Beverage production and packaging stacker crane with automatic identification function
By designing an automated identification beverage production packaging palletizer, using palletizing plates, palletizing components and electric rotary shafts, the problem that traditional palletizers cannot palletize a large number of beverage boxes at one time is solved, and efficient and automated palletizing of beverage boxes is achieved, reducing labor costs and labor intensity.
Patent Information
- Application Number
- CN202510014628.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-03-18
AI Technical Summary
The traditional C-shaped palletizing plate cannot palletize a large number of beverage boxes at one time when palletizing beverage boxes, resulting in an extended palletizing time and the inability to directly palletize the beverage boxes in the truck compartment, requiring additional manual intervention, which increases labor costs and labor intensity.
An automated identification of beverage production and packaging palletizer is designed, using palletizing plates, connection parts, palletizing components, pushing plates, fixing blocks, electric sliders, sliding plates, guide plates and locking components. Through the coordinated work of the palletizing robot and the electric rotary shaft, automatic identification and palletizing are achieved.
A large number of beverage boxes are realized at one time, which improves the palletization speed, avoids the leaning and damage of the beverage boxes during the stacking process, reduces wear and tear, and reduces labor costs.
Smart Images
Figure CN119637541A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of beverage production, and in particular to an automatic identification beverage production packaging palletizer. Background Art
[0002] In the beverage production process, after the beverages are packed, a palletizer is usually needed to neatly stack the beverage boxes on a pallet. Traditional palletizers mostly use C-shaped palletizing boards to stack beverage boxes. However, the traditional C-shaped palletizing boards cannot palletize a large number of beverage boxes at one time when palletizing beverage boxes, which greatly prolongs the palletizing time. If a large number of beverage boxes need to be palletized at one time, more parts need to be used to expand or strengthen the C-shaped palletizing boards, which makes the palletizing process more complicated, thereby reducing the palletizing efficiency. Moreover, because the traditional C-shaped palletizing boards are too large, the beverage boxes cannot be directly palletized in the truck compartment, and the existing palletizers that can directly palletize beverage boxes into the truck compartment cannot carry a large number of beverage boxes at one time, resulting in the need for additional manual intervention to assist in handling and palletizing, which increases labor costs and labor intensity. Summary of the invention
[0003] In order to overcome the problem that traditional C-shaped palletizing boards cannot palletize a large number of beverage boxes at one time when performing palletizing operations on beverage boxes, in order to meet the demand for palletizing a large number of beverage boxes at one time, more parts need to be used to expand or enhance the function of the C-shaped palletizing boards, which makes the palletizing process more complicated. Since the C-shaped palletizing boards are too large, the beverage boxes cannot be directly palletized into the carriage, and the palletizer that can directly palletize into the carriage cannot carry a large number of beverage boxes at one time. The present invention provides a beverage production and packaging palletizer with automatic identification.
[0004] Technical solution: A beverage production and packaging palletizer with automatic identification, comprising a palletizing plate and a connecting part; the connecting part is fixedly connected to the left part of the palletizing plate; the connecting part is connected to the palletizing robot; it also comprises a palletizing assembly, a pushing plate, a fixed block, a second electric slider, a sliding plate, a guide plate and a locking assembly; a locking assembly is arranged on the palletizing plate; a palletizing assembly for stacking beverage boxes is arranged on the locking assembly; a pushing plate is slidably connected to the palletizing plate, and two first electric sliders are arranged on the pushing plate; two second slide grooves are arranged on the palletizing plate, and each first electric slider is slidably connected in the second slide groove; two first slide grooves are arranged on the palletizing plate, and a number of second electric sliders are slidably connected to the two first slide grooves; a fixed block is fixedly connected to the lower side of each second electric slider; two second sliding grooves are arranged on the left and right sides of each fixed block; the two second sliding grooves on each side are slidably connected to the sliding plate; each sliding plate is provided with a guide plate for guiding the palletizing of beverage boxes.
[0005] Further description, the locking assembly includes a locking rod; four locking rods are rotatably connected to the stacking plate; each locking rod is provided with a locking portion; and the four locking rods are commonly connected to the stacking assembly.
