Valve control structure volute spring assembly machine
By designing a valve control structure worm spring assembly machine, the cooperation of the sector-shaped clamp and the central shaft is used to realize the automatic installation of the worm spring, solving the problems of low manual installation efficiency and high failure rate, and improving the reliability and transmission efficiency of the valve structure.
Patent Information
- Application Number
- CN202510176723.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2045-02-18
AI Technical Summary
In the valve structure, the installation of the worm coil spring needs to be completed in a contracted state, and it is difficult to achieve effective compression and installation manually, resulting in low installation efficiency and high failure rate.
A valve-controlled structure worm spring assembly machine is designed, including a base, operating plate, sector-shaped clamping block and central shaft. Through the cooperation of these components, the worm spring can be automatically compressed and installed into the lower spring cylinder.
It realizes efficient installation of worm coil springs, reduces the failure rate, improves the transmission efficiency, and makes the valve structure more reliable in frequent rotation environments.
Smart Images

Figure CN119635257A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of valve production, and in particular to a spiral spring assembly machine for a valve control structure. Background Art
[0002] The patent with publication number CN118224375A and name "Valve Structure with High-Performance Spring Rotary Accumulator" discloses a valve structure with high-performance spring rotary accumulator, including an output transmission shaft, which is used to be connected to a valve stem used in conjunction with the spring rotary accumulator, and also includes an upper spring cylinder, a lower spring cylinder and a volute spring, the upper spring cylinder and the lower spring cylinder are buckled together to form a sealed cavity, one end of the output transmission shaft passes through the upper spring cylinder, and the other end passes through the lower spring cylinder; the volute spring is located in the cavity and is sleeved on the output transmission shaft, one end of the volute spring is plug-connected with the output transmission shaft, and a limiter for locking the end of the volute spring is provided between the other end and the lower spring cylinder; the lower spring cylinder is provided with a positioning assembly for changing the initial winding posture of the volute spring, and the application has the effect of reducing the failure rate of the spring rotary accumulator and improving the transmission efficiency of the spring rotary accumulator in an environment where the valve stem rotates frequently.
[0003] When installing the volute spring into the lower spring cylinder, the volute spring needs to be in a contracted state, so a contraction force needs to be applied to the spring during installation. This is difficult to accomplish manually, so a device for installing the volute spring into the lower spring cylinder is needed. Summary of the invention
[0004] In order to enable the spiral spring to be smoothly installed in the lower spring cylinder, the present application provides a spiral spring assembly machine for a valve control structure.
[0005] The above technical objectives of this application are achieved through the following technical solutions: A valve control structure spiral spring assembly machine includes a base, an operating panel is arranged on the base, a plurality of slide grooves are opened on the operating panel toward the center of the operating panel, a slider is slidably connected in the slide groove, a fan-shaped clamp is fixedly connected above the slider, a fan-shaped groove is opened on the upper surface of the fan-shaped clamp, and a plurality of fan-shaped clamps can be combined to form a complete circle, the spiral spring is arranged in the fan-shaped groove, a center groove is opened at the center position of the base, a center axis is arranged in the center groove, the center axis can rotate in the center groove, and a clamping groove is opened at the upper end of the center axis, and the center position of the spiral spring is clamped in the clamping groove.
[0006] By adopting the above scheme, when the volute spring needs to be installed in the cylinder, the volute spring is placed in the fan-shaped groove, and the center of the volute spring is clamped in the clamping groove. Then the operator drives the central shaft to rotate, so that the volute spring curls toward the center position. At the same time, the slider slides in the slide groove, driving the fan-shaped clamping blocks to approach each other, thereby compressing the volute spring until the volute spring can be installed in the lower spring cylinder body. Then the lower spring cylinder body is put on the top of the volute spring, and then the fan-shaped clamping block is slowly opened to clamp the volute spring in the lower spring cylinder body, so that the volute spring can be smoothly installed in the lower spring cylinder body.
