at the central axis of the rotor.

[0050] As a non-limiting example, Figure 2C A mounting plate 212 is shown, which is connected to the rotor 202 of the shaftless generator 200 and is configured to rotate with the rotor 202. The mounting plate 212 may include holes 260 for receiving bolts to connect the blades 102a and 102b to the rotor 202 (see, for example, Figure 2A Bolts 258 in the rotor 202 connect blades 102a and 102b to the rotor 202 via flange shaft 250, as described in more detail below).

[0051] Some embodiments relate to a gap along the central axis of the rotor. The gap may include a cavity, a space, and / or a gap. In some disclosed embodiments, the gap is a threaded hole, such as a bolt hole, a screw hole, a screw hole, a fixing hole, or any other threaded member or member that can be adjusted by rotation. Thus, the gap can be configured to receive a screw, a bolt, or other threaded member therein. The gap may include a central axis around which the threaded member can rotate. When the rotor rotates, the gap along the central axis of the rotor can maintain the same relative axial position of the center of the generator.

[0052] As a non-limiting example, Figure 2B A gap 214 is shown along a central axis 216 of the rotor 202. The gap 214 may correspond to the space that would typically include the shaft in a generator having a shaft.

[0053] Some embodiments relate to a plurality of blades extending from a mounting plate. A blade (e.g., a plurality of blades) of a turbine may refer to an object having a cross-sectional shape with a curved surface (e.g., an airfoil or cup shape typical of a drag turbine) configured to cause motion (e.g., rotational motion) consistent with the motion of a fluid incident on the blade. A turbine may include a plurality of blades mounted on the edge of a disk for generating a tangential force to rotate a rotor connected thereto. The moving fluid may act on the blades of the turbine, causing the blades to rotate and transfer rotational energy to the rotor. The blades may extend from the rotor because they extend from the rotor itself or from a mounting plate mechanically connected to the rotor. For example, connecting the plurality of blades (e.g., directly or indirectly) to the mounting plate may result in the plurality of blades extending outwardly and / or upwardly from the mounting plate. Thus, the plurality of blades extending from the mounting plate may include a plurality of blades attached directly or indirectly to the mounting plate, for example, rather than connecting the plurality of blades to a shaft that connects them to the rotor via the mounting plate. The blades may be bolted directly to the mounting plate, or bolted to a plate or spindle connected to the mounting plate. Connecting the plurality of blades directly or indirectly to the mounting plate can allow for the transfer of rotational forces (e.g., torque) to a mounting plate that is integral to the housing of a shaftless generator (e.g., allowing the generator to operate without the use of or without a shaft). In some embodiments, the plurality of blades can be vertically upright elongated blades. In some embodiments, the plurality of blades can extend horizontally from the mounting plate or at an angle relative to the mounting plate. In some embodiments, the plurality of blades can be arranged along a vertical axis that coincides with the axis of rotation of the generator. For example, such a configuration can allow the load (e.g., force, torque) of the plurality of blades to be distributed to the rotor and / or to the mounting plate connected to the rotor.

[0054] As a non-limiting example, Figure 1A A plurality of blades 102a and 102b are shown extending from a mounting plate 212 and secured, for example, using one or more bolts and / or screws (see Figure 2A The blades 102a and 102b may extend upwardly from the mounting plate 212 in a vertical direction (e.g., in a tulip-like configuration). The blades 102a and 102b may have a cross-sectional shape of a curved or cup-like surface and may be configured to rotate in response to a fluid flow (e.g., air or water) incident thereon.

[0055] Some embodiments relate to an adjustable bearing placed between a rotor and a stator. The bearing may include rolling elements, such as rollers or balls having a circular cross-section and allowing the bearing to rotate about a central axis. Configuring a bearing between two parts of a system may allow the two parts to move relative to each other while reducing friction between them. For example, a bearing may allow rotational movement of an object (e.g., a rotor) relative to a stationary object (e.g., a stator). Adjustable may refer to adaptable, variable, or capable of being modified, for example, to accommodate different environments, conditions, constraints, and / or desired results. For example, a screw connected to two different objects may be adjusted in a tightening direction (e.g., turned clockwise) to pull the two objects closer together, or may be adjusted in a loosening direction (e.g., turned counterclockwise) to push the two objects further apart, depending on the environment, conditions, constraints, and / or desired results. An adjustable bearing may refer to a bearing arrangement that allows modification of the distance (e.g., gap) between individual bearings and / or between a bearing and another object (e.g., a mounting plate and / or an upper housing of a generator). For example, increasing the bearing clearance can allow the bearing to rotate more freely, thereby also allowing objects in contact with the bearing to move more freely. Similarly, reducing the bearing clearance can inhibit the rotation of the bearing, thereby inhibiting the movement of objects in contact with the bearing. Interposition can refer to placing, inserting, or positioning one or more objects between other objects, for example, to sandwich the one or more objects between other objects. For example, inserting a bearing between a rotor and a stator can cause the bearing to be wedged or inserted between the rotor and the stator, thereby allowing the rotor to rotate freely (e.g., with reduced friction) relative to the stator.

[0056] Some embodiments relate to an adjustable bearing configured to support a mounting plate and a plurality of blades. Supporting may include bearing, holding, or supporting. A platform or base may support one or more objects to hold the one or more objects in a particular position, for example, in a high position or an upright position. An adjustable bearing supporting the mounting plate and the plurality of blades may include an adjustable bearing positioned below the mounting plate so that the mounting plate may rest on the adjustable bearing and the plurality of blades connected to the mounting plate may be held or supported in a vertical direction relative to the mounting plate.

