Forging and pressing positioning tool for automobile hardware production and positioning method of forging and pressing positioning tool
By designing forging and positioning tooling with automatic discharge and mechanical automatic clamping, the problems of operator safety risks, tooling stability and control system reliability and waste gas pollution in the prior art are solved, and the effects of automated production and waste gas treatment are achieved.
Patent Information
- Application Number
- CN202411876842.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-19
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing forging positioning tooling for automotive hardware production has limitations in single operation, and operators need to frequently approach the working area, which increases safety risks; the vibration effect in stamping operations may affect the stability of the tooling and the reliability of the control system; the harmful gases of the release agent during stamping are diffused to pollute the working environment and threaten the health of workers.
A forging positioning tool including an anvil and stamping end is designed, using a "><"-shaped positioning bridge and driving assembly to realize automatic discharge and mechanical automatic clamping; the exhaust gas at the stamping end is collected and processed through the airbag and exhaust pipe system to prevent its diffusion.
It realizes automated production, reduces the risk of operators approaching the operating area, improves the stability of the workpiece and the reliability of the control system; effectively collects and treats harmful waste gases during the stamping process, and protects workers' health and environment.
Smart Images

Figure CN119634636A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of forging equipment, and in particular to a forging positioning tool and a positioning method thereof for producing automobile hardware. Background Art
[0002] Forging is a processing process. Forging is an object that is formed into a required shape or suitable compression force by plastic deformation under pressure. Forging is a processing method that uses a forging machine to apply pressure to a metal blank to cause it to undergo plastic deformation to obtain a forging with certain mechanical properties, shape and size. Forging can eliminate defects such as loose cast state produced during the metal smelting process, optimize the microstructure, and at the same time, because the complete metal flow lines are preserved, the mechanical properties of forgings are generally better than those of castings of the same material. Forgings require that each piece is consistent, without any porosity, inclusions or other defects. The components produced by this method have a high strength-to-weight ratio. The advantages of forgings include extendable length; retractable length, extendable cross-section; changeable length, changeable cross-section.
[0003] Referring to the Chinese invention patent, publication number: CN 113441671 A, title: Forging positioning tooling for automobile hardware production, this invention patent adopts a variable chuck structure, and uses a chuck cavity box filled with electrorheological fluid to clamp the forging parts. During the forging process, the liquid-solid conversion of the chuck cavity box is controlled by the power-on voltage of the electrorheological fluid to change the hardness of the chuck cavity box. During the forging impact process, liquid electrorheological fluid is used for buffering to avoid forging impact vibration and lateral expansion movement of the forging parts. Damage to the positioning mechanism caused by the movement.
[0004] However, in actual use, the above technical solutions and similar technical solutions still have some problems:
[0005] 1. This type of clamping and positioning tooling design has the limitation of single operation, that is, it can only clamp a single workpiece at a time. This feature requires operators to frequently approach the working area during the removal and placement of the workpiece, increasing the risk of direct exposure to potential dangers. Especially when the stamping end is in an active state, if there is a lack of effective safety protection measures, it is very easy to cause injuries to workers, posing a serious threat to operational safety;
[0006] 2. This clamping tool adopts an electric control system to realize the workpiece clamping operation. However, during the stamping operation, the high-speed collision between the mold and the workpiece will produce a significant vibration effect. This strong physical vibration may not only affect the stability of the clamping tool, but also easily cause physical damage or performance degradation to the precise electrical components inside the clamp, thereby affecting the reliability and service life of the entire control system;
[0007] 3. In the stamping and forging process, in order to improve the lubricity and separation effect between the die and the workpiece, it is usually necessary to spray a release agent. However, some release agent ingredients contain chemical substances that are harmful to the human body. These substances are easily vaporized under high temperature conditions and diffuse into the air of the working environment. The diffusion of such harmful gases not only pollutes the air quality at the work site, but may also be inhaled by workers through the respiratory tract and other pathways. Long-term exposure will seriously threaten the health of workers and increase the risk of occupational diseases. Summary of the invention
[0008] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a forging positioning tool and a positioning method for automobile hardware production that can automatically discharge materials, automatically clamp mechanically, and easily collect exhaust gas.
