A sugar soaking device for preserved fruit processing
Through the synchronous belt system and flip mechanism driven by the servo motor, the problem of fruit crushing and deformation during multiple sugar soaking is solved, the shape of the fruit is maintained and the uniform penetration of the sugar liquid is achieved, the aesthetics and taste of the fruit is improved, and the production cost and environmental pollution are reduced.
Patent Information
- Application Number
- CN202411825070.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-12
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2044-12-12
AI Technical Summary
During multiple sugar soaking, the fruits squeeze each other and cause crushing and deformation, affecting the aesthetics and uniformity of the preserved fruit products.
The synchronous belt system driven by a servo motor is used to separate the preserved fruits from each other during the impregnation process through a pulley stand, and the flip mechanism is used to increase the contact area between the preserved fruits and the sugar solution. The excess sugar solution is collected in combination with the cleaning mechanism to ensure that the shape of the preserved fruits is complete and the permeability of the sugar solution is evenly penetrated.
Effectively avoid the broken fruits, maintain the original shape and size, improve the aesthetics, and ensure uniform penetration of sugar liquid, improve the taste, reduce sugar liquid consumption and production costs, and improve production efficiency and environmental cleanliness.
Smart Images

Figure CN119632118B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of preserved fruit processing, in particular to a sugar soaking device for preserved fruit processing. Background Art
[0002] Most varieties of fruits and some vegetables can be used to make preserved fruits. The production of preserved fruits usually requires pretreatment, sugar soaking, cooking, dehydration and drying. The sugar soaking and cooking process can be roughly divided into single-dip sugaring and multiple-dip sugaring according to different types of fruits. The single-dip sugaring method is mainly used to process fruits with low water content, large cell gaps, and loose tissue structure, such as apples and dates. The multiple-dip sugaring method is suitable for fruits with high water content, thick cells, dense tissue structure, and easy to erode during cooking, such as peaches, pears, apricots, etc.
[0003] At present, when the existing sugar soaking process is carried out for fruits with high water content, thick cells, dense tissue structure and easy to rot during cooking, a large number of fruits are usually poured into the sugar solution together and soaked for a period of time, then the fruits are picked up to separate the fruits from the sugar solution, and then the fruits are poured into the sugar solution together and soaked for a period of time. This cycle is repeated many times to allow the sugar solution to slowly penetrate into the fruit pulp. In this process, since a large number of fruits are mixed together for sugar soaking, a large number of fruits will inevitably contact and squeeze each other, which will cause a large number of fruits to be deformed due to squeezing. Then, the texture of the fruits becomes softer and more rotten due to sugar soaking and cooking. The squeezing between each other will make the fruits more likely to break, which will destroy the original shape of the fruits, thereby affecting the appearance of the preserved fruit products. At the same time, the size of the broken fruits will be reduced, making it easier for the sugar solution to penetrate into the broken fruits, which will affect the penetration of the sugar solution between the preserved fruits, resulting in inconsistent sugar content among the preserved fruit products, thereby affecting the overall flavor of the preserved fruit products. Summary of the Invention
[0004] In view of this, and in response to the deficiencies of the prior art, the present invention provides a sugar soaking device for preserved fruit processing to solve the problem in the prior art that fruits are squeezed against each other and breakage occurs during multiple sugar soakings.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a sugar-immersing device for processing preserved fruits, comprising a processing box, a feed inlet and a sugar injection port are provided on the top of the processing box, and the feed inlet and the sugar injection port are both provided with sealing covers, a discharge port is provided on one side of the processing box, and the discharge port is located on the outer arc surface of the processing box, which is away from the feed inlet;
[0006] A servo motor is fixedly connected to the inner wall of the bottom of the processing box, and a synchronous wheel is provided on the output shaft of the servo motor and the bottom of the inner cavity of the processing box. The synchronous wheels are connected by a synchronous belt transmission, and a sealing plate is fixedly connected to the bottom of the inner cavity of the processing box, and the upper end of the sealing plate is fixedly connected to the top of the inner cavity of the processing box. The sealing plate is sleeved on the outer ring surface of the synchronous belt, and the outer surface of the sealing plate is fixedly connected to an annular guide rail, and the outer surface of the annular guide rail is equidistantly slidably connected to a plurality of pulley frames, and the plurality of pulley frames are fixedly connected to the opposite surfaces of the synchronous belt, and the stops are adapted to each other, and the opposite surfaces of the stop blocks are fixedly connected to magnets through grooves, and the magnetic properties of the magnets are opposite;
[0007] The pulley frame is provided with a turnover mechanism, the processing box is provided with a cleaning mechanism, and the annular guide rail is provided with an easy-to-disassemble mechanism.
