Automatic overturning efficient reciprocating spraying device

Abstract

The invention discloses an automatic overturning efficient reciprocating spraying device, and belongs to the technical field of paint spraying devices.The automatic overturning efficient reciprocating spraying device comprises a plurality of first mounting plates, first mounting rods are fixedly connected to the tops of the first mounting plates, and a mounting platform is fixedly connected between the tops of the first mounting rods; the device comprises a mounting platform, a rotating assembly and a collecting assembly are arranged at the top of the mounting platform, a mounting frame is fixedly connected to the top of the mounting platform, a first translation assembly is mounted on the inner wall of the mounting frame, and a second translation assembly is mounted on the first translation assembly. According to the spraying device, the spraying heads can move in all directions, the spraying process can be more uniform, it is guaranteed that the whole material surface is evenly covered with paint, meanwhile, accumulation or dislocation of the paint can be avoided, and the quality and consistency of a coating are improved.

Description

Technical Field

[0001] The invention belongs to the technical field of paint spraying devices, and in particular relates to an automatic flipping high-efficiency reciprocating spraying device. Background Art

[0002] In modern industrial production, spraying technology occupies an extremely important position and is widely used in many fields such as automobile manufacturing, furniture production, and electronic product processing. However, the traditional spraying method faces many challenges, which has prompted the development and application of automatic flipping high-efficiency reciprocating spraying devices. With the accelerated advancement of industrial automation, the manufacturing industry has increasingly higher requirements for production efficiency and product quality stability, especially in some industries where the product batch is large and the appearance quality requirements are strict, such as home appliance shells and electronic product shells. The traditional manual spraying method has high labor intensity, and long-term repetitive labor can easily make workers tired, which not only affects work efficiency, but also may cause more quality defects. At the same time, the continuous development of automation technology provides technical support for the birth of new spraying devices. High-precision mechanical transmission systems, such as servo motor-driven screw transmission and synchronous belt transmission, can realize the precise reciprocating motion of the spray gun, control its movement speed, stroke and positioning accuracy, and ensure that the paint is evenly covered on the surface of the sprayed object. Advanced sensor technology can monitor various parameters in the spraying process in real time, such as paint flow, pressure, and the distance between the spray gun and the surface of the object, and feed back the data to the control system for timely adjustment and optimization of the spraying effect.

[0003] The existing spraying device cannot spray the material well during the operation of the spray gun, and the nozzle cannot move in multiple directions, which will limit the coverage of the working platform. If the entire aluminum casting needs to be sprayed, multiple adjustments and repositioning may be required, and the traditional spraying operation requires downtime, which not only reduces production efficiency but also increases costs. Summary of the invention

[0004] The technical problem to be solved by the present invention is to overcome the disadvantages of the above-mentioned prior art and provide an automatic flipping high-efficiency reciprocating spraying device.

[0005] The technical solution adopted to solve the above technical problems is: an automatically flipping high-efficiency reciprocating spraying device, comprising a plurality of first mounting plates, the tops of the plurality of first mounting plates are fixedly connected with a first mounting rod, a mounting platform is fixedly connected between the tops of the plurality of first mounting rods, a rotating assembly and a collecting assembly are arranged on the top of the mounting platform, a mounting frame is fixedly connected to the top of the mounting platform, a first translation assembly is installed on the inner wall of the mounting frame, and a second translation assembly is installed on the first translation assembly.

[0006] Furthermore, the rotating assembly includes a mounting box fixedly connected to the top of the mounting platform, a rotating cylinder is installed inside the mounting box, a rotating end of the rotating cylinder is fixedly connected to a rotating rod, front and rear ends of the rotating rod are fixedly connected to second mounting rods, both sides of two of the second mounting rods are fixedly connected to third mounting rods, and multiple second mounting rods and third mounting rods are fixedly connected to the top of each rod.

[0007] Through the above technical solution, the rotating cylinder is first started to drive the rotating rod to rotate, the rotating rod drives the second mounting rod and the third mounting rod to rotate synchronously, the second mounting rod and the third mounting rod drive the discharge tray to rotate synchronously, thereby realizing the cyclic alternation of material processing.