[0057] As a non-limiting example, Figure 2D Adjustable bearings 218 and 220 are shown disposed between the rotor 202 and the stator 204. The adjustable bearings 218 and 220 may support the mounting plate 212 and the blades 102a and 102b connected to the mounting plate 212. The adjustable bearings 218 and 220 may reduce friction between the rotor 202 and the stator 204 that rotate in unison with the blades 102a and 102b due to fluid flow. In some embodiments, the adjustable bearings 218 and 220 may withstand radial loads and axial loads imposed on the shaftless generator 200 by the blades 102a and 102b.

[0058] In some embodiments, an adjustable bearing is used as the only contact position between multiple blades and a stator. Unique may refer to exclusive, unique, or singular. A contact position (e.g., a contact point) may refer to a point, region, or range at which two or more components may intersect, contact, connect, couple, contact, and / or communicate. A contact position in a mechanical system may include a friction point, friction region, or friction area between two mechanical parts that move relative to each other. A contact position may be direct or indirect. Direct contact between two components may involve physical contact between the two components. Indirect contact between two components may involve inserting one or more elements between the two components so that the two components are mechanically coupled via one or more elements. For example, friction may be caused via one or more inserted elements. A rotor (e.g., mechanically coupled to multiple blades via a mounting plate) may rotate freely relative to a stator. In other words, the rotor may be radially decoupled from the stator to allow the rotor to rotate while the stator remains stationary. In some embodiments, the rotational movement of the rotor relative to the stator can be achieved solely through the adjustable bearing (e.g., by reducing the friction therebetween), and it can be the only location of contact (e.g., direct and / or indirect) between the rotating and stationary components of the shaftless generator and turbine. The rotating assembly can include a plurality of blades coupled to the rotor via a mounting plate, so that the adjustable bearing can be the only (e.g., single) location of contact between the plurality of blades and the stator. This configuration can allow radial loads (e.g., torque) generated by the plurality of blades as they rotate to be transferred to the mounting plate and the rotor. In some embodiments, the axial load (or a portion of the axial load) generated by the plurality of blades can be transferred to the mounting plate and the rotor.

[0059] As a non-limiting example, Figure 2D Adjustable bearings 218 and 220 are shown as the only contact points between the rotor 202 and the stator 204 connected to the mounting plate 212. The blades 102a and 102b can be connected to the mounting plate 212 ( Figure 1A ), so the adjustable bearings 218 and 220 can be the only contact points between the blades 102a and 102b and the stator 204.

[0060] Some embodiments relate to a threaded adjustment rod positioned in a void (e.g., a threaded adjuster can be positioned in, arranged in, and / or positioned in a void). The rod can include a bar (e.g., a thin straight bar), a cylinder, and / or a pin. A threaded adjustment rod can refer to a cylindrical rod or pin having a spiral or helical ridge along at least a portion of the rod, such as a screw, bolt, or other threaded member. The spiral or helical ridge can be associated with a corresponding spiral or helical groove of a void or hole that is configured to receive the threaded rod, such as Figure 2EAs shown. Alternatively, the gap may not include threads, and one or more end nuts on the threaded adjustment rod may be tightened. The threaded adjustment rod located in the gap may refer to positioning the threaded adjustment rod in the gap, for example, by causing the screw to spirally move or by turning one or more nuts on the bolt. The threaded adjustment rod may be positioned to replace the shaft that is usually subjected to the radial load of multiple blades of the turbine. However, the threaded adjustment rod may be substantially independent of or unaffected by the radial load of multiple blades of the turbine. The absence of the shaft may release space for the threaded adjuster rod in its position. In some embodiments, the gap along the central axis of the rotor may include a spiral or spiral groove corresponding to the spiral or spiral ridge of the threaded adjustment rod, so that turning or twisting the threaded rod in one direction (e.g., clockwise when the threaded rod enters the gap downward) can push the threaded rod into (or further into) the gap, and turning or twisting the threaded rod in the opposite direction (e.g., counterclockwise when the threaded rod enters the gap downward) can remove (or partially remove) the threaded rod from the gap. In some embodiments, the threaded adjustment rod can bear at least a portion of the axial load of multiple blades. In some embodiments, the threaded adjustment rod may push multiple bearings from the upper housing side (eg, the rotating portion of the shaftless generator) and may not directly contact the structure associated with the lower housing (eg, the stationary portion of the shaftless generator).

[0061] In some embodiments, the threaded adjustment rod is configured to manipulate to adjust the tension on the adjustable bearing. Manipulation may include actions for controlling, guiding, controlling, tuning or adjusting, for example, to tighten and / or loosen. Tension may refer to tightness or pressure, for example, to produce a pulling force. In some embodiments, tension may refer to the ability to release or inhibit rotational motion (for example, low tension may promote rotation, while high tension may inhibit rotation). In some embodiments, tension may include a pressing force and / or a compressive force (for example, increased tension may correspond to increased compression, while reduced tension may correspond to reduced compression). The tension on the adjustable bearing may refer to the pressure or tightness on the adjustable bearing, for example, due to the small bearing clearance that may increase the friction between the various bearings and / or bearing rings. Twisting or turning the threaded adjustment rod in the tightening direction (and / or turning the nut on the threaded adjustment rod, depending on the configuration) may cause the bearing clearance to decrease, thereby increasing the tension on the adjustable bearing. Similarly, twisting or turning the threaded adjustment rod in the loosening direction may cause the bearing clearance to increase, thereby reducing the tension on the adjustable bearing. Adjusting the adjustable bearing too loose may cause the generator to wobble during operation, while adjusting the adjustable bearing too tight may cause the bearing to wear, shortening its service life. In addition, when the bearing is too tight, lighter fluid flows (e.g., lower wind forces) may not be able to rotate the rotor, thereby potentially hampering the generator's ability to convert wind energy into electrical energy. By having the threaded adjustment rod adjust the tension on the bearing, a balance can be struck between preventing wobble and enabling power generation under low fluid flow forces.

