Electric heating heat preservation transport vehicle

By setting up an electric heating device in the middle layer of the silo of the insulation transport vehicle and controlling the heating state with the vehicle's electronic control system, the problem of material solidification in extremely cold environments is solved, and the stable maintenance of the temperature in the silo and the improvement of construction efficiency is achieved.

CN119636551APending Publication Date: 2025-03-18XUZHOU XCMG MAINTENANCE MACHINERY CO LTD
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Patent Information

Application Number
CN202411818319.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-03-18

AI Technical Summary

Technical Problem

It is difficult for existing insulation transport vehicles to effectively maintain the temperature of the materials in the car in extremely cold environments, resulting in the solidification of the materials and affecting the construction progress and cost.

Method used

An electric heating device is installed on the intermediate layer of the silo, and the start-stop and heating states of the electric heating device are controlled through the vehicle electronic control system to ensure the temperature stability of the internal environment of the silo.

Benefits of technology

Effectively maintain the appropriate temperature of the materials in the silo, avoid solidification, improve construction efficiency and quality, and simplify the maintenance and installation process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an electric heating heat preservation transport vehicle in the field of transport vehicles, and aims to solve the heat preservation problem of a stock bin in the prior art, the stock bin and an electric heating device are arranged, and the electric heating device is arranged on a middle layer of the stock bin; the electric heating device and the hydraulic power device are electrically connected, the whole vehicle electric control system is electrically connected with the electric heating device and the hydraulic power device, and the whole vehicle electric control system is used for controlling starting and stopping of the electric heating device and the hydraulic power device and monitoring the heating state of the stock bin. The electric heating device is arranged between the stock bin body and the covering door, the interior of the stock bin body is heated, heat preservation is conducted through the covering door, heat loss generated by the electric heating device is avoided, the covering door capable of being opened and closed is arranged, a heat preservation layer is further arranged on the inner wall of the covering door, the heat preservation effect is enhanced, the covering door is convenient to open, and use is convenient. The electric heating device is simple in structure and easy to maintain and install.
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Description

Technical Field

[0001] The invention relates to the field of transport vehicles, and in particular to an electrically heated and heat-insulated transport vehicle. Background Art

[0002] Thermal transport vehicles are vehicles specially designed to ensure that goods are kept at a suitable temperature during transportation. Such vehicles are usually equipped with special thermal insulation compartments to effectively protect the materials inside the compartments and ensure their quality and safety. Thermal transport vehicles play a vital role in many industries, especially in the construction field. They not only need to be able to maintain the temperature of the goods, but also need to cope with various external environmental changes, especially in cold weather or low-temperature areas.

[0003] During long-distance transportation, this temperature drop may cause the materials in the carriage to solidify due to the low temperature. This phenomenon not only affects the physical properties of the materials, but may also have a serious impact on the subsequent construction process. The solidified materials may not be mixed evenly during use, and may even cause the construction machinery to be blocked, thereby delaying the project progress and increasing construction costs.

[0004] At present, for insulated transport vehicles used for road construction, the temperature of materials in the compartment is mainly controlled by using insulation materials. Usually, these insulation materials such as insulation cotton, polyurethane foam, etc. are widely used in the design of the compartment to reduce heat loss and achieve the insulation effect. However, in actual applications, these insulation materials may not perform as expected in extremely cold environments. Especially in the cold winter season, when the external temperature is below freezing, the insulation effect of the insulation cotton will be significantly reduced, which often causes the temperature of the materials in the compartment to drop accordingly.

[0005] In the patent with application number "201310204663.0" and name "A railway insulated tank car with temperature control and heating function", the interior of the transport car is heated by steam heating. The structure is complex, and the weight of the whole car is increased. At the same time, uneven heating occurs. Summary of the invention

[0006] The object of the present invention is to provide an electrically heated heat-insulating transport vehicle, which adjusts the temperature of the internal environment of the silo by arranging an electric heating device in the middle layer of the silo.

