Automatic butt joint type laser welding machine for aluminum profile machining
By designing a laser welding machine for processing automatic butt aluminum profiles, the problem of inefficient welding efficiency of existing aluminum profiles is solved, automated welding and grinding is realized, production efficiency is improved and resources are saved.
Patent Information
- Application Number
- CN202411946218.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2044-12-27
AI Technical Summary
The welding process of existing aluminum profiles is inefficient and requires a lot of manual participation, which increases labor demand and reduces production efficiency.
An automatic buttable aluminum profile processing laser welding machine is designed, including a chain conveyor, splicing components, welding mechanism and grinding mechanism, and automatic welding and grinding are realized through motors and hydraulic systems.
Automatic welding and grinding of aluminum profiles is realized, production efficiency is improved, manual participation is reduced, resources is saved and floor space is reduced.
Smart Images

Figure CN119634971A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile laser welding, and in particular to a laser welding machine for automatic docking aluminum profile processing. Background Art
[0002] Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods. The production process of aluminum profiles mainly includes three processes: melting, extrusion and coloring. Among them, coloring mainly includes: oxidation, electrophoretic coating, fluorocarbon spraying, powder spraying, wood grain transfer and other processes. Aluminum profiles are aluminum materials with different cross-sectional shapes obtained by hot melting and extrusion of aluminum rods.
[0003] At present, when aluminum profiles are welded into aluminum frames, first, the staff cuts the entire aluminum profile into the required length, and then moves the aluminum profile to the clamp bed. At this time, the clamp on the clamp bed can clamp and fix the aluminum profile. While clamping, the aluminum profiles are also butted in pairs for later welding. When the aluminum profiles are spliced and fixed, the staff holds the welding gun and starts to weld the gaps on three sides of the aluminum profile. After the welding is completed, the overall welded frame is removed from the clamp bed, and then the gap on the other side is welded. After the welding is completed, the grinder is held in hand to grind the welded part, and the production of the aluminum frame is completed.
[0004] Because when the aluminum frame is produced and welded, the entire process requires the participation of workers, and when welding, not only do the workers need to splice and fix it first, but they also need to hold the welding gun to weld it. This welding method is not only inefficient, but also increases the labor of the workers, while also reducing the overall production efficiency. Summary of the invention
[0005] In view of the deficiencies in the prior art, the present invention provides an automatic docking type laser welding machine for aluminum profile processing, which solves the problems mentioned in the background technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions:
[0007] A laser welding machine for automatic docking aluminum profile processing comprises a base plate; a chain conveyor is installed on the top surface of the base plate, a splicing assembly is arranged in a circular array on the bottom surface of the chain conveyor, a feeding mechanism is installed on the top surface of the base plate and on one side of the splicing assembly, a welding mechanism is installed on the top surface of the base plate and below the splicing assembly, and polishing mechanisms are installed on the top surface of the base plate and on both sides of the splicing assembly; the welding mechanism comprises a translation assembly, a translation assembly is installed on the top surface of the base plate, a lifting hydraulic rod is installed on the top surface of the translation assembly, a position switching assembly is installed on the top surface of the lifting hydraulic rod, and a welding assembly is installed on one side of the position switching assembly; the The welding assembly includes an L-shaped plate, wherein a vertical groove and a horizontal groove are respectively provided on one side of the L-shaped plate, a vertical threaded rod is rotatably connected in the vertical groove, a vertical movement block is threadedly connected to the outer surface of the vertical threaded rod, a first T-shaped groove is provided on the bottom surface of the vertical movement block, and a vertical motor and a horizontal motor are respectively fixedly connected to the other side of the L-shaped plate, an output shaft end of the vertical motor is rotatably connected to the vertical threaded rod through a sprocket group and a chain, a horizontal threaded rod is rotatably connected in the horizontal groove, a horizontal movement block is threadedly connected to the outer surface of the horizontal threaded rod, a second T-shaped groove is provided on one side of the horizontal movement block, and the output shaft end of the horizontal motor is rotatably connected to the horizontal threaded rod through a sprocket group and a chain.
[0008] Furthermore, the welding assembly also includes an L-shaped track, one side of the L-shaped plate is fixedly connected to the L-shaped track, one side of the L-shaped track is provided with an L-shaped slide groove, a column rod is slidably connected in the L-shaped slide groove, one end of the column rod is fixedly connected to a welding gun, the other end of the column rod is connected to a rectangular block for damped rotation, the outer surfaces of the rectangular block are respectively fixedly connected to a first T-block and a second T-block, an outer surface of the column rod and one side of the rectangular block is fixedly connected to an angle gear, and one side of the L-shaped track is fixedly connected to an angle rack.
