Organic fertilizer extruding and granulating device
By designing an organic fertilizer extrusion granulation device using pressing rollers and round-drawing devices, the problems of low granulation efficiency and unsatisfactory molding effect in the prior art are solved, and more efficient granulation and more ideal molding effect are achieved.
Patent Information
- Application Number
- CN202510174239.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing organic fertilizer extrusion granulation device has low granulation efficiency and unsatisfactory molding effect.
An organic fertilizer extrusion and granulation device is designed, and the organic fertilizer is extruded into a spherical shape using the hemispherical grooves of the first pressing roller and the second pressing roller. Then, the pelletization and circumferential treatment are performed through the pelletization device and the circle casting device, and finally the finished product is dried in the drying device.
The granulation efficiency of organic fertilizers is improved, the molding effect is improved, and different specifications and better finished product quality is achieved through alternative pressing rollers and spray systems.
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Figure CN119633684A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of organic fertilizer granulation, in particular to an organic fertilizer extrusion granulation device. Background Art
[0002] Organic fertilizers contain a variety of organic acids, peptides, and rich nutrients including nitrogen, phosphorus, and potassium. They can not only provide comprehensive nutrition for crops, but also have a long fertilizer effect. They can increase and renew soil organic matter, promote microbial reproduction, and improve the physical and chemical properties and biological activity of the soil. They are the main nutrients for green food production. As the level of agricultural modernization increases, organic food is increasingly valued by people. Ecological agriculture is also valued. Organic fertilizers will gradually replace other fertilizers and become an essential fertilizer for crop growth. Therefore, the equipment for the production and processing of organic fertilizers has become a top priority.
[0003] The existing organic fertilizer extrusion granulation devices all concentrate and pile up the materials, and then extrude and granulate them through the granulation port, but the extrusion efficiency is low and the forming effect is not ideal. The present invention solves the problem of low granulation efficiency of the existing equipment by improving the size of the granules and the forming process of the granules during the organic fertilizer extrusion granulation process. Summary of the invention
[0004] The object of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide an organic fertilizer extrusion granulation device, wherein the extrusion device in the above structure uses a first pressing roller and a second pressing roller to rotate to extrude the organic fertilizer output from a feeding device, and uses the hemispherical grooves on the first pressing roller and the second pressing roller to make the extruded organic fertilizer spherical, and then enters a rounding device after being granulated by a granulating device, and uses a grinding disc to rotate to round the organic fertilizer; The tilt angles of the grinding disc and the guide disc in the rounding device are adjusted by the activity of the hydraulic telescopic rod, and a proper amount of water is sprayed through the spray pipe during the rounding process to soften the organic fertilizer, which is helpful for plasticity. The rounded organic fertilizer is discharged through the guide disc and finally enters the drying device for drying to become a finished product. The roller bin arranged in the extrusion device functions to make the first roller and the second roller replaceable. The purpose of replacement is that the specifications of the hemispherical grooves on the outer surfaces of the rollers are different, so that organic fertilizer particles of different sizes can be pressed according to production requirements. The wind bin arranged in the extrusion device allows the first fan blade and the second fan blade inside to rotate and drive the air flow to flow through the inside of the first roller and the second roller respectively, so as to cool them. The generated wind energy is transported to the drying device, and the heat energy generated by the electric heating bin is combined to form hot air, thereby drying the organic fertilizer particles.
[0005] The present invention also provides an organic fertilizer extrusion granulation device as described above, comprising a feed mixing device, a feeding device, an extrusion device, a granulation device, a rounding device and a drying device, wherein a bottom support is provided at the bottom of the extrusion device, a fixed support frame is fixedly connected to the right upper surface of the bottom support, a guide seat is fixedly connected to the left upper surface of the bottom support, and a hydraulic push rod is fixedly connected to the side surface of the guide seat; a fixed slider is provided inside the guide seat, a top block is fixedly connected to the output end of the hydraulic push rod, and a movable support frame is fixedly connected to the side surface of the top block, the movable support frame is provided with two groups of legs, and the lower end side surfaces of the two groups of legs are provided with slide grooves, and the movable support frame is slidably connected to the fixed slider inside the guide seat through the slide groove, and the upper surfaces of the fixed support frame and the movable support frame are both detachably connected with bearing seats, and the bearing seats are provided with two groups of three in each group; The extrusion device comprises an extrusion bin, a first clamping frame, a second clamping frame, a first pressure roller, a second pressure roller, and a pressure roller bin, wherein the first clamping frame is fixedly connected to a shaft rod 1 through a connecting rod, the second clamping frame is fixedly connected to a shaft rod 2 through a connecting rod, both ends of the shaft rod 1 and the shaft rod 2 are rotatably connected to bearing seats in corresponding