[0007] In order to solve the above technical problems, the following technical solutions are adopted: The present invention provides an electrically heated heat-insulating transport vehicle, comprising: The silo is used to load goods and is installed on the chassis frame. The silo has a three-layer structure, which includes a silo body, an electric heating device and a covering door from the inside to the outside; The electric heating device is used to heat the internal space of the silo body and is installed on the outer wall of the silo body; A hydraulic power device and a vehicle electronic control system, wherein the vehicle electronic control system is electrically connected to the electric heating device and the hydraulic power device, and the vehicle electronic control system is used to control the start and stop of the electric heating device and the hydraulic power device, and monitor the heating state of the silo; The covering door is an openable and closable structure, and a heat-insulating layer is provided inside the covering door.

[0008] Optionally, an upper cover is provided on the top of the silo, and a rear material door is provided at one end, and the upper cover and the rear material door are controlled to open and close by the hydraulic power transmission device and the vehicle electronic control system.

[0009] Optionally, the opening and closing parts of the upper cover and the rear material door are both provided with rubber covers for heat preservation.

[0010] Optionally, the electric heating device includes an electric heating wire, an electric heating wire fixing plate, a compression spring sheet and a connecting plate. The electric heating wire is evenly bent and installed through the electric heating wire fixing plate to form an electric heating plate. The electric heating wire fixing plate is provided with a plurality of compression spring sheets for buffering. The electric heating plate is installed on the outer wall of the silo body through the connecting plate and bolts.

[0011] Optionally, the outer wall of the silo is divided into multiple areas, each area is provided with an electric heating plate, each electric heating plate is covered and insulated by a covering door, and the inner wall of each covering door is provided with an insulation layer, and the insulation layer is in close contact with the electric heating plate.

[0012] Optionally, a cab, a frame and a rear fender are provided on the chassis, one end of the frame is connected to the cab, and the other end is provided with the rear fender, and the rear fender is connected to the frame by bolts.

[0013] Optionally, it also includes a power take-off device and an output device, wherein the power take-off device is connected to the output device and the hydraulic power device, and the power take-off device and the output device are connected to the vehicle electronic control system to realize the start and stop of the vehicle and the start and stop of material loading and unloading, and the power take-off device includes any one of broken axle power take-off, sandwich power take-off, full power power take-off, and gearbox power take-off.

[0014] Optionally, the hydraulic power unit includes a hydraulic oil tank, a hydraulic pump, a hydraulic pipeline assembly, a lifting cylinder, an upper cover opening and closing cylinder, and a material door opening and closing cylinder. The power input end of the hydraulic pump is connected to the power output end of a power take-off device, and the power take-off device transmits the power of the power source on the chassis to the hydraulic pump; the hydraulic pump is connected to the upper cover opening and closing cylinder and the material door opening and closing cylinder through a hydraulic pipeline assembly, and the hydraulic pipeline assembly includes an oil inlet pipe and an oil outlet pipe. The oil inlet of the hydraulic pump is connected to the hydraulic oil tank through an oil inlet pipe, and the oil outlet is connected to the oil inlet of a hydraulic proportional valve through an oil outlet pipe, and the oil outlet of the hydraulic proportional valve is respectively connected to the lifting cylinder, the upper cover opening and closing cylinder, and the material door opening and closing cylinder through pipelines.

[0015] Optionally, the vehicle electronic control system includes an electronic control device, a material temperature collection control device, a main controller, a display screen, a vehicle information collection controller, a remote control and a management platform server. The electronic control device, the main controller, the display and the vehicle information collection controller are communicatively connected. The material temperature collection control device is connected to the electric heating device through wires. The main controller, the display screen and the vehicle information collection controller are installed in the vehicle electronic control cabinet. The management platform server is used to receive the transportation data of the main controller and store and manage it.