[0009] Furthermore, the position switching assembly includes an arc plate, the output end of the lifting hydraulic rod is fixedly connected to the arc plate, a T-shaped arc groove is provided on one side of the arc plate, a fan-shaped rack is slidably connected in the T-shaped arc groove, and a switching motor is fixedly connected to the other side of the arc plate. The output shaft end of the switching motor is connected to a switching gear through a worm and a worm wheel, and the switching gear is meshed with the fan-shaped rack, and one side of the fan-shaped rack is fixedly connected to an L-shaped plate.
[0010] Furthermore, the translation assembly includes a translation track, the top surface of the base plate is fixedly connected to the translation track, the inner cavity of the translation track is rotatably connected to a translation threaded rod, one end of the translation track is fixedly connected to a translation motor, the output shaft end of the translation motor is fixedly connected to the translation threaded rod, the outer surface of the translation threaded rod is threadedly connected to a translation block, and the top surface of the translation block is fixedly connected to a lifting hydraulic rod.
[0011] Furthermore, the grinding mechanism includes a height hydraulic rod, a forward guide rail is installed on the top surface of the height hydraulic rod, a translation guide rail is installed on the top surface of the forward guide rail, a flip drive is installed at one end of the translation guide rail, and a grinder is installed at one end of the flip drive.
[0012] Furthermore, the feeding mechanism includes a feeding rack, the feeding rack is installed on the top surface of the base plate, a side baffle is fixedly connected to one side of the feeding rack, an L-shaped baffle is fixedly connected to the top surface of the feeding rack, a first conveying channel is arranged between the L-shaped baffle and the feeding rack, and a second conveying channel is arranged between the L-shaped baffle and the side baffle.
[0013] Furthermore, the feeding mechanism also includes a first conveying assembly and a second conveying assembly. The first conveying assembly is installed on the top surface of the base plate and below the feeding rack, and the second conveying assembly is installed on the top surface of the base plate and on one side of the side guard frame.
[0014] Furthermore, the first conveying assembly includes a base, the top surface of the bottom plate is equipped with a base, one side of the base is fixedly connected to a dual-axis motor, the output shaft end of the dual-axis motor is rotatably connected to a transmission disk through a worm and a worm gear, one side of the transmission disk is rotatably connected to a conveying frame through a pin shaft, and the second conveying assembly adopts the same structure as the first conveying assembly.
[0015] Furthermore, the splicing assembly includes a hanger rod, the bottom surface of the chain conveyor is installed with hangers at equal intervals, one side of the hanger rod is fixedly connected to a rotating motor, the output shaft end of the rotating motor is connected to a turntable through a worm and a worm wheel, the circumferential surface of the turntable is installed with clamping components at equal intervals, and four groups of clamping components are provided.
[0016] Furthermore, the clamping component includes an L-shaped clamping rod, the circumferential surface of the turntable is fixedly connected with the L-shaped clamping rod at equal intervals, one side of the L-shaped clamping rod is fixedly connected with a protrusion, one side of the protrusion is fixedly connected with a clamping pneumatic rod, and one end of the clamping pneumatic rod is fixedly connected with an L-shaped inner clamping rod.
[0017] The present invention provides an automatic docking type laser welding machine for aluminum profile processing. Compared with the prior art, it has the following beneficial effects:
[0018] 1. The vertical motor drives the vertical threaded rod to rotate, which can drive the vertical moving block and the rectangular block to move vertically. When the rectangular block moves, it will drive the column and the welding gun to move vertically. When the welding gun moves vertically, the vertical gap generated during splicing can be welded. At the end of welding, the angle gear and the angle rack cooperate with each other to make the welding head of the welding gun always align with the aluminum profile. At the same time, the welding gun changes from a horizontal state to a vertical state. At the same time, the rectangular block will be separated from the vertical moving block, and then connected to the transverse moving block. At this time, with the cooperation of the transverse motor and the transverse threaded rod, the horizontal gap during splicing can be welded;
[0019] 2. The switching motor in the position switching assembly drives the switching gear to rotate. When the switching gear rotates, it drives the sector rack to rotate. When the sector rack rotates, it drives the welding assembly to rotate 180 degrees, so that after welding the gaps on two sides, the welding assembly can also weld the gaps on the other two sides, thereby realizing the welding of two groups of aluminum profiles;
[0020] 3. Through the cooperation of the height hydraulic rod, the forward guide rail, the translation guide rail and the grinder, the welding points of the welded aluminum profiles can be polished. When polishing, the angle of the grinder can be changed by flipping the driving structure. When the grinder is in a vertical state, the side plane of the grinding disc can be used to grind the two side planes of the aluminum profile. When the grinder is in a horizontal state, the circumference of the grinding disc can be used to grind the welds in the triangular area.
