Novel automatic polishing device for bearing machining
By designing a new automatic polishing device for bearing processing, the problems of low automation and grinding error in the prior art are solved, and high-precision automatic polishing and cooling of the outer ring of the bearing are achieved, and production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202411710296.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-27
- Publication Date
- 2025-03-18
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing bearing polishing devices have low automation, and the wear of the polishing wheel leads to errors in grinding processing, making it difficult to meet the high-precision needs.
A new type of automatic polishing device for bearing processing is designed, using an automated material rack, feeding mechanism and fixture to cooperate with the polishing mechanism. The automatic loading, clamping and polishing of the outer ring of the bearing is achieved through driving motors, polishing motors and electric push rods, and cooling the bearings and polishing wheels are achieved through cooling nozzles and piston plates.
High-precision automatic polishing of the outer ring of the bearing is realized, reducing the error of manual operation, improving the polishing quality and fineness, and improving the production efficiency and product quality through automation and cooling systems.
Smart Images

Figure CN119635513A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bearing processing, and in particular to a novel automatic polishing device for bearing processing. Background Art
[0002] Bearings are components that fix and reduce the load friction coefficient during mechanical transmission. In other words, when other parts move relative to each other on the shaft, they are used to reduce the friction coefficient during power transmission and keep the center position of the shaft fixed. Bearings are an important component in contemporary mechanical equipment. Their main function is to support mechanical rotating bodies and reduce the mechanical load friction coefficient of the equipment during transmission. Polishing refers to a processing method that uses mechanical, chemical or electrochemical effects to reduce the surface roughness of the workpiece to obtain a bright and smooth surface.
[0003] The bearing includes an outer ring and an inner ring. In the production process of the bearing, in order to ensure the smoothness of the bearing and suitability for installation, the outer side of the outer ring needs to be polished. At present, conventional bearing polishing devices require manual loading and unloading and clamping, with a low degree of automation, and usually adjust the grinding degree of the bearing by controlling the feed amount of the polishing wheel. However, the polishing wheel wears during use. This control method will cause errors in the grinding process of the bearing, which is not conducive to the use of bearings that require high-precision processing. Therefore, we propose a new type of automatic polishing device for bearing processing to solve this problem. Summary of the invention
[0004] The purpose of the present invention is to provide a new type of automatic polishing device for bearing processing to solve the problems raised in the above background technology.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A novel automatic polishing device for bearing processing comprises: a base, a vertical plate is fixedly installed on one side of the top of the base, and a material rack, a cooling mechanism, and a feeding mechanism are arranged on the top of the base, a clamp is connected to the output end of the feeding mechanism, a polishing mechanism and a linkage mechanism are arranged on one side of the vertical plate, a rotating drum is rotatably installed inside the vertical plate, a plurality of inclined plates are slidably connected to the outer side of the rotating drum, a clamping plate is fixedly connected to the outer side of the inclined plate, and a driving mechanism for driving the rotating drum to rotate is arranged on the other side of the vertical plate, and the driving mechanism comprises a driving motor;
[0007] The polishing mechanism comprises a polishing wheel, a polishing motor, a mounting plate and an electric push rod, wherein the mounting plate is fixedly connected to the output end of the electric push rod, and the polishing wheel is fixedly connected to the output shaft of the polishing motor, and the polishing motor is fixedly installed in the mounting plate;
[0008] The linkage mechanism comprises a slide plate, an adjustment plate and an abutment wheel, the slide plate and the adjustment plate are both slidably connected in the vertical plate, and the abutment wheel is rotatably connected to one side of the slide plate, the front and rear sides of the top of the slide plate are fixedly connected to connecting rods, the top ends of the two connecting rods are fixedly connected to the same trapezoidal plate, one side of the adjustment plate is provided with a square groove, a control button is fixedly connected to the side wall of the square groove, a wedge plate is slidably installed in the square groove, and a stop button is fixedly installed on one side of the adjustment plate, and the trapezoidal plate is located directly above the wedge plate and the stop button;
[0009] A controller is fixedly installed on the other side of the vertical plate, and the control button, stop button, drive motor, polishing motor and electric push rod are connected to the controller signal.
[0010] Preferably, a compression spring is fixedly connected to one side of the wedge plate, and the other end of the compression spring is fixedly connected to the side wall of the square groove. When the control button is pressed, a signal is transmitted to the controller, and the controller controls the speed of the driving motor and the polishing motor to increase and the feed speed of the electric push rod to decrease. When the stop button is pressed, the output end of the electric push rod is controlled to contract.
[0011] One side of the vertical plate is provided with two slide grooves and a square groove, the slide plate is slidably connected in the slide groove, and a vertical rod is fixedly installed in the slide groove, the slide plate is slidably sleeved on the outside of the vertical rod, the top of the slide plate is fixedly connected with a compression spring, and the top end of the compression spring is fixedly connected to the top inner wall of the slide groove;
[0012] The adjustment plate is slidably connected in the square groove, and a fixing rod is fixedly installed in the square groove. The adjustment plate is slidably sleeved on the outside of the fixing rod. An adjustment screw is rotatably connected inside the square groove, and the adjustment plate is threadedly sleeved on the outside of the adjustment screw.