[0016] Optionally, it also includes a weighing device for obtaining the weight of the material in the silo, and the weighing device is installed at the bottom of the silo and connected to the vehicle electronic control system.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention arranges an electric heating device on the silo to heat and insulate the internal space of the silo. The electric heating device is arranged between the silo body and the covering door to heat the inside of the silo body. The covering door is used to insulate the inside of the silo to avoid the loss of heat generated by the electric heating device. An openable and closable covering door is provided, and an insulation layer is also provided on the inner wall of the covering door to enhance the insulation effect. The covering door is easy to open, and it is convenient to check and replace the electric heating device. The present invention has a simple structure and is easy to maintain and install.

[0018] 2. The middle layer of the silo of the present invention is divided into multiple areas, each area is provided with an electric heating plate, and each heating plate has a corresponding covering door on the outside, which is convenient for the inspection, maintenance and replacement of each electric heating plate, and the entire internal space of the silo is evenly heated and insulated. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 2 is a schematic diagram of the overall structure of an electrically heated and insulated transport vehicle according to an embodiment of the present invention; Figure 2 is a schematic diagram of the chassis structure in an embodiment of the present invention; Figure 3 This is a schematic diagram of the silo structure in an embodiment of the present invention; Figure 4 2 is a schematic diagram of the structure of an electric heating device in an embodiment of the present invention; Figure 5 It is a schematic diagram of the structure of the hydraulic power device in an embodiment of the present invention.

[0020] Description of reference numerals: 1. Chassis; 11. Cab; 12. Frame; 13. Weighing device; 14. Rear protection; 2. Power take-off device; 3. Silo; 31. Silo body; 32. Cover door; 33. Upper cover; 34. Rear door; 4. Electric heating device; 41. Electric heating wire; 42. Electric heating wire fixing plate; 43. Compression spring; 44. Connecting plate; 5. Hydraulic power unit; 51. Hydraulic pump; 52. Hydraulic oil tank; 53. Lifting cylinder; 54. Hydraulic pipeline assembly; 55. Upper cover opening and closing cylinder; 56. Material door opening and closing cylinder. DETAILED DESCRIPTION

[0021] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Example 1

[0022] like Figure 1 , Figure 3 As shown, this embodiment provides an electrically heated and insulated transport vehicle, comprising a chassis 1, a silo 3, an electric heating device 4, a hydraulic transmission system 5 and a vehicle electronic control system. The silo 3 is installed on the chassis 1. The silo 3 has a three-layer structure around and at the bottom, which includes a silo body 31, an electric heating device 4 and a covering door 32 from the inside to the outside. The electric heating device 4 is used to heat the internal space of the silo body 31 to ensure that the ambient temperature in the silo body 31 is suitable for the material storage temperature.

[0023] The vehicle electronic control system is used to control the start and stop of the electric heating device 4 and the hydraulic power device 5, monitor the heating state in the silo body 31, and adjust the output of the electric heating device 4. The hydraulic power device 5 cooperates with the vehicle electronic control system to drive the silo 3 to open and close.

[0024] An openable and closable covering door 32 is provided on the outer layer of the silo 3 , and an insulating layer is provided inside the covering door 32 . The electric heating device 4 can prevent heat loss through the insulation of the insulating layer.

[0025] During use, the silo body 31 is loaded with materials, and the internal space of the silo body 31 is heated by the electric heating device 4 on the outer wall of the silo body 31. The internal ambient temperature of the silo body 31 is obtained through the vehicle electronic control system, and the operation of the electric heating device 4 is adjusted in time to ensure that the ambient temperature in the silo body 31 is suitable for material storage. An insulation layer is provided in the outer covering door 32 to prevent the heat generated by the electric heating device 4 from being lost. The covering door 32 is an openable and closable structure. It can be opened when the electric heating device 4 is inspected and replaced, and the material of the insulation layer can also be replaced to ensure the insulation effect. Example 2