[0009] In order to achieve the above object, the present invention adopts the following technical solutions:
[0010] A forging and positioning tool for automobile hardware production, comprising an anvil and a punching end, the anvil is provided with a positioning mechanism, the positioning mechanism comprises a positioning bridge, the top of the anvil is provided with a positioning bridge, the positioning bridge is in a "><"-shaped structure, a pair of sliding frames are slidably connected to the positioning bridge, a driving component for synchronous driving is connected between the pair of sliding frames, a pair of second racks are slidably connected to both ends of the sliding frame, a first gear is meshed between each pair of the second racks, the first gear is rotatably connected to the sliding frame, the second rack is connected to the positioning bridge, a support plate is fixedly connected to the bottom sides of both ends of the positioning bridge, a pair of push blocks are slidably connected to the sliding frame, a pair of push blocks are connected to clamps on their mutually adjacent sides, and a resisting component for telescopic extension is connected between the push blocks and the second racks;
[0011] The top of the positioning bridge is connected to a heat preservation mechanism, and the heat preservation mechanism includes a second fixed frame, the top of the positioning bridge is installed with the second fixed frame, the top of the second fixed frame is provided with a first fixed frame, the stamping end is located inside the first fixed frame, a cloth is installed between the second fixed frame and the first fixed frame, a lifting rod is installed on the first fixed frame, the lifting rod is slidably connected with the second fixed frame, and a third spring is installed between the lifting rod and the second fixed frame;
[0012] The anvil is connected to a demoulding mechanism, which includes an airbag. Airbags are connected to both sides of the anvil. The bottom end of the airbag is connected to a lifting rod. A connected exhaust pipe is installed on the airbag. The top end of the airbag is connected to a one-way door for one-way air intake. A nozzle is installed on the inner side of the first fixed frame.
[0013] Preferably, a fixing box is installed on both sides of the anvil, the airbag is arranged inside the fixing box, the bottom end of the airbag is fixedly connected to a support rod, one end of the support rod is fixedly connected to the lifting rod, and the bottom end of the airbag is connected to the lifting rod through the support rod.
[0014] Preferably, the top of the fixed box is slidably connected to a telescopic frame, a fourth spring is installed between the telescopic frame and the fixed box, the top of the telescopic frame is a "human" shaped structure, the one-way door is rotatably connected to the telescopic frame, and a torsion spring is installed between the one-way door and the telescopic frame.
[0015] Preferably, the driving assembly includes a gear segment, which is rotatably connected to the positioning bridge, a pair of telescopic rods are installed on the gear segment, the telescopic ends of the telescopic rods are slidably connected to control rods, one end of the control rods is fixedly connected to the sliding frame, the control rod is slidably connected to the positioning bridge, an electric push rod is installed on the positioning bridge, the telescopic end of the electric push rod is fixedly connected to a first rack, and the first rack is meshed with the gear segment.
[0016] Preferably, the pair of telescopic rods are arranged in an "L" shape, and the gear segment is located in the middle of one side of the anvil.
[0017] Preferably, the resistance assembly includes a slide cylinder, the second rack is fixedly connected to the slide cylinder, the slide cylinder is slidably connected to a slide rod, a second spring is installed between the slide rod and the slide cylinder, one end of the slide rod is fixedly connected to the push block, and the slide rod and the slide cylinder are both slidably connected to the push block.
[0018] Preferably, the push block is connected to an adjustment component, the adjustment component includes a slider, the push block is slidably connected to a slider, the push block is rotatably connected to a knob, the slider is threadedly connected to the threaded end of the knob, the slider is slidably connected to a mounting block, the clamp is fixed to the mounting block by a nut, and a first spring is installed between the mounting block and the slider.