[0007] Optionally, a transmission cavity is opened in the operating disk, the transmission cavity is connected with the slide groove, a transmission ring is rotatably connected in the transmission cavity, the axis of the transmission ring is the same as the axis of the central axis, a spiral groove is arranged on one side surface of the transmission ring, a convex tooth is arranged on the lower surface of the slider, the convex tooth is meshed with the spiral groove, when the transmission ring rotates, the slider slides along the slide groove, bevel teeth are fixedly arranged on the side of the transmission ring away from the spiral groove, the bevel teeth are meshed with a first bevel gear, the first bevel gear is fixedly connected with a first wheel rod, and the first wheel rod is rotatably connected to the operating disk.
[0008] By adopting the above scheme, the first wheel rod is rotated, and the first wheel rod drives the first bevel gear to rotate, thereby driving the transmission ring to rotate. The transmission ring simultaneously drives multiple sliders to move along the slide groove, thereby driving multiple fan-shaped clamping blocks to approach or move away from each other, thereby achieving the clamping or loosening of the volute spring.
[0009] Optionally, one end of the first wheel rod facing away from the transmission ring is fixedly connected with a hand wheel.
[0010] By adopting the above solution, the operator can more conveniently rotate the first wheel rod, thereby more conveniently installing the spiral spring into the cylinder.
[0011] Optionally, a drive shaft is rotatably connected in the central groove, the drive shaft is connected to the central shaft, and a worm wheel is fixedly connected to the outer side of the drive shaft, and the worm wheel is meshed with a worm.
[0012] By adopting the above scheme, the operator can drive the worm wheel to rotate by rotating the worm, thereby driving the drive shaft to rotate, and the drive shaft drives the central shaft to rotate. The worm wheel has a deceleration effect, so that the operator uses less force to rotate the central shaft, and the worm wheel has a self-locking structure to prevent the volute spring from rebounding and driving the central shaft to rotate.
[0013] Optionally, the first wheel rod is fixedly connected to the second bevel gear, the second bevel gear is meshed with the third bevel gear, the third bevel gear is fixedly connected to the second wheel rod, the second wheel rod is fixedly connected to the first spur gear at one end facing away from the third bevel gear, the first spur gear is meshed with the second spur gear, and the second spur gear is fixedly connected to the worm gear.
[0014] By adopting the above scheme, the operator rotates the first wheel rod to drive the second bevel gear to rotate, thereby driving the third bevel gear and the second wheel rod to rotate. The second wheel rod drives the worm to rotate through the first spur gear and the second spur gear. The worm drives the worm wheel and the drive shaft to rotate, thereby driving the center shaft to rotate, so that the operator can operate the arc clamp and the center shaft movement at the same time, so that the volute spring can be smoothly installed in the lower spring cylinder.
[0015] Optionally, an insertion groove is provided at one end of the driving shaft, and an insertion rod is fixedly connected to the end of the central shaft away from the slot, and the insertion rod is inserted into the insertion groove. When the insertion rod is inserted into the insertion groove, the driving shaft and the central shaft can only slide relative to each other.
[0016] By adopting the above solution, the driving rod and the central shaft can be separated, so that the spiral spring can be more conveniently clamped in the clamping groove.
[0017] Optionally, the fan-shaped groove includes a primary groove and a secondary groove, the diameter of the primary groove is larger than the diameter of the secondary groove, and the centers of the primary groove and the secondary groove are the same.
[0018] By adopting the above solution, the assembling machine can assemble spiral springs of different sizes.
[0019] In summary, this application has the following technical effects: 1. By setting up the fan-shaped clamp block and the center shaft, the center position of the volute spring is clamped in the clamping groove. The rotation of the center shaft drives the center of the volute spring to shrink. At the same time, the fan-shaped clamp block shrinks the edge of the volute spring, thereby tightening the volute spring, so that the volute spring can be smoothly installed in the lower spring cylinder; 2. The hand wheel is provided so that the operator can turn the first wheel lever more smoothly, thereby driving the spiral spring to contract more smoothly; 3. The worm wheel and worm are arranged to drive the driving shaft to rotate, thereby driving the central shaft to rotate, and then driving the center of the spiral spring to contract. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of this application; Figure 2 It is a schematic diagram of the overall structure of this application from another perspective; Figure 3 This is a partial structural cutaway diagram intended to emphasize the internal structure of the transmission cavity in this application; Figure 4 This is a partial structural diagram of the second wheel rod that this application intends to emphasize; Figure 5 This is an exploded view of the part of the structure where the central shaft and the drive shaft are connected, which is intended to emphasize the present application; Figure 6It is a schematic diagram of the partial structure after the volute spring is installed in the cylinder.