[0062] In some embodiments, the threaded adjustment rod may be configured with one or more washers such that tightening the threaded adjustment rod may compress the one or more washers (e.g., Figure 3 The washers 224 and / or 226 in the threaded adjustment rod are used to exert a compressive force on the housing of the generator, which is transmitted to the adjustable bearing. The combination of the threaded adjustment rod, the adjustable bearing and one or more washers can allow the bearing to be tightened sufficiently to prevent wobble, while maintaining sufficient clearance to reduce wear on the bearing and allow energy to be generated at lower wind or other fluid velocities.

[0063] In some embodiments, the threaded adjustment rod can be set in advance (e.g., loaded). Preloading the threaded adjustment rod can allow the tolerance variation of the generator assembly to match the initial torque expectation and performance. The threaded adjustment rod can be preloaded by applying an axial load to adjust the internal clearance between the adjustable bearings. The preloaded threaded adjustment rod can affect the tightness of the adjustable bearing located between the rotor and the stator, and can determine the starting torque and friction on the adjustable bearing when the turbine starts to rotate. In some embodiments, the shaftless generator can start to generate electrical energy at a lower turbine speed (e.g., low flow rate), for example, if the starting torque on the adjustable bearing is kept below 1.0 Newton and the housing of the generator (e.g., connected to multiple blades) can rotate substantially freely. In some embodiments, the threaded adjustment rod can be configured to lock at a selected tightness (e.g., using a nut with a washer). The threaded adjustment rod can help adjust the pressure on the adjustable bearing while strengthening the generator along the central axis. This can accommodate stacking tolerances.

[0064] In some embodiments, adjusting the bearings can reduce the tolerances between the bearing components (e.g., reduce the wiggle room of each bearing). The threaded adjustment rod can allow the tolerances between the adjustable bearings to be maintained to meet the recommended specifications so that they are not over-torqued (e.g., over-compressed). Maintaining the correct bearing clearance (e.g., the clearance between the bearings) can make the wear on the bearings more even and can increase their service life.

[0065] In some embodiments, the bearing preloading process can include adding a continuous axial load to one or more bearings that is independent of external loads. The axial preload can ensure constant contact between the ball complement and the bearing race to reduce and / or eliminate two operating modes (e.g., axial and radial).

[0066] In some embodiments, the purpose of the bearing may determine the amount of load added during the preloading process. For example, an adjustable bearing may be preloaded until there is substantially no axial freedom between the bearings while allowing the bearing to rotate freely (e.g., with the rotor). In some embodiments, an adjustable bearing may be preloaded manually via a threaded adjustment rod (e.g., according to the manufacturing specifications of the adjustable bearing).

[0067] In some embodiments, the threaded adjustment rod is configured to rotate with the rotor. For example, the threaded adjustment rod can be mechanically coupled to the housing of the generator, and the housing can be coupled to the rotor, so that when the rotor rotates (e.g., due to rotation of blades coupled to the housing via the mounting plate), the threaded adjustment rod can also rotate. However, it should be noted that the threaded adjustment rod can be decoupled from the load of the plurality of blades. Therefore, the rotation of the threaded adjustment rod with the rotor can avoid the introduction of torque due to blade loads during operation of the generator, for example, particularly when the generator is first started.

[0068] As a non-limiting example, Figure 2B A threaded adjustment rod 222 is shown positioned in the void 214. Figure 2E , the threaded adjustment rod 222 can be manipulated to adjust the tension on the adjustable bearing. The threaded adjustment rod 222 can be connected to the mounting plate 212 and can be configured to rotate with the rotor 202. Adjusting the threaded adjustment rod can be done by adjusting the threaded rod in the gap or by tightening a nut on the threaded rod.

[0069] As another non-limiting example, Figure 3 An exploded view of a shaftless generator 200 consistent with some disclosed embodiments is shown. The shaftless generator 200 may include a bearing washer 224, an upper housing washer 226, a nut 228, and an upper housing 230. The bearing washer 224 may be located below the adjustable bearings 218 and 220. The upper housing washer 226 may be located above the mounting plate 212 and the upper housing 320 (e.g., above the adjustable bearings 218 and 220). The threaded adjustment rod 222 may pass through the bearing washer 224 along the central axis 216 of the rotor 202, below the adjustable bearings 218 and 220, then pass through the upper housing washer 226, and be attached by the nut 228 above the upper housing 230. Manipulating the threaded adjustment rod 222 in a tightening direction may shorten the distance between the bearing washer 224 and the upper housing washer 226 along the axis 216, thereby resulting in a clearance between the adjustable bearings 218 and 220 (see Figure 2E ) is reduced, thereby increasing the pressure on the adjustable bearings 218 and 220 to increase the friction between the rotor 202 and the stator 204. Similarly, manipulating the threaded adjustment rod 222 in the loosening direction can increase the distance between the bearing washer 224 and the upper housing washer 226 along the axis 216, thereby causing the clearance of the adjustable bearings 218 and 220 to increase, thereby reducing the pressure on the adjustable bearings 218 and 220 to reduce the friction between the rotor 202 and the stator 204.