positions, the inner walls of the first pressure roller and the second pressure roller are both provided with a clamping groove, the first pressure roller is clamped to the first clamping frame through the clamping groove, the second pressure roller is clamped to the second clamping frame through the clamping groove, and a replaceable pressure roller is provided inside the pressure roller bin; The outer surface of the shaft rod 1 is rotatably connected to the second fan blade, the outer surface of the shaft rod 2 is rotatably connected to the first fan blade, the outer surface of the rotating shaft of the second fan blade is fixedly connected to the second fan blade gear, the outer surface of the rotating shaft of the second fan blade is fixedly connected to the first fan blade gear, the surface of the fixed bracket is fixedly connected to the first fan blade motor, the output end of the first fan blade motor is meshed with the first fan blade gear through a gear, the outer surface of the fixed bracket is fixedly connected to the second fan blade motor, the output end of the second fan blade motor is meshed with the second fan blade gear through a gear; The outer surface of the fixed support is fixedly connected to the main motor, the output end of the main motor is connected to a gear plate 1 through a gear meshing connection, the gear plate 1 is meshingly connected to a gear plate 2, the gear plate 1 is fixedly connected to the shaft rod 1, and the gear plate 2 is fixedly connected to the shaft rod 2. The feeding device includes a second conveyor belt, the input end of the second conveyor belt is fixedly connected to the crushing bin, the output end of the second conveyor belt is fixedly connected to the transfer bin, the interior of the transfer bin is fixedly connected to the first auger conveyor, the outer surface of the transfer bin is fixedly connected to the extrusion bin, the interior of the extrusion bin is provided with an air bin, the lower surface of the extrusion bin is fixedly connected to a discharge guide groove, the first fan blade and the second fan blade are both located inside the wind bin, the first pressure roller and the second pressure roller are both located inside the wind bin, the output end of the wind bin is fixedly connected to an air duct, the upper surface of the extrusion bin is fixedly connected to a material pallet, and the outer surfaces of the first pressure roller and the second pressure roller are both provided with hemispherical grooves; The rounding device includes a bracket, an abrasive disk, and a material guide disk. A support plate is hinged on one side of the upper surface of the bracket, and a hydraulic telescopic rod is fixedly connected to the other side of the upper surface of the bracket. The output end of the hydraulic telescopic rod is fixedly connected to a movable seat, and the upper surface of the movable seat is fixedly connected to the bracket, and the upper surface of the bracket is fixedly connected to the material guide disk. The inner part of the material guide disk is rotatably connected to the abrasive disk, and the lower surface of the bracket is fixedly connected to an abrasive motor, and the output end of the abrasive motor is fixedly connected to the abrasive disk.
[0006] According to an organic fertilizer extrusion granulation device provided by the present invention, a crusher is provided inside the crushing bin, the discharge port of the crushing bin is located at the input end of the second conveyor belt, and the output end of the first auger conveyor is connected to the material tray. The purpose of breaking up and crushing large pieces of organic fertilizer by the crusher is to help squeeze them into a spherical shape.
[0007] According to an organic fertilizer extrusion granulation device provided by the present invention, the left ends of the first pressing roller and the second pressing roller are both fixedly connected with a positioning ring, the outer surface of the positioning ring is provided with a through hole, the interior of the through hole is detachably connected with a fixing bolt, and the fixing bolt is threadedly connected to the first clamping frame and the second clamping frame respectively. The positioning ring allows the first pressing roller and the second pressing roller to be installed at a fixed angular position and is convenient for disassembly and assembly.
[0008] According to an organic fertilizer extrusion granulation device provided by the present invention, the feed mixing device includes a primary drying bin and a stirring bin, the outer surface of the primary drying bin is fixedly connected with a feed window, the lower surface of the primary drying bin is fixedly connected with a stirring bin, and the output end of the stirring bin is provided with a first conveyor belt, and the output end of the first conveyor belt is connected to the feed port of the crushing bin. The various organic fertilizers are fully stirred by the stirring bin to make them evenly mixed, and the primary drying bin is used to preliminarily dry the stirred organic fertilizers, the purpose of which is to facilitate the transmission of materials.
[0009] According to an organic fertilizer extrusion granulation device provided by the present invention, the granulation device includes a scattering box and a screening machine, the discharging port of the scattering box is connected to the feeding end of the screening machine, the scattering box is rotatably connected to a stirring rod, the stirring rod is fixedly connected to the output end of the motor, the lower surface of the screening machine is fixedly connected to a crushed material guide groove, the output end of the screening machine is fixedly connected to a first collecting bin, the interior of the first collecting bin is fixedly connected to a second conveying auger, the feeding port of the scattering box is fixedly connected to a third conveyor belt, the feeding end of the third conveyor belt is located directly below the discharging guide groove, the side surface of the bracket is fixedly connected to a water tank, and the upper surface of the water tank is fixedly connected to a spray pipe. The sticky parts of the extruded organic fertilizer granules are scattered by the stirring rod, and the crushed materials are effectively screened out by the screening device.