[0008] Preferably, the flipping mechanism includes a flipping cylinder, which is rotatably connected to both sides of the top of the pulley frame. An opening is provided on the outer ring surface of the flipping cylinder, and a side away from the opening is designed with multiple equidistant partitions. Arc bars are fixedly connected to the partitions of the flipping cylinder at equal intervals. A gear is fixedly connected to the side of the flipping cylinder close to the stop block, and a rack is fixedly connected to the sealing plate, and the gear is meshed with the rack.
[0009] Preferably, a counterweight is fixedly connected to one side of the turning cylinder away from the stopper, and baffles are fixedly connected to both sides of the top of the pulley frame.
[0010] Preferably, the cleaning mechanism includes a guide plate, which is fixedly connected to the bottom of the inner cavity of the processing box. Slide rails are fixedly connected on both sides of the guide plate. There are no less than two cleaning scrapers connected to the slide rails for joint rotation through sliders. An elastic rope 1 is fixedly connected between the two cleaning scrapers, and the elastic rope 1 is located inside the slide rail.
[0011] Preferably, one of the cleaning scrapers is fixedly connected to elastic rope 2 on the side away from elastic rope 1, one end of elastic rope 2 is fixedly connected to a blocking ball, one side of the slide rail is fixedly connected to a mounting tube, and elastic rope 2 and blocking ball are both located inside the mounting tube, and the top of the other cleaning scraper and the bottom of the pulley frame are fixedly connected to a stop block, and the stop blocks are adapted to each other.
[0012] Preferably, the guide plate is annular in structure as a whole, and both sides of the guide plate are in an increasing state from low to high, one of the cleaning scrapers is located at the lowest end of the guide plate, and the other cleaning scraper is located at the highest end of the guide plate.
[0013] Preferably, the diameters of the elastic cord 1 and the elastic cord 2 are the same.
[0014] Preferably, the easy-to-disassemble mechanism includes an arc-shaped guide rail, which is engaged on the annular guide rail. The side of the arc-shaped guide rail close to the inner wall of the processing box is fixedly connected to a vertical guide rail, and one side of the vertical guide rail is fixedly connected to a push-pull rod. The push-pull rod is slidably connected to one side of the processing box, and one end of the push-pull rod is located outside the processing box.
[0015] Preferably, a rubber block is fixedly connected to the inner wall of the processing box, the push-pull rod is slidably connected in the rubber block, an arc-shaped cover plate is clamped inside the discharge port, a discharge guide rail is fixedly connected inside the discharge port, and the arc-shaped cover plate is slidably connected to the discharge guide rail.
[0016] Compared with the prior art, the present invention provides a sugar soaking device for preserved fruit processing, which has the following features:
[0017] Beneficial effects:
[0018] The servo motor drives the synchronous wheel to rotate, and the synchronous belt moves along the two synchronous wheels, and the block makes the pulley frame on the annular guide rail move in the same direction as the synchronous belt, so that the preserved fruits can be dipped in sugar multiple times, and then the pulley frame can separate the multiple preserved fruits from each other and place them separately, thereby avoiding the problem of deformation and breakage of the preserved fruits caused by squeezing each other during multiple dips in sugar, and thus maintaining the original shape and size of the preserved fruits, thereby effectively improving the appearance of the preserved fruit products, and avoiding the breakage of the preserved fruits is also beneficial to balancing the penetration of sugar liquid between the preserved fruits, thereby making the sugar content between the preserved fruits more uniform.
[0019] Through the meshing action of the gear and the rack, the gear drives the turning cylinder to rotate, and under the action of gravity, the preserved fruit can be turned over, thereby increasing the contact area between the preserved fruit and the sugar solution, and then ensuring that the sugar solution can fully penetrate into all parts of the preserved fruit, making the overall sweetness of the preserved fruit consistent, thereby improving the taste of the preserved fruit. At the same time, turning the preserved fruit can also accelerate the penetration speed of the sugar solution in the preserved fruit, thereby shortening the sugar soaking time and improving production efficiency.
[0020] The cleaning scraper is driven by the pulley frame to move along the inside of the slide rail, and under the pulling and elastic deformation of the elastic rope 1 and the elastic rope 2, the two cleaning scrapers can scrape off the sugar liquid dripping on the guide plate and clean it to the lowest position of the guide plate, thereby completing the cleaning and collection of excess sugar liquid dripping from multiple preserved fruits on the guide plate, avoiding the waste of sugar liquid caused by excess sugar liquid attached to multiple preserved fruits after being soaked in sugar dripping everywhere, and thus reducing the consumption of sugar liquid for soaking preserved fruits in sugar, which not only reduces the production cost of preserved fruit processing, but also improves the cleanliness of the production environment of preserved fruit processing.