[0019] Preferably, an air inlet pipe is installed at one end of the nozzle, and a one-way valve is installed on the exhaust pipe.
[0020] Preferably, a contact wheel is rotatably connected to the second rack, the contact wheel is in rolling contact with the positioning bridge, and the second rack is connected to the positioning bridge via the contact wheel.
[0021] The positioning method of a forging positioning tool for automobile hardware production comprises the following steps:
[0022] S1. The positioning bridge is installed above the anvil. The heated metal block to be forged is placed on the sliding frame on one side of the positioning bridge. The electric push rod pushes the first rack to move, the gear segment rotates, and drives a pair of telescopic rods to rotate. The sliding frame on the driving side drives the metal block to move downward to the stamping end. The stamped and forged metal block is pushed out, and the new metal block will be automatically loaded;
[0023] S2, the sliding frame slides along the positioning bridge through the contact wheel, and the first gear pushes a pair of second racks on both sides to move synchronously, driving the clamp to automatically clamp and fix the metal block, turning the knob to push the slider to slide, adjusting the distance between the clamp and the push block, and clamping and positioning different metal blocks;
[0024] S3. When the stamping end is stamping, the first fixed frame moves downward, the cloth blocks the heat loss of the metal block and the splashing of debris, and the nozzle sprays the release agent onto the mold of the stamping end. When the stamping end moves downward, the exhaust gas is squeezed, and the lifting rod drives the airbag to expand downward. The exhaust gas inside the cloth is sucked into the airbag and discharged and collected through the one-way valve and the exhaust pipe.
[0025] Compared with the prior art, the present invention provides a forging and positioning tool for automobile hardware production, which has the following beneficial effects:
[0026] 1. The forging positioning tooling for automobile hardware production uses an electric push rod to push the first rack to move, and the first rack drives the gear segment to rotate, thereby driving a pair of telescopic rods to rotate. The sliding frame on one side drives the metal block to move below the stamping end, and the telescopic rod shrinks. The sliding frame originally located below the stamping end will drive the stamped and forged metal block to move to the other side of the positioning bridge, thereby realizing the rapid push-out of the stamped and forged metal block, and the new metal block will be automatically loaded, which is convenient for the stamping and forging of the metal block and improves work efficiency.
[0027] 2. The forging positioning tooling for automobile hardware production slides along the positioning bridge through the resistance wheel. Since the positioning bridge is in a "><"-shaped structure, the resistance wheel will be pushed. When the resistance wheel moves toward the sliding frame, it pushes the second rack to slide, and through the first gear transmission, the pair of second racks on both sides move synchronously, so that the sliding frame is still located in the middle position and will not shift. The second rack pushes the slide cylinder, and under the action of the second spring, it drives the slide rod to move, thereby pushing the push block and driving the clamp to automatically clamp and position the metal block, so as to facilitate its transfer to the anvil, so as to facilitate stamping and forging through the stamping end, automatic clamping and release, and easy operation.