[0070] In some embodiments, the adjustable bearing includes two bearing rings, wherein the threaded adjustment rod is configured to adjust the pressure between the two bearing rings. One of the bearing rings (e.g., a slewing ring bearing or a rotatable bearing) may include a ball bearing or a roller bearing arranged in a circular or annular manner. The bearing rings may be configured to support heavy axial, radial and / or tilting moment loads (e.g., torque). In some embodiments, the threaded adjustment rod may be associated with a first bearing ring of the two bearing rings and a second bearing ring of the two bearing rings, so that twisting or rotating the threaded adjustment rod in the loosening direction may increase the bearing clearance between the first bearing ring and the second bearing ring, and twisting or rotating the threaded adjustment rod in the tightening direction may reduce the bearing clearance between the first bearing ring and the second bearing ring. The first bearing ring and the second bearing ring may be annular (e.g., a torus) surrounding a center hole, and the threaded adjustment rod may pass through the center holes of the first bearing ring and the second bearing ring (e.g., the two bearing rings may be stacked on the threaded adjustment rod). The first washer may be disposed at one end of the threaded adjustment rod associated with the first bearing ring, and the second washer may be disposed at the opposite end of the threaded adjustment rod, i.e., the end of the threaded adjustment rod associated with the second bearing ring, so that manipulating the threaded adjustment rod in the tightening / loosening direction (e.g., by turning or twisting) may cause the first washer and / or the second washer to compress / expand the first bearing ring and the second bearing ring, thereby reducing / enlarging the gap between them. In some embodiments, each ring of the bearing may be wrapped, enclosed, or isolated, such as placed in a container. Some embodiments may include more than two groups of bearings. Each bearing ring may have the same or different numbers of single bearings. In some embodiments, a single bearing ring may be associated with the rotor. In some embodiments, two bearing rings may be associated with the rotor. In some embodiments, three or more bearing rings may be associated with the rotor.

[0071] In some embodiments, the two bearing rings are located in a common cavity. A cavity may include a chamber, a capacity, or a space for filling one or more objects. A common cavity may refer to a shared space that can be filled with multiple objects. The two bearing rings may be located in the same volume or cavity inside the generator and may engage between (the rotor and the stator) to reduce friction between them. In some embodiments, adjusting the tension on the adjustable bearing may compress or expand the adjustable bearing in the common cavity. In some embodiments, the two bearing rings may help stabilize the shaftless generator.

[0072] As a non-limiting example, Figure 2DTwo adjustable bearing rings 218 and 220 are shown. The bearing rings 218 and 220 can reduce the friction between the rotor 202 and the stator 204, so that the rotor 202 can be controllably rotated relative to the stator 204 by adjusting the tension of the adjustable bearing rings 218 and 220 (e.g., as previously described, by manipulating the threaded adjustment rod 222). In some embodiments, the adjustable bearing rings 218 and 220 can be located in a common cavity 256 within the shaftless generator 200.

[0073] In some embodiments, the mounting plate includes an opening, and the threaded adjustment rod is configured to extend through the opening. The opening may include an orifice, a hole, a gap, or a shell opening. The mounting plate including an opening may include a hole or an orifice in the mounting plate (e.g., in a central area of ​​the mounting plate). The opening may allow the threaded adjustment rod to extend (e.g., extend) from the rotor through the mounting plate. For example, tightening the threaded adjustment rod may cause the threaded adjustment rod to be further advanced through the opening of the mounting plate, increasing the portion of the adjustment rod extending through the mounting plate, while loosening the adjustment rod may cause the threaded adjustment rod to be retracted from the opening of the mounting plate, reducing the portion of the adjustment rod extending through the mounting plate.

[0074] In some embodiments, a nut is located on the distal end of the threaded adjustment rod so that when the threaded adjustment rod is tightened in the nut, the tension on the adjustable bearing can be increased. The nut may include a fastener or lock with a threaded hole (e.g., including a spiral or spiral groove corresponding to the spiral or spiral ridge of the threaded adjuster) so that rotating the nut relative to the threaded adjustment rod can lock / unlock its position. In some embodiments, the distal end of the threaded adjustment rod can be associated with the rotor of the generator, and the proximal end of the threaded adjustment rod can be associated with the stator. The nut located on the distal end of the threaded adjustment rod can involve positioning the nut above the rotor of the generator to allow the distal end of the threaded adjustment rod to be received through the threaded hole of the nut. For example, the nut can be located above the opening of the mounting plate. Tightening the threaded adjustment rod in the nut can involve turning or tightening the threaded adjustment rod to advance the distal end of the threaded adjustment rod into the nut. In some embodiments, this action can cause the portion of the threaded adjustment rod located along the central axis of the rotor to become shorter, thereby compressing the volume surrounding the adjustable bearing. In some embodiments, the compressed volume can reduce the gap between the respective bearings, thereby causing the tension or (clamping force and / or compression force) on the adjustable bearing to increase.

[0075] As a non-limiting example, in Figure 3 In the embodiment, the mounting plate 212 may include an opening 232 through which the threaded adjustment rod 222 may extend. A nut 228 may be located on a distal end 222a of the threaded adjustment rod 222 (e.g., when inserted into the shaftless generator 200 along the axis 216), thereby increasing the bearings 218 and 220 ( Figure 2E). Tightening the threaded adjustment rod 222 in the nut 228 can advance the threaded adjustment rod 222 further into the nut 228, thereby pulling the bearing washer 224 closer to the upper housing washer 226 (or pulling the upper housing washer 226 closer to the bearing washer 224), thereby increasing the pressure on the adjustable bearings 218 and 220.