[0021] Workers manually move the push-pull rods to cause the arc guide rails and vertical guide rails to engage with the circular guide rails and the discharge guide rails, thereby changing the movement trajectory of the pulley frame, making it easier to discharge the preserved fruits that have been soaked in sugar. The pulley frame can also be moved outside the processing box for cleaning to prevent residual sugar liquid on the pulley frame from affecting the subsequent preserved fruit soaking in sugar, thereby ensuring the quality of the preserved fruit soaking in sugar and the cleanliness and hygiene of the preserved fruit soaking production environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0023] Figure 2 This is a schematic diagram of the structure inside the processing box of the present invention;
[0024] Figure 3 Schematic diagram of the cross-section structure of the processing box in the present invention;
[0025] Figure 4 This is an exploded view of the structure of the reciprocating sugar dipping mechanism of the present invention;
[0026] Figure 5 This is an enlarged view of the structure of the turning cylinder in the present invention;
[0027] Figure 6 It is an exploded view of the structure of the flip mechanism in the present invention;
[0028] Figure 7 This is an enlarged view of the structure of the slide rail in the present invention;
[0029] Figure 8 It is an exploded view of the structure of the cleaning mechanism of the present invention;
[0030] Figure 9 For the present invention Figure 8 A magnified view of the structure at point A;
[0031] Figure 10 This is an enlarged structural diagram of the arc guide rail and the annular guide rail in the present invention;
[0032] Figure 11 This is an enlarged structural diagram of the vertical guide rail and the annular guide rail in the present invention;
[0033] Figure 12 It is a structural explosion diagram of the easy-to-disassemble mechanism in the present invention.
[0034] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0035] 1. Processing box; 101. Feed port; 102. Discharge port; 103. Sugar injection port;
[0036] Reciprocating sugar dipping mechanism: 2, servo motor; 201, synchronous wheel; 202, synchronous belt; 203, sealing plate; 204, annular guide rail; 205, pulley frame; 206, stopper; 207, magnet;
[0037] Turning mechanism: 3, turning cylinder; 301, arc bar; 302, gear; 303, rack; 304, counterweight; 305, baffle;
[0038] Cleaning mechanism: 4, guide plate; 401, slide rail; 402, cleaning scraper; 403, elastic rope 1; 404, elastic rope 2; 405, blocking ball; 406, mounting cylinder; 407, stop block;
[0039] Easy-to-disassemble mechanism: 5, curved guide rail; 501, vertical guide rail; 502, push-pull rod; 503, rubber block; 504, curved cover plate; 505, discharge guide rail. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] The present invention will be described in further detail below with reference to the accompanying drawings and examples.
[0042] Example 1
[0043] Please refer to Figures 1 to 6As shown, in order to solve the problems mentioned in the technical solution, the embodiment of the present application provides a sugar soaking device for preserved fruit processing, including a processing box 1, and the processing box 1 is annular in shape as a whole, with a feed port 101 and a sugar injection port 103 provided on the top of the processing box 1, the feed port 101 is located near the top of the curved edge of the processing box 1, and the sugar injection port 103 is located in the middle of the top of the processing box 1, and a sealing cover is rotatably installed on the feed port 101 and the sugar injection port 103, and the sealing cover is used to seal the feed port 101 so that the interior of the processing box 1 is in a sealed state, a discharge port 102 is provided on one side of the processing box 1, and the discharge port 102 is located on the outer curved surface of the processing box 1, which is away from the feed port 101. A servo motor 2 is fixedly connected to the inner wall of the bottom of the processing box 1, and a synchronous wheel 201 is provided on the output shaft of the servo motor 2 and the bottom of the inner cavity of the processing box 1. The synchronous wheels 201 are connected through a synchronous belt 202. A sealing plate 203 is fixedly connected to the bottom of the inner cavity of the processing box 1, and the upper end of the sealing plate 203 is fixedly connected to the top of the inner cavity of the processing box 1. The sealing plate 203 is sleeved on the outside of the synchronous belt 202, and the inner ring surface of the sealing plate 203 is tightly fitted with the synchronous belt 202. The outer surface of the sealing plate 203 is fixedly connected to an annular guide rail 204, and the outer surface of the annular guide rail 204 is equidistantly and slidingly connected to multiple pulley frames 205. The opposite surfaces of the multiple pulley frames 205 and the synchronous belt 202 are fixedly connected to blocks 206, which are adapted between the pulley frames 205 and the blocks 206 on the synchronous belt 202. The block 206 is L-shaped as a whole, and the pulley frames 205 and the blocks 206 on the synchronous belt 202 are staggered and fitted with each other to ensure that the pulley frames 205 can move along the annular guide rail 204 with the synchronous wheel 201. The opposite surfaces of the pulley frames 205 and the blocks 206 on the synchronous belt 202 are fixedly connected to magnets 207 through the grooves, and the magnetic properties of the magnets 207 are opposite.