[0028] 3. The forging positioning tooling for automobile hardware production, when stamping at the stamping end, the cloth can effectively slow down the heat loss of the metal block and prevent debris from splashing. When the stamping end moves upward, the release agent is sprayed onto the mold of the stamping end through the air intake pipe and the nozzle. The diffused release agent will be restricted by the cloth to prevent diffusion. At the same time, when the stamping end moves downward, the exhaust gas is squeezed, and the airbag is driven to expand downward through the support rod, so that the exhaust gas inside the cloth is sucked into the airbag. The stamping end moves upward, driving the airbag to compress, and the one-way door is closed, so that the inhaled gas is discharged through the one-way valve and the exhaust pipe, and then centrally processed to avoid environmental pollution. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A three-dimensional view of a forging positioning tool and a positioning method thereof for automobile hardware production proposed by the present invention;
[0030] Figure 2 A view of the connection structure of the telescopic rod of the present invention;
[0031] Figure 3 A view of a connection structure of a fixing box of the present invention;
[0032] Figure 4 A view of a connection structure of an airbag of the present invention;
[0033] Figure 5 A view of the connection structure of the telescopic frame of the present invention;
[0034] Figure 6 A view of the connection structure of the apron of the present invention;
[0035] Figure 7 A view of a connection structure of a positioning bridge of the present invention;
[0036] Figure 8 A view of the connection structure of the sliding frame of the present invention;
[0037] Fig. 9 A view of a connecting structure of a control rod of the present invention;
[0038] Fig.10 A view of the connection structure of the clamp of the present invention;
[0039] Fig.11 A view of a connection structure of a mounting block of the present invention;
[0040] Fig.12 It is a view of the connection structure of the slide rod of the present invention.
[0041] In the figure: 1, anvil; 2, punch end; 3, positioning mechanism; 31, positioning bridge; 32, driving assembly; 321, telescopic rod; 322, first rack; 323, electric push rod; 324, gear segment; 325, control rod; 33, sliding frame; 34, push block; 35, second rack; 36, contact wheel; 37, adjustment assembly; 371, mounting block; 372, slider; 373, first spring; 374, knob; 375, clamp; 38, first gear; 39. Resistance assembly; 391. Slide; 392. Slide rod; 393. Second spring; 4. Insulation mechanism; 41. Cloth; 42. First fixed frame; 43. Second fixed frame; 44. Lifting rod; 45. Third spring; 5. Demolding mechanism; 51. Fixed box; 52. Inlet pipe; 53. Exhaust pipe; 54. Telescopic frame; 55. Air bag; 56. One-way valve; 57. One-way door; 58. Support rod; 59. Nozzle; 6. Fourth spring; 7. Support plate; 8. Torsion spring. DETAILED DESCRIPTION
[0042] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0043] In the description of the present invention, it is necessary to understand that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0044] Example 1: Reference Figure 1 , Figure 2 , Figure 6 and Figure 7 A forging positioning tool for the production of automotive hardware includes an anvil 1 and a punching end 2. The anvil 1 is provided with a positioning mechanism 3. The positioning mechanism 3 includes a positioning bridge 31. The top of the anvil 1 is provided with a positioning bridge 31. The positioning bridge 31 is in a "><"-shaped structure. A pair of sliding frames 33 are slidably connected to the positioning bridge 31. A driving assembly 32 for synchronous driving is connected between the pair of sliding frames 33, so that the metal block can be driven to move through the sliding frame 33.
[0045] In the present invention, the driving component 32 includes a gear segment 324, which is rotatably connected to the positioning bridge 31, and a pair of telescopic rods 321 are installed on the gear segment 324. The telescopic end of the telescopic rod 321 is slidably connected to the control rod 325, and one end of the control rod 325 is fixedly connected to the sliding frame 33, so as to avoid the control rod 325 and the telescopic rod 321 from being separated when the sliding frame 33 drives the control rod 325 to move. The control rod 325 is slidably connected to the positioning bridge 31, and an electric push rod 323 is installed on the positioning bridge 31. The telescopic end of the electric push rod 323 is fixedly connected to the first rack 322, and the first rack 322 is meshed with the gear segment 324, so as to facilitate driving the pair of sliding frames 33 to slide, and the telescopic rod 321 is retractable to meet the trajectory of the positioning bridge 31.
[0046] In the present invention, a pair of telescopic rods 321 are arranged in an "L" shape, and the gear section 324 is located in the middle of one side of the anvil 1, so as to facilitate driving the two sliding frames 33 to rotate at the same time, thereby improving work efficiency by alternately loading and unloading.