[0026] This embodiment provides an electrically heated heat preservation transport vehicle based on the embodiment 1, and the difference from the embodiment 1 is that: like Figure 1 , Figure 3 As shown, an upper cover 33 is provided above the silo body 31, and the upper cover 33 is an openable structure. A rear material door 34 is provided on the rear end of the silo body 31, and the rear material door 34 is an openable structure. The opening and closing parts of the upper cover 33 and the rear material door 34 are provided with rubber seals for heat preservation to prevent the internal heat from escaping from the opening and closing parts. The rear material door 34 is also a three-layer structure, with an electric heating device 4 provided in the middle layer, and a covering door 32 provided in the outer layer. The inner wall of the covering door 32 is provided with a heat preservation layer, and the covering door 32 can be opened. The heat preservation layer can be heat preservation cotton or packaging leather, and the heat preservation layer is close to the surface of the electric heating device.

[0027] like Figure 3 , Figure 4 As shown, the electric heating device 4 includes an electric heating wire 41, an electric heating wire fixing plate 42, a compression spring sheet 43 and a connecting plate 44. The electric heating wire 41 is evenly bent and installed through the electric heating wire fixing plate 42 to form an electric heating plate. The electric heating wire fixing plate 42 is provided with a plurality of compression spring sheets 43 for buffering. The electric heating plate is installed on the outer wall of the silo body 31 through the connecting plate 44 and bolts. Multiple connecting plates 44 are provided on one electric heating plate to ensure its stable installation.

[0028] The outer wall of the silo body 31 is evenly divided into multiple areas, each area is provided with an electric heating plate, and each mounting plate corresponds to a covering door 32. The electric heating plate is used to evenly heat the inner space of the silo body 31.

[0029] like Figure 1 , Figure 2 As shown, the chassis 1 is also provided with a cab 11, a frame 12 and a rear fender 14, the silo 3 and the cab 11 are both mounted on the frame 12, and the rear fender 14 is bolted below the rear door 34 and mounted on the frame 12. A weighing device 13 is also provided between the frame 12 and the silo 3, and the weighing device 13 is connected to the vehicle electronic control system to monitor the weight of the material inside the silo 3.

[0030] A power take-off device 2, a hydraulic power device 5 and an output device are arranged between the cab 11 and the silo 3. The power take-off device, the hydraulic power device 5 and the output device are connected to the vehicle electronic control system to realize the start and stop of the vehicle.

[0031] The power take-off device 2 is installed on the chassis 1, and the power take-off device 2 is connected to the output device and the hydraulic power device 5. The power take-off device 2 is controlled by the power take-off electronic control button configured on the chassis 1. The output device and the power take-off device 2 are connected to the vehicle electronic control system to realize the start and stop of the vehicle and the start and stop of material loading and unloading. The power take-off device 2 includes any one of broken shaft power take-off, sandwich power take-off, full power power take-off, and gearbox power take-off.

[0032] like Figure 1 , Figure 3 , Figure 5 As shown, the hydraulic power unit 5 includes a hydraulic oil tank 52, a hydraulic pump 51, a hydraulic pipeline assembly 54, a lifting cylinder 53, an upper cover opening and closing cylinder 55 and a material door opening and closing cylinder 56. The power input end of the hydraulic pump 51 is connected to the power output end of the power take-off device, and the power take-off device 2 transmits the power of the power source on the chassis 1 to the hydraulic pump 51; the hydraulic pump 51 is connected to the lifting cylinder 53, the upper cover opening and closing cylinder 55 and the material door opening and closing cylinder 56 through the hydraulic pipeline assembly 54, and the hydraulic pipeline assembly 54 includes an oil inlet pipe and an oil outlet pipe. The oil inlet of the hydraulic pump 51 is connected to the hydraulic oil tank 52 through the oil inlet pipe, and the oil outlet is connected to the oil inlet of the hydraulic proportional valve through the oil outlet pipe. The oil outlet of the hydraulic proportional valve is respectively connected to the lifting cylinder 53, the upper cover opening and closing cylinder 55 and the material door opening and closing cylinder 56 through pipelines. The output end of the lifting cylinder 53 is connected to the silo 3, the output end of the upper cover opening and closing cylinder 55 is connected to the upper cover 33, and the output end of the material door opening and closing cylinder 56 is connected to the rear material door 34. The lifting unloading of the silo 3 is realized by the lifting cylinder 53, the opening and closing of the upper cover 33 is realized by the upper cover opening and closing cylinder 55, and the opening and closing of the rear material door 34 is realized by the material door opening and closing cylinder 56.