[0044] Working process: When soaking the preserved fruits in sugar, first pour the prepared sugar liquid into the space between the processing box 1 and the sealing plate 203 from the sugar injection port 103, so that the sugar liquid flows from the sugar injection port 103 into the closed space between the processing box 1 and the sealing plate 203 below, until the sugar liquid level in the closed space between the processing box 1 and the sealing plate 203 below the sugar injection port 103 is higher than the height of the pulley frame 205, and then stop pouring the sugar liquid. Then the worker intermittently puts the preserved fruits to be soaked in sugar into the processing box 1 from the feed port 101. Because the feed port 101 is located at a higher position of the guide plate 4, the pulley frame 205 can be aligned with it, so that multiple preserved fruits fall to the pulley frame 205 located just below the feed port 101 due to gravity, thereby making the number of preserved fruits placed on one pulley frame 205 greater than the existing method of placing all the preserved fruits to be soaked in sugar on the pulley frame 205. In the sugar dipping tank, the situation that a large number of preserved fruits are placed together, resulting in a large squeezing pressure between the preserved fruits as a whole, which may easily lead to deformation and breakage of the preserved fruits, can be effectively avoided. At the same time, the servo motor 2 is started to drive a synchronous wheel 201 to rotate, and then a synchronous wheel 201 in a rotating state drives the synchronous belt 202 to rotate along its surface, thereby another synchronous wheel 201 connected to the synchronous belt 202 for transmission also rotates synchronously. In this process, the multiple blocks 206 on the synchronous belt 202 are successively fitted with the blocks 206 on the pulley frame 205, and the magnets 207 on the blocks 206 cause the blocks 206 on the synchronous belt 202 to fit tightly with the blocks 206 on the pulley frame 205, thereby preventing the two from separating from each other during the sugar dipping process, thereby ensuring the normal progress of the preserved fruit sugar dipping work.The synchronous belt 202 pushes the pulley frame 205 to slide along the outer surface of the annular guide rail 204, thereby allowing the pulley frame 205 to circulate on the annular guide rail 204, so that the pulley frame 205 with multiple preserved fruits placed thereon moves from directly below the feed port 101 along the annular guide rail 204 toward the sugar liquid storage area below the sugar injection port 103, and the next pulley frame 205 without multiple preserved fruits placed thereon moves thereupon to directly below the feed port 101. At this time, the worker puts multiple preserved fruits into the feed port 101 and makes them fall onto the pulley frame 205 without multiple preserved fruits placed thereon, thereby allowing multiple preserved fruits to be intermittently placed on one pulley frame 205. When the pulley frame 205 with multiple preserved fruits placed thereon moves along the annular guide rail 204 to the area below the sugar injection port 103, the multiple preserved fruits located on the pulley frame 205 come into contact with the sugar liquid below the sugar injection port 103. , and as the pulley frame 205 gradually extends into the sugar solution for immersion, until the pulley frame 205 is separated from the sugar solution, then the multiple preserved fruits after being soaked in sugar are moved along the annular guide rail 204 with the pulley frame 205, thereby the multiple preserved fruits after being soaked in sugar can be left to stand for a period of time, causing the excess sugar solution adhering to the surface of the multiple preserved fruits after being soaked in sugar to drip from their surface, and then the multiple preserved fruits after standing still are contacted with the sugar solution again with the pulley frame 205 and soaked, so that the multiple preserved fruits can be separated from each other and placed separately through the pulley frame 205, thereby avoiding the problem of deformation and breakage of the preserved fruits caused by squeezing each other during multiple soaking in sugar, and then maintaining the original shape and size of the preserved fruits, thereby effectively improving the appearance of the preserved fruit products, and at the same time avoiding the breakage of the preserved fruits is beneficial to balancing the penetration of sugar solution between the preserved fruits, thereby promoting more uniform sugar content between the preserved fruits.
[0045] Example 2
[0046] Please refer to Figure 2 、 Figure 3 、 Figure 5 as well as Figure 6As shown, the pulley frame 205 is equipped with a turning mechanism. The turning mechanism includes a turning cylinder 3, which is rotatably connected to both sides of the top of the pulley frame 205. The outer surface of the turning cylinder 3 is opened, and the side away from the opening is designed with multiple equidistant partitions. This ensures that the turning cylinder 3 can turn the preserved fruit while ensuring sufficient contact between the preserved fruit and the sugar solution. Curved bars 301 are fixedly connected to the partitions of the turning cylinder 3 at equal intervals. The curved bars 301 are used to prevent damage to the preserved fruit during the turning process. A gear 302 is fixedly connected to the side of the turning cylinder 3 near the stopper 206. A rack 303 is fixedly connected to the sealing plate 203, and the gear 302 meshes with the rack 303. A counterweight 304 is fixedly connected to the side of the turning cylinder 3 away from the stopper 206. The counterweight 304 ensures that when the turning cylinder 3 is stationary, the multiple curved bars 301 on it are directly above the pulley frame 205, thereby facilitating the loading and unloading of the preserved fruit. Baffles 305 are fixedly connected to both sides of the top of the pulley frame 205, and the opposite surfaces of the baffles 305 are arc-shaped, which are used to limit the movement range of the preserved fruit and prevent it from sliding off the pulley frame 205 during the flipping process.