[0076] In some embodiments, a center hole is located below the upper surface of the mounting plate, the center hole having threads and configured to receive a threaded adjustment rod, so that when the threaded adjustment rod is tightened in the threaded hole, the tension on the adjustable bearing can be increased. The center hole can be accessed via a channel or hole in the mounting plate (e.g., corresponding to the center of the generator) to allow a threaded adjustment rod (e.g., a screw, a bolt) to enter the center hole by rotating relative to the mounting plate. Rotating or screwing the threaded adjustment rod can advance the distal end of the threaded adjustment rod into the threaded hole, thereby making the portion of the threaded adjustment rod positioned along the central axis of the rotor shorter, compressing the volume surrounding the adjustable bearing. The compressed volume may reduce the gap between the individual bearings, resulting in an increase in the tension of the adjustable bearing. As an example, Figure 2E Threaded holes 234 are shown below the upper surface of the mounting plate for receiving screws (or in an alternative embodiment, bolts) as shown.

[0077] In some embodiments, the threaded adjustment rod can be adjusted from the side of the adjustable bearing opposite the mounting plate. The side of the adjustable bearing opposite the mounting plate can refer to the side of the generator below the adjustable bearing (e.g., the bottom side of the generator in a vertically aligned turbine configuration). For example, the mounting plate can be located above the generator and associated (connected) with a cover of the generator. The distal end of the threaded adjustment rod can be associated with the mounting plate above the generator, and the proximal end of the threaded adjustment rod can be associated with the adjustable bearing below the generator, so that the threaded adjustment rod can be adjusted at the proximal end. For example, Figure 2E As shown, the threaded adjustment rod 222 is a screw that can be tightened from below the generator. This can be particularly advantageous in situations where the blades are mounted on a mounting plate making it more difficult to change the tension on the bearing via the threaded adjustment rod.

[0078] As a non-limiting example, in Figure 2E2, the threaded hole 234 below the upper surface 213 of the mounting plate 212 may have a spiral groove corresponding to the spiral ridge on the threaded adjustment rod 222. Turning the threaded adjustment rod 222 in the tightening direction may advance the distal end 222a of the threaded adjustment rod 222 into the threaded hole 234, thereby pulling the bearing washer 224 closer to the upper housing washer 226 (or pulling the upper housing washer 226 closer to the bearing washer 224), thereby increasing the pressure on the adjustable bearings 218 and 220. In some embodiments, the threaded adjustment rod 222 is adjustable at the proximal end 222b of the threaded adjustment rod 222 associated with the bearing washer 224 (such as Figure 3 For example, the threaded adjustment rod 222 may be allowed to be adjusted from below the generator, which is Figure 1A and Figure 1B This may be particularly beneficial when the blades 102a and 102b or the flanged shaft 250 in the embodiment of the present invention hinder or completely block contact with the distal end 222a of the threaded adjustment rod 222.

[0079] In some embodiments, a plurality of brackets are interposed between a plurality of blades and a mounting plate. The bracket may include a support or bracket that serves as an intermediate component for fixing one object to another object. A plurality of blades may be connected to the mounting plate via a plurality of brackets to fix the blades (using a plurality of bolts) to the mounting plate. In some embodiments, the number of brackets may correspond to the number of blades (e.g., each bracket may support a blade). In some embodiments, a plurality of brackets may be evenly distributed around the mounting plate. Alternatively, as shown in FIG1 , a flange shaft 250 may connect a blade support rod 104 to the mounting plate, and blades 102a and 102b may be connected to support rod 104 rather than being directly connected to mounting plate 212. When a bracket is employed, support rod 104 may be omitted, or support rod 104 may be used to increase support.

[0080] As a non-limiting example, refer to Figure 4 , which shows a plurality of brackets 402 for supporting blades 102a and 102b of a turbine 400 consistent with some disclosed embodiments. The turbine 400 may be used with Figure 1A-1B The turbine 100 in FIG. 1 is substantially similar, except that a plurality of brackets 402 may allow the blades 102a and 102b or the turbine 400 to be secured to the mounting plate 212 of the shaftless generator 200, for example, using any combination of bolts, screws, welding, brazing, brazing, adhesives, or other relatively permanent connection methods.

[0081] As previously discussed, some embodiments may include at least one upright blade support rod extending from a mounting plate and to which a plurality of blades are attached. The blade support rod may include a rod or bar configured to hold or maintain an object. Upright may refer to an upright or vertical orientation (upright relative to the mounting plate), depending on the type and purpose of the turbine. An upright blade support rod may refer to a rod configured to support or maintain one or more upright blades of a turbine. For example, to prevent the plurality of blades from twisting and / or deforming in response to a moving fluid, the blade support rod may be secured to the mounting plate in a vertical upright orientation. Figure 1A and Figure 1B In an embodiment of the present invention, the blade support rod serves as a mechanism for transmitting the force exerted on the blade to the mounting plate. In other words, the plurality of blades can be connected to the rod such that when the fluid flow causes the plurality of blades to rotate, the rotational force is transmitted to the rod. The rod can also serve as a support for the blades to prevent warping or deformation, and can help maintain a substantially upright (e.g., upright or vertical) configuration of the plurality of blades.