[0010] According to an organic fertilizer extrusion granulation device provided by the present invention, the side surface of the abrasive disc is provided with a discharge hole, the side surface of the guide disc is fixedly connected with a discharge trough, the side surface of the bracket is fixedly connected with a second collection bin, the interior of the second collection bin is fixedly connected with a third conveying auger, the drying device includes a drying box, the upper surface of the drying box is fixedly connected with an electric heating bin, and the output end of the third conveying auger is fixedly connected to the drying box. The organic fertilizer granules are rounded and plasticized by the rotation of the abrasive disc.
[0011] According to an organic fertilizer extrusion granulation device provided by the present invention, the outer surface of the electric heating bin is fixedly connected to the air duct, the outer surface of the electric heating bin is fixedly connected to the exhaust gas exhaust pipe, the outer surface of the drying box is fixedly connected to the material discharge port, and the heat energy generated by the electric heating bin is used to dry the organic fertilizer pellets.
[0012] According to an organic fertilizer extrusion granulation device provided by the present invention, the output end of the second conveying auger is located directly above the abrasive disc, and the output end of the spray pipe is fixedly connected to a spray head, and the spray head is located directly above the abrasive disc. The organic fertilizer is conveyed to the abrasive disc by the second auger, and the water sprayed by the spray pipe acts on the outer surface of the organic fertilizer pellets to make them more plastic.
[0013] According to an organic fertilizer extrusion granulation device provided by the present invention, the hemispherical grooves on the outer surfaces of the first pressing roller and the second pressing roller are equidistantly distributed, and the hemispherical grooves on the outer surfaces of the first pressing roller and the second pressing roller are closed in sequence when the first pressing roller and the second pressing roller rotate. When the first pressing roller and the second pressing roller rotate, the two groups of hemispherical grooves are aligned with each other to facilitate extrusion of the organic fertilizer into granules.
[0014] Compared with the prior art, the organic fertilizer extrusion granulation device of the present invention uses the extrusion device in the above structure to extrude the organic fertilizer output from the feeding device when the first pressing roller and the second pressing roller rotate, and uses the hemispherical grooves on the first pressing roller and the second pressing roller to make the extruded organic fertilizer into a spherical shape. After being granulated by the granulating device, it enters the rounding device, and the organic fertilizer is rounded by the rotation of the abrasive disk.
[0015] Compared with the prior art, the organic fertilizer extrusion granulation device of the present invention adjusts the inclination angle of the grinding disc and the guide disc in the rounding device through the activity of the hydraulic telescopic rod, and sprays water appropriately through the spray pipe during the rounding process to soften the organic fertilizer, which is helpful for plasticity. The rounded organic fertilizer is led out through the guide disc and finally enters the drying device for drying to become a finished product. The roller bin provided in the extrusion device functions to make the first roller and the second roller replaceable. The purpose of the replacement is that the specifications of the hemispherical grooves on the outer surface of the rollers are different, and organic fertilizer particles of different sizes can be pressed according to production requirements.
[0016] Compared with the prior art, an organic fertilizer extrusion granulation device of the present invention achieves cooling by rotating the first and second fan blades inside the extrusion device through a wind bin arranged in the extrusion device, driving the airflow to flow through the inside of the first pressure roller and the second pressure roller respectively, and by transmitting the produced wind energy to the drying device, the hot air is formed in combination with the heat energy generated by the electric heating bin to dry the organic fertilizer particles. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The present invention is further described below in conjunction with the accompanying drawings and embodiments; Figure 1 This is an overall structural diagram of an organic fertilizer extrusion granulation device of the present invention; Figure 2 A top view of an organic fertilizer extrusion granulation device according to the present invention; Figure 3 It is a structural diagram of a rounding device in an organic fertilizer extrusion granulation device of the present invention; Figure 4 It is a side view of a rounding device in an organic fertilizer extrusion granulation device of the present invention; Figure 5 An exploded view of an extrusion device in an organic fertilizer extrusion granulation device of the present invention; Figure 6 The present invention is an organic fertilizer extrusion granulation device Figure 6 Enlarged view of point A in the middle; Figure 7 The present invention is an organic fertilizer extrusion granulation device Figure 6 Enlarged view of point B in the middle; Figure 8 The present invention is a structural diagram of a granulation device in an organic fertilizer extrusion granulation device.