[0021] 4. First, the aluminum profiles are transported to the first conveying channel and the second conveying channel in two postures through external equipment. The first conveying channel is transported in a horizontal state, while the second conveying channel is transported in a vertical state. During transportation, the two groups of aluminum profiles are ensured to be perpendicular to each other. At this time, the aluminum profiles can be transported to the splicing assembly while passing through the first conveying assembly and the second conveying assembly at the same time, which is convenient for later splicing and welding;
[0022] 5. The L-shaped inner clamp rod is driven to move by the clamping pneumatic rod. When the L-shaped inner clamp rod moves, the aluminum profile can be clamped with the cooperation of the L-shaped clamp rods. After the clamping is fixed, the four groups of clamping parts are driven by the rotating motor to rotate and switch, so that each group of clamping parts can clamp, thereby realizing the splicing of the aluminum frame;
[0023] 6. Compared with traditional horizontal welding, the overall design reduces the space occupied and saves resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0025] Figure 1 The overall structural diagram of the present invention is shown;
[0026] Figure 2 A schematic diagram of the structure of the splicing assembly of the present invention is shown;
[0027] Figure 3 Another structural schematic diagram of the splicing assembly of the present invention is shown;
[0028] Figure 4 The schematic diagram of the structure of the feeding mechanism of the present invention is shown;
[0029] Figure 5 Another structural schematic diagram of the feeding mechanism of the present invention is shown;
[0030] Figure 6 A schematic structural diagram of a first conveying assembly of the present invention is shown;
[0031] Figure 7 The schematic diagram of the grinding mechanism structure of the present invention is shown;
[0032] Figure 8 The schematic diagram of the welding mechanism structure of the present invention is shown;
[0033] Fig. 9 A schematic diagram of the structure of the position switching component of the present invention is shown;
[0034] Fig.10 The schematic diagram of the structure of the welding assembly of the present invention is shown;
[0035] Fig.11 The schematic diagram of the welding gun structure of the present invention is shown;
[0036] Fig.12 The schematic diagram of the L-shaped plate structure of the present invention is shown;
[0037] Fig.13 It shows a structural schematic diagram of the L-shaped plate of the present invention from another viewing angle;
[0038] As shown in the figure: 1. Bottom plate; 2. Chain conveyor; 3. Splicing assembly; 31. Hanging rod; 32. Rotating motor; 33. Turntable; 34. Clamping component; 341. L-shaped clamping rod; 342. Bump; 343. Clamping pneumatic rod; 344. L-shaped inner clamping rod; 4. Loading mechanism; 41. Loading rack; 42. Side stop frame; 43. L-shaped stop frame; 44. First conveying channel; 45. Second conveying channel; 46. First conveying assembly; 461. Base; 462. Dual-axis motor; 463. Drive disc; 464. Conveying rack; 47. Second conveying assembly; 5. Welding mechanism; 51. Translation assembly; 511. Translation track; 512. Translation threaded rod; 513. Translation motor; 514. Translation block; 52. Lifting hydraulic rod; 53. Position switching assembly; 531. Arc plate; 532. T-shaped arc groove; 533, fan-shaped rack; 534, switching motor; 535, switching gear; 54, welding assembly; 541, L-shaped plate; 542, vertical groove; 543, horizontal groove; 544, vertical threaded rod; 545, vertical moving block; 546, first T-shaped groove; 547, vertical motor; 548, horizontal motor; 549, horizontal threaded rod; 5410, horizontal moving block; 5411, second T shaped groove; 5412, L-shaped track; 5413, L-shaped slide; 5414, column rod; 5415, welding gun; 5416, rectangular block; 5417, first T-shaped block; 5418, second T-shaped block; 5419, angle gear; 5420, angle rack; 6, grinding mechanism; 61, height hydraulic rod; 62, forward guide rail; 63, translation guide rail; 64, flip drive; 65, grinder. DETAILED DESCRIPTION
[0039] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0040] Embodiment 1