[0082] Some embodiments may involve multiple support arms that interconnect multiple blades with an upright blade support rod. A support arm may refer to a rigid rod or an elongated member that is configured to, for example, stabilize an object or maintain the orientation of an object when the object is subjected to a deforming force or moment. Interconnection may include joining or connecting multiple objects so that the multiple objects can appear as a whole. For example, a series of support arms may extend through a support rod and be connected to opposite sides of a blade (e.g., connected to opposite sides of the level of a blade that bends outward from a support arm). In this way, the support arms may interconnect the blades with the upright blade support rod. Therefore, a moving fluid that exerts a force (e.g., a shear force or moment) on a particular blade and is capable of deforming or warping a particular blade may encounter resistance from the support arms and the support rod. The resistance of the support rod may help to keep any particular blade among the multiple blades in a substantially upright (e.g., vertical) orientation.

[0083] As a non-limiting example, Figure 1A-1B A plurality of support arms 106 are shown interconnecting blades 102a and 102b with an upright blade support rod 104. Each of the plurality of support arms 106 may extend through the support rod 104 and connect to opposite horizontal sides of one of the blades 102a and 102b, which are shown as being bent or cupped outwardly from the arms 106. For example, the configuration of the support rod 104 and the support arms 106 interconnecting the blades 102a and 102b may prevent the blades 102a and 102b from warping or deforming when subjected to a moving fluid, and may help maintain the blades 102a and 102b in a substantially upright (e.g., vertical) configuration.

[0084] In some embodiments, the central hole below the upper surface of the mounting plate is configured to receive a threaded adjustment rod. In other words, the opening of the central hole may be blocked by the support rod or a flange connected to the support rod. For example, Figure 1A The support rod 104 and the flange shaft 250 cover the central hole, so that the central hole is inaccessible after the turbine is assembled.

[0085] In some embodiments, the rod can cover the center hole. For example, the end of the rod (and / or the flanged shaft on the end of the rod) can overlap or cover the open center hole. The support rod can be configured to rotate with the mounting plate when the threaded adjustment rod rotates with the rotor. Since the support rod and the adjustment rod are connected to the mounting plate, both rotate with the mounting plate.

[0086] The central hole (e.g., below the surface of the mounting plate) can control the threaded adjustment rod in a substantially vertical direction by coupling the spiral groove to the spiral ridge. Thus, the support rod and the threaded adjustment rod can include a substantially vertical axis aligned with the central axis of the rotor, wherein the support rod and the threaded adjustment rod can rotate with the rotor (in unison). However, it should be noted that the support rod and the threaded adjustment rod can be mechanically decoupled in the following sense: given that the support rod can bear the load of multiple blades, the threaded adjustment rod can be unaffected by (e.g., independent of) the load of multiple blades.

[0087] As a non-limiting example, in Figure 2E , a central hole 234 (e.g., threaded hole 234) is shown for receiving the distal end 222a of the threaded adjustment rod 222. The central hole 234 may include a spiral groove corresponding to the spiral ridge on the threaded adjustment rod 222. Figure 1B In the embodiment of the present invention, the support rod 104 can cover the central hole 234 of the mounting plate 212.

[0088] Some embodiments relate to a housing having an upper portion that can rotate relative to a lower portion, wherein a mounting plate is integrally formed with the upper portion. The housing may include a box, shell, or capsule that surrounds an object (e.g., a generator). The upper portion and the lower portion (e.g., of the housing) may refer to separate components that may be combined to form a housing (e.g., for a generator), wherein one portion may be designated or configured to be positioned above the other portion. The upper portion that can rotate relative to the lower portion may refer to an upper portion of the housing that can rotate freely, while the lower portion of the housing may be restricted from rotating so that the upper portion can rotate relative to the lower portion. For example, the upper portion may be connected to a rotor of a generator and the lower portion may be connected to a stator. The mounting plate may be integrally formed with the upper portion because the mounting plate is part of the upper portion of the housing, fixed to the upper portion of the housing, and / or attached to the upper portion of the housing. The mounting plate that is integrally formed with the upper portion (e.g., of the housing of the generator) may include fastening the mounting plate to the upper portion of the housing, for example, using a combination of one or more screws, bolts, and / or additional connecting components. In some embodiments, the mounting plate can be connected to the upper portion via welding, soldering, brazing, with an adhesive, or other relatively permanent attachment method. For example, the generator can be enclosed within the housing, for example to meet safety regulations and / or to protect the interior of the generator from environmental factors. However, since the generator may include one or more moving parts (e.g., a rotor connected to a plurality of blades via a mounting plate) and one or more stationary parts (e.g., a stator), the housing can be designed to accommodate the moving parts and the stationary parts by including an upper portion for enclosing the moving parts and a lower portion for enclosing the stationary parts. In some embodiments, the upper housing and the lower housing can be separated, for example, by an air space, except for an adjustable bearing (e.g., which can be the only contact point between the upper housing and the lower housing).

[0089] As a non-limiting example, in Figure 2A , the shaftless generator 200 may include a housing 240. The housing 240 may include an upper housing 230 associated with the rotor 202 and a lower housing 242 associated with the stator 204. The upper housing 230 may rotate relative to the lower housing 242. The mounting plate 212 may be an integral structure with the upper housing 230. The mounting plate 212 may be connected to the upper housing 230 via bolts 258.