[0013] Preferably, a knob is fixedly connected to the top of the adjusting screw, a plurality of positioning grooves are provided on the top of the knob, a plurality of guide posts are fixedly connected to the top of the vertical plate, a same positioning plate is slidably sleeved on the outer sides of the plurality of guide posts, a plurality of positioning protrusions are integrally formed on the bottom of the positioning plate, the positioning protrusions are movably inserted in the corresponding positioning grooves, a positioning spring is fixedly connected to the top of the guide post, and a bottom end of the positioning spring is fixedly connected to the top of the positioning plate.
[0014] Preferably, a mounting groove is opened at the bottom of one side of the vertical plate, a guide rail is fixedly connected to the side wall of the mounting groove, the mounting plate is slidably sleeved on the outer side of the guide rail, and the electric push rod is fixedly mounted on the bottom inner wall of the mounting groove.
[0015] Preferably, the driving mechanism also includes a driving pulley and a driven pulley, the driving pulley and the driven pulley are driven by a same belt, and the driving pulley is fixedly connected to the output shaft of the driving motor, the driving motor is fixedly installed on the outer side of the vertical plate, and the driven pulley is fixedly connected to the outer side of the rotating drum.
[0016] Preferably, an L-rod is fixedly connected to the left side of the vertical plate, a first cylinder is fixedly connected to the top of the L-rod, a push plate is fixedly connected to the output end of the first cylinder, a pressure sensor is fixedly connected to the other side of the push plate, and a driving disk is fixedly connected to the other end of the pressure sensor, and a plurality of inclined plates are provided with inclined protrusions on one side close to each other, and a plurality of inclined grooves are provided on the outer side of the driving disk, and the inclined protrusions are slidably connected in the corresponding inclined grooves;
[0017] A cross bar is fixedly connected to the side wall of the rotating drum, and the driving disc and the push plate are both slidably sleeved on the outer side of the cross bar.
[0018] Preferably, the cooling mechanism comprises a compression box, a cooling nozzle and a piston plate, the compression box is fixedly connected to the top of the base, the piston plate is slidably connected in the compression box, and through holes are provided on both tops and bottoms of the compression box, one-way valves are provided in the through holes, the left ends of the two one-way valves on the left are connected to the same water inlet pipe, the right ends of the two one-way valves on the right are connected to the same water outlet pipe, the other end of the water outlet pipe is connected to the cooling nozzle, the bottom of the cooling nozzle is fixedly connected to a support rod, and the bottom end of the support rod is fixedly connected to the top of the base;
[0019] Two driving plates are fixedly connected to the top of the piston plate, one side of the two driving plates is fixedly connected to the same cross rail, the outer side of the cross rail is slidably sleeved with a sliding frame, one side of the sliding frame is fixedly connected to a round rod, the outer side of the round rod is rotatably sleeved with a rotating arm, and the other end of the rotating arm is fixedly connected to the output shaft of the driving motor.
[0020] Preferably, the material rack includes a front plate, a rear plate and a push plate, a plurality of support rods are fixedly connected between the front plate and the rear plate, and the push plate is slidably sleeved on the outer sides of the plurality of support rods, the front plate and the rear plate are both fixedly mounted on the top of the base, and a second cylinder is fixedly connected to one side of the rear plate, and an output end of the second cylinder is fixedly connected to one side of the push plate.
[0021] Preferably, the feeding mechanism comprises a fixed frame, a screw rod, a sliding seat and a feeding motor, the interior of the fixed frame is fixedly connected with a mounting rod, the bottom end of the mounting rod is fixedly connected to the base, the feeding motor is fixedly connected to one side of the fixed frame, and the screw rod is rotatably connected in the fixed frame, one end of the screw rod is fixedly connected to the output device of the feeding motor, the sliding seat is slidably sleeved on the outside of the fixed frame, and the sliding seat is threadedly sleeved on the outside of the screw rod;
[0022] The clamp includes a U-shaped frame and two clamping frames, the U-shaped frame is fixedly connected to the bottom of the sliding seat, and a bidirectional screw is rotatably connected inside the U-shaped frame, and a connecting plate is fixedly connected to the sides of the two clamping frames away from each other, so that the connecting plate is threadedly sleeved on the outside of the bidirectional screw, and a clamping motor is fixedly connected to one side of the U-shaped frame, and the output shaft of the clamping motor is fixedly connected to one end of the bidirectional screw, and a limiting rod is fixedly connected to the inside of the U-shaped frame, and the connecting plate is slidably sleeved on the outside of the limiting rod.