[0006] Further description, the palletizing assembly includes a placement bar and a placement plate; four locking rods are detachably connected to two placement bars; each placement bar is provided with a first sliding groove, and a support plate is slidably connected in each first sliding groove; each placement bar is provided with two fixing holes; each placement bar is provided with two locking grooves; the locking groove is located at the bottom of the fixing hole, and the locking groove is composed of a vertical groove and an annular groove; each placement bar is provided with a third sliding groove; the two placement bars are slidably connected to a plurality of placement plates.
[0007] Further description, it also includes an electric rotating shaft; each sliding plate is rotatably connected to the electric rotating shaft, and the electric rotating shaft is driven to rotate by a motor; the sliding plate and the guide plate are rotatably connected through the electric rotating shaft.
[0008] Further description: a silicone pad is provided on the fixing block.
[0009] It is further explained that the surface of the guide plate is arranged to be smooth.
[0010] Further explanation, the push plate is chamfered.
[0011] Further description: the surface of the support plate is set to be smooth.
[0012] Further explanation: each placement plate is chamfered.
[0013] Further description, it also includes isolation bars; each placement bar is slidably connected to a plurality of isolation bars; each placement bar is provided with a plurality of isolation blocks, and each placement bar is separated by the isolation bars and the isolation blocks to form two third sliding grooves, which are respectively located at the upper and lower parts of the isolation bars; when each isolation bar slides toward the inside of the placement bar, two adjacent isolation blocks on the placement bar jointly form a longitudinal moving groove.
[0014] The beneficial effects of the present invention are as follows: the present invention locks the stacking assembly located on the left side of the beverage box stacking platform through the stacking plate, driving the stacking assembly stacking multiple rows of beverage boxes to stack and leave, thereby realizing the one-time stacking of a large number of beverage boxes and improving the stacking speed; The guide plate moves downward and is inserted between each row of beverage boxes. Before the beverage boxes slide down, the beverage boxes are guided and the gaps between the beverage boxes are narrowed to prevent the beverage boxes from leaning against the stacked beverage boxes and falling down, thus damaging the beverage boxes. The guide plate is driven by the electric shaft to rotate toward the beverage box to adapt to the slightly retracted shape of the upper part of the beverage box wrapped by the heat shrink film. The left and right sides of the beverage box are guided by the guide plate to avoid the beverage box leaning against the stacked beverage boxes and falling down, thereby damaging the beverage box. By arranging two third slide grooves on the placement bar, the placement plate can move to the left from the lower slide groove when stacking beverage boxes, effectively avoiding friction with a large number of beverage boxes waiting to be stacked on the left, and reducing the occurrence of wear on the bottom of the beverage boxes. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the beverage production packaging palletizer with automatic identification of the present invention; Figure 2 This is a beverage production palletizing state diagram of the present invention; Figure 3 This is a diagram of the palletizing state of a vehicle box of the present invention; Figure 4 It is a schematic diagram of the combined three-dimensional structure of the push plate, the fixing block and the second electric sliding block of the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the first slide groove, the second slide groove, the push plate and the first electric slider of the present invention; Figure 6 It is a schematic diagram of a three-dimensional structure of a fixed block, a second electric sliding block, a sliding plate, a guide plate and an electric rotating shaft combination of the present invention; Figure 7 It is a schematic diagram of the combined three-dimensional structure of the push plate, the locking rod and the locking part of the present invention; Figure 8 It is a schematic diagram of the combined three-dimensional structure of the placement strip, the placement plate and the isolation strip of the present invention; Fig. 9 It is a schematic diagram of the combined three-dimensional structure of the third slide groove, the fixing hole and the support plate of the present invention; Fig.10 It is a schematic diagram of the combined three-dimensional structure of the first sliding groove, the isolation block and the longitudinal moving groove of the present invention; Fig.11 It is a schematic diagram of the combined three-dimensional structure of the fixing hole and the locking groove of the present invention.