[0041] In order to solve the technical problems in the background technology, the following automatic docking type laser welding machine for aluminum profile processing is provided:
[0042] Combination Figure 1-Figure 13As shown, the automatic docking type laser welding machine for aluminum profile processing provided by the present invention comprises a base plate 1; a chain conveyor 2 is installed on the top surface of the base plate 1, a splicing assembly 3 is arranged in a circular array on the bottom surface of the chain conveyor 2, a feeding mechanism 4 is installed on the top surface of the base plate 1 and on one side of the splicing assembly 3, a welding mechanism 5 is installed on the top surface of the base plate 1 and below the splicing assembly 3, and polishing mechanisms 6 are installed on the top surface of the base plate 1 and on both sides of the splicing assembly 3; the welding mechanism 5 comprises a translation assembly 51, a translation assembly 51 is installed on the top surface of the base plate 1, a lifting hydraulic rod 52 is installed on the top surface of the translation assembly 51, a position switching assembly 53 is installed on the top surface of the lifting hydraulic rod 52, and a welding assembly 54 is installed on one side of the position switching assembly 53; the welding assembly 54 comprises an L-shaped plate 541, the L-shaped plate A vertical groove 542 and a horizontal groove 543 are respectively provided on one side of 541, a vertical threaded rod 544 is rotatably connected in the vertical groove 542, a vertical moving block 545 is threadedly connected on the outer surface of the vertical threaded rod 544, a first T-shaped groove 546 is provided on the bottom surface of the vertical moving block 545, a vertical motor 547 and a horizontal motor 548 are respectively fixedly connected on the other side of the L-shaped plate 541, an output shaft end of the vertical motor 547 is rotatably connected to the vertical threaded rod 544 through a sprocket set and a chain, a horizontal threaded rod 549 is rotatably connected in the horizontal groove 543, a horizontal moving block 5410 is threadedly connected on the outer surface of the horizontal threaded rod 549, a second T-shaped groove 5411 is provided on one side of the horizontal moving block 5410, an output shaft end of the horizontal motor 548 is rotatably connected to the horizontal threaded rod 549 through a sprocket set and a chain. The welding assembly 54 also includes an L-shaped track 5412, one side of the L-shaped plate 541 is fixedly connected to the L-shaped track 5412, one side of the L-shaped track 5412 is provided with an L-shaped slide groove 5413, a column rod 5414 is slidably connected in the L-shaped slide groove 5413, one end of the column rod 5414 is fixedly connected to a welding gun 5415, the other end of the column rod 5414 is connected to a rectangular block 5416 for damped rotation, the outer surface of the rectangular block 5416 is respectively fixedly connected to a first T-block 5417 and a second T-block 5418, an angle gear 5419 is fixedly connected to the outer surface of the column rod 5414 and located on one side of the rectangular block 5416, and one side of the L-shaped track 5412 is fixedly connected to an angle rack 5420.
[0043] By driving the vertical threaded rod 548 to rotate through the vertical motor 547, the vertical movement block 545 and the rectangular block 5416 can be driven to move vertically. When the rectangular block 5416 moves, it will drive the column 5414 and the welding gun 5415 to move vertically. When the welding gun 5415 moves vertically, the vertical gap generated during splicing can be welded. At the end of welding, through the cooperation of the angle gear 5419 and the angle rack 5420, the welding gun welding head position is always aligned with the aluminum profile. At the same time, the welding gun is changed from a horizontal state to a vertical state. At the same time, the rectangular block 5416 will be separated from the vertical movement block 545. After separation, it will be connected to the transverse movement block 5410. At this time, with the cooperation of the transverse motor 548 and the transverse threaded rod 549, the horizontal gap during splicing can be welded.