[0047] Working process: When the synchronous belt 202 pushes the pulley frame 205 through the block 206, the gear 302 is not in contact with the rack 303, and the counterweight 304 is in a vertical falling state under the influence of gravity. The arc strip 301 on the turning cylinder 3 is located directly above the pulley frame 205, and the outer surface of the arc strip 301 is close to the top of the pulley frame 205, so that the preserved fruit falls onto the multiple arc strips 301 first. At this time, the synchronous belt 202 continues to push the pulley frame 205 to move through the block 206, and gradually makes the gears 302 on the multiple pulley frames 205 contact with the rack 303. 3, the gear 302 rotates along the surface of the rack 303, and the gear 302 drives the turning cylinder 3 fixedly connected thereto to rotate in the same direction, and the counterweight block 304 on one side of the turning cylinder 3 also rotates synchronously. In this process, when the arc-shaped bar 301 on the turning cylinder 3 rotates from the side to the lowest point, the arc-shaped bar 301 on the turning cylinder 3 contacts the multiple preserved fruits on the pulley frame 205, and uses its arc surface to lift the side of the multiple preserved fruits that are in contact with it, causing the arc-shaped bar 301 to gradually extend into the bottom of the multiple preserved fruits. At the same time, the arc-shaped bar 301 pushes the multiple preserved fruits to move toward the baffle 305 and contacts the arc-shaped bar 301 of the baffle 305. 305, the curved strip 301 and the baffle 305 are in contact with each other, and then the curved strip 301 and the baffle 305 move toward the upper part of the curved surface under the thrust of the curved strip 301, so that the curved strip 301 and the curved surface of the baffle 305 both contact the bottom part of the plurality of preserved fruits, thereby separating the bottom part of the plurality of preserved fruits from the top of the pulley frame 205. As the turning cylinder 3 continues to rotate, the outer surface of the curved strip 301 thereon is close to the top of the pulley frame 205. The plurality of preserved fruits gradually enter the turning cylinder 3 and are placed in the middle thereof due to the rotation of the turning cylinder 3. Then, when the curved strip 301 on the turning cylinder 3 rotates from the lowest point to the highest point, the horizontal height of the plurality of preserved fruits thereon gradually increases, and under the action of gravity, the plurality of preserved fruits are placed in the middle of the turning cylinder 3. , multiple preserved fruits are gradually turned over inside the turning cylinder 3 along the multiple arc-shaped strips 301. When the arc-shaped strips 301 on the turning cylinder 3 are at the highest point, multiple preserved fruits complete the turning over and lose the support of the arc-shaped strips 301 on the turning cylinder 3 and fall onto the pulley frame 205 under the influence of gravity, thereby completing the turning over of the preserved fruits, increasing the contact area between the preserved fruits and the sugar liquid, and then ensuring that the sugar liquid can fully penetrate into all parts of the preserved fruits, making the overall sweetness of the preserved fruits consistent, thereby improving the taste of the preserved fruits, and turning the preserved fruits can also accelerate the penetration speed of the sugar liquid in the preserved fruits, thereby shortening the sugar dipping time and improving production efficiency.