[0047] Example 2: Based on Example 1 Figure 8 , Fig. 9 , Fig.10 , Fig.11 and Fig.12 A pair of second racks 35 are slidably connected at both ends of the sliding frame 33, and a first gear 38 is meshed between each pair of second racks 35. The first gear 38 is rotatably connected to the sliding frame 33, and the second racks 35 are connected to the positioning bridge 31. The bottom sides of both ends of the positioning bridge 31 are fixedly connected to the support plate 7. A pair of push blocks 34 are slidably connected to the sliding frame 33, and a clamp 375 is connected to the side of the pair of push blocks 34 close to each other. An interference component 39 for extension and retraction is connected between the push blocks 34 and the second racks 35, so that the metal block can be clamped by the clamp 375, thereby facilitating the movement of the metal block.
[0048] In the present invention, the resistance assembly 39 includes a slide cylinder 391, the slide cylinder 391 is fixedly connected to the second rack 35, the slide cylinder 391 is slidably connected to the slide cylinder 391, a second spring 393 is installed between the slide rod 392 and the slide cylinder 391, one end of the slide rod 392 is fixedly connected to the push block 34, the slide rod 392 and the slide cylinder 391 are both slidably connected to the push block 34, and the "><"-shaped structure of the positioning bridge 31 facilitates the pushing clamp 375 to automatically resist, clamp and release the metal block.
[0049] In the present invention, an adjustment component 37 is connected to the push block 34, and the adjustment component 37 includes a slider 372. The slider 372 is slidably connected to the push block 34, and a knob 374 is rotatably connected to the push block 34. The slider 372 is threadedly connected to the threaded end of the knob 374, and the slider 372 is slidably connected to the mounting block 371. The clamp 375 is fixed to the mounting block 371 by a nut. A first spring 373 is installed between the mounting block 371 and the slider 372, so as to facilitate the adjustment of the distance between the clamp 375 and the push block 34 and facilitate the clamping of metal blocks of different specifications.
[0050] In the present invention, a contact wheel 36 is rotatably connected to the second rack 35, and the contact wheel 36 rolls against the positioning bridge 31. The second rack 35 is connected to the positioning bridge 31 via the contact wheel 36, thereby facilitating stable sliding of the second rack 35. At the same time, the contact wheel 36 can rotate in the curved section of the positioning bridge 31 to prevent damage to the second rack 35.
[0051] Example 3: Based on Example 2 Figure 3 , Figure 4 and Figure 5 The top of the positioning bridge 31 is connected to the heat preservation mechanism 4, and the heat preservation mechanism 4 includes a second fixed frame 43. The top of the positioning bridge 31 is installed with the second fixed frame 43, and the top of the second fixed frame 43 is provided with a first fixed frame 42. The stamping end 2 is located inside the first fixed frame 42. A cloth 41 is installed between the second fixed frame 43 and the first fixed frame 42 to prevent the exhaust gas from spreading and to block the debris. A lifting rod 44 is installed on the first fixed frame 42. The lifting rod 44 and the second fixed frame 43 are connected. Sliding connection, a third spring 45 is installed between the lifting rod 44 and the second fixed frame 43, a demoulding mechanism 5 is connected to the anvil 1, the demoulding mechanism 5 includes an airbag 55, both sides of the anvil 1 are connected with airbags 55, the bottom end of the airbag 55 is connected to the lifting rod 44, a connected exhaust pipe 53 is installed on the airbag 55, the top end of the airbag 55 is connected to a one-way door 57 for one-way air intake, a nozzle 59 is installed on the inner side of the first fixed frame 42, so as to facilitate the exhaust gas to be drawn into the airbag 55, the nozzle 59 can spray the demoulding agent.
[0052] In the present invention, a fixing box 51 is installed on both sides of the anvil 1, and an airbag 55 is arranged inside the fixing box 51. The bottom end of the airbag 55 is fixedly connected to a supporting rod 58, and one end of the supporting rod 58 is fixedly connected to the lifting rod 44. The bottom end of the airbag 55 is connected to the lifting rod 44 through the supporting rod 58, so as to facilitate the storage of the airbag 55 and avoid damage.