[0023] The beneficial effects of the present invention are:
[0024] 1. In the present invention, a novel automatic polishing device for bearing processing is described, by stacking the outer rings of the bearings to be polished on the material rack, and starting the second cylinder to drive the push plate to move to the left, so that the outer ring of the bearing on the far left is moved between the two clamping frames, and by starting the clamping motor to drive the bidirectional screw to rotate, the bidirectional screw drives the two clamping frames to approach each other through the threaded cooperation with the two connecting plates, so as to clamp the outer ring of the bearing, and then the feeding motor is started to drive the screw rod to rotate, and the screw rod drives the fixture and the outer ring of the bearing to move to the left through the threaded transmission with the sliding seat, so that the outer ring of the bearing is sleeved on the outside of multiple clamping plates, and then the push plate is driven to move to the right by starting the first cylinder, and the driving plate is driven to move to the right by the pressure sensor, and the driving plate drives the multiple inclined plates to move away from each other through the cooperation of multiple inclined grooves and corresponding oblique protrusions, so that the multiple clamping plates abut against the inner wall of the outer ring of the bearing, and when the pressure value sensed by the pressure sensor reaches the set value, the first cylinder is controlled to stop feeding, thereby completing the automatic feeding and clamping of the bearing;
[0025] 2. In the present invention, a novel automatic polishing device for bearing processing is described. By starting a driving motor, a polishing motor and an electric push rod, the output shaft of the driving motor drives the active pulley to rotate, the active pulley drives the driven pulley and the rotating drum to rotate through a belt, the rotating drum drives the outer ring of the bearing to rotate, the polishing motor drives the polishing wheel to rotate, and the rotation speed of the polishing wheel is opposite to that of the outer ring of the bearing. The electric push rod drives the mounting plate and the polishing wheel to move upward, and makes the polishing wheel contact with the outer ring of the bearing to achieve grinding. At the same time, the output shaft of the driving motor drives the rotating arm to rotate, and drives the sliding frame to perform circular motion. The sliding frame drives the driving plate and the piston plate to move up and down reciprocatingly through cooperation with the guide rail. The conduction directions of the four one-way valves are all from left to right, so that when the piston plate moves up and down and causes the upper and lower spaces of the compression box to change alternately, water can be introduced from the water inlet pipe into the water outlet pipe, and sprayed from the cooling nozzle, thereby cooling the bearing and the polishing wheel;
[0026] 3. In the present invention, a novel automatic polishing device for bearing processing is described, and the abutment wheel can maintain abutment with the outer ring of the bearing by means of the provided compression spring and the slide plate. As the outer ring of the bearing is ground, the slide plate gradually moves downward under the action of the compression spring, and drives the trapezoidal plate to move downward through the connecting rod. When the trapezoidal plate contacts the wedge plate, the wedge plate is pushed to move leftward and the control button is pressed. When the control button is pressed, a signal is transmitted to the controller, and the controller controls the speed of the driving motor and the polishing motor to increase, and controls the feed speed of the electric push rod to decrease, thereby increasing the cutting frequency of the abrasive particles. , which helps to reduce the roughness value of the workpiece surface. The higher polishing wheel speed can make the abrasive grains contact the workpiece surface more frequently, thereby refining the surface and improving the polishing quality. At the same time, the lower feed speed ensures a more delicate polishing process, reducing scratches or unevenness caused by too fast feed. The higher relative linear speed between the polishing wheel and the outer ring of the bearing can make the abrasive grains leave finer scratches on the workpiece surface, thereby improving the polishing fineness. When the trapezoidal plate contacts the stop button, the controller controls the output end of the electric push rod to contract, thereby driving the polishing wheel to move downward to complete the polishing work;
[0027] 4. In the present invention, the novel automatic polishing device for bearing processing controls the driving motor to stop running and controls the output end of the first cylinder to contract, thereby driving multiple clamping plates to approach each other and release the clamping, and then controls the cooperation between the feeding mechanism and the clamp to realize automatic clamping and unloading of the polished bearing outer ring;
[0028] 5. In the present invention, the novel automatic polishing device for bearing processing can realize automatic fixing and loading and unloading of the bearing outer ring through the cooperation of the material rack, feeding mechanism and clamp, and realize automatic polishing processing in cooperation with the polishing mechanism. At the same time, the polishing parameters can be controlled by the abutment wheel through the cooperation with the linkage mechanism, and the control is more accurate. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 A schematic diagram of the three-dimensional structure of a novel automatic polishing device for bearing processing proposed by the present invention;
[0030] Figure 2 A schematic diagram of the three-dimensional structure of a novel automatic polishing device for bearing processing proposed by the present invention from another perspective;
[0031] Figure 3 for Figure 2 A partial enlarged view of part A;
[0032] Figure 4 A schematic cross-sectional view of a novel automatic polishing device for bearing processing proposed by the present invention;
[0033] Figure 5 for Figure 4 An enlarged view of the first part;
[0034] Figure 6 for Figure 4 An enlarged view of the second part;
[0035] Figure 7 for Figure 4 An enlarged view of the third part;
[0036] Figure 8 It is a three-dimensional structural schematic diagram of the linkage mechanism proposed by the present invention;
[0037] Fig. 9 This is a schematic diagram of the three-dimensional structure of the knob and positioning plate proposed by the present invention;
[0038] Fig.10 This is an exploded three-dimensional structural schematic diagram of the driving disc and the inclined plate proposed by the present invention;
[0039] Fig.11 This is an exploded three-dimensional structural schematic diagram of the polishing mechanism proposed by the present invention;
[0040] Fig.12 The exploded three-dimensional structural diagram of the feeding mechanism proposed by the present invention;
[0041] Fig.13 This is a schematic diagram of the exploded three-dimensional structure of the clamp proposed by the present invention.