[0090] In some embodiments, the upper portion of the housing includes a flange that overhangs the lower portion of the housing. The flange may include a protruding ridge, collar, or edge, for example, to increase the strength of an object. The overhang may extend outward and be located above, for example, to cover or shield an object below the overhanging object. In some embodiments, the rotor of the generator may include one or more magnets, and the stator may include windings (for example, for inducing electrical energy from an alternating magnetic field generated by the rotor). The rotor may be encapsulated in the upper portion of the housing, and the stator may be encapsulated in the lower portion of the housing. The upper housing and the lower housing may be mechanically decoupled (for example, separated) to allow the upper housing and the rotor to rotate relative to the lower housing and the stator. However, the separation of the upper housing and the lower housing may leave a gap that may expose the winding to environmental elements, thereby causing damage to the generator and / or causing safety hazards. Covering the lower portion of the housing with a flange overhanging the upper portion of the housing can help mitigate damage and / or safety hazards. In some embodiments, a protective resin coats the interior of the shaftless generator, for example, to prevent corrosion due to environmental factors.

[0091] As a non-limiting example, in Figure 2E In the embodiment, the upper housing 230 may include a flange 244 that overhangs the lower housing 242 , for example, to prevent moisture from entering the shaftless generator 200 .

[0092] Some embodiments relate to an elevation support for supporting the lower housing. The elevation support may include a platform, a rod, a shaft, or a bracket for raising or lifting one or more objects. The elevation support for supporting the lower housing (e.g., which may remain stationary while the upper housing rotates) may raise or lift the generator to a position above the ground. For example, the position above the ground may be useful for maintaining ground space in an urban environment and / or keeping the rotating blades away from people or animals.

[0093] In some embodiments, the height support includes a channel for wires inside. The channel may include a pipe, a hollow portion, or a conduit. The wires may refer to filaments made of a conductive material (e.g., copper) that are used to transmit electrical energy from a power source to a power source receiver. In order to transmit the electrical energy generated by the generator (e.g., via a power grid) to the power source receiver, windings (e.g., located in the stator) may be connected to the wires, which may transmit the electrical energy to the power source receiver as an alternating current. The wires may be enclosed inside the height support (e.g., for safety). The height support may be different from the previously described support rod interconnected with multiple blades, and may be separate (e.g., non-rotatable) from the previously described support rod interconnected with multiple blades.

[0094] As a non-limiting example, in Figure 1A-1B In the embodiment, the height support member 108 can support the lower housing. The height support member 108 can include a Figure 2EThe height support 108 may be separate from the support rod 104 (eg, the height support 108 is stationary while the support rod 104 rotates with the blades 102a and 102b).

[0095] In some embodiments, the adjustable bearing includes two bearing rings, wherein the upper housing rests on one of the bearing rings. Resting can refer to being supported or placed. As previously described, the generator can include two bearing rings to facilitate rotation of the rotor relative to the stator. Contact between the rotor and the stator can be facilitated (for example, only) by the first bearing ring and the second bearing ring. The upper housing (for example, capable of rotating with the rotor and supporting multiple blades through a mounting plate) can be placed on the first bearing ring and / or the second bearing ring. This configuration can allow the load and / or torque generated by multiple plates to be transmitted to the two adjustable bearing rings, thereby allowing the load to be distributed between them.

[0096] As a non-limiting example, in Figure 2D , the upper housing 230 may rest on the bearing ring 218 .

[0097] Some embodiments include a flanged shaft interconnecting the support rod and the mounting plate. The shaft may refer to a rod or a spike that is configured to rotate. The flanged shaft may refer to a rod or a spike that includes a ridge or protrusion extending from an edge at the base of the rod, such as to allow one or more objects to be connected to the rod and / or the base with an edge. The flanged shaft may be fastened to the mounting plate (e.g., using a plurality of bolts and / or screws), thereby allowing the support rod to be connected to the mounting plate via the rod portion of the flanged shaft, while the plurality of blades are connected to the mounting plate via the flange portion of the flanged shaft.

[0098] As a non-limiting example, in Figure 1B In the embodiment, the flange shaft 250 can connect the support rod 104 and the mounting plate 212 to each other. Figure 2A A close up view of flange shaft 250 is shown. The flange shaft may include a stem portion 252 for connecting to support stem 104 and a flange portion 254 for connecting to mounting plate 212.

[0099] During installation of the turbine, forces may be applied to the blades to simulate the forces received during operation. The turbine wobble may be observed, and the turbine may also be observed to determine the minimum force required to turn the turbine. If the wobble is too great or the minimum force is too high, a threaded adjustment rod may be turned to tighten or loosen the bearing to achieve the desired balance between the allowable wobble and the desired bearing tension.

[0100] Unless defined otherwise, all technical and scientific terms used herein have the same meanings as commonly understood by one of ordinary skill in the art.The materials, methods, and examples provided herein are illustrative only and not limiting.

[0101] Although certain features of the described embodiments have been described as described herein, those skilled in the art will now make many modifications, substitutions, changes and equivalents. Therefore, it should be understood that the appended claims are intended to cover all such modifications and changes that fall within the scope of the embodiments. It should be understood that they are presented only by way of example and not limitation, and various changes may be made in form and detail. Any part of the apparatus and / or method described herein may be combined in any combination, except mutually exclusive combinations. The embodiments described herein may include various combinations and / or sub-combinations of the functions, components and / or features of the different embodiments described.

[0102] The above description is presented for the purpose of illustration. It is not exhaustive and is not limited to the precise forms or embodiments disclosed. Modifications and adaptations of the embodiments will be apparent through consideration of the description and practice of the disclosed embodiments.