[0016] Markings in the accompanying drawings: 1-palletizing plate, 1001-first slide slot, 1002-second slide slot, 2-placing bar, 2001-third slide slot, 2002-fixing hole, 2003-support plate, 2004-first sliding slot, 2005-locking slot, 101-connecting part, 102-pushing plate, 10201-first electric slider, 103-fixing block, 10301-second sliding slot, 104-second electric slider, 105-sliding plate, 106-guide plate, 107-electric rotating shaft, 108-locking rod, 10801-locking part, 109-placing plate, 201-isolating bar, 20101-isolating block, 20102-longitudinal moving slot, 100-car box, 200-beverage box. DETAILED DESCRIPTION
[0017] The present invention will be further described below in conjunction with specific embodiments. The illustrative embodiments and descriptions of the present invention are used to explain the present invention but are not intended to limit the present invention. Example 1
[0018] like Figure 1-Figure 8 As shown, an automatic identification beverage production packaging palletizer includes a palletizing plate 1 and a connecting portion 101; the connecting portion 101 is fixedly connected to the left portion of the palletizing plate 1; the connecting portion 101 is connected to a palletizing robot, and the palletizing robot controls the palletizing plate 1 to palletize beverage boxes 200; The invention also includes a palletizing assembly, a push plate 102, a fixed block 103, a second electric slider 104, a sliding plate 105, a guide plate 106 and a locking assembly; a locking assembly is arranged on the palletizing plate 1; a palletizing assembly is arranged on the locking assembly; the palletizing assembly on which the beverage box 200 is placed is locked by the locking assembly; the palletizing plate 1 is slidably connected with the push plate 102, and two first electric sliders 10201 are arranged on the push plate 102; two second slide grooves 1002 are provided on the palletizing plate 1, and each first electric slider 10 201 are all slidably connected in the second slide groove 1002; two first slide grooves 1001 are provided on the stacking plate 1, and a plurality of second electric sliders 104 are slidably connected to the two first slide grooves 1001; a fixed block 103 is fixedly connected to the lower side of each second electric slider 104; two second sliding grooves 10301 are provided on the left and right sides of each fixed block 103; the two second sliding grooves 10301 on each side are slidably connected to a sliding plate 105; a guide plate 106 is provided on each sliding plate 105.
[0019] The locking assembly includes a locking rod 108; four locking rods 108 are rotatably connected to the palletizing plate 1; each locking rod 108 is provided with a locking portion 10801; and the four locking rods 108 are commonly connected to the palletizing assembly.
[0020] The palletizing assembly includes a placement bar 2 and a placement plate 109; four locking rods 108 are detachably connected to two placement bars 2; each placement bar 2 is provided with a first sliding groove 2004, and a support plate 2003 is slidably connected in each first sliding groove 2004; each placement bar 2 is provided with two fixing holes 2002; each placement bar 2 is provided with two locking grooves 2005; the locking groove 2005 is located at the bottom of the fixing hole 2002, and the locking groove 2005 is composed of a vertical groove and an annular groove; each placement bar 2 is driven by a palletizing robot to insert the locking rod 108 into the fixing hole 2002, and the rotating motor drives the locking rod 108 to rotate, so that the locking part 10801 is stuck in the locking groove 2005, and the placement bar 2 is fixed on the locking rod 108; each placement bar 2 is provided with a third sliding groove 2001; two placement bars 2 are slidably connected to a plurality of placement plates 109. It also includes an electric shaft 107; each sliding plate 105 is rotatably connected to the electric shaft 107, and the electric shaft 107 is driven to rotate by a motor; the sliding plate 105 and the guide plate 106 are rotatably connected through the electric shaft 107, and the electric shaft 107 drives the guide plate 106 to rotate.
[0021] A silicone pad is provided on the fixing block 103 to prevent the fixing block 103 from causing friction with the beverage box 200 when the beverage box 200 is moved, thereby preventing the beverage box 200 from being damaged.
[0022] The surface of the guide plate 106 is smooth, so that the guide plate 106 can smoothly guide the beverage box 200 .
[0023] The pushing plate 102 is chamfered to prevent the beverage box 200 from being scratched by the edge of the pushing plate 102 when the pushing plate 102 pushes the beverage box 200 .