[0018] Legend: 1. Feeding and mixing device; 101. Feeding window; 102. Primary drying bin; 103. Mixing bin; 104. First conveyor belt; 2. Feeding device; 201. Crushing bin; 202. Second conveyor belt; 203. Transfer bin; 204. First auger conveyor; 3. Extrusion device; 301. Material tray; 302. Extrusion bin; 303. Wind bin; 304. Discharging guide trough; 305. Wind duct; 306. Bottom support; 307. Fixed support Frame; 308, main motor; 309, fan motor 1; 310, fan motor 2; 311, first pressure roller; 312, second pressure roller; 313, movable support; 314, slide; 315, guide seat; 316, hydraulic push rod; 317, push block; 318, bearing seat; 319, clamping groove; 320, positioning ring; 321, fixing bolt; 322, gear plate 1; 323, gear plate 2; 324, fan gear 1; 325, gear plate 3; 326, fan gear 2; 327, fan gear 3; 328, fan gear 4; 329, fan gear 5; 330, fan gear 6; 331, fan gear 7; 332, fan gear 8; 333, fan gear 9; 334, fan gear 1; 335, fan gear 10; 336, fan gear 11; 337, fan gear 12; 338, fan gear 13; 339, fan gear 24; 340, fan gear 25; 341, fan gear 26; 342, fan gear 27; 343, fan gear 28; 344, fan gear 29; 345, fan gear 30; 346, fan gear 31 5. Blade gear 2; 326. First blade; 327. Second blade; 328. First clamping frame; 329. Second clamping frame; 330. Shaft rod 1; 331. Shaft rod 2; 332. Pressing roller bin; 4. Grain sorting device; 401. Third conveyor belt; 402. Breaking box; 403. Screening machine; 404. First collecting bin; 405. Second conveying auger; 406. Stirring rod; 407. Crushing guide trough; 5. Rounding device; 50 1. Abrasive disc; 502. Material guide disc; 503. Spray pipe; 504. Water tank; 505. Second collecting bin; 506. Support plate; 507. Abrasive motor; 508. Hydraulic telescopic rod; 509. Movable seat; 510. Bracket; 511. Discharge hole; 512. Discharge chute; 513. Third conveying auger; 6. Drying device; 601. Drying box; 602. Electric heating bin; 603. Exhaust gas exhaust pipe; 604. Finished material discharge port. DETAILED DESCRIPTION
[0019] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it cannot be understood as a limitation on the scope of protection of the present invention.
[0020] Reference Figure 1-8The embodiment of the present invention is an organic fertilizer extrusion granulation device, which includes a feed mixing device 1, a feeding device 2, an extrusion device 3, a granulation device 4, a rounding device 5 and a drying device 6. The bottom of the extrusion device 3 is provided with a base 306 for supporting the components at its upper end. The upper right surface of the base 306 is fixedly connected with a fixed support frame 307 for supporting. The upper left surface of the base 306 is fixedly connected with a guide seat 315 for installing a movable support frame 313. The function of the structure is to enable the movable support frame 313 to be adjusted up and down, making room for the replacement of the first pressure roller 311 and the second pressure roller 312. The side surface of the guide seat 315 is fixedly connected with a hydraulic push rod 316 to provide support force for the movable support frame 313 and facilitate its up and down adjustment. A fixed slider is provided inside the guide seat 315, and a top block 317 is fixedly connected to the output end of the hydraulic push rod 316. A movable support frame 313 is fixedly connected to the side surface of the top block 317. The movable support frame 313 and the fixed support frame 307 cooperate to effectively rotate the movable parts inside. During normal operation, the height of the movable support frame 313 is consistent with the height of the fixed support frame 307. The movable support frame 313 is provided with two groups of legs. The lower end side surfaces of the two groups of legs are provided with slide grooves 314 to facilitate the up and down movement of the movable support frame 313 when replacing the pressure roller. The movable support frame 313 is slidably connected to the fixed slider inside the guide seat 315 through the slide grooves 314. The upper surfaces of the fixed support frame 307 and the movable support frame 313 are both detachably connected with a bearing seat 318. The shaft rod 1 330 and the shaft rod 2 331 are rotated by the bearings inside the bearing seat 318. The bearing seat 318 is provided with two groups of three in each group; The extrusion device 3 includes an extrusion bin 302, a first clamping frame 328, a second clamping frame 329, a first pressure roller 311, a second pressure roller 312, and a pressure roller bin 332. The first clamping frame 328 is fixedly connected to the shaft rod 1 330 through a connecting rod, and the second clamping frame 329 is fixedly connected to the shaft rod 2 331 through a connecting rod. Both ends of the shaft rod 1 330 and the shaft rod 2 331 are rotatably connected to the bearing seat 318 in the corresponding position. The inner walls of the first pressure roller 311 and the second pressure roller 312 are both provided with a clamping groove 319. The first pressure roller 311 is clamped with the first clamping frame 328 through the clamping groove 319, and the second pressure roller 312 is clamped with the second clamping frame 329 through the clamping groove 319. Replacement pressure rollers are provided inside the pressure roller bin 332. The replacement pressure rollers are provided with a plurality of groups, each of which is two in a group. The characteristic of the replacement pressure rollers is that the hemispherical grooves on the outer surfaces of the pressure rollers are of different sizes. The outer surface of the shaft 1 330 is rotatably connected to the second fan blade 327, the outer surface of the shaft 2 331 is rotatably connected to the first fan blade 326, the outer surface of the rotating shaft of the second fan blade 327 is fixedly connected to the fan blade gear 2 325, the outer surface of the rotating shaft of the second fan blade 327 is fixedly connected to the fan blade gear 1 324, the surface of the fixed support 307 is fixedly connected to the fan blade motor 1 309, the output end of the fan blade motor 1 309 is meshed with the fan blade gear 1 324 through a gear, the outer surface of the fixed support 307 is fixedly connected to the fan blade motor 2 310, the output end of the fan blade motor 2 310 is meshed with the fan blade gear 2 325 through a gear, the power output by the fan blade motor 1 309 drives the first fan blade 326 to rotate to generate wind force, and the power output by the fan blade motor 2 310 drives the second fan blade 327 to rotate to generate wind force.