[0048] Example 3
[0049] Please refer to Figures 7 to 9As shown, the processing box 1 is provided with a cleaning mechanism, which includes a guide plate 4 fixedly connected to the bottom of the inner cavity of the processing box 1. Slide rails 401 are fixedly connected on both sides of the guide plate 4. Slide rails 401 are connected to at least two cleaning scrapers 402 by means of sliders for joint rotation. One side of each cleaning scraper 402 is tilted to prevent the two cleaning scrapers 402 from scraping the sugar solution from a low position to a high position when moving in opposite directions. An elastic rope 1 403 is fixedly connected between the two cleaning scrapers 402, and the elastic rope 1 403 is located inside the slide rails 401. One cleaning scraper 402 is fixedly connected to a second elastic cord 404 on the side away from the first elastic cord 403. A blocking ball 405 is fixedly connected to one end of the second elastic cord 404. A mounting tube 406 is fixedly connected to one side of the slide rail 401. Both the second elastic cord 404 and the blocking ball 405 are located within the mounting tube 406. The mounting tube 406 is used to limit the range of motion of the second elastic cord 404 and the blocking ball 405. A stop 407 is fixedly connected to the top of the other cleaning scraper 402 and the bottom of the pulley frame 205. The cleaning scraper 402 and the stop 407 on the pulley frame 205 fit together. The guide plate 4 is an annular structure, with its sides increasing in height from low to high. The guide plate 4, with its two inclined ends, is used to guide the sugar solution dripping from the preserved fruit, preventing it from dripping and causing waste. The bottom end of the guide plate 4 is used to store the sugar solution, facilitating multiple sugar dipping processes for the preserved fruit. Excess sugar solution dripping from the preserved fruit can also be collected and recycled. One cleaning scraper 402 is located at the lowest end of the guide plate 4, and the other cleaning scraper 402 is located at the highest end of the guide plate 4, each used to connect to the syrup on the guide plate 4. Elastic cord 1 403 and elastic cord 2 404 have the same diameter, and both are smaller than the inner diameter of the slide rail 401, allowing them to move along the interior of the slide rail 401. The diameter of the blocking ball 405 is greater than the inner diameter of the slide rail 401. It can prevent the elastic rope 2 404 from continuing to move along the inside of the slide rail 401 when the displacement distance of the cleaning scraper 402 is greater than the original length of the elastic rope 2 404, causing the elastic rope 2 404 to gradually deform and stretch due to the pulling of the cleaning scraper 402.
[0050] Working process: When the pulley frame 205 slides along the annular guide rail 204, when the stop block 407 at the bottom of the pulley frame 205 contacts the stop block 407 on the cleaning scraper 402 located at the highest point of the guide plate 4, the pulley frame 205 pushes the cleaning scraper 402 to move synchronously along the inside of the slide rail 401, causing the cleaning scraper 402 located at the highest point of the guide plate 4 to gradually move downward. In this process, the cleaning scraper 402 located at the highest point of the guide plate 4 pulls the elastic rope 1 403 and pulls the cleaning scraper 402 located at the lowest point of the guide plate 4 to move synchronously, causing the cleaning scraper 402 located at the lowest point of the guide plate 4 to gradually move upward. The cleaning scraper 402 located at the lowest point of the guide plate 4 pulls the elastic rope 2 404, so that the elastic rope The second cleaning scraper 404 gradually slides into the inside of the slide rail 401. When the blocking ball 405 on the elastic rope second 404 contacts the slide rail 401, the elastic rope second 404 gradually deforms and stretches due to the pulling of the cleaning scraper 402. When the cleaning scraper 402 located at the highest point of the guide plate 4 moves to the lowest point of the guide plate 4, the inclined surface of the cleaning scraper 402 is in constant contact with the sugar liquid and is squeezed by the gravity of the sugar liquid, thereby scraping the sugar liquid on the upper half of the guide plate 4. The sugar liquid flows to the lowest point of the guide plate 4 along with the cleaning scraper 402, and the other cleaning scraper 402 located at the lowest point of the guide plate 4 moves to the highest point of the guide plate 4. In this process, the back of the inclined surface of the cleaning scraper 402 is in contact with the guide plate 4. The cleaning scraper 402 is in contact with the surface. As the cleaning scraper 402 slides along the inside of the slide rail 401, the sugar liquid concentrated on the back of the cleaning scraper 402 due to its continuous scraping also increases. The accumulated sugar liquid gradually squeezes the cleaning scraper 402 and rotates along the slider in the direction away from the guide plate 4. Therefore, the sugar liquid on the back of the cleaning scraper 402 flows from the gap between it and the guide plate 4 to the lowest point of the guide plate 4, thereby making the sugar liquid in the lower half of the guide plate 4 still adsorbed on its surface. As the pulley frame 205 pushes the stop block 407 on the cleaning scraper 402 located at the highest point of the guide plate 4, the cleaning scraper 402 moves from the highest point to the lowest point of the guide plate 4 along the inside of the slide rail 401, thereby driving the cleaning scraper 4 located at the bottom of the stop block 407. 02 returns to its original position and pulls the other cleaning scraper 402 to its original position through the elastic rope 1 403. When the cleaning scraper 402 located at the highest point of the guide plate 4 moves to the lowest point, the cleaning scraper 402 slides along the inside of the slide rail 401, and the cleaning scraper 402 gradually lowers its horizontal height as the inside thereof, causing the distance between the cleaning scraper 402 and the pulley frame 205 to gradually increase, thereby causing the two stop blocks 407 located on the cleaning scraper 402 and the pulley frame 205 to separate. At this time, the elastic rope 2 404 loses its restriction and gradually shrinks and returns to its original position. The elastic rope 2 404 pulls one cleaning scraper 402 to slide, and under the pulling action of the elastic rope 2 404, the two cleaning scrapers 402 gradually return to their original positions. In this process,The inclined surface of the cleaning scraper 402 initially located at the lowest point of the guide plate 4 is in contact with the surface of the guide plate 4 and scrapes the other half of the sugar liquid on the guide plate 4 to the lowest point of the guide plate 4, thereby completing the cleaning and collection of the excess sugar liquid dripping from the multiple preserved fruits on the guide plate 4. This avoids the problem of excess sugar liquid adhering to the multiple preserved fruits dripping everywhere after being dipped in sugar, thereby reducing the sugar liquid consumption of the multiple preserved fruits. This not only reduces the production cost of the preserved fruit processing, but also improves the cleanliness of the preserved fruit processing production environment.