[0042] In the figure: 1, base; 2, vertical plate; 3, rotating drum; 301, driven pulley; 302, driving pulley; 303, driving motor; 4, polishing mechanism; 401, polishing wheel; 402, electric push rod; 403, mounting plate; 404, guide rail; 405, polishing motor; 5, abutment wheel; 501, slide plate; 502, compression spring; 503, connecting rod; 504, trapezoidal plate; 6, cooling mechanism; 601, compression box; 602, water outlet pipe; 603, cooling nozzle; 604, water inlet pipe; 605, piston plate; 606, one-way valve; 607, driving plate; 608, cross rail; 609, sliding frame; 610, rotating arm; 7, material rack; 701, front plate; 702, rear plate; 703, support rod; 704, push rod Material plate; 705, second cylinder; 8, feeding mechanism; 801, fixed frame; 802, mounting rod; 803, screw rod; 804, sliding seat; 805, feeding motor; 9, clamp; 901, U-shaped frame; 902, connecting plate; 903, clamping frame; 904, bidirectional screw; 905, clamping motor; 10, controller; 11, clamping plate; 12, push plate; 13, pressure sensor; 14, drive disk; 1401, inclined groove; 15, inclined plate; 16, first cylinder; 17, adjustment plate; 18, control button; 19, stop button; 20, wedge plate; 21, adjustment screw; 22, knob; 2201, positioning groove; 23, positioning disk; 2301, positioning protrusion; 24, guide column; 25, positioning spring. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0044] Reference Figure 1-Figure 13 A novel automatic polishing device for bearing processing comprises: a base 1, a vertical plate 2 is fixedly mounted on one side of the top of the base 1, and a material rack 7, a cooling mechanism 6, and a feeding mechanism 8 are arranged on the top of the base 1, and a clamp 9 is connected to the output end of the feeding mechanism 8, a polishing mechanism 4 and a linkage mechanism are arranged on one side of the vertical plate 2, a rotating drum 3 is rotatably mounted inside the vertical plate 2, a plurality of inclined plates 15 are slidably connected to the outer side of the rotating drum 3, a clamping plate 11 is fixedly connected to the outer side of the inclined plate 15, and a driving mechanism for driving the rotating drum 3 to rotate is arranged on the other side of the vertical plate 2, and the driving mechanism comprises a driving motor 303;
[0045] The polishing mechanism 4 includes a polishing wheel 401, a polishing motor 405, a mounting plate 403 and an electric push rod 402. The mounting plate 403 is fixedly connected to the output end of the electric push rod 402, and the polishing wheel 401 is fixedly connected to the output shaft of the polishing motor 405. The polishing motor 405 is fixedly installed in the mounting plate 403.
[0046] The linkage mechanism includes a slide plate 501, an adjustment plate 17 and an abutment wheel 5. The slide plate 501 and the adjustment plate 17 are both slidably connected in the vertical plate 2, and the abutment wheel 5 is rotatably connected to one side of the slide plate 501. The top and rear sides of the slide plate 501 are fixedly connected with connecting rods 503. The tops of the two connecting rods 503 are fixedly connected with the same trapezoidal plate 504. A square groove is opened on one side of the adjustment plate 17, and a control button 18 is fixedly connected to the side wall of the square groove. A wedge plate 20 is slidably installed in the square groove, and a stop button 19 is fixedly installed on one side of the adjustment plate 17. The trapezoidal plate 504 is located directly above the wedge plate 20 and the stop button 19.
[0047] A controller 10 is fixedly installed on the other side of the vertical plate 2 , and the control button 18 , the stop button 19 , the drive motor 303 , the polishing motor 405 and the electric push rod 402 are connected to the controller 10 by signals.
[0048] In this embodiment, a compression spring is fixedly connected to one side of the wedge plate 20, and the other end of the compression spring is fixedly connected to the side wall of the square groove. When the control button 18 is pressed, a signal is transmitted to the controller 10, and the controller 10 controls the speed of the driving motor 303 and the polishing motor 405 to increase, and controls the feed speed of the electric push rod 402 to decrease. When the stop button 19 is pressed, the output end of the electric push rod 402 is controlled to contract;
[0049] One side of the vertical plate 2 is provided with two slide grooves and a square groove, the slide plate 501 is slidably connected in the slide groove, and a vertical rod is fixedly installed in the slide groove, the slide plate 501 is slidably sleeved on the outside of the vertical rod, and a compression spring 502 is fixedly connected to the top of the slide plate 501, and the top end of the compression spring 502 is fixedly connected to the top inner wall of the slide groove;
[0050] The adjusting plate 17 is slidably connected in the square groove, and a fixing rod is fixedly installed in the square groove. The adjusting plate 17 is slidably sleeved on the outside of the fixing rod. An adjusting screw 21 is rotatably connected inside the square groove. The adjusting plate 17 is threadedly sleeved on the outside of the adjusting screw 21, thereby adjusting and fixing the upper and lower positions of the adjusting plate 17.