[0021] In the figure, 1, base; 2, operating panel; 21, slide groove; 22, center groove; 23, transmission chamber; 3, fan-shaped clamp block; 31, slider; 311, convex tooth; 32, fan-shaped groove; 4, center axis; 41, clamping groove; 42, insertion rod; 5, transmission ring; 51, spiral groove; 6, first wheel rod; 61, first bevel gear; 62, hand wheel; 63, second bevel gear; 7, second wheel rod; 71, third bevel gear; 72, first spur gear; 8, worm; 81, second spur gear; 9, drive shaft; 91, worm wheel; 92, insertion groove; 10, volute spring; 101, lower spring cylinder. DETAILED DESCRIPTION
[0022] The present application is further described in detail below with reference to the accompanying drawings.
[0023] Reference Figure 1 and Figure 2 The invention discloses an assembly machine for a spiral spring 10 of a valve control structure, comprising a base 1, an operating panel 2 being arranged on the base 1, a plurality of slide grooves 21 being arranged on the operating panel 2 toward the center of the operating panel 2, a slider 31 being slidably connected in the slide groove 21, a fan-shaped clamping block 3 being fixedly connected above the slider 31, a fan-shaped groove 32 being arranged on the upper surface of the fan-shaped clamping block 3, and a plurality of fan-shaped clamping blocks 3 being combined to form a complete circle, the spiral spring 10 being arranged in the fan-shaped groove 32, a center groove 22 being arranged at the center position of the base 1, a center shaft 4 being arranged in the center groove 22, the center shaft 4 being able to rotate in the center groove 22, a clamping groove 41 being arranged at the upper end of the center shaft 4, and the center position of the spiral spring 10 being clamped in the clamping groove 41. When the volute spring 10 needs to be installed in the cylinder, the volute spring 10 is placed in the fan-shaped groove 32, and the center of the volute spring 10 is clamped in the clamping groove 41. Then the operator drives the central shaft 4 to rotate, so that the volute spring 10 curls toward the center position. At the same time, the slider 31 slides in the slide groove 21, driving the fan-shaped clamping blocks 3 to approach each other, thereby compressing the volute spring 10 until the volute spring 10 can be installed in the lower spring cylinder body 101. Then the lower spring cylinder body 101 is put on top of the volute spring 10, and then the fan-shaped clamping block 3 is slowly opened to clamp the volute spring 10 in the lower spring cylinder body 101, so that the volute spring 10 can be smoothly installed in the lower spring cylinder body 101.
[0024] Reference Figure 2 and Figure 3A transmission chamber 23 is provided in the operating disk 2, and the transmission chamber 23 is communicated with the slide groove 21. A transmission ring 5 is rotatably connected in the transmission chamber 23. The axis of the transmission ring 5 is the same as the axis of the central axis 4. A spiral groove 51 is provided on one side surface of the transmission ring 5. A convex tooth 311 is provided on the lower surface of the slider 31. The convex tooth 311 meshes with the spiral groove 51. When the transmission ring 5 rotates, the slider 31 slides along the slide groove 21. A bevel tooth is fixedly provided on the side of the transmission ring 5 away from the spiral groove 51. The bevel tooth meshes with a first bevel gear 61. The first bevel gear 61 is fixedly connected to a first wheel rod 6. The first wheel rod 6 is rotatably connected to the operating disk 2, and a hand wheel 62 is fixedly connected to the end of the first wheel rod 6 away from the transmission ring 5. The operator rotates the retracting wheel, thereby driving the first wheel rod 6 to rotate, and the first wheel rod 6 drives the first bevel gear 61 to rotate, thereby driving the transmission ring 5 to rotate, and the transmission ring 5 simultaneously drives multiple sliders 31 to move along the slide groove 21, thereby driving multiple fan-shaped clamping blocks 3 to move closer to or away from each other, thereby achieving the clamping or loosening of the spiral spring 10.