[0008] Furthermore, the collection component includes a collection trough opened inside the installation platform, a collection hole is arranged on the top of the collection trough, a collection box is slidably connected to the bottom of the installation platform, two slide grooves are opened at the bottom of the installation platform, and the inner walls of the two slide grooves are slidably connected to the first slider.

[0009] Through the above technical solution, an oblique projection is arranged inside the collecting trough, so that the processed raw materials can flow into the collecting hole along the oblique projection, and then flow into the collecting box through the collecting hole. When the collecting box is full of processed raw materials, the collecting box is slid out of the installation platform along the slide groove for replacement.

[0010] Furthermore, the outer walls of the two first sliding blocks are matched with the corresponding inner walls of the sliding grooves.

[0011] The above technical solution can effectively prevent the slider from falling out of the slide slot, avoid equipment failure, and at the same time ensure that the slider moves within the normal working range, thereby ensuring the continuity and reliability of the production line.

[0012] Furthermore, the first translation assembly includes guide rails fixedly connected to both sides of the inner wall of the mounting frame, the outer walls of the two guide rails are slidably connected with a second slider, one side of the two second sliders are fixedly connected with a second mounting plate, a third mounting plate is fixedly connected between the two second mounting plates, and both sides of the front end of the mounting frame are fixedly connected with limit plates, and two locking bolts are threadedly connected to the two limit plates.

[0013] Through the above technical solution, the second sliders are first inflated so that the two second sliders can move back and forth along the corresponding guide rails, and then the two second sliders will drive the second mounting plates to move synchronously. At the same time, the two second mounting plates drive the third mounting plate to move synchronously, and then the third mounting plate drives the second translation assembly to move synchronously.

[0014] Furthermore, the rear ends of the plurality of locking bolts are threadedly connected to the front ends of the corresponding mounting frames, and the rear ends of the two limit plates are tightly fitted to the front ends of the corresponding guide rails.

[0015] Through the above technical solution, the second slider can be prevented from derailing during operation, and the second translation assembly can be accurately transported to the specified position. At the same time, the firm connection of the locking bolt helps to maintain the stability of the overall structure.

[0016] Furthermore, the second translation assembly includes connecting plates fixedly connected to both sides of the bottom of the third mounting plate, one side of the third mounting plate is fixedly connected to a driving motor, the output shaft of the driving motor is fixedly connected to a worm, the outer wall of the worm is slidably connected to a first connecting block, the bottom of the first connecting block is fixedly connected to a fourth mounting plate, the bottom of the fourth mounting plate is fixedly connected to a connecting sleeve and a hydraulic rod, the bottom of the hydraulic rod is fixedly connected to a second connecting block, and two paint spray pipes are installed on both sides of the second connecting block.

[0017] Through the above technical solution, the drive motor is first started to drive the worm to rotate, the worm drives the first connecting block to move left and right, the first connecting block drives the fourth mounting plate to move synchronously, the fourth mounting plate drives the connecting sleeve and the hydraulic rod to move synchronously, the connecting sleeve and the hydraulic rod drive the second connecting block to move synchronously, and the second connecting block drives the paint spray tube to move synchronously.

[0018] Furthermore, bearings are fixedly connected to the two connecting plates, and the outer wall of the worm passes through the inner walls of the two bearings.

[0019] Through the above technical solution, the friction loss of the worm during rotation can be greatly reduced, and the wear of the worm and the connecting plate can also be reduced, the service life is extended, and the equipment downtime caused by component replacement is reduced.

[0020] The beneficial effects of the present invention are as follows: (1) The present invention sets a first translation assembly and a second translation assembly, which can cooperate with each other to enable the nozzle to move in all directions, which can not only make the spraying process more uniform and ensure that the paint evenly covers the entire material surface, but also help to avoid paint accumulation or misalignment, thereby improving the quality and consistency of the coating; (2) The present invention sets a first translation assembly and a second translation assembly, which can cooperate with each other to enable the nozzle to move in all directions, thereby not only making the spraying process more uniform and ensuring that the paint evenly covers the entire material surface, but also helping to avoid paint accumulation or misalignment, thereby improving the quality and consistency of the coating; (3) The present invention sets a rotating assembly. When one workpiece is being sprayed in the paint spraying area, another workpiece can be clamped or unloaded in the material change area. Once the workpiece in the paint spraying area has completed spraying, seamless docking is achieved, which greatly reduces the idle time of the equipment and also improves the overall production efficiency of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is an appearance diagram of the present invention;