[0053] In the present invention, the top of the fixed box 51 is slidably connected to the telescopic frame 54, a fourth spring 6 is installed between the telescopic frame 54 and the fixed box 51, the top of the telescopic frame 54 is in a "human" shape, the one-way door 57 is rotatably connected to the telescopic frame 54, a torsion spring 8 is installed between the one-way door 57 and the telescopic frame 54, an air intake pipe 52 is installed at one end of the nozzle 59, and a one-way valve 56 is installed on the exhaust pipe 53, so as to avoid affecting the sliding of the sliding frame 33 and at the same time be able to press out the exhaust gas.
[0054] Working principle: the positioning bridge 31 is installed above the anvil 1, and the two sliding frames 33 are respectively located on one side of the positioning bridge 31 and above the anvil 1, and the heated metal block to be forged is placed on the sliding frame 33 on one side of the positioning bridge 31, and the bottom end of the metal block contacts the support plate 7, and the metal block is located between a pair of clamps 375 and is fixed by the clamps 375. During forging, the electric push rod 323 is started to push the first rack 322 to move, and the first rack 322 drives the gear segment 324 to rotate, thereby driving a pair of telescopic rods 321 to rotate, and the sliding frame 33 on one side drives the metal block to move below the stamping end 2, and the telescopic rod 321 contracts. The sliding frame 33 originally located below the stamping end 2 will drive the stamped and forged metal block to move to the other side of the positioning bridge 31, thereby realizing the rapid push-out of the stamped and forged metal block, and the new metal block will be automatically loaded, thereby facilitating the stamping and forging of the metal block and improving work efficiency;
[0055] When the sliding frame 33 on one side of the positioning bridge 31 is pushed by the telescopic rod 321 to load the material, the sliding frame 33 will slide along the positioning bridge 31 through the contact wheel 36. Since the positioning bridge 31 is in a "><"-shaped structure, the contact wheel 36 will be pushed. When the contact wheel 36 moves toward the sliding frame 33, it pushes the second rack 35 to slide, and is transmitted through the first gear 38, so that the pair of second racks 35 on both sides move synchronously, so that the sliding frame 33 is still located in the middle position and will not deviate. The second rack 35 pushes the slide cylinder 391, and under the action of the second spring 393, the slide rod 392 is driven to move, thereby pushing the push block 34, and driving the clamp 375 to automatically move the metal block. Dynamic clamping and positioning, so as to facilitate its transfer to the anvil 1, so as to facilitate stamping and forging through the stamping end 2. During stamping, the mounting block 371 and the clamp 375 will move down with the metal block, the first spring 373 will be compressed, and the lower end of the metal block will contact the surface of the anvil 1, so as to facilitate forging and avoid misalignment of the metal block and the clamp 375. When clamping metal blocks of different specifications, the knob 374 is turned to push the slider 372 to slide, so as to facilitate adjustment of the distance between the clamp 375 and the push block 34, so as to facilitate adaptation to different metal blocks. At the same time, the clamp 375 can be disassembled by a wrench, so as to facilitate replacement of clamps 375 of different specifications, so as to achieve automatic clamping and release, and easy operation;
[0056] When the punching end 2 is punching, the punching end 2 contacts the first fixed frame 42, thereby pushing the first fixed frame 42 to move downward, the lifting rod 44 slides downward, and the third spring 45 is stretched. During the punching process, the surrounding cloth 41 can effectively slow down the heat loss of the metal block and prevent debris from splashing. When the punching end 2 moves upward, the release agent is sprayed onto the mold of the punching end 2 through the air inlet pipe 52 and the nozzle 59. The diffused release agent will be restricted by the surrounding cloth 41 to prevent diffusion. At the same time, when the punching end 2 moves downward, the exhaust gas is squeezed, and the lifting rod 44 moves downward. The airbag 55 is driven to expand downward through the support rod 58, thereby forming a negative pressure inside the airbag 55, causing the one-way door 57 to rotate toward the inside of the fixed box 51, and the torsion spring 8 is compressed, thereby sucking the exhaust gas inside the surrounding cloth 41 into the airbag 55. The stamping end 2 moves upward, driving the airbag 55 to compress, and the one-way door 57 is closed, thereby discharging the sucked gas through the one-way valve 56 and the exhaust pipe 53, and then centrally processing it to avoid polluting the environment. When the sliding frame 33 slides, it pushes the telescopic frame 54 to move downward, and the fourth spring 6 is compressed, thereby avoiding affecting the movement of the sliding frame 33.