[0044] In order to enable the welding gun to weld the four-sided gaps generated by the splicing of two sets of aluminum profiles, this embodiment will provide the following technical solutions:
[0045] In this embodiment, the position switching assembly 53 includes an arc plate 531, the output end of the lifting hydraulic rod 52 is fixedly connected to the arc plate 531, one side of the arc plate 531 is provided with a T-shaped arc groove 532, a sector rack 533 is slidably connected in the T-shaped arc groove 532, and the other side of the arc plate 531 is fixedly connected to a switching motor 534, and the output shaft end of the switching motor 534 is connected to a switching gear 535 through a worm gear and a worm wheel, and the switching gear 535 is meshed and connected with the sector rack 533, and the sector rack 534 is fixedly connected to the output shaft end of the switching motor 534. An L-shaped plate 541 is fixedly connected to one side of 33, and the translation assembly 51 includes a translation track 511, the top surface of the base plate 1 is fixedly connected to the translation track 511, the inner cavity of the translation track 511 is rotatably connected to the translation threaded rod 512, one end of the translation track 511 is fixedly connected to the translation motor 513, the output shaft end of the translation motor 513 is fixedly connected to the translation threaded rod 512, the outer surface of the translation threaded rod 512 is threadedly connected to the translation block 514, and the top surface of the translation block 514 is fixedly connected to the lifting hydraulic rod 52.
[0046] The switching motor 534 in the position switching component 53 drives the switching gear 535 to rotate. When the switching gear 535 rotates, it will drive the sector rack 533 to rotate. When the sector rack 533 rotates, it can drive the welding component 54 to rotate 180 degrees, so that after welding the gaps on two sides, the welding component 54 can also weld the gaps on the other two sides, thereby realizing the welding of two groups of aluminum profiles.
[0047] Embodiment 2
[0048] like Figure 1-Figure 13 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0049] In order to enable the grinding mechanism 6 to grind the welding points of the welded aluminum frame, the following technical solution is provided in this practical example:
[0050] The grinding mechanism 6 includes a height hydraulic rod 61 , a forward guide rail 62 is installed on the top surface of the height hydraulic rod 61 , a translation guide rail 63 is installed on the top surface of the forward guide rail 62 , a flip drive 64 is installed at one end of the translation guide rail 63 , and a grinder 65 is installed at one end of the flip drive 64 .
[0051] Through the cooperation of the height hydraulic rod 61, the forward guide rail 62, the translation guide rail 63 and the grinder 65, the welding points of the welded aluminum profiles can be ground. During grinding, the angle of the grinder 65 is changed by flipping the driving structure 64. When the grinder 65 is in a vertical state, the side plane of the grinding disc can be used to grind the two side planes of the aluminum profile. When the grinder 65 is in a horizontal state, the circumferential surface of the grinding disc can be used to grind the welds in the triangular area.
[0052] In order to enable the feeding mechanism 4 to feed the splicing assembly 3, the present embodiment provides the following technical solution:
[0053] In this embodiment, the feeding mechanism 4 includes a feeding rack 41, the feeding rack 41 is installed on the top surface of the bottom plate 1, a side baffle 42 is fixedly connected to one side of the feeding rack 41, an L-shaped baffle 43 is fixedly connected to the top surface of the feeding rack 41, a first conveying channel 44 is provided between the L-shaped baffle 43 and the feeding rack 41, and a second conveying channel 45 is provided between the L-shaped baffle 43 and the side baffle 42. The feeding mechanism 4 also includes a first conveying assembly 46 and a second conveying assembly 47. The top surface of the bottom plate 1 and below the feeding rack 41 is provided with a The first conveying component 46, the second conveying component 47 is installed on the top surface of the bottom plate 1 and on one side of the side frame 42, the first conveying component 46 includes a base 461, the top surface of the bottom plate 1 is installed with a base 461, one side of the base 461 is fixedly connected with a dual-axis motor 462, the output shaft end of the dual-axis motor 462 is rotatably connected to a transmission disk 463 through a worm and a worm gear, one side of the transmission disk 463 is rotatably connected to a conveying frame 464 through a pin shaft, and the second conveying component 47 adopts the same structure as the first conveying component 46.
[0054] First, the aluminum profiles are conveyed to the first conveying channel 44 and the second conveying channel 45 in two postures through external equipment, and the first conveying channel 44 is conveyed in a horizontal state, while the second conveying channel 45 is conveyed in a vertical state. During the conveying, it is ensured that the two groups of aluminum profiles are perpendicular to each other. At this time, the aluminum profiles can be conveyed to the splicing assembly 3 while passing through the first conveying assembly 46 and the second conveying assembly 47, which is convenient for the subsequent splicing and welding.