[0033] The vehicle electronic control system includes an electronic control device, a material temperature collection control device, a main controller, a display screen, a vehicle information collection controller and a management platform server; the electronic control device, the main controller, the display and the vehicle information collection controller are communicatively connected, the material temperature collection control device is connected to the electric heating device on the silo through wires, the main controller, the display screen and the vehicle information collection controller are installed in the vehicle electronic control cabinet, and the management platform server receives the transportation data of the main controller and performs storage management.

[0034] The weight of the asphalt mixture on the vehicle, the temperature of the asphalt mixture, the vehicle's mileage, the oil level, and the fuel consumption information are transmitted by the main controller and the processor to the display and the vehicle information collection controller respectively; the communication between the main controller, the display, and the vehicle information collection controller is CAN; the vehicle information collection controller has its own GPS positioning function, which can transmit the real-time position of the vehicle to the management platform server, and the real-time positioning of the transport vehicle, real-time query of the transport trajectory, and query of the asphalt mixture unloading point and unloading quantity can be realized through the management platform server; the vehicle information collection controller enters the 4G network signal and transmits the collected data to the management platform server for storage and management.

[0035] The electric heating and heat-insulating transport vehicle provided in this embodiment is equipped with electric heating wires or electric heating rods or electric heating blankets or other heating devices around the outer wall of the silo body 31. These electric heating devices 4 can effectively heat the asphalt mixture in the silo body 31 to ensure that its temperature is within the optimal range. At the same time, heat-insulating cotton and packaging skin are added to the outside of the electric heating device 4 to form an insulation interlayer. This structure further enhances the insulation effect and prevents heat loss. A rubber cover for sealing and heat preservation is provided at the opening and closing parts of the upper cover 33 and the rear material door 34. This design can effectively prevent heat loss and ensure that the temperature of the asphalt mixture is maintained at an ideal level during transportation, greatly reducing the probability of solidification or deterioration of the material in a low-temperature environment, thereby ensuring the efficiency and quality of construction.

[0036] In this embodiment, the electric heating transport vehicle adopts a lifting unloading design, which can achieve a more efficient unloading process, reduce the complexity of manual operation, and improve work efficiency. The traditional unloading method may require multiple operation steps, while the lifting unloading design can unload the materials in the silo quickly and evenly at one time through a mechanized method. This not only saves time, but also reduces labor intensity and reduces the fatigue of workers.

[0037] The electronic control device collects and processes information such as the weight, temperature, vehicle mileage, oil level and fuel consumption of the asphalt mixture, realizing all-round dynamic monitoring and management. Such information collection and processing can not only grasp the status of the asphalt mixture in real time, but also provide necessary data support in the construction background through the management platform server. This information is crucial for the effective scheduling of resources and the optimization of the construction process, and can help the construction party make timely adjustments and decisions to improve the overall construction efficiency. At the same time, the introduction of remote management functions allows project managers to monitor and intervene in the construction situation at different locations, enhancing the safety and flexibility of the project.

[0038] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as the scope of protection of the present invention.

Claims

1. An electrically heated and insulated transport vehicle, characterized in that: include: The silo is used to load goods and is installed on the chassis frame. The silo has a three-layer structure, which includes a silo body, an electric heating device and a covering door from the inside to the outside; The electric heating device is used to heat the internal space of the silo body and is installed on the outer wall of the silo body; A hydraulic power device and a vehicle electronic control system, wherein the vehicle electronic control system is electrically connected to the electric heating device and the hydraulic power device, and the vehicle electronic control system is used to control the start and stop of the electric heating device and the hydraulic power device, and monitor the heating state of the silo; The covering door is an openable and closable structure, and a heat-insulating layer is provided inside the covering door.