[0051] Example 4
[0052] Please refer to Figures 10 to 12 As shown, the annular guide rail 204 is provided with an easy-to-disassemble mechanism, which includes a curved guide rail 5. The curved guide rail 5 is engaged with the annular guide rail 204. The engaging areas between the two sides of the annular guide rail 204 and the curved guide rail 5 are both supporting areas that are half the thickness of the annular guide rail 204 and are both located in the lower half of the annular guide rail 204. The two sides of the curved guide rail 5 are both pressure-bearing areas that are half the thickness of the annular guide rail 204, and the pressure-bearing areas and the supporting areas are compatible. The side of the curved guide rail 5 close to the inner wall of the processing box 1 is fixedly connected to a vertical guide rail 501. The side of the vertical guide rail 501 close to the annular guide rail 204 is the pressure-bearing area, and the side away from the annular guide rail 204 is the supporting area. A push-pull rod 502 is fixedly connected to one side of the vertical guide rail 501. The push-pull rod 502 is slidably connected to one side of the processing box 1, and one end of the push-pull rod 502 is located outside the processing box 1. A rubber block 503 is fixedly attached to the inner wall of the processing box 1, and a push-pull rod 502 is slidably connected within the rubber block 503. This prevents leakage of the sugar solution within the processing box 1 and ensures the overall sealing of the processing box 1. A curved cover plate 504 engages within the discharge port 102, and a discharge guide rail 505 is fixedly connected to the discharge port 102. The side of the discharge guide rail 505 near the vertical guide rail 501 is a pressure-bearing area, and the pressure-bearing and supporting areas on both sides of the vertical guide rail 501 are respectively compatible with the supporting areas of the annular guide rail 204 and the pressure-bearing areas of the discharge guide rail 505. The curved cover plate 504 is slidably connected to the discharge guide rail 505, and sealing rings are installed between the curved cover plate 504, the discharge port 102, and the discharge guide rail 505 to ensure the overall sealing of the processing box 1.
[0053] When the candied fruit is to be soaked in sugar, the worker manually pushes the push-pull rod 502, causing the pressure-bearing part of the arc guide rail 5 to engage with the supporting part of the annular guide rail 204. When the candied fruit is to be unloaded after the sugar soaking is completed, the worker manually pulls the push-pull rod 502, causing the pressure-bearing parts on both sides of the arc guide rail 5 to slide along the top of the supporting parts on both sides of the annular guide rail 204 and disengage from it, so that one side of the vertical guide rail 501 gradually approaches the side of the annular guide rail 204 away from the discharge guide rail 505, and the other side of the vertical guide rail 501 gradually approaches the discharge guide rail 505, thereby making the pressure-bearing part of the vertical guide rail 501 contact and engage with the supporting part of the annular guide rail 204, and the supporting part of the vertical guide rail 501 contact and engage with the pressure-bearing part of the discharge guide rail 505, thereby connecting the candied fruit discharge guide rail 505, and then the worker manually pulls the arc cover plate 504, causing it to engage with the discharge port 102. When the pulley frame 205 is disengaged from the annular guide rail 204 to the vertical guide rail 501, the block 206 on the synchronous belt 202 moves in an arc shape along its surface, and the block 206 on the pulley frame 205 moves synchronously along the surface of the discharge guide rail 505, thereby disengaging the magnets 207 in the blocks 206 on the two, causing the pulley frame 205 to move away from the synchronous belt 202, and the pulley frame 205 slides to the discharge guide rail 505 via the vertical guide rail 501, and then slides to the outside of the processing box 1, thereby allowing the preserved fruits soaked in sugar to be discharged out of the processing box 1. At the same time, the pulley frame 205 slides along the discharge guide rail 505 to the outside of the processing box 1, making it convenient for workers to clean the residual sugar liquid on its surface, preventing the residual sugar liquid on the pulley frame 205 from affecting the subsequent preserved fruit soaking work, thereby ensuring the quality of the preserved fruit soaking in sugar, and also ensuring the cleanliness and hygiene of the preserved fruit soaking production environment.
[0054] The above is a detailed introduction to the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method and core idea of the present application. At the same time, for those skilled in the art, based on the idea of the present application, there may be changes in the specific implementation methods and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.