[0021] The outer surface of the fixed support frame 307 is fixedly connected to a main motor 308, which provides power for the first pressing roller 311 and the second pressing roller 312. The output end of the main motor 308 is connected to a gear plate 1 322 through gear meshing, and the gear plate 1 322 is meshed with a gear plate 2 323. The gear plate 1 322 is fixedly connected to the shaft rod 1 330, and the gear plate 2 323 is fixedly connected to the shaft rod 2 331. After the main motor 308 is energized, its rotation direction is rotated to make the first pressing roller 311 and the second pressing roller 312 rotate synchronously inward, so as to realize the organic fertilizer accumulated above the first pressing roller 311 and the second pressing roller 312 being gathered to the middle for extrusion molding.
[0022] The feeding device 2 includes a second conveyor belt 202, the input end of the second conveyor belt 202 is fixedly connected to a crushing bin 201, and a crusher is arranged inside the crushing bin 201, and the agglomerated organic fertilizer is crushed by the crusher to facilitate subsequent molding. The discharge port of the crushing bin 201 is located at the input end of the second conveyor belt 202, the output end of the first auger conveyor 204 is connected to the material tray 301, the output end of the second conveyor belt 202 is fixedly connected to a transfer bin 203, the interior of the transfer bin 203 is fixedly connected to the first auger conveyor 204, the outer surface of the transfer bin 203 is fixedly connected to the extrusion bin 302, and the organic fertilizer is transported to the extrusion bin 302 through the first auger conveyor 204. The extrusion bin 302 is provided with an air bin 303 inside, the lower surface of the extrusion bin 302 is fixedly connected with a discharge guide groove 304, the first air blade 326 and the second air blade 327 are both located inside the air bin 303, the first pressure roller 311 and the second pressure roller 312 are both located inside the air bin 303, the output end of the air bin 303 is fixedly connected with an air duct 305, the upper surface of the extrusion bin 302 is fixedly connected with a material tray 301, and the outer surfaces of the first pressure roller 311 and the second pressure roller 312 are both provided with a hemispherical concave The groove is provided on the outer surface of the first pressing roller 311 and the second pressing roller 312, and the hemispherical grooves on both sides are combined to press the organic fertilizer filled therein into a spherical shape; the left ends of the first pressing roller 311 and the second pressing roller 312 are fixedly connected with a positioning ring 320, and the outer surface of the positioning ring 320 is provided with a through hole, and the interior of the through hole is detachably connected with a fixing bolt 321, and the fixing bolt 321 is threadedly connected to the first clamping frame 328 and the second clamping frame 329 respectively.
[0023] The rounding device 5 includes a bracket 510, an abrasive disc 501, and a guide disc 502. A support plate 506 is hinged on one side of the upper surface of the bracket 510, and a hydraulic telescopic rod 508 is fixedly connected to the other side of the upper surface of the bracket 510. The output end of the hydraulic telescopic rod 508 is fixedly connected to a movable seat 509, and the upper surface of the movable seat 509 is fixedly connected to the bracket 506. The upper surface of the bracket 506 is fixedly connected to the guide disc 502, and the inner part of the guide disc 502 is rotatably connected to the abrasive disc 501. The lower surface of the bracket 506 is fixedly connected to the abrasive motor 507, and the output end of the abrasive motor 507 is fixedly connected to the abrasive disc 501. A baffle is arranged inside the abrasive disc 501. When rotating, the organic fertilizer particles roll over through the baffle and are rounded by collision and friction.
[0024] The feeding and mixing device 1 comprises a primary drying bin 102 and a stirring bin 103. The outer surface of the primary drying bin 102 is fixedly connected with a feeding window 101 to realize the injection of organic fertilizers. The lower surface of the primary drying bin 102 is fixedly connected with a stirring bin 103 to stir the injected organic fertilizers to effectively mix them. The output end of the stirring bin 103 is provided with a first conveyor belt 104, and the output end of the first conveyor belt 104 is connected to the feeding port of the crushing bin 201.