[0022] Figure 2 It is a front view of the present invention;

[0023] Figure 3yes Figure 2 Middle AA section view;

[0024] Figure 4 It is a left side view of the present invention;

[0025] Figure 5 yes Figure 4 Middle CC section view;

[0026] Figure 6 yes Figure 2 Middle BB section view;

[0027] Figure 7 yes Figure 6 A partial enlarged view of the middle A;

[0028] Figure 8 yes Figure 3 A partial enlarged view of point B in the middle.

[0029] 1. The first mounting plate; 2. The first mounting rod; 3. The mounting platform; 4. The rotating assembly; 401. The mounting box; 402. The rotating cylinder; 403. The rotating rod; 404. The second mounting rod; 405. The third mounting rod; 406. The discharge tray; 5. The collecting assembly; 501. The collecting trough; 502. The collecting hole; 503. The collecting box; 504. The slide; 505. The first slider; 6. The mounting frame; 7. The first translation assembly; 701. The guide rail; 702. The second slider; 703. The second mounting plate; 704. The third mounting plate; 705. The limit plate; 706. The locking bolt; 8. The second translation assembly; 801. The connecting plate; 802. The driving motor; 803. The worm; 804. The first connecting block; 805. The fourth mounting plate; 806. The connecting sleeve; 807. The hydraulic rod; 808. The second connecting block; 809. The paint spraying tube. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical solution and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0031] like Figure 1 - Figure 8As shown, an automatic flipping high-efficiency reciprocating spraying device of this embodiment includes a plurality of first mounting plates 1, the tops of the plurality of first mounting plates 1 are fixedly connected to first mounting rods 2, the tops of the plurality of first mounting rods 2 are fixedly connected to mounting platforms 3, the tops of the mounting platforms 3 are provided with rotating components 4 and collecting components 5, the rotating components 4 include a mounting box 401 fixedly connected to the top of the mounting platform 3, a rotating cylinder 402 is installed inside the mounting box 401, a rotating end of the rotating cylinder 402 is fixedly connected to a rotating rod 403, and the rotating rod 40 The front and rear ends are fixedly connected with the second mounting rods 404, the two sides of the two second mounting rods 404 are fixedly connected with the third mounting rods 405, and the tops of the multiple second mounting rods 404 and the third mounting rods 405 are fixedly connected with the discharge tray 406; firstly, the rotating cylinder 402 is started to drive the rotating rod 403 to rotate, the rotating rod 403 drives the second mounting rod 404 and the third mounting rod 405 to rotate synchronously, and the second mounting rod 404 and the third mounting rod 405 drive the discharge tray 406 to rotate synchronously, thereby realizing the cyclic alternation of material processing.

[0032] like Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the collecting component 5 includes a collecting trough 501 opened inside the mounting platform 3, a collecting hole 502 is arranged on the top of the collecting trough 501, a collecting box 503 is slidably connected to the bottom of the mounting platform 3, two slide grooves 504 are arranged at the bottom of the mounting platform 3, and the inner walls of the two slide grooves 504 are slidably connected to the first slider 505; the collecting trough 501 is provided with an inclined projection, so that the processed raw materials can flow into the collecting hole 502 along the inclined projection, and then flow into the collecting box 503 through the collecting hole 502. When the collecting box 503 is full of processed raw materials, the collecting box 503 is slid out of the mounting platform 3 along the slide groove 504 for replacement, and the outer walls of the two first sliders 505 are matched with the corresponding inner walls of the slide groove 504; it can effectively prevent the slider from detaching from the slide groove 504, avoid equipment failure, and at the same time, ensure that the slider moves within the normal working range, thereby ensuring the continuity and reliability of the production line.