[0051] In this embodiment, the top of the adjusting screw 21 is fixedly connected to a knob 22, and a plurality of positioning grooves 2201 are provided on the top of the knob 22. The top of the vertical plate 2 is fixedly connected to a plurality of guide columns 24, and the outer sides of the plurality of guide columns 24 are slidably sleeved with the same positioning disk 23. The bottom of the positioning disk 23 is integrally formed with a plurality of positioning protrusions 2301, and the positioning protrusions 2301 are movably inserted in the corresponding positioning grooves 2201. The top of the guide column 24 is fixedly connected to a positioning spring 25, and the bottom end of the positioning spring 25 is fixedly connected to the top of the positioning disk 23, so as to position and reset the positioning disk 23, and the adjusting screw 21 is locked by the positioning disk 23 to prevent it from loosening.
[0052] In this embodiment, a mounting groove is provided at the bottom of one side of the vertical plate 2, a guide rail 404 is fixedly connected to the side wall of the mounting groove, a mounting plate 403 is slidably sleeved on the outer side of the guide rail 404, and an electric push rod 402 is fixedly installed on the bottom inner wall of the mounting groove.
[0053] In this embodiment, the driving mechanism also includes a driving pulley 302 and a driven pulley 301. The driving pulley 302 and the driven pulley 301 are driven by the same belt, and the driving pulley 302 is fixedly connected to the output shaft of the driving motor 303. The driving motor 303 is fixedly installed on the outer side of the vertical plate 2, and the driven pulley 301 is fixedly connected to the outer side of the rotating drum 3, so that the rotating drum 3 can be driven to rotate by the driving motor 303.
[0054] In this embodiment, an L-rod is fixedly connected to the left side of the vertical plate 2, a first cylinder 16 is fixedly connected to the top of the L-rod, a push plate 12 is fixedly connected to the output end of the first cylinder 16, a pressure sensor 13 is fixedly connected to the other side of the push plate 12, and a driving disk 14 is fixedly connected to the other end of the pressure sensor 13, and a plurality of inclined plates 15 are provided with inclined protrusions on one side close to each other, and a plurality of inclined grooves 1401 are provided on the outer side of the driving disk 14, and the inclined protrusions are slidably connected in the corresponding inclined grooves 1401;
[0055] A cross bar is fixedly connected to the side wall of the rotating drum 3, and the driving disc 14 and the push plate 12 are both slidably sleeved on the outer side of the cross bar.
[0056] In this embodiment, the cooling mechanism 6 includes a compression box 601, a cooling nozzle 603 and a piston plate 605. The compression box 601 is fixedly connected to the top of the base 1, and the piston plate 605 is slidably connected in the compression box 601. Through holes are provided on both tops and bottoms of the compression box 601. One-way valves 606 are provided in the through holes. The left ends of the two one-way valves 606 on the left are connected to the same water inlet pipe 604, and the right ends of the two one-way valves 606 on the right are connected to the same water outlet pipe 602. The other end of the water outlet pipe 602 is connected to the cooling nozzle 603. The bottom of the cooling nozzle 603 is fixedly connected to a support rod, and the bottom end of the support rod is fixedly connected to the top of the base 1.
[0057] Two driving plates 607 are fixedly connected to the top of the piston plate 605, and one side of the two driving plates 607 is fixedly connected to the same horizontal rail 608. The outer side of the horizontal rail 608 is slidably sleeved with a sliding frame 609, and one side of the sliding frame 609 is fixedly connected to a round rod, and the outer side of the round rod is rotatably sleeved with a rotating arm 610, and the other end of the rotating arm 610 is fixedly connected to the output shaft of the driving motor 303.
[0058] In this embodiment, the material rack 7 includes a front plate 701, a rear plate 702 and a push plate 704, a plurality of support rods 703 are fixedly connected between the front plate 701 and the rear plate 702, and the push plate 704 is slidably sleeved on the outer sides of the plurality of support rods 703, the front plate 701 and the rear plate 702 are both fixedly installed on the top of the base 1, and a second cylinder 705 is fixedly connected to one side of the rear plate 702, and the output end of the second cylinder 705 is fixedly connected to one side of the push plate 704.
[0059] In this embodiment, the feeding mechanism 8 includes a fixed frame 801, a screw rod 803, a sliding seat 804 and a feeding motor 805. The interior of the fixed frame 801 is fixedly connected with a mounting rod 802, the bottom end of the mounting rod 802 is fixedly connected to the base 1, and the feeding motor 805 is fixedly connected to one side of the fixed frame 801, and the screw rod 803 is rotatably connected in the fixed frame 801, one end of the screw rod 803 is fixedly connected to the output of the feeding motor 805, the sliding seat 804 is slidably sleeved on the outside of the fixed frame 801, and the sliding seat 804 is threadedly sleeved on the outside of the screw rod 803;
[0060] The clamp 9 includes a U-shaped frame 901 and two clamping frames 903. The U-shaped frame 901 is fixedly connected to the bottom of the sliding seat 804, and a bidirectional screw 904 is rotatably connected inside the U-shaped frame 901. The two clamping frames 903 are fixedly connected to a connecting plate 902 on the sides away from each other, so that the connecting plate 902 is threadedly sleeved on the outside of the bidirectional screw 904, and a clamping motor 905 is fixedly connected to one side of the U-shaped frame 901, and the output shaft of the clamping motor 905 is fixedly connected to one end of the bidirectional screw 904, and a limiting rod is fixedly connected inside the U-shaped frame 901, and the connecting plate 902 is slidably sleeved on the outside of the limiting rod.