2. The electrically heated and insulated transport vehicle according to claim 1, characterized in that: An upper cover is provided on the top of the silo, and a rear material door is provided at one end. The upper cover and the rear material door are controlled to open and close by the hydraulic power transmission device and the vehicle electronic control system.

3. The electrically heated and insulated transport vehicle according to claim 2, characterized in that: The opening and closing parts of the upper cover and the rear material door are both provided with rubber covers for heat preservation.

4. The electrically heated and insulated transport vehicle according to claim 1, characterized in that: The electric heating device includes an electric heating wire, an electric heating wire fixing plate, a compression spring sheet and a connecting plate. The electric heating wire is evenly bent and installed through the electric heating wire fixing plate to form an electric heating plate. The electric heating wire fixing plate is provided with a plurality of compression spring sheets for buffering. The electric heating plate is installed on the outer wall of the silo body through the connecting plate and bolts.

5. The electrically heated and insulated transport vehicle according to claim 4, characterized in that: The outer wall of the silo is divided into multiple areas, each area is provided with an electric heating plate, each electric heating plate is covered and insulated by a covering door, and the inner wall of each covering door is provided with an insulation layer, and the insulation layer is closely attached to the electric heating plate.

6. The electrically heated and insulated transport vehicle according to claim 1, characterized in that: The chassis is provided with a cab, a frame and a rear fender, one end of the frame is connected to the cab, and the other end is provided with the rear fender, and the rear fender is connected to the frame by bolts.

7. The electrically heated and insulated transport vehicle according to claim 1, characterized in that: It also includes a power take-off device and an output device, wherein the power take-off device is connected to the output device and the hydraulic power device, and the power take-off device and the output device are connected to the vehicle electronic control system to realize the start and stop of the vehicle and the start and stop of material loading and unloading, and the power take-off device includes any one of broken axle power take-off, sandwich power take-off, full power power take-off, and gearbox power take-off.

8. The electrically heated and insulated transport vehicle according to claim 7, characterized in that: The hydraulic power unit includes a hydraulic oil tank, a hydraulic pump, a hydraulic pipeline assembly, a lifting cylinder, an upper cover opening and closing cylinder, and a material door opening and closing cylinder. The power input end of the hydraulic pump is connected to the power output end of the power take-off device, and the power take-off device transmits the power of the power source on the chassis to the hydraulic pump; the hydraulic pump is connected to the upper cover opening and closing cylinder and the material door opening and closing cylinder through the hydraulic pipeline assembly, and the hydraulic pipeline assembly includes an oil inlet pipe and an oil outlet pipe. The oil inlet of the hydraulic pump is connected to the hydraulic oil tank through the oil inlet pipe, and the oil outlet is connected to the oil inlet of the hydraulic proportional valve through the oil outlet pipe. The oil outlet of the hydraulic proportional valve is respectively connected to the lifting cylinder, the upper cover opening and closing cylinder, and the material door opening and closing cylinder through pipelines.

9. The electrically heated and insulated transport vehicle according to claim 1, characterized in that: The whole vehicle electronic control system includes an electronic control device, a material temperature collection control device, a main controller, a display screen, a vehicle information collection controller, a remote control and a management platform server. The electronic control device, the main controller, the display and the vehicle information collection controller are communicatively connected. The material temperature collection control device is connected to the electric heating device through wires. The main controller, the display screen and the vehicle information collection controller are installed in the whole vehicle electronic control cabinet. The management platform server is used to receive the transportation data of the main controller and store and manage it.

10. The electrically heated and insulated transport vehicle according to claim 1, characterized in that: It also includes a weighing device for obtaining the weight of the material in the silo. The weighing device is installed at the bottom of the silo and is connected to the vehicle electronic control system.

Citation Information

Patent Citations

  • A railway thermal insulation tank car with temperature control and heating function

    CN103287444B