[0033] like Figure 2 , Figure 3 , Figure 5 and Figure 8As shown, a mounting frame 6 is fixedly connected to the top of the mounting platform 3, and a first translation assembly 7 is installed on the inner wall of the mounting frame 6. The first translation assembly 7 includes guide rails 701 fixedly connected to both sides of the inner wall of the mounting frame 6, and the outer walls of the two guide rails 701 are slidably connected to second sliders 702, and one side of the two second sliders 702 is fixedly connected to a second mounting plate 703, and a third mounting plate 704 is fixedly connected between the two second mounting plates 703. Both sides of the front end of the mounting frame 6 are fixedly connected to limit plates 705, and two locking bolts 706 are threadedly connected to the two limit plates 705; first, the second sliders 702 are inflated so that the two second sliders 702 can move along the corresponding guide rails. 701 moves back and forth, and then the two second sliders 702 will drive the second mounting plate 703 to move synchronously. At the same time, the two second mounting plates 703 drive the third mounting plate 704 to move synchronously, and then the third mounting plate 704 drives the second translation assembly 8 to move synchronously. The rear ends of multiple locking bolts 706 are all threadedly connected to the front ends of the corresponding mounting frames 6, and the rear ends of the two limit plates 705 are tightly fitted with the front ends of the corresponding guide rails 701; the second slider 702 can be prevented from derailing during operation, and the second translation assembly 8 can be accurately transported to the specified position. At the same time, the firm connection of the locking bolts 706 helps to maintain the stability of the overall structure.

[0034] like Figure 2 , Figure 6 and Figure 8 As shown, a second translation assembly 8 is installed on the first translation assembly 7, and the second translation assembly 8 includes connecting plates 801 fixedly connected to both sides of the bottom of the third mounting plate 704, one side of the third mounting plate 704 is fixedly connected to a driving motor 802, the output shaft of the driving motor 802 is fixedly connected to a worm 803, the outer wall of the worm 803 is slidably connected to a first connecting block 804, the bottom of the first connecting block 804 is fixedly connected to a fourth mounting plate 805, the bottom of the fourth mounting plate 805 is fixedly connected to a connecting sleeve 806 and a hydraulic rod 807, the bottom of the hydraulic rod 807 is fixedly connected to a second connecting block 808, and two paint spraying pipes 809 are installed on both sides of the second connecting block 808; first, the driving motor 802 is started to drive the worm The rod 803 rotates, and the worm 803 drives the first connecting block 804 to translate left and right, the first connecting block 804 drives the fourth mounting plate 805 to move synchronously, the fourth mounting plate 805 drives the connecting sleeve 806 and the hydraulic rod 807 to move synchronously, the connecting sleeve 806 and the hydraulic rod 807 drive the second connecting block 808 to move synchronously, and the second connecting block 808 drives the paint spraying tube 809 to move synchronously, and the two connecting plates 801 are fixedly connected with bearings, and the outer wall of the worm 803 passes through the inner walls of the two bearings; it can greatly reduce the friction loss of the worm 803 during the rotation process, and also reduce the wear of the worm 803 and the connecting plate 801, extend the service life, and reduce the equipment downtime caused by component replacement.

[0035] The working principle of this embodiment is as follows: first, the rotating cylinder 402 is started to drive the rotating rod 403 to rotate, and the rotating rod 403 drives the second mounting rod 404 and the third mounting rod 405 to rotate synchronously, and the second mounting rod 404 and the third mounting rod 405 drive the discharge tray 406 to rotate synchronously, thereby realizing the cyclic alternation of material processing, and then the second slider 702 is inflated so that the two second sliders 702 can move back and forth along the corresponding guide rail 701, and then the two second sliders 702 will drive the second mounting plate 703 to move synchronously. At the same time, the two second mounting plates 703 are rotated synchronously. The mounting plate 703 drives the third mounting plate 704 to move synchronously, and then the third mounting plate 704 drives the second translation assembly 8 to move synchronously, and then the driving motor 802 is started to drive the worm 803 to rotate, the worm 803 drives the first connecting block 804 to translate left and right, the first connecting block 804 drives the fourth mounting plate 805 to move synchronously, the fourth mounting plate 805 drives the connecting sleeve 806 and the hydraulic rod 807 to move synchronously, the connecting sleeve 806 and the hydraulic rod 807 drive the second connecting block 808 to move synchronously, and the second connecting block 808 drives the paint spray tube 809 to move synchronously.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention.