[0055] Embodiment 3
[0056] like Figure 1-Figure 13 As shown, based on the above embodiment, this embodiment further provides the following contents:
[0057] In order to realize the splicing of multiple sections of aluminum profiles into a complete aluminum frame, thereby facilitating subsequent welding, this embodiment will provide the following technical solutions:
[0058] The splicing assembly 3 includes a suspension rod 31, and the suspension rods 31 are evenly spaced on the bottom surface of the chain conveyor 2. A rotating motor 32 is fixedly connected to one side of the suspension rod 31. The output shaft end of the rotating motor 32 is connected to a turntable 33 through a worm and a worm wheel. The circumferential surface of the turntable 33 is evenly spaced with clamping components 34, and there are 4 groups of clamping components 34. The clamping components 34 include an L-shaped clamping rod 341, and the circumferential surface of the turntable 33 is evenly spaced with the L-shaped clamping rod 341. A protrusion 342 is fixedly connected to one side of the L-shaped clamping rod 341, and a clamping pneumatic rod 343 is fixedly connected to one side of the protrusion 342. One end of the clamping pneumatic rod 343 is fixedly connected to an L-shaped inner clamping rod 344.
[0059] The L-shaped inner clamping rod 344 is driven to move by the clamping pneumatic rod 343. When the L-shaped inner clamping rod 344 moves, the aluminum profile can be clamped with the cooperation of the L-shaped clamping rod 341. After the clamping is fixed, the four groups of clamping components 34 are driven by the rotating motor 32 to rotate and switch, so that each group of clamping components 34 can clamp, thereby realizing the splicing of the aluminum frame.
[0060] The working principle and use process of the present invention:
[0061] In use:
[0062] When using:
[0063] In the first step, the cut aluminum profiles are conveyed to the first conveying channel 44 and the second conveying channel 45 in two states, namely, a vertical state and a horizontal state, so that the two groups of aluminum profiles are spliced in an "L" shape;
[0064] In the second step, the chain conveyor 2 drives the multiple groups of splicing components 3 to rotate. When one group of splicing components 3 moves to one side of the feeding mechanism 4, the chain conveyor 2 will stop working;
[0065] The third step, at this time, the first conveying assembly 46 and the second conveying assembly 47 are started respectively, when the dual-axis motor 462 in the first conveying assembly 46 and the second conveying assembly 47 drives the transmission plate 463 to rotate, the conveying frame 464 can be driven to move forward, when the conveying frame 464 moves forward, the two groups of aluminum profiles can be conveyed between the L-shaped clamping rod 341 and the L-shaped inner clamping rod 344, at this time, the L-shaped inner clamping rod 344 can be driven to move by the clamping pneumatic rod, and the L-shaped clamping rod 341 is clamped and fixed in cooperation with each other, after clamping and fixing, at this time, the first conveying assembly 46 and the second conveying assembly 47 convey the next group of aluminum profiles, at the same time, the rotating motor 32 drives the clamping component 34 to rotate, so that the clamping components 34 of the other two groups of holes face the feeding mechanism 4, so that the feeding mechanism 4 can convey the next group of aluminum profiles, clamp and fix them, and make the four groups of aluminum profiles spliced into a frame, which is convenient for later welding;
[0066] In the fourth step, the spliced aluminum profiles are moved to the welding mechanism 5 by the chain conveyor 2. While moving, the rotating motor 32 is required to drive the spliced aluminum profiles to rotate a certain angle. The overall shape is as follows: Figure 1 As shown:
[0067] The fifth step, first, the welding gun 5415 is driven to move by the translation assembly 51 and the lifting hydraulic rod 52, so that the welding gun 5415 is located at one end of the weld. At this time, the vertical motor 547 is started. When the vertical motor 547 works, it will drive the vertical threaded rod 549 to rotate. When the vertical threaded rod 549 rotates, it will drive the vertical block 545 to move. When the vertical block 545 moves, it will drive the rectangular block 5416, the column 5414 and the welding gun 5414 to move vertically. When the welding gun 5414 moves, the welding of the vertical gap can be realized. When it is welded to the inflection point of the aluminum profile, the angle gear 5419 at this time will contact the angle rack 5420, and the angle gear 5419 The angle gear 5419 will drive the welding gun 5415 to change from a horizontal state to a vertical state. At the same time, the welding gun 5415 will also pass the inflection point. At this time, the second T-block 5418 on the rectangular block 5416 will be inserted into the transverse block 5410. At the same time, the vertical motor 547 stops working, and the transverse motor 548 starts working. When the transverse motor 548 is working, it will drive the transverse threaded rod 549 to rotate, thereby driving the transverse block 5410 to move. When the transverse block 5410 moves, it will drive the welding gun 5415 to move, so as to realize the welding of the horizontal weld. During welding, at this time, the rectangular block 5416 will be separated from the vertical block 545, thereby completing the welding of the 'L'-shaped gap.