[0057] The above are only preferred specific implementation modes of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and inventive concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A forging and positioning tool for automobile hardware production, comprising an anvil (1) and a punching end (2), wherein the anvil (1) is provided with a positioning mechanism (3), characterized in that: The positioning mechanism (3) comprises a positioning bridge (31). The top end of the anvil (1) is provided with the positioning bridge (31). The positioning bridge (31) is in a "><"-shaped structure. A pair of sliding frames (33) are slidably connected to the positioning bridge (31). A driving assembly (32) for synchronous driving is connected between the pair of sliding frames (33). A pair of second racks (35) are slidably connected to both ends of the sliding frames (33). A first gear is meshed between each pair of the second racks (35). (38), the first gear (38) is rotatably connected to the sliding frame (33), the second rack (35) is connected to the positioning bridge (31), the bottom sides of both ends of the positioning bridge (31) are fixedly connected to the support plates (7), the sliding frame (33) is slidably connected to a pair of push blocks (34), the sides of the pair of push blocks (34) close to each other are connected to clamps (375), and a resistance component (39) for extension and retraction is connected between the push blocks (34) and the second rack (35); The top end of the positioning bridge (31) is connected to a heat preservation mechanism (4), and the heat preservation mechanism (4) comprises a second fixed frame (43). The top end of the positioning bridge (31) is provided with a second fixed frame (43), and the top end of the second fixed frame (43) is provided with a first fixed frame (42). The punching end (2) is located inside the first fixed frame (42), and a surrounding cloth (41) is installed between the second fixed frame (43) and the first fixed frame (42). A lifting rod (44) is installed on the first fixed frame (42), and the lifting rod (44) is slidably connected to the second fixed frame (43), and a third spring (45) is installed between the lifting rod (44) and the second fixed frame (43); The anvil (1) is connected to a demoulding mechanism (5), the demoulding mechanism (5) comprises an air bag (55), both sides of the anvil (1) are connected to air bags (55), the bottom end of the air bag (55) is connected to the lifting rod (44), a connected exhaust pipe (53) is installed on the air bag (55), the top end of the air bag (55) is connected to a one-way door (57) for one-way air intake, and a nozzle (59) is installed on the inner side of the first fixed frame (42).
2. A forging and positioning tool for automobile hardware production according to claim 1, characterized in that: A fixing box (51) is installed on both sides of the anvil (1), the airbag (55) is arranged inside the fixing box (51), the bottom end of the airbag (55) is fixedly connected to a supporting rod (58), one end of the supporting rod (58) is fixedly connected to the lifting rod (44), and the bottom end of the airbag (55) is connected to the lifting rod (44) through the supporting rod (58).
3. A forging and positioning tool for automobile hardware production according to claim 2, characterized in that: The top end of the fixed box (51) is slidably connected to a telescopic frame (54), a fourth spring (6) is installed between the telescopic frame (54) and the fixed box (51), the top end of the telescopic frame (54) is in a "human" shape, the one-way door (57) is rotatably connected to the telescopic frame (54), and a torsion spring (8) is installed between the one-way door (57) and the telescopic frame (54).