[0024] The surface of the support plate 2003 is set smoothly. After the present invention is supported on the stacked beverage boxes 200, after the beverage boxes 200 on the present invention are stacked, when the support plate 2003 moves into the first sliding groove 2004, no friction is generated with the beverage boxes 200 to damage the beverage boxes 200.
[0025] Each placement plate 109 is chamfered to reduce scratches on the beverage box 200 when the placement plate 109 moves.
[0026] The existing palletizer needs to wait until the beverage boxes 200 are stacked before it can be reused, and cannot stack continuously and efficiently, and cannot directly stack the beverage boxes 200 in the truck box 100. Figure 2As shown, before the present invention starts palletizing, a palletizing assembly is placed on each side of the beverage box 200 palletizing platform. After the beverage is produced, it is loaded into the beverage box 200 and palletized on the palletizing assembly on the left side of the palletizing platform. At this time, all the placement plates 109 on the palletizing assembly are located in the middle of the placement bar 2 as a whole. After the beverage boxes 200 are palletized in a row, the entire row of beverage boxes 200 is pushed between the fixed block 103 and the placement plate 109. When beverage boxes 200 are palletized between all the fixed blocks 103 and the placement plates 109, the beverage boxes 200 are completely palletized on the palletizing assembly. During palletizing, the palletizing robot is connected to the connecting part 101. After the beverage boxes 200 are recognized by the camera after being palletized on the palletizing assembly, the palletizing robot drives the palletizing plate 1 and the palletizing plate 1 on it. The parts are moved to the top of the palletizing assembly on the left side of the beverage box 200 palletizing platform, driving the palletizing plate 1 and the parts thereon to move downward, close to the palletizing assembly, and through the intelligent recognition of the palletizing robot, driving the locking rod 108 to align with the fixing hole 2002, and then moving downward, the locking rod 108 is inserted into the fixing hole 2002, and when the locking rod 108 contacts the bottom of the fixing hole 2002 and cannot move downward any further, the locking rod 108 is driven by the motor to rotate, so that the locking portion 10801 is transferred into the locking groove 2005, and the palletizing assembly is locked on the locking rod 108, and the beverage box 200 on the palletizing assembly is moved together onto the locking rod 108.
[0027] After the palletizing assembly is locked on the palletizing plate 1, the palletizing robot Figure 3 As shown, the beverage boxes 200 are stacked in the truck box 100, and the stacking robot drives the stacking plate 1 and the stacking assembly to move to the inner wall of the truck box 100. After the inner wall of the truck box 100 is contacted, the pushing plate 102 is driven to move to the right, pushing all the beverage boxes 200 originally located in the middle of the stacking assembly to move to the right and close to the inner wall of the truck box 100. During the pushing process, the fixed block 103 and the placement plate 109 move to the right together, driving the beverage boxes 200 between the fixed block 103 and the placement plate 109 to move to the right. Figure 8 After being shown, the movement is stopped. At this time, the beverage boxes 200 are all located on the right side of the present invention, close to the inner wall of the car box 100. The beverage boxes 200 are then stacked. The stacking process is as follows: first, the placement board 109 located on the far right is driven to move to the left. The lower part of the beverage boxes 200 on the placement board 109 loses support, and the beverage boxes 200 fall on the car box 100. Then, the beverage boxes 200 are stacked in the car box 100 from right to left in this operation.
[0028] During the stacking process, after the rightmost beverage box 200 is stacked, when the beverage box 200 on its left is stacked, in order to avoid collision and squeezing between the beverage boxes 200 during stacking, which may cause damage to the beverage boxes 200, a gap is usually left when the beverage boxes 200 are stacked on the stacking assembly. Due to the gap between the beverage boxes 200, the lower placement plate 109 of the beverage box 200 moves to the left, loses support and falls downward, which will cause an offset tilt, further causing the beverage box 200 to lean against the stacked beverage boxes 200 and slide downward. In order to prevent friction from being generated in the beverage boxes 200 and scratches from being generated between the corners of the beverage boxes 200, which may damage the beverage boxes 200, a sliding plate 105 and a guide plate 106 are provided. Before the placement plate 109 moves to the left, the sliding plate 105 is driven to slide downward along the second sliding groove 10301, driving the guide plate 106 to move downward and be inserted between each column of beverage boxes 200. Before the beverage boxes 200 slide downward, the beverage boxes 200 are guided and the gaps between the beverage boxes 200 are narrowed to prevent the beverage boxes 200 from leaning against the stacked beverage boxes 200 and falling downward, thereby damaging the beverage boxes 200.