[0068] Step 6. After the L-shaped gap is welded, the switching motor 534 is used to drive the switching gear 535 to rotate. When the switching gear 535 rotates, the sector gear 533 is driven to rotate. When the sector gear 533 rotates, the welding assembly 54 can be driven to rotate 180 degrees as a whole, which will facilitate the welding of another set of L-shaped gaps in the later stage, thereby realizing the welding of the gap parts on four sides and the splicing welding of two sets of aluminum profiles.
[0069] Step 7: When the aluminum frame has finished welding a group of corners, the rotating motor 32 will drive the clamping component 34 to rotate a certain angle, so that the unwelded corners are rotated to the welding mechanism 5, and after the welding is completed, the corners are rotated to the grinding mechanism 6;
[0070] In the eighth step, through the cooperation of the high-pressure hydraulic rod 61, the forward guide rail 62 and the translation guide rail 63, the grinder 65 can be moved to the weld, and after grinding it, during grinding, the flip drive 64 changes the state of the grinder 65. When the grinder 65 is in a vertical state, the side plane of the grinding disk can be used to grind the two side planes of the aluminum profile. When the grinder 65 is in a horizontal state, the circumferential surface of the grinding disk can be used to grind the weld in the triangular area; thereby, grinding is achieved, and after grinding, the material can be unloaded conveniently.
[0071] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.
[0072] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. Automatic docking type laser welding machine for aluminum profile processing, characterized by: It comprises a bottom plate (1); a chain conveyor (2) is installed on the top surface of the bottom plate (1); a splicing assembly (3) is arranged in a circular array on the bottom surface of the chain conveyor (2); a feeding mechanism (4) is installed on the top surface of the bottom plate (1) and located on one side of the splicing assembly (3); a welding mechanism (5) is installed on the top surface of the bottom plate (1) and located below the splicing assembly (3); and polishing mechanisms (6) are installed on the top surface of the bottom plate (1) and located on both sides of the splicing assembly (3); The welding mechanism (5) comprises a translation assembly (51), the top surface of the base plate (1) is equipped with the translation assembly (51), the top surface of the translation assembly (51) is equipped with a lifting hydraulic rod (52), the top surface of the lifting hydraulic rod (52) is equipped with a position switching assembly (53), and one side of the position switching assembly (53) is equipped with a welding assembly (54); The welding assembly (54) comprises an L-shaped plate (541), one side of the L-shaped plate (541) is respectively provided with a vertical groove (542) and a horizontal groove (543), a vertical threaded rod (544) is rotatably connected in the vertical groove (542), an outer surface of the vertical threaded rod (544) is threadedly connected to a vertical moving block (545), a bottom surface of the vertical moving block (545) is provided with a first T-shaped groove (546), and the other side of the L-shaped plate (541) is respectively fixedly connected with a vertical motor (547) and a horizontal motor (543). (548), the output shaft end of the vertical motor (547) is rotatably connected to the vertical threaded rod (544) through a sprocket group and a chain, a transverse threaded rod (549) is rotatably connected in the transverse groove (543), the outer surface of the transverse threaded rod (549) is threadedly connected to a transverse block (5410), and a second T-slot (5411) is provided on one side of the transverse block (5410), and the output shaft end of the transverse motor (548) is rotatably connected to the transverse threaded rod (549) through a sprocket group and a chain.
2. The automatic docking type aluminum profile processing laser welding machine according to claim 1 is characterized in that: The welding assembly (54) also includes an L-shaped track (5412), one side of the L-shaped plate (541) is fixedly connected to the L-shaped track (5412), one side of the L-shaped track (5412) is provided with an L-shaped slide groove (5413), a column rod (5414) is slidably connected in the L-shaped slide groove (5413), one end of the column rod (5414) is fixedly connected to a welding gun (5415), the other end of the column rod (5414) is connected to a rectangular block (5416) for damped rotation, the outer surface of the rectangular block (5416) is respectively fixedly connected to a first T-shaped block (5417) and a second T-shaped block (5418), the outer surface of the column rod (5414 and located on one side of the rectangular block (5416) is fixedly connected to an angle gear (5419), and one side of the L-shaped track (5412) is fixedly connected to an angle rack (5420).