[0061] In this embodiment, when in use, the outer rings of the bearings to be polished are stacked on the material rack 7, and the second cylinder 705 is started to drive the push plate 12 to move to the left, so that the outer ring of the bearing on the far left is moved between the two clamping frames 903, and the bidirectional screw 904 is driven to rotate by starting the clamping motor 905. The bidirectional screw 904 drives the two clamping frames 903 to approach each other through the threaded cooperation with the two connecting plates 902, so as to clamp the outer ring of the bearing, and then the feeding motor 805 is started to drive the screw 803 to rotate, and the screw 803 drives the clamp through the threaded transmission with the sliding seat 804. 9 and the outer ring of the bearing move to the left, so that the outer ring of the bearing is sleeved on the outside of the multiple clamping plates 11, and then the push plate 12 is driven to move to the right by starting the first cylinder 16, and the driving plate 14 is driven to move forward through the pressure sensor 13. The driving plate 14 drives the multiple inclined plates 15 to move away from each other through the cooperation of the multiple inclined grooves 1401 and the corresponding inclined protrusions, so that the multiple clamping plates 11 abut against the inner wall of the outer ring of the bearing, and when the pressure value sensed by the pressure sensor 13 reaches the set value, the first cylinder 16 is controlled to stop feeding, thereby completing the automatic feeding and clamping of the bearing;
[0062] By starting the driving motor 303, the polishing motor 405 and the electric push rod 402, the output shaft of the driving motor 303 drives the active pulley 302 to rotate, the active pulley 302 drives the driven pulley 301 and the rotating drum 3 to rotate through the belt, the rotating drum 3 drives the outer ring of the bearing to rotate, the polishing motor 405 drives the polishing wheel 401 to rotate, and the rotation speed of the polishing wheel 401 is opposite to that of the outer ring of the bearing, the electric push rod 402 drives the mounting plate 403 and the polishing wheel 401 to move upward, and makes the polishing wheel 401 contact with the outer ring of the bearing to realize the grinding work, and at the same time When the output shaft of the driving motor 303 drives the rotating arm 610 to rotate, and drives the sliding frame 609 to perform circular motion. The sliding frame 609 drives the driving plate 607 and the piston plate 605 to move up and down by cooperating with the guide rail 404. The conduction direction of the four one-way valves 606 is from left to right, so that when the piston plate 605 moves up and down and causes the upper and lower spaces of the compression box 601 to change alternately, water can be introduced from the water inlet pipe 604 into the water outlet pipe 602, and sprayed out from the cooling nozzle 603, thereby realizing the cooling of the bearing and the polishing wheel 401;
[0063] The compression spring 502 and the slide plate 501 are arranged so that the abutment wheel 5 can maintain the abutment with the outer ring of the bearing. As the outer ring of the bearing is ground, the slide plate 501 gradually moves downward under the action of the compression spring 502, and drives the trapezoidal plate 504 to move downward through the connecting rod 503. When the trapezoidal plate 504 contacts the wedge plate 20, it pushes the wedge plate 20 to move left and presses the control button 18. When the control button 18 is pressed, the signal is transmitted to the controller 10. The controller 10 controls the speed of the driving motor 303 and the polishing motor 405 to increase, and controls the feed speed of the electric push rod 402 to decrease, thereby increasing the cutting frequency of the abrasive particles, thereby having It helps to reduce the roughness value of the workpiece surface. The higher speed of the polishing wheel 401 can make the abrasive particles contact the workpiece surface more frequently, thereby refining the surface and improving the polishing quality. At the same time, the lower feed speed ensures that the polishing process is more delicate, reducing scratches or unevenness caused by too fast feed. The higher relative linear speed between the polishing wheel 401 and the outer ring of the bearing can make the abrasive particles leave finer scratches on the workpiece surface, thereby improving the polishing fineness. When the speed of the driving motor 303 is increased, the frequency of the up and down movement of the piston plate 605 can also be increased, thereby increasing the water spraying speed of the cooling nozzle 603 to improve the cooling effect and meet the requirements of fine polishing.