Claims
1. A sugar soaking device for preserved fruit processing, characterized in that: The processing box (1) comprises a processing box (1), wherein a feed port (101) and a sugar injection port (103) are provided on the top of the processing box (1), and a sealing cover is provided on the feed port (101) and the sugar injection port (103); a discharge port (102) is provided on one side of the processing box (1), and the discharge port (102) is located on the outer arc surface of the processing box (1), which is away from the feed port (101); The inner wall of the bottom of the processing box (1) is fixedly connected to a servo motor (2), the output shaft of the servo motor (2) and the bottom of the inner cavity of the processing box (1) are both provided with synchronous wheels (201), the synchronous wheels (201) are connected to each other through a synchronous belt (202), the bottom of the inner cavity of the processing box (1) is fixedly connected to a sealing plate (203), the upper end of the sealing plate (203) is fixedly connected to the top of the inner cavity of the processing box (1), and the sealing plate (203) is sleeved on the outer ring of the synchronous belt (202). The outer surface of the sealing plate (203) is fixedly connected to an annular guide rail (204), and the outer surface of the annular guide rail (204) is equidistantly slidably connected to a plurality of pulley frames (205), and the surfaces opposite to the plurality of pulley frames (205) and the synchronous belt (202) are fixedly connected to blocks (206), and the blocks (206) are adapted to each other, and the opposite surfaces of the blocks (206) are fixedly connected to magnets (207) through grooves, and the magnetism of the magnets (207) is opposite to each other; The pulley frame (205) is provided with a turnover mechanism, the processing box (1) is provided with a cleaning mechanism, and the annular guide rail (204) is provided with an easy-to-disassemble mechanism; The turning mechanism comprises a turning cylinder (3), the turning cylinder (3) being rotatably connected to both sides of the top of the pulley frame (205), an outer ring surface of the turning cylinder (3) being provided with an opening, and a side away from the opening being designed with a plurality of equally spaced partitions, arc-shaped bars (301) being equally spaced and fixedly connected to the partitions of the turning cylinder (3), a gear (302) being fixedly connected to the side of the turning cylinder (3) close to the stopper (206), a rack (303) being fixedly connected to the sealing plate (203), and the gear (302) being meshed with the rack (303); A counterweight (304) is fixedly connected to one side of the turning cylinder (3) away from the stopper (206), and baffles (305) are fixedly connected to both sides of the top of the pulley frame (205); The cleaning mechanism comprises a guide plate (4), the guide plate (4) being fixedly connected to the bottom of the inner cavity of the processing box (1), the guide plate (4) being fixedly connected to slide rails (401) on both sides, the slide rails (401) being connected to at least two cleaning scrapers (402) for joint rotation via sliders, an elastic rope (403) being fixedly connected between the two cleaning scrapers (402), and the elastic rope (403) being located inside the slide rails (401); One of the cleaning scrapers (402) is fixedly connected to an elastic rope 2 (404) on a side away from the elastic rope 1 (403), and one end of the elastic rope 2 (404) is fixedly connected to a blocking ball (405). One side of the slide rail (401) is fixedly connected to a mounting tube (406), and the elastic rope 2 (404) and the blocking ball (405) are both located inside the mounting tube (406). The top of the other cleaning scraper (402) and the bottom of the pulley frame (205) are fixedly connected to a stop block (407), and the stop blocks (407) are adapted to each other. The guide plate (4) is annular in structure as a whole, and the two sides of the guide plate (4) are in an increasing state from low to high, one of the cleaning scrapers (402) is located at the bottom end of the guide plate (4), and the other cleaning scraper (402) is located at the top end of the guide plate (4); The diameters of the elastic rope 1 (403) and the elastic rope 2 (404) are the same.
2. The sugar soaking device for preserved fruit processing according to claim 1, characterized in that: The easy-to-disassemble mechanism comprises an arc-shaped guide rail (5), the arc-shaped guide rail (5) is engaged with the annular guide rail (204), a side of the arc-shaped guide rail (5) close to the inner wall of the processing box (1) is fixedly connected to a vertical guide rail (501), a side of the vertical guide rail (501) is fixedly connected to a push-pull rod (502), the push-pull rod (502) is slidably connected to one side of the processing box (1), and one end of the push-pull rod (502) is located outside the processing box (1).
3. The sugar soaking device for preserved fruit processing according to claim 2, characterized in that: A rubber block (503) is fixedly connected to the inner wall of the processing box (1), the push-pull rod (502) is slidably connected inside the rubber block (503), an arc-shaped cover plate (504) is engaged inside the discharge port (102), a discharge guide rail (505) is fixedly connected inside the discharge port (102), and the arc-shaped cover plate (504) is slidably connected to the discharge guide rail (505).
Citation Information
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