[0029] Furthermore, considering that some beverages are packaged with heat shrink film, the upper part of the packaged beverage forms an inward curvature due to the inward contraction of the bottle mouth part relative to the bottle body, resulting in the upper part of the beverage packaged with the heat shrink film also having a slightly inward curvature. In this case, before the beverage box 200 slides down and is stacked, the sliding plate 105 slides downward along the second sliding groove 10301, and after driving the guide plate 106 to move downward, the electric shaft 107 is driven to drive the guide plate 106 to rotate and rotate toward the beverage box 200 to adapt to the slightly retracted shape of the upper part of the beverage box 200. Before the column of beverage boxes 200 falls downward, the beverage boxes 200 are guided by the guide plates 106 on both sides, thereby preventing the beverage boxes 200 from leaning against the stacked beverage boxes 200 and falling down, thereby damaging the beverage boxes 200.
[0030] It should be noted that since the gaps between each column of beverage boxes 200 are different during the stacking process, before the guide plate 106 is inserted between different columns of beverage boxes 200, the gaps between each column of beverage boxes 200 are adjusted through the fixed block 103 and the placement plate 109 to ensure that the gaps between each column of beverage boxes 200 can be inserted and the two guide plates 106 will not scratch the beverage boxes 200.
[0031] It should be noted that after the bottom beverage box 200 is stacked, when the beverage boxes 200 are stacked on top of it, the present invention is supported on the bottom beverage box 200 by the support plate 2003, and the two placement bars 2 are supported to avoid direct contact between the placement plate 109 and the bottom beverage box 200, which affects the movement of the placement plate 109 to the left and affects the stacking efficiency. After the stacking of the present invention is completed, the support plate 2003 is driven to move into the first sliding groove 2004, the present invention is taken out, and the stacking work is continued. Example 2
[0032] On the basis of Example 1, Figure 8-Figure 11 As shown, it also includes an isolation bar 201; each placement bar 2 is slidably connected to a plurality of isolation bars 201; each placement bar 2 is provided with a plurality of isolation blocks 20101, and each placement bar 2 is separated by the isolation bar 201 and the isolation blocks 20101 to form two third sliding grooves 2001, which are respectively located at the upper and lower parts of the isolation bar 201; when each isolation bar 201 slides toward the inside of the placement bar 2, two adjacent isolation blocks 20101 on the placement bar 2 jointly form a longitudinal moving groove 20102.
[0033] When a large number of beverage boxes 200 are stacked at one time in the present invention, the placement plate 109 moves to the left. During the process of stacking the placement plate 109 in the vehicle box 100, the placement plate 109 moves to the left and squeezes the placement plate 109 located on its left side. When moving to the left, it repeatedly rubs against the beverage boxes 200 waiting to be stacked on the left side of the present invention, resulting in wear on the bottom of the beverage boxes 200. When stacking the beverage boxes 200 above the placement plate 109, taking the stacking of the leftmost row of beverage boxes 200 as an example, the isolation strip 201 located on the lower side of the placement plate 109 is first driven to move toward the inside of the placement strip 2, and a strip such as Fig.10 As shown in the longitudinal moving groove 20102, the placing plate 109 moves downward first and moves into the third slide groove 2001 located at the lower side of the placing bar 2, and the beverage box 200 on the placing plate 109 moves downward together, and then the placing plate 109 located in the lower third slide groove 2001 moves to the left along the lower third slide groove 2001, and the bottom of the beverage box 200 loses the support of the placing plate 109 and is stacked in the car box 100. By setting two third slide grooves 2001 on the placing bar 2, the placing plate 109 can move to the left from the lower slide groove when stacking the beverage box 200, which effectively avoids friction with the beverage box 200 waiting to be stacked on the left, and reduces the occurrence of wear on the bottom of the beverage box 200.