Claims

1. An automatic flipping high-efficiency reciprocating spraying device, comprising a plurality of first mounting plates (1), characterized in that: The tops of the plurality of first mounting plates (1) are all fixedly connected to first mounting rods (2), the tops of the plurality of first mounting rods (2) are fixedly connected to mounting platforms (3), the tops of the mounting platforms (3) are provided with rotating components (4) and collecting components (5), the tops of the mounting platforms (3) are fixedly connected to mounting frames (6), the inner walls of the mounting frames (6) are mounted with first translation components (7), and the first translation components (7) are mounted with second translation components (8).

2. The automatic flipping high-efficiency reciprocating spraying device according to claim 1 is characterized in that: The rotating assembly (4) comprises a mounting box (401) fixedly connected to the top of the mounting platform (3), a rotating cylinder (402) being installed inside the mounting box (401), a rotating rod (403) being fixedly connected to the rotating end of the rotating cylinder (402), a second mounting rod (404) being fixedly connected to both the front and rear ends of the rotating rod (403), a third mounting rod (405) being fixedly connected to both sides of two of the second mounting rods (404), and a discharge tray (406) being fixedly connected to the tops of the plurality of second mounting rods (404) and the third mounting rods (405).

3. The automatic flipping high-efficiency reciprocating spraying device according to claim 1 is characterized in that: The collecting assembly (5) comprises a collecting groove (501) arranged inside the mounting platform (3); a collecting hole (502) is arranged at the top of the collecting groove (501); a collecting box (503) is slidably connected to the bottom of the mounting platform (3); two sliding grooves (504) are arranged at the bottom of the mounting platform (3); and the inner walls of the two sliding grooves (504) are both slidably connected to a first sliding block (505).

4. The automatic flipping high-efficiency reciprocating spraying device according to claim 3 is characterized in that: The outer walls of the two first sliding blocks (505) are both matched with the inner walls of the corresponding sliding grooves (504).

5. The automatic flipping high-efficiency reciprocating spraying device according to claim 1 is characterized in that: The first translation assembly (7) comprises guide rails (701) fixedly connected to both sides of the inner wall of the mounting frame (6); the outer walls of the two guide rails (701) are slidably connected with second sliders (702); one side of the two second sliders (702) are fixedly connected with second mounting plates (703); a third mounting plate (704) is fixedly connected between the two second mounting plates (703); both sides of the front end of the mounting frame (6) are fixedly connected with limit plates (705); and two locking bolts (706) are threadedly connected to the two limit plates (705).

6. The automatic flipping high-efficiency reciprocating spraying device according to claim 5 is characterized in that: The rear ends of the plurality of locking bolts (706) are threadedly connected to the front ends of the corresponding mounting frames (6), and the rear ends of the two limiting plates (705) are tightly fitted to the front ends of the corresponding guide rails (701).

7. The automatic flipping high-efficiency reciprocating spraying device according to claim 5 is characterized in that: The second translation assembly (8) comprises a connecting plate (801) fixedly connected to two sides of the bottom of the third mounting plate (704), one side of the third mounting plate (704) is fixedly connected to a driving motor (802), the output shaft of the driving motor (802) is fixedly connected to a worm (803), the outer wall of the worm (803) is slidably connected to a first connecting block (804), the bottom of the first connecting block (804) is fixedly connected to a fourth mounting plate (805), the bottom of the fourth mounting plate (805) is fixedly connected to a connecting sleeve (806) and a hydraulic rod (807), the bottom of the hydraulic rod (807) is fixedly connected to a second connecting block (808), and two paint spraying pipes (809) are installed on both sides of the second connecting block (808).

8. The automatic flipping high-efficiency reciprocating spraying device according to claim 7 is characterized in that: The two connecting plates (801) are both fixedly connected with bearings, and the outer wall of the worm (803) penetrates the inner walls of the two bearings.

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