[0025] Reference Figure 4 and Figure 5 The driving shaft 9 is rotatably connected in the center groove 22, and the transmission cavity 23 is connected with the center groove 22. An insertion groove 92 is provided at one end of the driving shaft 9. The driving shaft 9 is a circular groove with a rectangular groove around it. An insertion rod 42 is fixedly connected at one end of the center shaft 4 away from the card groove 41. The shape of the insertion rod 42 is the same as that of the insertion groove 92. The insertion rod 42 is inserted into the insertion groove 92. When the insertion rod 42 is inserted into the insertion groove 92, the driving shaft 9 and the center shaft 4 can only slide relative to each other. The driving shaft 9 is connected to the center shaft 4, and a worm wheel 91 is fixedly connected to the outside of the driving shaft 9. The worm wheel 91 is meshed with a worm 8. The operator can drive the worm wheel 91 to rotate by rotating the worm 8, thereby driving the driving shaft 9 to rotate, and the driving shaft 9 drives the center shaft 4 to rotate, and the worm wheel 91 and the worm 8 have a deceleration effect, so that the operator uses less force to rotate the center shaft 4, and the worm wheel 91 and the worm 8 have a self-locking structure, which can jam the spiral spring 10 to prevent the spiral spring 10 from rebounding and driving the center shaft 4 to rotate.
[0026] Reference Figure 3 and Figure 4The first wheel rod 6 is fixedly connected with the second bevel gear 63, the second bevel gear 63 is meshed with the third bevel gear 71, the third bevel gear 71 is fixedly connected with the second wheel rod 7, the second wheel rod 7 is fixedly connected with the first spur gear 72 at one end away from the third bevel gear 71, the first spur gear 72 is meshed with the second spur gear 81, and the second spur gear 81 is fixedly connected with the worm 8. The operator rotates the first wheel rod 6 to drive the second bevel gear 63 to rotate, thereby driving the third bevel gear 71 and the second wheel rod 7 to rotate, the second wheel rod 7 drives the worm 8 to rotate through the first spur gear 72 and the second spur gear 81, the worm 8 drives the worm wheel 91 and the drive shaft 9 to rotate, thereby driving the central shaft 4 to rotate, so that the operator can operate the arc clamp and the central shaft 4 to move at the same time, so that the spiral spring 10 can be smoothly installed in the lower spring cylinder 101.
[0027] Reference Figure 1 and Figure 2 The fan-shaped groove 32 includes a primary groove and a secondary groove, the diameter of the primary groove is larger than the diameter of the secondary groove, and the centers of the primary groove and the secondary groove are the same. The assembly machine is used to assemble the spiral springs 10 of different sizes.
[0028] The specific implementation principle of the present application is: when the volute spring 10 needs to be installed in the cylinder, the volute spring 10 is placed in the fan-shaped groove 32, and the center position of the volute spring 10 is inserted into the slot 41. Then the operator rotates the hand wheel 62 to drive the first wheel rod 6 to rotate, the first wheel rod 6 drives the first bevel gear 61 to rotate, and the first bevel gear 61 drives the transmission ring 5 to rotate, thereby driving the fan-shaped clamping blocks 3 to approach each other, thereby compressing the end of the volute spring 10. At the same time, the first wheel rod 6 drives the second bevel gear 63 to rotate, thereby driving the third bevel gear 71 to rotate, the third bevel gear 71 drives the second wheel rod 7 and the first gear to rotate, thereby driving the second spur gear 81 to rotate, thereby driving the worm 8 to rotate, the worm 8 drives the worm wheel 91 and the drive shaft 9 to rotate, the drive shaft 9 drives the central shaft 4 to rotate, the central shaft 4 reels the center position of the volute spring 10, so that the volute spring 10 shrinks to the point where it can be loaded into the lower spring cylinder, and then the lower spring cylinder body 101 is covered over the volute spring 10, and the retracting wheel is rotated in the opposite direction to make the fan-shaped clamp 3 loosen the volute spring 10, thereby realizing the loading of the volute spring 10 into the lower spring cylinder body 101.