[0064] When the trapezoidal plate 504 contacts the stop button 19, the controller 10 controls the output end of the electric push rod 402 to contract, thereby driving the polishing wheel 401 to move downward to complete the polishing work;
[0065] By controlling the driving motor 303 to stop running and controlling the output end of the first cylinder 16 to contract, the multiple clamping plates 11 are driven to approach each other to release the clamping, and then the feeding mechanism 8 and the clamp 9 are controlled to cooperate to realize the automatic clamping and unloading of the polished bearing outer ring;
[0066] In this embodiment, the linkage mechanism is set to adjust the polishing parameters according to the movement of the abutment wheel 5, so that the normal polishing speed and feed speed can be used when the trapezoidal plate 504 is not in contact with the wedge plate 20. After the trapezoidal plate 504 is in contact with the wedge plate 20, it indicates that the required grinding degree is about to be reached. At this time, the control button 18 and the controller 10 can cooperate to increase the rotation speed of the polishing wheel 401 and the outer ring of the bearing and reduce the feed speed of the polishing wheel 401, so as to perform fine polishing, which not only ensures the polishing fineness, but also avoids the problem of too long time consumption, and at the same time has the effect of energy saving. The stop button 19 controls the polishing work to stop according to the movement of the abutment wheel 5, and the abutment wheel 5 can be made of wear-resistant material. It is manufactured so that when in use, it rotates with the outer ring of the bearing, so that the relative movement speed between the outer ring of the bearing and the abutment wheel 5 is small and negligible, and therefore the grinding it receives is also very small, thereby ensuring the accuracy of the control of the size of the outer ring of the bearing. It should be noted that in order to conveniently reflect the relevant structure in the accompanying drawings, the distance between the trapezoidal plate 504, the wedge plate 20 and the stop button 19 is shown to be larger, while the grinding amount of the outer ring of the bearing is relatively small during actual processing. The trapezoidal plate 504, the wedge plate 20 and the stop button 19 are actually very small, thereby meeting the actual processing requirements and avoiding waste of materials. This embodiment mainly provides a way of controlling polishing parameters, so that the polishing of the bearing can be achieved more accurately and the yield rate can be improved.
[0067] The above is a detailed introduction to a novel automatic polishing device for bearing processing provided by the present invention. Specific embodiments are used in this article to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A new type of automatic polishing device for bearing processing, characterized in that: include: A base (1), a vertical plate (2) is fixedly mounted on one side of the top of the base (1), and a material rack (7), a cooling mechanism (6), and a feeding mechanism (8) are arranged on the top of the base (1), and a clamp (9) is connected to the output end of the feeding mechanism (8), a polishing mechanism (4) and a linkage mechanism are arranged on one side of the vertical plate (2), a rotating drum (3) is rotatably mounted inside the vertical plate (2), a plurality of inclined plates (15) are slidably connected to the outer side of the rotating drum (3), a clamping plate (11) is fixedly connected to the outer side of the inclined plate (15), and a driving mechanism for driving the rotating drum (3) to rotate is arranged on the other side of the vertical plate (2), and the driving mechanism comprises a driving motor (303); The polishing mechanism (4) comprises a polishing wheel (401), a polishing motor (405), a mounting plate (403) and an electric push rod (402); the mounting plate (403) is fixedly connected to the output end of the electric push rod (402), and the polishing wheel (401) is fixedly connected to the output shaft of the polishing motor (405); and the polishing motor (405) is fixedly mounted in the mounting plate (403); The linkage mechanism comprises a slide plate (501), an adjustment plate (17) and an abutment wheel (5); the slide plate (501) and the adjustment plate (17) are both slidably connected in the vertical plate (2); and the abutment wheel (5) is rotatably connected to one side of the slide plate (501); the front and rear sides of the top of the slide plate (501) are both fixedly connected with connecting rods (503); the top ends of the two connecting rods (503) are fixedly connected with the same trapezoidal plate (504); a square groove is provided on one side of the adjustment plate (17); a control button (18) is fixedly connected to the side wall of the square groove; a wedge plate (20) is slidably installed in the square groove; and a stop button (19) is fixedly installed on one side of the adjustment plate (17); and the trapezoidal plate (504) is located directly above the wedge plate (20) and the stop button (19); A controller (10) is fixedly mounted on the other side of the vertical plate (2), and the control button (18), the stop button (19), the drive motor (303), the polishing motor (405) and the electric push rod (402) are connected to the controller (10) by signals.
2. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: A compression spring is fixedly connected to one side of the wedge plate (20), and the other end of the compression spring is fixedly connected to the side wall of the square groove. When the control button (18) is pressed, a signal is transmitted to the controller (10), and the controller (10) controls the speed of the driving motor (303) and the polishing motor (405) to increase, and controls the feed speed of the electric push rod (402) to decrease. When the stop button (19) is pressed, the output end of the electric push rod (402) is controlled to contract; One side of the vertical plate (2) is provided with two slide grooves and a square groove, the slide plate (501) is slidably connected in the slide groove, and a vertical rod is fixedly installed in the slide groove, the slide plate (501) is slidably sleeved on the outer side of the vertical rod, the top of the slide plate (501) is fixedly connected with a compression spring (502), and the top end of the compression spring (502) is fixedly connected to the top inner wall of the slide groove; The adjustment plate (17) is slidably connected in the square groove, and a fixing rod is fixedly installed in the square groove. The adjustment plate (17) is slidably sleeved on the outside of the fixing rod. An adjustment screw (21) is rotatably connected inside the square groove, and the adjustment plate (17) is threadedly sleeved on the outside of the adjustment screw (21).