[0034] It should be understood that the above description is only for exemplary purposes and is not meant to limit the present invention. Those skilled in the art will appreciate that variations of the present invention will be included within the scope of the claims herein.
Claims
1. An automated identification beverage production and packaging palletizer, comprising a palletizing plate (1) and a connecting portion (101); the connecting portion (101) is fixedly connected to the left portion of the palletizing plate (1); the connecting portion (101) is connected to a palletizing robot; the characteristics are: The invention also comprises a stacking assembly, a pushing plate (102), a fixing block (103), a second electric slider (104), a sliding plate (105), a guide plate (106) and a locking assembly; the stacking plate (1) is provided with a locking assembly; the locking assembly is provided with a stacking assembly for stacking beverage boxes (200); the stacking plate (1) is slidably connected to the pushing plate (102), and the pushing plate (102) is provided with two first electric sliders (10201); the stacking plate (1) is provided with two second slide grooves (1002), and each first electric slider (10201) is slidably connected to the second slide grooves (1002). The stacking plate (1) is provided with two first sliding grooves (1001), and the two first sliding grooves (1001) are slidably connected to a plurality of second electric sliding blocks (104); a fixing block (103) is fixedly connected to the lower side of each second electric sliding block (104); two second sliding grooves (10301) are provided on the left and right sides of each fixing block (103); the two second sliding grooves (10301) on each side are slidably connected to a sliding plate (105); and each sliding plate (105) is provided with a guide plate (106) for guiding the beverage boxes (200) to be stacked.
2. The beverage production packaging palletizer with automatic identification according to claim 1 is characterized by: The locking assembly comprises a locking rod (108); four locking rods (108) are rotatably connected to the stacking plate (1); each locking rod (108) is provided with a locking portion (10801); and the four locking rods (108) are commonly connected to the stacking assembly.
3. The beverage production packaging palletizer with automatic identification according to claim 2 is characterized by: The stacking assembly comprises a placement bar (2) and a placement plate (109); four locking rods (108) are detachably connected to two placement bars (2); each placement bar (2) is provided with a first sliding groove (2004), and a support plate (203) is slidably connected in each first sliding groove (2004); each placement bar (2) is provided with two fixing holes (2002); each placement bar (2) is provided with two locking grooves (2005); the locking grooves (2005) are located at the bottom of the fixing holes (2002), and the locking grooves (2005) are composed of a vertical groove and an annular groove; each placement bar (2) is provided with a third sliding groove (2001); and the two placement bars (2) are slidably connected to a plurality of placement plates (109).
4. The beverage production packaging palletizer with automatic identification according to claim 1 is characterized by: It also includes an electric rotating shaft (107); each sliding plate (105) is rotatably connected to the electric rotating shaft (107), and the electric rotating shaft (107) is driven to rotate by a motor; the sliding plate (105) and the guide plate (106) are rotatably connected via the electric rotating shaft (107).
5. The beverage production packaging palletizer with automatic identification according to claim 1, characterized in that: A silicone pad is provided on the fixing block (103).
6. The beverage production packaging palletizer with automatic identification according to claim 5, characterized in that: The surface of the guide plate (106) is smooth.
7. The beverage production packaging palletizer with automatic identification according to claim 1 is characterized by: Push plate (102) to chamfer.
8. The beverage production packaging palletizer with automatic identification according to claim 3 is characterized by: The support plate (2003) is set with a smooth surface.
9. The beverage production packaging palletizer with automatic identification according to claim 3, characterized in that: Each placement plate (109) is chamfered.
10. The beverage production packaging palletizer with automatic identification according to claim 3, characterized in that: It also includes an isolation bar (201); each placement bar (2) is slidably connected to a plurality of isolation bars (201); each placement bar (2) is provided with a plurality of isolation blocks (20101); each placement bar (2) is separated by the isolation bar (201) and the isolation blocks (20101) to form two third sliding grooves (2001), which are respectively located at the upper part and the lower part of the isolation bar (201); when each isolation bar (201) slides toward the inside of the placement bar (2), two adjacent isolation blocks (20101) on the placement bar (2) jointly form a longitudinal movement groove (20102).