[0025] The granulation device 4 includes a scattering box 402 and a sifter 403. The discharge port of the scattering box 402 is connected to the feed end of the sifter 403. The inside of the scattering box 402 is rotatably connected to a stirring rod 406, which is fixedly connected to the output end of the motor. The sticky parts of the organic fertilizer granulated by the rotation of the stirring rod 406 are scattered and separated. The lower surface of the sifter 403 is fixedly connected to a crushed material guide groove 407 to guide the crushed materials sieved out. The output end of the screening machine 403 is fixedly connected to the first collecting bin 404, the interior of the first collecting bin 404 is fixedly connected to the second conveying auger 405, the feed port of the scrambling box 402 is fixedly connected to the third conveyor belt 401, the feed end of the third conveyor belt 401 is located directly below the discharge guide groove 304, the side surface of the bracket 510 is fixedly connected to the water tank 504, the upper surface of the water tank 504 is fixedly connected to the spray pipe 503, a water pump is provided in the water tank 504, the water in the water tank 504 is introduced into the abrasive disc 501 through the spray pipe 503 by the water pump, the water sprayed by the spray pipe 503 is in mist form and the flow rate is controllable, and its function is to wet the organic fertilizer particles in the abrasive disc 501 to soften their surface and facilitate molding.
[0026] A discharge hole 511 is provided on the side surface of the abrasive disc 501, through which the organic fertilizer in the abrasive disc 501 is slowly discharged; a discharge trough 512 is fixedly connected to the side surface of the guide disc 502; a second collecting bin 505 is fixedly connected to the side surface of the bracket 510 for collecting the organic fertilizer particles discharged from the discharge trough 512; a third conveying auger 513 is fixedly connected to the interior of the second collecting bin 505; the drying device 6 comprises a drying box 601; an automatic conveying device is provided inside the drying box 601 so that the organic fertilizer can move inside the drying box; an electric heating bin 602 is fixedly connected to the upper surface of the drying box 601; and an output end of the third conveying auger 513 is fixedly connected to the drying box 601. The outer surface of the electric heating bin 602 is fixedly connected to the air duct 305, the outer surface of the electric heating bin 602 is fixedly connected to the exhaust pipe 603, and the outer surface of the drying box 601 is fixedly connected to the material discharge port 604. The organic fertilizer particles are gradually moved to the material discharge port 604 through the conveying device in the drying box 601 to realize the discharge of finished fertilizer.
[0027] The output end of the second conveying auger 405 is located directly above the abrasive disc 501, and the output end of the spray pipe 503 is fixedly connected to a spray head, which is located directly above the abrasive disc 501. The hemispherical grooves on the outer surfaces of the first pressing roller 311 and the second pressing roller 312 are equidistantly distributed. When the first pressing roller 311 and the second pressing roller 312 rotate, the hemispherical grooves on their outer surfaces are closed in sequence.
[0028] Working principle: When in use, various organic fertilizers are introduced into the interior of the mixing bin 103 through the feed window 101, and the organic fertilizers are fully mixed by the mixing device in the mixing bin 103, and then the mixed organic fertilizers are preliminarily dried by the primary drying bin 102, and the dried organic fertilizers are transported to the crushing bin 201 by the first conveyor belt 104 for crushing, and then the organic fertilizers are transported to the transfer bin 203 by the second conveyor belt 202, and the organic fertilizers in the transfer bin 203 are transported to the material basket 301 by the first auger conveyor 204, and then the organic fertilizers are introduced into the first pressing roller 311 and the second pressing roller 312 through the material basket 301.
[0029] The main motor 308 is started to rotate the first pressing roller 311 and the second pressing roller 312 to extrude the organic fertilizer. The preliminarily formed organic fertilizer is introduced into the third conveyor belt 401 through the discharge guide groove 304 and enters the scattering box 402. The stirring rod 406 in the scattering box 402 is used to scatter the mutually adhering parts of the organic fertilizer. The scattered organic fertilizer enters the screening machine 403 to screen out the crushed materials. The crushed materials are discharged from the crushing guide groove 407 installed at the lower end of the screening machine 403. The formed organic fertilizer enters the first collecting bin 404 and is transported to the abrasive disc 501 for grinding through the second conveying auger 405.
[0030] The hydraulic telescopic rod 508 is adjusted to change the inclination angles of the grinding disc 501 and the guide disc 502, thereby adjusting the grinding progress and the rolling speed of the organic fertilizer. The water mist sprayed by the spray pipe 503 softens the surface of the organic fertilizer, making the organic fertilizer being ground more rounded. The ground organic fertilizer particles flow out through the discharge hole 511, pass through the guide disc 502 and the discharge trough 512, and enter the second collecting bin 505, and finally enter the drying box 601 through the third conveying auger 513 for drying.