3. A novel automatic polishing device for bearing processing according to claim 2, characterized in that: The top of the adjusting screw (21) is fixedly connected to a knob (22), and a plurality of positioning grooves (2201) are provided on the top of the knob (22). The top of the vertical plate (2) is fixedly connected to a plurality of guide columns (24), and a same positioning plate (23) is slidably sleeved on the outer sides of the plurality of guide columns (24). The bottom of the positioning plate (23) is integrally formed with a plurality of positioning protrusions (2301), and the positioning protrusions (2301) are movably inserted into the corresponding positioning grooves (2201). The top of the guide column (24) is fixedly connected to a positioning spring (25), and the bottom end of the positioning spring (25) is fixedly connected to the top of the positioning plate (23).
4. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: A mounting groove is provided at the bottom of one side of the vertical plate (2), a guide rail (404) is fixedly connected to the side wall of the mounting groove, the mounting plate (403) is slidably sleeved on the outer side of the guide rail (404), and the electric push rod (402) is fixedly mounted on the bottom inner wall of the mounting groove.
5. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: The driving mechanism further comprises a driving pulley (302) and a driven pulley (301), the driving pulley (302) and the driven pulley (301) being installed with a same belt for transmission, and the driving pulley (302) is fixedly connected to the output shaft of the driving motor (303), the driving motor (303) is fixedly installed on the outer side of the vertical plate (2), and the driven pulley (301) is fixedly connected to the outer side of the rotating drum (3).
6. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: The left side of the vertical plate (2) is fixedly connected to an L-rod, the top end of the L-rod is fixedly connected to a first cylinder (16), the output end of the first cylinder (16) is fixedly connected to a push plate (12), the other side of the push plate (12) is fixedly connected to a pressure sensor (13), and the other end of the pressure sensor (13) is fixedly connected to a drive disk (14), a plurality of inclined plates (15) are provided with inclined protrusions on their mutually adjacent sides, a plurality of inclined grooves (1401) are provided on the outer side of the drive disk (14), and the inclined protrusions are slidably connected in the corresponding inclined grooves (1401); A cross bar is fixedly connected to the side wall of the rotating drum (3), and the driving disc (14) and the push plate (12) are both slidably sleeved on the outer side of the cross bar.
7. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: The cooling mechanism (6) comprises a compression box (601), a cooling nozzle (603) and a piston plate (605), wherein the compression box (601) is fixedly connected to the top of the base (1), the piston plate (605) is slidably connected in the compression box (601), and through holes are provided at the top and bottom of both sides of the compression box (601), and one-way valves (606) are provided in the through holes, and the left ends of the two one-way valves (606) on the left are connected to the same water inlet pipe (604), and the right ends of the two one-way valves (606) on the right are connected to the same water outlet pipe (602), and the other end of the water outlet pipe (602) is connected to the cooling nozzle (603), and the bottom of the cooling nozzle (603) is fixedly connected to a support rod, and the bottom end of the support rod is fixedly connected to the top of the base (1); Two driving plates (607) are fixedly connected to the top of the piston plate (605), one side of the two driving plates (607) is fixedly connected to the same cross rail (608), the outer side of the cross rail (608) is slidably sleeved with a sliding frame (609), one side of the sliding frame (609) is fixedly connected to a round rod, the outer side of the round rod is rotatably sleeved with a rotating arm (610), and the other end of the rotating arm (610) is fixedly connected to the output shaft of the driving motor (303).
8. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: The material rack (7) comprises a front plate (701), a rear plate (702) and a push plate (704); a plurality of support rods (703) are fixedly connected between the front plate (701) and the rear plate (702); and the push plate (704) is slidably sleeved on the outer sides of the plurality of support rods (703); the front plate (701) and the rear plate (702) are both fixedly mounted on the top of the base (1); and a second cylinder (705) is fixedly connected to one side of the rear plate (702); and an output end of the second cylinder (705) is fixedly connected to one side of the push plate (704).
9. A novel automatic polishing device for bearing processing according to claim 1, characterized in that: The feeding mechanism (8) comprises a fixed frame (801), a screw rod (803), a sliding seat (804) and a feeding motor (805); the fixed frame (801) is fixedly connected with a mounting rod (802) inside, the bottom end of the mounting rod (802) is fixedly connected to the base (1), the feeding motor (805) is fixedly connected to one side of the fixed frame (801), and the screw rod (803) is rotatably connected inside the fixed frame (801), one end of the screw rod (803) is fixedly connected to the output of the feeding motor (805), the sliding seat (804) is slidably sleeved on the outside of the fixed frame (801), and the sliding seat (804) is threadedly sleeved on the outside of the screw rod (803); The clamp (9) comprises a U-shaped frame (901) and two clamping frames (903), wherein the U-shaped frame (901) is fixedly connected to the bottom of the sliding seat (804), and a bidirectional screw rod (904) is rotatably connected inside the U-shaped frame (901), and a connecting plate (902) is fixedly connected to the sides of the two clamping frames (903) away from each other, so that the connecting plate (902) is threadedly sleeved on the outside of the bidirectional screw rod (904), and a clamping motor (905) is fixedly connected to one side of the U-shaped frame (901), and the output shaft of the clamping motor (905) is fixedly connected to one end of the bidirectional screw rod (904), and a limiting rod is fixedly connected inside the U-shaped frame (901), and the connecting plate (902) is slidably sleeved on the outside of the limiting rod.
Citation Information
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