4. A forging and positioning tool for automobile hardware production according to claim 1, characterized in that: The driving assembly (32) comprises a gear section (324), the positioning bridge (31) is rotatably connected to the gear section (324), the gear section (324) is mounted with a pair of telescopic rods (321), the telescopic ends of the telescopic rods (321) are slidably connected to a control rod (325), one end of the control rod (325) is fixedly connected to the sliding frame (33), the control rod (325) is slidably connected to the positioning bridge (31), an electric push rod (323) is mounted on the positioning bridge (31), the telescopic end of the electric push rod (323) is fixedly connected to a first rack (322), and the first rack (322) is meshed with the gear section (324).
5. A forging and positioning tool for automobile hardware production according to claim 4, characterized in that: The pair of telescopic rods (321) are arranged in an "L" shape, and the gear section (324) is located in the middle of one side of the anvil (1).
6. The forging and positioning tool for automobile hardware production according to claim 1, characterized in that: The resistance assembly (39) includes a slide cylinder (391), the second rack (35) is fixedly connected to the slide cylinder (391), the slide cylinder (391) is slidably connected to a slide rod (392), a second spring (393) is installed between the slide rod (392) and the slide cylinder (391), one end of the slide rod (392) is fixedly connected to the push block (34), and the slide rod (392) and the slide cylinder (391) are both slidably connected to the push block (34).
7. A forging and positioning tool for automobile hardware production according to claim 6, characterized in that: The push block (34) is connected to an adjustment component (37), and the adjustment component (37) includes a slider (372). The push block (34) is slidably connected to the slider (372), and the push block (34) is rotatably connected to a knob (374). The slider (372) is threadedly connected to a threaded end of the knob (374), and the slider (372) is slidably connected to a mounting block (371). The clamp (375) is fixed to the mounting block (371) by a nut, and a first spring (373) is installed between the mounting block (371) and the slider (372).
8. The forging and positioning tool for automobile hardware production according to claim 1 is characterized in that: An air inlet pipe (52) is installed at one end of the nozzle (59), and a one-way valve (56) is installed on the exhaust pipe (53).
9. The forging and positioning tool for automobile hardware production according to claim 1, characterized in that: The second rack (35) is rotatably connected to a contact wheel (36), the contact wheel (36) rolls against the positioning bridge (31), and the second rack (35) is connected to the positioning bridge (31) via the contact wheel (36).
10. A positioning method for a forging positioning tool for automobile hardware production according to any one of claims 1 to 9, characterized in that: The following steps are involved: S1. The positioning bridge (31) is installed above the anvil (1), and the heated metal block to be forged is placed on the sliding frame (33) on one side of the positioning bridge (31). The electric push rod (323) pushes the first rack (322) to move, and the gear segment (324) rotates, driving a pair of telescopic rods (321) to rotate, driving the sliding frame (33) on one side to drive the metal block to move downward to the stamping end (2), and the stamped and forged metal block is pushed out, and a new metal block will be automatically loaded; S2, the sliding frame (33) slides along the positioning bridge (31) through the contact wheel (36), and the first gear (38) pushes a pair of second racks (35) on both sides to move synchronously, driving the clamp (375) to automatically clamp and fix the metal block, and turning the knob (374) to push the slider (372) to slide, and adjusting the distance between the clamp (375) and the push block (34) to clamp and position different metal blocks; S3. When the punching end (2) is punching, the first fixed frame (42) moves downward, the surrounding cloth (41) blocks the heat loss of the metal block and blocks the splashing of debris, and the nozzle (59) sprays the release agent onto the mold of the punching end (2). When the punching end (2) moves downward, the waste gas is squeezed, and the lifting rod (44) drives the air bag (55) to expand downward. The waste gas inside the surrounding cloth (41) is sucked into the air bag (55) and discharged and collected through the one-way valve (56) and the exhaust pipe (53).
Citation Information
Patent Citations
Forging and positioning tool for automobile hardware production
CN113441671A