[0031] When the first pressure roller 311 and the second pressure roller 312 are in operation, the first fan blade 326 and the second fan blade 327 installed in the wind bin 303 are respectively driven to rotate by the fan blade motor 1 309 and the fan blade motor 2 310, so that the airflow in the first pressure roller 311 and the second pressure roller 312 is increased during rotation, and the airflow is introduced into the electric heating bin 602 through the air duct 305 to form hot air.
[0032] When replacing the first pressure roller 311 and the second pressure roller 312, remove the connecting bolts of the bearing seat 318 on the movable support frame 313, move the movable support frame 313 downward, and remove the fixing bolts 321 on the positioning ring 320, so that the first pressure roller 311 and the first clamping frame 328 are loosened, and the second pressure roller 312 and the second clamping frame 329 are loosened, and they are pulled out horizontally, and other types of pressure rollers in the pressure roller bin 332 are installed and used.
[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the knowledge scope of ordinary technicians in the technical field without departing from the purpose of the present invention.
Claims
1. An organic fertilizer extrusion granulation device, comprising a feed mixing device (1), a feeding device (2), an extrusion device (3), a granulation device (4), a rounding device (5) and a drying device (6), characterized in that: A bottom support (306) is provided at the bottom of the extrusion device (3); a fixed support frame (307) is fixedly connected to the right upper surface of the bottom support (306); a guide seat (315) is fixedly connected to the left upper surface of the bottom support (306); and a hydraulic push rod (316) is fixedly connected to the side surface of the guide seat (315); A fixed slider is provided inside the guide seat (315); an output end of the hydraulic push rod (316) is fixedly connected to a push block (317); a side surface of the push block (317) is fixedly connected to a movable support frame (313); the movable support frame (313) is provided with two groups of legs; lower end side surfaces of the two groups of legs are provided with slide grooves (314); the movable support frame (313) is slidably connected to the fixed slider inside the guide seat (315) via the slide grooves (314); the upper surfaces of the fixed support frame (307) and the movable support frame (313) are both detachably connected to bearing seats (318); the bearing seats (318) are provided with two groups of three in each group; The extrusion device (3) comprises an extrusion bin (302), a first clamping frame (328), a second clamping frame (329), a first pressure roller (311), a second pressure roller (312), and a pressure roller bin (332); the first clamping frame (328) is fixedly connected to a shaft rod (330) via a connecting rod; the second clamping frame (329) is fixedly connected to a shaft rod (331) via a connecting rod; both ends of the shaft rod (330) and the shaft rod (331) are rotatably connected to a bearing seat (318) at a corresponding position; inner walls of the first pressure roller (311) and the second pressure roller (312) are provided with a clamping groove (319); the first pressure roller (311) is clamped to the first clamping frame (328) via the clamping groove (319); the second pressure roller (312) is clamped to the second clamping frame (329) via the clamping groove (319); and a replaceable pressure roller is provided inside the pressure roller bin (332); The outer surface of the shaft rod 1 (330) is rotatably connected to the second fan blade (327), the outer surface of the shaft rod 2 (331) is rotatably connected to the first fan blade (326), the outer surface of the rotating shaft of the second fan blade (327) is fixedly connected to the second fan blade gear (325), the outer surface of the rotating shaft of the second fan blade (327) is fixedly connected to the first fan blade gear (324), the surface of the fixed support frame (307) is fixedly connected to the first fan blade motor (309), the output end of the first fan blade motor (309) is meshed with the first fan blade gear (324) through a gear, the outer surface of the fixed support frame (307) is fixedly connected to the second fan blade motor (310), the output end of the second fan blade motor (310) is meshed with the second fan blade gear (325) through a gear; The outer surface of the fixed support frame (307) is fixedly connected to a main motor (308); the output end of the main motor (308) is meshedly connected to a gear plate 1 (322) via a gear; the gear plate 1 (322) is meshedly connected to a gear plate 2 (323); the gear plate 1 (322) is fixedly connected to a shaft rod 1 (330); and the gear plate 2 (323) is fixedly connected to a shaft rod 2 (331); The feeding device (2) comprises a second conveyor belt (202), the input end of the second conveyor belt (202) is fixedly connected to a crushing bin (201), the output end of the second conveyor belt (202) is fixedly connected to a transfer bin (203), the interior of the transfer bin (203) is fixedly connected to a first auger conveyor (204), the outer surface of the transfer bin (203) is fixedly connected to an extrusion bin (302), the interior of the extrusion bin (302) is provided with an air bin (303), and the extrusion bin (302) is provided with a The lower surface is fixedly connected to a material discharge guide groove (304); the first fan blade (326) and the second fan blade (327) are both located inside the wind bin (303); the first pressing roller (311) and the second pressing roller (312) are both located inside the wind bin (303); the output end of the wind bin (303) is fixedly connected to an air duct (305); the upper surface of the squeezing bin (302) is fixedly connected to a material chute (301); and the outer surfaces of the first pressing roller (311) and the second pressing roller (312) are both provided with hemispherical grooves; The rounding device (5) comprises a bracket (510), an abrasive disc (501), and a material guide disc (502); a support plate (506) is hingedly connected to one side of the upper surface of the bracket (510); a hydraulic telescopic rod (508) is fixedly connected to the other side of the upper surface of the bracket (510); an output end of the hydraulic telescopic rod (508) is fixedly connected to a movable seat (509); the upper surface of the movable seat (509) is fixedly connected to the bracket (506); the upper surface of the bracket (506) is fixedly connected to the material guide disc (502); the inner part of the material guide disc (502) is rotatably connected to the abrasive disc (501); an abrasive motor (507) is fixedly connected to the lower surface of the bracket (506); and the output end of the abrasive motor (507) is fixedly connected to the abrasive disc (501).