3. The automatic docking type aluminum profile processing laser welding machine according to claim 2 is characterized in that: The position switching assembly (53) comprises an arc plate (531), the output end of the lifting hydraulic rod (52) is fixedly connected to the arc plate (531), one side of the arc plate (531) is provided with a T-shaped arc groove (532), a sector rack (533) is slidably connected in the T-shaped arc groove (532), the other side of the arc plate (531) is fixedly connected to a switching motor (534), the output shaft end of the switching motor (534) is rotatably connected to a switching gear (535) through a worm gear and a worm wheel, the switching gear (535) is meshedly connected to the sector rack (533), and one side of the sector rack (533) is fixedly connected to an L-shaped plate (541).
4. The automatic docking type aluminum profile processing laser welding machine according to claim 3 is characterized in that: The translation assembly (51) comprises a translation track (511), the top surface of the base plate (1) is fixedly connected to the translation track (511), the inner cavity of the translation track (511) is rotatably connected to a translation threaded rod (512), one end of the translation track (511) is fixedly connected to a translation motor (513), the output shaft end of the translation motor (513) is fixedly connected to the translation threaded rod (512), the outer surface of the translation threaded rod (512) is threadedly connected to a translation block (514), and the top surface of the translation block (514) is fixedly connected to a lifting hydraulic rod (52).
5. The automatic docking type aluminum profile processing laser welding machine according to claim 4 is characterized in that: The grinding mechanism (6) comprises a height hydraulic rod (61), a forward guide rail (62) is installed on the top surface of the height hydraulic rod (61), a translation guide rail (63) is installed on the top surface of the forward guide rail (62), a flip drive (64) is installed at one end of the translation guide rail (63), and a grinder (65) is installed at one end of the flip drive (64).
6. The automatic docking type aluminum profile processing laser welding machine according to claim 5, characterized in that: The loading mechanism (4) comprises a loading rack (41), the loading rack (41) is installed on the top surface of the bottom plate (1), a side baffle (42) is fixedly connected to one side of the loading rack (41), an L-shaped baffle (43) is fixedly connected to the top surface of the loading rack (41), a first conveying channel (44) is arranged between the L-shaped baffle (43) and the loading rack (41), and a second conveying channel (45) is arranged between the L-shaped baffle (43) and the side baffle (42).
7. The automatic docking type aluminum profile processing laser welding machine according to claim 6, characterized in that: The feeding mechanism (4) further comprises a first conveying assembly (46) and a second conveying assembly (47); the first conveying assembly (46) is installed on the top surface of the base plate (1) and located below the feeding frame (41); the second conveying assembly (47) is installed on the top surface of the base plate (1) and located on one side of the side stop frame (42).
8. The automatic docking type aluminum profile processing laser welding machine according to claim 7, characterized in that: The first conveying assembly (46) comprises a base (461), the top surface of the bottom plate (1) is provided with the base (461), one side of the base (461) is fixedly connected with a dual-axis motor (462), the output shaft end of the dual-axis motor (462) is rotatably connected with a transmission disk (463) through a worm gear and a worm wheel, one side of the transmission disk (463) is rotatably connected with a conveying frame (464) through a pin shaft, and the second conveying assembly (47) adopts the same structure as the first conveying assembly (46).
9. The automatic docking type aluminum profile processing laser welding machine according to claim 8, characterized in that: The splicing assembly (3) comprises a suspension rod (31), the bottom surface of the chain conveyor (2) is provided with suspension rods (31) at equal intervals, one side of the suspension rod (31) is fixedly connected to a rotating motor (32), the output shaft end of the rotating motor (32) is rotatably connected to a turntable (33) through a worm gear and a worm wheel, the circumferential surface of the turntable (33) is provided with clamping components (34) at equal intervals, and four groups of the clamping components (34) are provided.
10. The automatic docking type aluminum profile processing laser welding machine according to claim 9, characterized in that: The clamping component (34) comprises an L-shaped clamping rod (341), the circumferential surface of the turntable (33) is fixedly connected with the L-shaped clamping rod (341) at equal intervals, one side of the L-shaped clamping rod (341) is fixedly connected with a protrusion (342), one side of the protrusion (342) is fixedly connected with a clamping pneumatic rod (343), and one end of the clamping pneumatic rod (343) is fixedly connected with an L-shaped inner clamping rod (344).
Citation Information
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