[0103] In the foregoing description, embodiments have been described with reference to many specific details, which may vary from implementation to implementation. Certain adjustments and modifications may be made to the described embodiments. Other embodiments will be apparent to those skilled in the art by considering the description and practice of the invention disclosed herein. The description and embodiments are to be considered as examples only, and the true scope and spirit of the invention are indicated by the following claims. The sequence of steps shown in the figures is for illustrative purposes only and is not limited to any particular sequence of steps. Therefore, it will be appreciated by those skilled in the art that the steps may be performed in different orders while implementing the same method.

[0104] It should be understood that the embodiments of the present disclosure are not limited to the exact structures described above and shown in the accompanying drawings, and various modifications and changes may be made without departing from the scope thereof. Other embodiments will be apparent to those skilled in the art by considering the description and practice of the embodiments disclosed herein. This description and embodiments are intended to be considered as exemplary only, and the true scope and spirit of the disclosed embodiments are indicated by the appended claims.

[0105] In addition, although exemplary embodiments are described herein, the scope includes any and all embodiments based on the present disclosure having equivalent elements, modifications, omissions, combinations (eg, across aspects of various embodiments), adaptations, or alterations.

[0106] The elements of the claims are to be interpreted broadly based on the language used in the claims and are not limited to the examples described in this specification or the examples described during the prosecution of the application. These examples should be construed as non-exclusive. In addition, the steps of the disclosed methods may be modified in any manner, including by reordering steps or inserting or deleting steps. Therefore, the specification and examples are to be regarded as exemplary only, with the true scope and spirit being indicated by the following claims and the full scope of their equivalents.

Claims

1. A shaftless generator, characterized in that: include: rotor and stator; a mounting plate, the mounting plate being capable of rotating with the rotor; An adjustable bearing is disposed between the rotor and the stator, the adjustable bearing being configured to support the mounting plate, and a bearing clearance of the adjustable bearing being capable of increasing and decreasing.

2. The shaftless generator according to claim 1, characterized in that: The adjustable bearing acts as the only point of contact between the rotor and the stator connected to the mounting plate.

3. The shaftless generator according to claim 1, characterized in that: Also includes: The housing comprises an upper housing that is rotatable relative to a lower housing, wherein the mounting plate is an integral structure with the upper housing.

4. The shaftless generator according to claim 3, characterized in that: The upper shell includes a flange overhanging the lower shell.

5. The shaftless generator according to claim 3, characterized in that: Also includes: A height support member is used to support the lower shell.

6. The shaftless generator according to claim 5, characterized in that: The elevation support includes a channel inside for electrical wiring.

7. The shaftless generator according to claim 3, characterized in that: The adjustable bearing comprises two bearing rings, and the upper housing rests on one of the bearing rings.

8. The shaftless generator according to any one of claims 1 to 7, characterized in that: The shaftless generator further comprises: a gap along a central axis of the rotor; A threaded adjustment rod is located in the void, wherein the threaded adjustment rod is configured to be manipulated to adjust the tension on the adjustable bearing and the threaded adjustment rod is configured to rotate with the rotor.

9. The shaftless generator according to claim 8, characterized in that: The adjustable bearing includes two bearing rings, and the threaded adjustment rod is configured to be able to adjust the pressure between the two bearing rings.

10. The shaftless generator according to claim 8, characterized in that: The threaded adjustment rod is a screw.

11. The shaftless generator according to claim 8, characterized in that: The mounting plate includes an opening therein, the threaded adjustment rod is configured to extend through the opening, and a nut is located on a distal end of the threaded adjustment rod so that when the threaded adjustment rod is tightened in the nut, tension on the adjustable bearing can be increased.

12. The shaftless generator according to claim 8, characterized in that: A threaded hole is located below the upper surface of the mounting plate, the threaded hole being used to receive the threaded adjustment rod so that when the threaded adjustment rod is tightened in the threaded hole, the tension on a set of bearings can be increased.

13. The shaftless generator according to claim 8, characterized in that: The threaded adjustment rod is adjustable from a side of the adjustable bearing opposite the mounting plate.

14. The shaftless generator according to claim 8, characterized in that: The threaded adjustment rod is configured with one or more washers, such that tightening the threaded adjustment rod can compress the one or more washers for applying a compressive force on the housing of the shaftless generator and transmitting the compressive force to the adjustable bearing.

15. The shaftless generator according to claim 14, characterized in that: The one or more washers include a bearing washer and an upper housing washer, wherein the bearing washer is located below the adjustable bearing, and the upper housing washer is located above the mounting plate and the upper housing of the housing, and the threaded adjustment rod passes through the bearing washer below the adjustable bearing, then passes through the upper housing washer, and is attached by a nut above the upper housing.

16. The shaftless generator according to any one of claims 1 to 7, characterized in that: Also includes: A flange shaft interconnects the blade support rod and the mounting plate.

17. The shaftless generator according to any one of claims 1 to 7, characterized in that: The two bearing rings are located in a common cavity.

18. The shaftless generator according to any one of claims 1 to 7, characterized in that: The rotor is configured to rotate within the stator.

19. The shaftless generator according to any one of claims 1 to 7, characterized in that: The rotor is configured to rotate around the stator.

20. The shaftless generator according to any one of claims 1 to 7, characterized in that: The interior of the shaftless generator is coated with a protective resin.

21. The shaftless generator according to any one of claims 1 to 7, characterized in that: The rotor is configured to rotate in response to wind flow.

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