2. An organic fertilizer extrusion granulation device according to claim 1, characterized in that: A pulverizer is provided inside the pulverizing bin (201), the discharge port of the pulverizing bin (201) is located at the input end of the second conveyor belt (202), and the output end of the first auger conveyor (204) is connected to the material tray (301).
3. An organic fertilizer extrusion granulation device according to claim 1, characterized in that: The left end portions of the first pressing roller (311) and the second pressing roller (312) are both fixedly connected to a positioning ring (320); a through hole is provided on the outer surface of the positioning ring (320); a fixing bolt (321) is detachably connected inside the through hole; the fixing bolt (321) is respectively threadedly connected to the first clamping frame (328) and the second clamping frame (329).
4. An organic fertilizer extrusion granulation device according to claim 1, characterized in that: The feeding and mixing device (1) comprises a primary drying bin (102) and a stirring bin (103); a feeding window (101) is fixedly connected to the outer surface of the primary drying bin (102); a stirring bin (103) is fixedly connected to the lower surface of the primary drying bin (102); a first conveyor belt (104) is provided at the output end of the stirring bin (103); and the output end of the first conveyor belt (104) is connected to the feeding port of the crushing bin (201).
5. An organic fertilizer extrusion granulation device according to claim 1, characterized in that: The particle classification device (4) comprises a scattering box (402) and a screening machine (403); the discharging port of the scattering box (402) is connected to the feeding end of the screening machine (403); a stirring rod (406) is rotatably connected inside the scattering box (402); the stirring rod (406) is fixedly connected to the output end of the motor; a crushing guide groove (407) is fixedly connected to the lower surface of the screening machine (403); and the output end of the screening machine (403) is fixedly connected to A first material collecting bin (404), the interior of which is fixedly connected to a second conveying auger (405), a feed port of the scattering box (402) is fixedly connected to a third conveyor belt (401), a feed end of the third conveyor belt (401) is located directly below the discharge guide groove (304), a side surface of the bracket (510) is fixedly connected to a water tank (504), and an upper surface of the water tank (504) is fixedly connected to a spray pipe (503).
6. An organic fertilizer extrusion granulation device according to claim 1, characterized in that: The side surface of the abrasive disc (501) is provided with a discharge hole (511), the side surface of the guide disc (502) is fixedly connected to a discharge trough (512), the side surface of the bracket (510) is fixedly connected to a second material collection bin (505), the interior of the second material collection bin (505) is fixedly connected to a third conveying auger (513), the drying device (6) comprises a drying box (601), the upper surface of the drying box (601) is fixedly connected to an electric heating bin (602), and the output end of the third conveying auger (513) is fixedly connected to the drying box (601).
7. An organic fertilizer extrusion granulation device according to claim 6, characterized in that: The outer surface of the electric heating bin (602) is fixedly connected to the air duct (305), the outer surface of the electric heating bin (602) is fixedly connected to the exhaust gas exhaust pipe (603), and the outer surface of the drying box (601) is fixedly connected to the finished material discharge port (604).
8. An organic fertilizer extrusion granulation device according to claim 5, characterized in that: The output end of the second conveying auger (405) is located directly above the abrasive disc (501), and the output end of the spray pipe (503) is fixedly connected to a spray head, and the spray head is located directly above the abrasive disc (501).
9. An organic fertilizer extrusion granulation device according to claim 1, characterized in that: The hemispherical grooves on the outer surfaces of the first pressing roller (311) and the second pressing roller (312) are distributed at equal intervals, and when the first pressing roller (311) and the second pressing roller (312) rotate, the hemispherical grooves on their outer surfaces are closed in sequence and in a cycle.
Citation Information
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