[0029] This specific embodiment is merely an explanation of the present application and is not a limitation of the present application. After reading this specification, those skilled in the art may make modifications to the present embodiment without any creative contribution as needed, but such modifications are protected by the patent law as long as they are within the scope of the claims of the present application.
Claims
1. Valve control structure spiral spring assembly machine, characterized by: The invention comprises a base (1), an operating panel (2) is arranged on the base (1), a plurality of slide grooves (21) are arranged on the operating panel (2) and are oriented toward the center of the operating panel (2), a slider (31) is slidably connected in the slide groove (21), a fan-shaped clamping block (3) is fixedly connected above the slider (31), a fan-shaped groove (32) is arranged on the upper surface of the fan-shaped clamping block (3), and a plurality of fan-shaped clamping blocks (3) can be combined to form a complete circle, a spiral spring (10) is arranged in the fan-shaped groove (32), a center groove (22) is arranged at the center position of the base (1), a center shaft (4) is arranged in the center groove (22), the center shaft (4) can rotate in the center groove (22), a clamping groove (41) is arranged at the upper end of the center shaft (4), and the center position of the spiral spring (10) is clamped in the clamping groove (41).
2. The valve control structure spiral spring assembly machine according to claim 1, characterized in that: The operating disk (2) is provided with a transmission cavity (23), the transmission cavity (23) is communicated with the slide groove (21), a transmission ring (5) is rotatably connected in the transmission cavity (23), the axis of the transmission ring (5) is the same as the axis of the central axis (4), a spiral groove (51) is provided on one side surface of the transmission ring (5), a convex tooth (311) is provided on the lower surface of the slider (31), the convex tooth (311) is meshed with the spiral groove (51), when the transmission ring (5) rotates, the slider (31) slides along the slide groove (21), a bevel tooth is fixedly provided on the side of the transmission ring (5) away from the spiral groove (51), the bevel tooth is meshed with a first bevel gear (61), the first bevel gear (61) is fixedly connected with a first wheel rod (6), and the first wheel rod (6) is rotatably connected to the operating disk (2).
3. The valve control structure spiral spring assembly machine according to claim 2, characterized in that: One end of the first wheel rod (6) facing away from the transmission ring (5) is fixedly connected to a hand-turned wheel (62).
4. The valve control structure spiral spring assembly machine according to claim 2, characterized in that: A driving shaft (9) is rotatably connected in the central groove (22), the driving shaft (9) is connected to the central shaft (4), and a worm wheel (91) is fixedly connected to the outside of the driving shaft (9), and the worm wheel (91) is meshed with a worm (8).
5. The valve control structure spiral spring assembly machine according to claim 4, characterized in that: The first wheel rod (6) is fixedly connected to a second bevel gear (63), the second bevel gear (63) is meshed with a third bevel gear (71), the third bevel gear (71) is fixedly connected to a second wheel rod (7), an end of the second wheel rod (7) away from the third bevel gear (71) is fixedly connected to a first spur gear (72), the first spur gear (72) is meshed with a second spur gear (81), and the second spur gear (81) is fixedly connected to the worm (8).
6. The valve control structure spiral spring assembly machine according to claim 4, characterized in that: An insertion groove (92) is formed at one end of the driving shaft (9); an insertion rod (42) is fixedly connected to one end of the central shaft (4) away from the clamping groove (41); the insertion rod (42) is inserted into the insertion groove (92); when the insertion rod (42) is inserted into the insertion groove (92), the driving shaft (9) and the central shaft (4) can only slide relative to each other.
7. The valve control structure spiral spring assembly machine according to claim 1, characterized in that: The fan-shaped groove (32) comprises a primary groove and a secondary groove, the diameter of the primary groove is larger than the diameter of the secondary groove, and the centers of the primary groove and the secondary groove are the same.
Citation Information
Patent Citations
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CN118224375A
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CN101396813A
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CN103522258A
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CN115723091A
Automatic assembling device and method for volute spiral spring machining
CN119407509A
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